CN207529245U - The control circuit and heated oven of a kind of heating unit - Google Patents
The control circuit and heated oven of a kind of heating unit Download PDFInfo
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- CN207529245U CN207529245U CN201721732389.4U CN201721732389U CN207529245U CN 207529245 U CN207529245 U CN 207529245U CN 201721732389 U CN201721732389 U CN 201721732389U CN 207529245 U CN207529245 U CN 207529245U
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Abstract
Description
技术领域technical field
本实用新型涉及加热装置技术领域,具体来说,涉及一种加热装置的控制电路和加热烘箱。The utility model relates to the technical field of heating devices, in particular to a control circuit of a heating device and a heating oven.
背景技术Background technique
随着现代社会的发展,手机、摄像机、笔记本电脑、便携式DVD和数码相机等移动设备有了越来越广泛的应用。高能量密度电池成为未来发展趋势,同时对生产工艺要求也越来越高。在此环境下,PCL工艺产生,PCL工艺涂布时,胶纸对温度要求很高,提前发泡或滞后发泡都将导致产品不良,带来安全隐患。With the development of modern society, mobile devices such as mobile phones, video cameras, notebook computers, portable DVDs and digital cameras have been used more and more widely. High-energy-density batteries have become a future development trend, and at the same time, the requirements for production processes are getting higher and higher. In this environment, the PCL process is produced, and when the PCL process is applied, the gummed paper has high temperature requirements, and early foaming or delayed foaming will lead to defective products and bring safety hazards.
目前,行业内的加热装置均采用大功率加热丝、油汀加热管、PTC(positivetemperaturecoefficient,热敏电阻)加热装置等加热,控制上采取固态继电器通断方式控制多组同时加热,当加热装置共同发热时,温度快速上升,当停止加热时,又快速下降,故存在着温度波动大的缺陷,此外,在造成整体线路的电流波动大的情况下,冲击电流高达500A,功率因素大幅下降,其还容易造成能源浪费的问题,此外,由于PTC加热装置的寿命与通电次数有关,从而还容易造成加热装置寿命缩减以及增加公司维护成本的问题。At present, the heating devices in the industry are all heated by high-power heating wires, oil heating tubes, PTC (positive temperature coefficient, thermistor) heating devices, etc., and the control adopts solid-state relay on-off mode to control multiple groups of simultaneous heating. When the heating devices work together When heating, the temperature rises rapidly, and when the heating is stopped, it drops rapidly, so there is a defect of large temperature fluctuations. In addition, when the current fluctuation of the overall circuit is large, the impact current is as high as 500A, and the power factor is greatly reduced. It is also easy to cause the problem of energy waste. In addition, because the life of the PTC heating device is related to the number of power-on times, it is also easy to cause the problem of shortening the life of the heating device and increasing the maintenance cost of the company.
针对相关技术中的问题,目前尚未提出有效的解决方案。Aiming at the problems in the related technologies, no effective solution has been proposed yet.
实用新型内容Utility model content
针对相关技术中的问题,本实用新型提出一种加热装置的控制电路和加热烘箱,其能有效解决现有技术中存在的P加热装置的通断带来的温度波动范围大,冲击电流大,通断次数频繁的技术问题。Aiming at the problems in the related art, the utility model proposes a control circuit of the heating device and a heating oven, which can effectively solve the large temperature fluctuation range and the large impact current caused by the on-off of the P heating device in the prior art. Technical problems with frequent on-off times.
本实用新型的技术方案是这样实现的:The technical scheme of the utility model is achieved in that:
根据本实用新型的一个方面,提供了一种加热装置的控制电路。According to one aspect of the present invention, a control circuit of a heating device is provided.
该加热装置的控制电路包括:第一加热装置、第二加热装置、固态继电器、控制支路,其中,第一加热装置和固态继电器串联设置,串联后的第一加热装置和固态继电器与第二加热装置并联设置;以及控制支路包括:温控器,温控器和第二加热装置并联设置。The control circuit of the heating device includes: a first heating device, a second heating device, a solid-state relay, and a control branch, wherein the first heating device and the solid-state relay are arranged in series, and the first heating device and the solid-state relay connected in series are connected to the second heating device. The heating device is arranged in parallel; and the control branch includes: a thermostat, and the thermostat and the second heating device are arranged in parallel.
