CN207514481U - A kind of high temperature pulsation damper of regime flow - Google Patents
A kind of high temperature pulsation damper of regime flow Download PDFInfo
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Abstract
本实用新型公开了一种稳定流量的高温脉动阻尼器,包括球状壳体、通气管、通气堵头、限流管、进口法兰及出口法兰,其中:通气管一端与球状壳体上端连通,通气管另一端上可拆卸的安装有通气堵头;限流管一端伸入球状壳体内,限流管内流道中部直径小于进口法兰及出口法兰的流道的直径,限流管内流道中部的两端部设置有向两端口逐渐扩大的锥形过渡段;出口法兰与限流管伸出球状壳体的一端连接;进口法兰与球状壳体连通。本实用新型通过限制波峰段流量来达到降低泵流量脉动率目的,避免了因泵内阀组内漏加大导致泵出口流量脉动增大,从而引起管路振动的加大。
The utility model discloses a high-temperature pulsation damper with stable flow, which comprises a spherical shell, a ventilation pipe, a ventilation plug, a flow limiting pipe, an inlet flange and an outlet flange, wherein one end of the ventilation pipe communicates with the upper end of the spherical casing , the other end of the vent pipe is detachably installed with a vent plug; one end of the restrictor tube extends into the spherical shell, the diameter of the middle part of the flow channel in the restrictor tube is smaller than the diameter of the flow channel of the inlet flange and the outlet flange, and the flow in the restrictor tube The two ends of the middle part of the channel are provided with tapered transition sections gradually expanding toward the two ports; the outlet flange is connected with the end of the restrictor tube protruding from the spherical shell; the inlet flange is connected with the spherical shell. The utility model achieves the purpose of reducing the pulsation rate of the pump flow rate by limiting the flow rate at the peak section, and avoids the increase of the flow pulsation at the pump outlet caused by the increase of the internal leakage of the valve group in the pump, thereby causing the increase of the vibration of the pipeline.
Description
技术领域technical field
本实用新型涉及阻尼器技术领域,尤其涉及一种稳定流量的高温脉动阻尼器。The utility model relates to the technical field of dampers, in particular to a high-temperature pulsation damper with stable flow.
背景技术Background technique
脉动阻尼器是一种用于消除管道内液体压力脉动或者流量脉动的压力容器,可起到稳定流体压力和流量、消除管道振动、保护下游仪表和设备、增加泵容积效率等作用。The pulsation damper is a pressure vessel used to eliminate the pressure pulsation or flow pulsation of the liquid in the pipeline. It can stabilize the fluid pressure and flow, eliminate pipeline vibration, protect downstream instruments and equipment, and increase the volumetric efficiency of the pump.
在现有技术中,脉动阻尼器时常在往复泵系统中使用,起到降低管路内流量脉动的作用。然而一般往复泵出口流量脉动较大,压力较高,介质温度较高,一旦出现异常现象,比如泵内阀组内漏加大,就会导致泵出口流量脉动增大,从而引起管路振动加大。In the prior art, pulsation dampers are often used in reciprocating pump systems to reduce flow pulsation in pipelines. However, the outlet flow of reciprocating pumps generally fluctuates greatly, the pressure is high, and the temperature of the medium is high. Once abnormal phenomena occur, such as increased internal leakage of the valve group in the pump, the flow pulsation at the pump outlet will increase, resulting in increased pipeline vibration. big.
因此,本实用新型公开了一种稳定流量的高温脉动阻尼器,通过限制波峰段流量来达到降低泵流量脉动率目的,避免了因泵内阀组内漏加大导致泵出口流量脉动增大,从而引起管路振动的加大。Therefore, the utility model discloses a high-temperature pulsation damper with stable flow, which can reduce the pulsation rate of the pump flow by limiting the flow in the peak section, and avoid the increase of the flow pulsation at the pump outlet caused by the increase of internal leakage of the valve group in the pump. This results in an increase in pipeline vibration.
实用新型内容Utility model content
针对现有技术存在的上述不足,本实用新型要解决的技术问题是:避免流量脉动随着流量的增大而增大,减小管路的振动。Aiming at the above-mentioned deficiencies in the prior art, the technical problem to be solved by the utility model is: to avoid the flow pulsation increasing with the increase of the flow rate, and to reduce the vibration of the pipeline.