根据本实用新型的一个实施例,控制电路还包括:加热接触器,加热接触器和第二加热装置串联设置。According to an embodiment of the present invention, the control circuit further includes: a heating contactor, and the heating contactor and the second heating device are arranged in series.
根据本实用新型的一个实施例,控制电路还包括:断路器、主接触器、风机,断路器和主接触器串联设置,以及主接触器和风机串联设置。According to an embodiment of the present invention, the control circuit further includes: a circuit breaker, a main contactor, and a fan, and the circuit breaker and the main contactor are arranged in series, and the main contactor and the fan are arranged in series.
根据本实用新型的一个实施例,主接触器还依次串联有固态继电器、第一加热装置。According to an embodiment of the present invention, the main contactor is further connected in series with a solid state relay and a first heating device.
根据本实用新型的一个实施例,主接触器还依次串联有加热接触器、第二加热装置。According to an embodiment of the present invention, the main contactor is further connected in series with a heating contactor and a second heating device in series.
根据本实用新型的一个实施例,控制电路设置在箱体内,以及箱体上设有第一启动按钮和第二启动按钮。According to an embodiment of the present invention, the control circuit is arranged in the box body, and the first start button and the second start button are arranged on the box body.
根据本实用新型的一个实施例,控制支路包括:第一启动按钮和主接触器的线圈串联设置,以及第一启动按钮还依次串联有第二启动按钮、加热接触器的线圈,以及第一启动按钮还依次串联有第二启动按钮、温控器。According to an embodiment of the present invention, the control branch circuit includes: the first start button and the coil of the main contactor are arranged in series, and the first start button is further connected in series with the second start button, the coil of the heating contactor, and the first The start button is further connected in series with a second start button and a temperature controller in sequence.
根据本实用新型的一个实施例,控制电路还包括:变频器,变频器设置在主接触器和风机之间。According to an embodiment of the present invention, the control circuit further includes: a frequency converter, and the frequency converter is arranged between the main contactor and the fan.
根据本实用新型的一个实施例,第一加热装置内设有多个发热片。According to an embodiment of the present utility model, a plurality of heating sheets are arranged in the first heating device.
根据本实用新型的一个实施例,第二加热装置内设有多个发热片。According to an embodiment of the present invention, a plurality of heating sheets are arranged in the second heating device.
根据本实用新型的另一方面,提供了一种加热烘箱。According to another aspect of the present utility model, a heating oven is provided.
该加热烘箱包括:上述任意一种的加热装置的控制电路。The heating oven includes: a control circuit of any one of the above-mentioned heating devices.
本实用新型的有益技术效果在于:The beneficial technical effects of the utility model are:
本实用新型通过第一加热装置和固态继电器串联设置,串联后的第一加热装置和固态继电器与第二加热装置并联设置,以及控制支路包括:温控器,温控器和第二加热装置并联设置,从而能有效的降低箱体内局部温度波动范围大,延长加热装置的寿命,降低冲击电流,提升功率因素,降低能耗运行能耗和维护费用。The utility model is arranged in series through the first heating device and the solid state relay, and the first heating device and the solid state relay connected in series are arranged in parallel with the second heating device, and the control branch includes: a temperature controller, a temperature controller and a second heating device Parallel setting can effectively reduce the local temperature fluctuation range in the box, prolong the life of the heating device, reduce the impact current, improve the power factor, reduce energy consumption, operation energy consumption and maintenance costs.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the accompanying drawings required in the embodiments will be briefly introduced below. Obviously, the accompanying drawings in the following description are only the present invention. For some embodiments of the present invention, those of ordinary skill in the art can also obtain other drawings based on these drawings on the premise of not paying creative efforts.
图1是根据本实用新型实施例的加热装置的控制电路的示意图。Fig. 1 is a schematic diagram of a control circuit of a heating device according to an embodiment of the present invention.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. All other embodiments obtained by persons of ordinary skill in the art based on the embodiments of the present invention belong to the protection scope of the present invention.
根据本实用新型的实施例,提供了一种加热装置的控制电路。According to an embodiment of the utility model, a control circuit of a heating device is provided.
如图1所示,根据本实用新型实施例的加热装置的控制电路包括:第一加热装置6、第二加热装置8、固态继电器5、控制支路,其中,第一加热装置6和固态继电器5串联设置,串联后的第一加热装置6和固态继电器5与第二加热装置8并联设置;以及控制支路包括:温控器13,温控器13和第二加热装置8并联设置。As shown in Figure 1, the control circuit of the heating device according to the embodiment of the utility model includes: a first heating device 6, a second heating device 8, a solid state relay 5, and a control branch circuit, wherein the first heating device 6 and the solid state relay 5 are arranged in series, and the first heating device 6 and the solid state relay 5 connected in series are arranged in parallel with the second heating device 8;
借助于本实用新型的上述技术方案,通过第一加热装置和固态继电器串联设置,串联后的第一加热装置和固态继电器与第二加热装置并联设置,以及控制支路包括:温控器,温控器和第二加热装置并联设置,从而能有效的降低箱体内局部温度波动范围大,延长加热装置的寿命,降低冲击电流,提升功率因素,降低能耗运行能耗和维护费用。By means of the above-mentioned technical solution of the utility model, the first heating device and the solid-state relay are arranged in series, and the first heating device and the solid-state relay connected in series are arranged in parallel with the second heating device, and the control branch includes: a thermostat, a temperature The controller and the second heating device are set in parallel, which can effectively reduce the local temperature fluctuation range in the cabinet, prolong the life of the heating device, reduce the inrush current, improve the power factor, and reduce energy consumption, operation energy consumption and maintenance costs.
为了更好的描述本实用新型的技术方案,下面通过具体的实施例进行详细的描述。In order to better describe the technical solution of the present utility model, a detailed description will be given below through specific examples.
如图1所示,该加热装置的控制电路包括:电源、断路器1、主接触器2、变频器3、风机4、固态继电器5、第一加热装置6、加热接触器7、第二加热装置8、控制支路等,其中,主接触器2和加热接触器7均为接触器。此外,,该第一加热装置6和第二加热装置8可根据实际需求进行选择,例如,根据本实用新型的一个实施例,该第一加热装置6和第二加热装置8均为PTC加热装置,本实用新型对此不做限定。同时,如图1所示,该电源为三相电源,即该电源包括:相线L1、相线L2、相线L3,以及该电源还包括:中性线N和保护线PE。此外,三个断路器1的一侧分别与相线L1、相线L2和相线L3电连接,并且上述三个断路器1的另一侧分别与三个主接触器2的一端连接,同时,本领域人员应当理解,此处为了描述方便,将主接触器2的常开触点描述为主接触器2,但实际上,上述三个断路器1的另一侧而是与三个主接触器2的常开触点连接。同时,该三个主接触器2的另一侧还依次串接有变频器3和风机4,该风机4的一侧与变频器3连接,该风机4的另一侧与保护线PE连接,从而通过变频器3设置风机4的转动频率,进而能够实现箱体内的热气的循环。As shown in Figure 1, the control circuit of the heating device includes: power supply, circuit breaker 1, main contactor 2, frequency converter 3, fan 4, solid state relay 5, first heating device 6, heating contactor 7, second heating Device 8, control branch, etc., wherein both the main contactor 2 and the heating contactor 7 are contactors. In addition, the first heating device 6 and the second heating device 8 can be selected according to actual needs, for example, according to an embodiment of the present utility model, the first heating device 6 and the second heating device 8 are both PTC heating devices , the utility model does not limit this. Meanwhile, as shown in FIG. 1 , the power supply is a three-phase power supply, that is, the power supply includes: phase line L1 , phase line L2 , and phase line L3 , and the power supply also includes: neutral line N and protection line PE. In addition, one side of the three circuit breakers 1 is electrically connected to the phase line L1, phase line L2 and phase line L3 respectively, and the other sides of the above three circuit breakers 1 are respectively connected to one end of the three main contactors 2, and at the same time , those skilled in the art should understand that here, for the convenience of description, the normally open contact of the main contactor 2 is described as the main contactor 2, but in fact, the other side of the above-mentioned three circuit breakers 1 is connected with the three main Normally open contact connection of contactor 2. At the same time, the other sides of the three main contactors 2 are sequentially connected with a frequency converter 3 and a fan 4, one side of the fan 4 is connected to the frequency converter 3, and the other side of the fan 4 is connected to the protection line PE. Therefore, the rotation frequency of the blower fan 4 is set by the frequency converter 3 , and the circulation of the hot air in the box can be realized.