为解决上述技术问题,本实用新型采用了如下的技术方案:In order to solve the problems of the technologies described above, the utility model adopts the following technical solutions:
一种稳定流量的高温脉动阻尼器,包括球状壳体、通气管、通气堵头、限流管、进口法兰及出口法兰,其中:A high-temperature pulsation damper with stable flow, including a spherical shell, a vent pipe, a vent plug, a restrictor pipe, an inlet flange and an outlet flange, wherein:
所述通气管一端与所述球状壳体上端连通,所述通气管另一端上可拆卸的安装有所述通气堵头;One end of the ventilation pipe communicates with the upper end of the spherical housing, and the ventilation plug is detachably installed on the other end of the ventilation pipe;
所述限流管一端伸入所述球状壳体内,所述限流管内流道中部直径小于所述进口法兰及所述出口法兰的流道的直径,所述限流管内流道中部的两端部设置有向两端口逐渐扩大的锥形过渡段;One end of the restrictor tube extends into the spherical housing, the diameter of the middle part of the flow channel in the restrictor tube is smaller than the diameter of the flow channel of the inlet flange and the outlet flange, and the diameter of the middle part of the flow channel in the restrictor tube The two ends are provided with a tapered transition section gradually expanding toward the two ports;
所述出口法兰与所述限流管伸出所述球状壳体的一端连接;The outlet flange is connected to one end of the restrictor tube protruding from the spherical housing;
所述进口法兰与所述球状壳体连通。The inlet flange communicates with the spherical housing.
优选地,所述通气管与所述通气堵头螺纹连接,所述通气管内设置有与所述通气堵头的端面相对的通气台阶面,所述通气台阶面与所述通气堵头之间设置有通气密封垫圈。Preferably, the ventilation pipe is threadedly connected to the ventilation plug, and a ventilation step surface opposite to the end surface of the ventilation plug is provided in the ventilation pipe, and a ventilation step surface is provided between the ventilation step surface and the ventilation plug. There are breather gaskets.
优选地,所述稳定流量的高温脉动阻尼器还包括排污管及排污堵头;Preferably, the high temperature pulsation damper with stable flow also includes a blowdown pipe and a blowdown plug;
所述排污管一端与所述球状壳体的下端连通,所述排污管另一端上可拆卸的安装有排污堵头。One end of the sewage discharge pipe communicates with the lower end of the spherical housing, and a sewage discharge plug is detachably installed on the other end of the sewage discharge pipe.
优选地,所述排污管与所述排污堵头螺纹连接,所述排污管内设置有与所述排污堵头的端面相对的排污台阶面,所述排污台阶面与所述排污堵头之间设置有排污密封垫圈。Preferably, the sewage discharge pipe is threadedly connected to the sewage discharge plug, and a sewage discharge step surface opposite to the end surface of the sewage discharge plug is provided in the sewage discharge pipe, and a sewage discharge step surface and the sewage discharge plug are provided between With blowdown gasket.
优选地,所述限流管伸出所述球状壳体的部分设置有预设长度的固定段,所述进口法兰与所述球状壳体之间设置有预设长度的固定管。Preferably, a fixed section of a preset length is provided at the portion of the restrictor tube protruding from the spherical housing, and a fixed tube of a preset length is provided between the inlet flange and the spherical housing.
优选地,所述锥形过渡段的锥度为10°~20°。Preferably, the taper of the tapered transition section is 10°-20°.
综上所述,本实用新型公开了一种稳定流量的高温脉动阻尼器,包括球状壳体、通气管、通气堵头、限流管、进口法兰及出口法兰,其中:通气管一端与球状壳体上端连通,通气管另一端上可拆卸的安装有通气堵头;限流管一端伸入球状壳体内,限流管内流道中部直径小于进口法兰及出口法兰的流道的直径,限流管内流道中部的两端部设置有向两端口逐渐扩大的锥形过渡段;出口法兰与限流管伸出球状壳体的一端连接;进口法兰与球状壳体连通。本实用新型通过限制波峰段流量来达到降低泵流量脉动率目的,避免了因泵内阀组内漏加大导致泵出口流量脉动增大,从而引起管路振动的加大。In summary, the utility model discloses a high-temperature pulsation damper with stable flow rate, which includes a spherical shell, a vent pipe, a vent plug, a restrictor pipe, an inlet flange and an outlet flange, wherein: one end of the vent pipe is connected to The upper end of the spherical shell is connected, and the other end of the vent pipe is detachably installed with a vent plug; one end of the restrictor tube extends into the spherical shell, and the diameter of the middle part of the flow channel in the restrictor tube is smaller than the diameter of the flow channel of the inlet flange and the outlet flange. The two ends of the middle part of the flow channel in the restrictor tube are provided with a tapered transition section gradually expanding to the two ports; the outlet flange is connected with the end of the restrictor tube protruding from the spherical shell; the inlet flange is connected with the spherical shell. The utility model achieves the purpose of reducing the pulsation rate of the pump flow rate by limiting the flow rate at the peak section, and avoids the increase of the flow pulsation at the pump outlet caused by the increase of the internal leakage of the valve group in the pump, thereby causing the increase of the vibration of the pipeline.