此外,继续参见图1,上述三个主接触器2的另一侧还依次串接有固态继电器5、第一加热装置6,该第一加热装置6的一端与该固态继电器5连接,该第一加热装置6的另一端与中性线N连接,同时,上述三个主接触器2的另一侧还分别串接有加热接触器7、第二加热装置8,该第二加热装置8的一端与加热接触器7连接,该第二加热装置8的另一端与中性线N连接,此外,第一加热装置6和第二加热装置8内均设有多个发热片,从而通过适当设置第一加热装置6与第二加热装置8内的发热片的数量,从而提升箱体内的温度的提升效率。In addition, referring to Fig. 1, the other side of the above-mentioned three main contactors 2 is also connected in series with a solid state relay 5 and a first heating device 6, one end of the first heating device 6 is connected to the solid state relay 5, and the first heating device 6 is connected to the solid state relay 5. The other end of a heating device 6 is connected to the neutral line N. At the same time, the other sides of the above three main contactors 2 are connected in series with a heating contactor 7 and a second heating device 8 respectively. One end is connected to the heating contactor 7, and the other end of the second heating device 8 is connected to the neutral line N. In addition, a plurality of heating sheets are arranged in the first heating device 6 and the second heating device 8, so that by setting appropriately The number of heating sheets in the first heating device 6 and the second heating device 8 improves the temperature raising efficiency in the box.
另外,继续参见图1,该控制支路包括:第一启动按钮9、第二启动按钮10、温控器13等,其中,该控制支路可设置在箱体内,第一启动按钮9和第二启动按钮10可设置在该箱体的表面,同时,该相线L3与第一启动按钮9连接,第一启动按钮9和主接触器2的线圈11串联设置,以及第一启动按钮9还依次串联有第二启动按钮10、加热接触器7的线圈12,以及第一启动按钮9还依次串联有第二启动按钮10、温控器13,以及该主接触器2的线圈11、加热接触器7的线圈12和温控器13还与中性线N连接。In addition, referring to Fig. 1, the control branch includes: a first start button 9, a second start button 10, a thermostat 13, etc., wherein the control branch can be arranged in the box, the first start button 9 and the second start button Two start buttons 10 can be arranged on the surface of the casing, and at the same time, the phase line L3 is connected with the first start button 9, the first start button 9 and the coil 11 of the main contactor 2 are arranged in series, and the first start button 9 also The second start button 10, the coil 12 of the heating contactor 7 are serially connected in sequence, and the first start button 9 is also connected in series with the second start button 10, the thermostat 13, the coil 11 of the main contactor 2, the heating contactor The coil 12 of the device 7 and the thermostat 13 are also connected to the neutral line N.
此外,当然可以理解,虽然图1仅示出了第一加热装置6和第二加热装置8,但本领域的技术人员应当理解,其还可根据实际需求设置第三加热装置,并且该第三加热装置的控制部分与第一加热装置6的控制部分类似,本实用新型对此不作限定。In addition, it can be understood that although FIG. 1 only shows the first heating device 6 and the second heating device 8, those skilled in the art should understand that a third heating device can also be provided according to actual needs, and the third heating device The control part of the heating device is similar to the control part of the first heating device 6, which is not limited in the present invention.
此外,该加热装置的控制电路的控制流程为:首先,打开第一启动按钮9,从而主接触器2吸合,从而风机4可按照给定的频率运转,随后打开第二启动按钮10,从而加热接触器7吸合,该第二加热装置8通电发热,在烘道内温度小于设定温度的情况下,温控器13将输出高电平从而使固态继电器5接通,进而使第一加热装置6通电发热,在第一加热装置6和第二加热装置8同时加热的情况下,箱体内的温度快速上升。随后,在箱体内温度达到设定温度后,温控器13输出断开,固态继电器5断开,从而第一加热装置6停止加热,第二加热装置8持续加热保温,此外,还通过适当分配第一加热装置6与第二加热装置8内加热片的比例,可以大幅减少发热丝通断频率,降低烘箱内局部温度波动,延长PTC发热包寿命,降低冲击电流,提升功率因素,降低能耗运行能耗和维护费用等。In addition, the control flow of the control circuit of the heating device is as follows: first, the first start button 9 is turned on, so that the main contactor 2 is engaged, so that the fan 4 can run at a given frequency, and then the second start button 10 is turned on, so that The heating contactor 7 is closed, and the second heating device 8 is energized to generate heat. When the temperature in the drying tunnel is lower than the set temperature, the temperature controller 13 will output a high level so that the solid state relay 5 is turned on, and then the first heating device 8 is turned on. The device 6 is energized to generate heat, and when the first heating device 6 and the second heating device 8 are heated simultaneously, the temperature in the box rises rapidly. Subsequently, after the temperature in the box reaches the set temperature, the output of the thermostat 13 is disconnected, and the solid state relay 5 is disconnected, so that the first heating device 6 stops heating, and the second heating device 8 continues to heat and keep warm. The ratio of the heating plates in the first heating device 6 and the second heating device 8 can greatly reduce the on-off frequency of the heating wire, reduce the local temperature fluctuation in the oven, prolong the life of the PTC heating package, reduce the impact current, improve the power factor, and reduce energy consumption. Operating energy consumption and maintenance costs, etc.
根据本实用新型的实施例,还提供了一种加热烘箱,该加热烘箱包括:上述任意一种的加热装置的控制电路。According to an embodiment of the present invention, there is also provided a heating oven, which includes: a control circuit of any one of the above-mentioned heating devices.
综上所述,借助于本实用新型的上述技术方案,通过第一加热装置和固态继电器串联设置,串联后的第一加热装置和固态继电器与第二加热装置并联设置,以及控制支路包括:温控器,温控器和第二加热装置并联设置,从而能有效的降低箱体内局部温度波动范围大,延长加热装置的寿命,降低冲击电流,提升功率因素,降低能耗运行能耗和维护费用。In summary, with the help of the above technical solution of the utility model, the first heating device and the solid-state relay are arranged in series, and the first heating device and the solid-state relay connected in series are arranged in parallel with the second heating device, and the control branch includes: The temperature controller, the temperature controller and the second heating device are set in parallel, which can effectively reduce the local temperature fluctuation range in the box, prolong the life of the heating device, reduce the inrush current, improve the power factor, and reduce energy consumption. Operation energy consumption and maintenance cost.
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model shall be included in the Within the protection scope of the present utility model.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109213258A (en) * | 2018-09-01 | 2019-01-15 | 深圳力士智造科技有限公司 | More baking ovens of one kind subtract general power control method |
CN113081836A (en) * | 2021-04-21 | 2021-07-09 | 刘晓波 | High-efficient capsule machine |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN109213258A (en) * | 2018-09-01 | 2019-01-15 | 深圳力士智造科技有限公司 | More baking ovens of one kind subtract general power control method |
CN109213258B (en) * | 2018-09-01 | 2024-05-14 | 深圳力士智造科技有限公司 | Control method for reducing total power of multiple ovens |
CN113081836A (en) * | 2021-04-21 | 2021-07-09 | 刘晓波 | High-efficient capsule machine |
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