附图说明Description of drawings
为了使实用新型的目的、技术方案和优点更加清楚,下面将结合附图对本实用新型作进一步的详细描述,其中:In order to make the purpose, technical solutions and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings, wherein:
图1为本实用新型公开的一种稳定流量的高温脉动阻尼器的结构示意图;Fig. 1 is a structural schematic diagram of a high-temperature pulsation damper with stable flow disclosed by the utility model;
图2为本实用新型公开的一种稳定流量的高温脉动阻尼器的通气管处的局部放大图;Fig. 2 is a partial enlarged view of the ventilation pipe of a high-temperature pulsation damper with a stable flow rate disclosed by the utility model;
图3为本实用新型公开的一种稳定流量的高温脉动阻尼器的排污管处的局部放大图。Fig. 3 is a partially enlarged view of the blowdown pipe of a high-temperature pulsation damper with stable flow rate disclosed by the utility model.
附图中标号的对应关系为:出口法兰1、限流管2、球状壳体3、通气管4、通气堵头5、固定管6、进口法兰7、限流管内流道中部22、锥形过渡段21、排污管8、排污堵头9、通气密封圈10、排污密封圈11。The corresponding relationship of the labels in the drawings is: outlet flange 1, restrictor tube 2, spherical shell 3, vent tube 4, vent plug 5, fixed tube 6, inlet flange 7, middle part of the flow channel in the restrictor tube 22, Tapered transition section 21, blowdown pipe 8, blowdown plug 9, ventilation seal ring 10, blowdown seal ring 11.
具体实施方式Detailed ways
下面结合附图对本实用新型作进一步的详细说明。Below in conjunction with accompanying drawing, the utility model is described in further detail.
一种稳定流量的高温脉动阻尼器,包括球状壳体3、通气管4、通气堵头5、限流管2、进口法兰7及出口法兰1,其中:A high-temperature pulsation damper with stable flow, including a spherical shell 3, a vent pipe 4, a vent plug 5, a restrictor pipe 2, an inlet flange 7 and an outlet flange 1, wherein:
通气管4一端与球状壳体3上端连通,通气管4另一端上可拆卸的安装有通气堵头5;One end of the ventilation pipe 4 communicates with the upper end of the spherical housing 3, and the other end of the ventilation pipe 4 is detachably installed with a ventilation plug 5;
限流管2一端伸入球状壳体3内,限流管内流道中部22直径小于进口法兰7及出口法兰1的流道的直径,限流管内流道中部22的两端部设置有向两端口逐渐扩大的锥形过渡段21;One end of the restrictor tube 2 extends into the spherical housing 3, the diameter of the middle part 22 of the flow channel in the restrictor tube is smaller than the diameter of the flow channel of the inlet flange 7 and the outlet flange 1, and the two ends of the middle part 22 of the flow channel in the restrictor tube are provided with A tapered transition section 21 gradually expanding towards the two ports;
出口法兰1与限流管2伸出球状壳体3的一端连接;The outlet flange 1 is connected with the end of the restrictor tube 2 protruding from the spherical housing 3;
进口法兰7与球状壳体3连通。The inlet flange 7 communicates with the spherical housing 3 .
本实用新型公开的脉动阻尼器适用于高温环境,因此,直接在金属的球状壳体3内充入压缩气体,利用压缩气体的收缩和膨胀来吸收液体的压力或者流量脉动。当往复泵系统出现异常情况,比如泵内阀组内漏加大,就会导致泵出口流量脉动增大引起管路振动加大。本实用新型加入了一根限流管2,限流管2的管径小于法兰的管径,因此限流管2可以降低从球状壳体3流入其流道的液体的速度,限制波峰段流量来达到降低泵流量脉动目的,从而降低管路振动,此外,由于具有锥形的过渡段,可使液体在进入限流管时平缓过度,不会因管径减小而产生振动。The pulsation damper disclosed by the utility model is suitable for high temperature environment, therefore, the metal spherical shell 3 is directly filled with compressed gas, and the pressure or flow pulsation of the liquid is absorbed by the contraction and expansion of the compressed gas. When there is an abnormal situation in the reciprocating pump system, such as an increase in the internal leakage of the valve group in the pump, it will cause the flow pulsation at the pump outlet to increase and cause the pipeline vibration to increase. The utility model adds a current limiting tube 2, the diameter of the current limiting tube 2 is smaller than the diameter of the flange, so the current limiting tube 2 can reduce the speed of the liquid flowing from the spherical shell 3 into its flow channel, and limit the peak section The flow rate is used to reduce the pulsation of the pump flow, thereby reducing the vibration of the pipeline. In addition, due to the tapered transition section, the liquid can be smoothly passed when entering the restrictor tube, and no vibration will be generated due to the reduction of the tube diameter.
在本实用新型中,球状壳体3可采用两个半球状的壳体焊接而成。In the present invention, the spherical shell 3 can be formed by welding two hemispherical shells.
如图2所示,具体实施时,通气管4与通气堵头5螺纹连接,通气管4内设置有与通气堵头5的端面相对的通气台阶面,通气台阶面与通气堵头5之间设置有通气密封垫圈10。As shown in Figure 2, during specific implementation, the vent pipe 4 is threadedly connected with the vent plug 5, and the vent pipe 4 is provided with a vent step surface opposite to the end face of the vent plug 5, between the vent step surface and the vent plug 5 A vent sealing gasket 10 is provided.
为了便于通气堵头5的拆卸,通气堵头5与通气管4采用螺纹连接,并在通气堵头5与通气管4的连接处设置通气密封垫圈10,从而提高脉动阻尼器的气密性。In order to facilitate the disassembly of the ventilation plug 5, the ventilation plug 5 and the ventilation pipe 4 are threaded, and a ventilation sealing gasket 10 is arranged at the connection between the ventilation plug 5 and the ventilation pipe 4, thereby improving the airtightness of the pulsation damper.
具体实施时,稳定流量的高温脉动阻尼器还包括排污管8及排污堵头9;During specific implementation, the high-temperature pulsation damper with stable flow also includes a sewage pipe 8 and a sewage plug 9;
排污管8一端与球状壳体3的下端连通,排污管8另一端上可拆卸的安装有排污堵头9。One end of the sewage pipe 8 communicates with the lower end of the spherical housing 3 , and a sewage plug 9 is detachably installed on the other end of the sewage pipe 8 .
流经脉动阻尼器的液体中可能存在一些杂质,随着是时间的累积,脉动阻尼器的球状壳体3内的杂质会日益增多,会增加对球状壳体3内壁的磨损,且影响液体在球状壳体3内的流动,降低脉动阻尼器的工作效果,因此在球状壳体3下端设置排污管8,脉动阻尼器停止工作时,打开排污管8,排出球状壳体3内的杂质,可以延长脉动阻尼器的使用寿命,保持脉动阻尼器的工作效果。There may be some impurities in the liquid flowing through the pulsation damper. With the accumulation of time, the impurities in the spherical shell 3 of the pulsation damper will increase day by day, which will increase the wear on the inner wall of the spherical shell 3 and affect the flow of the liquid. The flow in the spherical housing 3 reduces the working effect of the pulsation damper. Therefore, a sewage discharge pipe 8 is arranged at the lower end of the spherical housing 3. When the pulsation damper stops working, the sewage discharge pipe 8 is opened to discharge impurities in the spherical housing 3, which can Extend the service life of the pulsation damper and maintain the working effect of the pulsation damper.
如图3所示,具体实施时,排污管8与排污堵头9螺纹连接,排污管8内设置有与排污堵头9的端面相对的排污台阶面,排污台阶面与排污堵头9之间设置有排污密封垫圈11。As shown in Figure 3, during specific implementation, the sewage discharge pipe 8 is threadedly connected with the sewage discharge plug 9, and the sewage discharge pipe 8 is provided with a sewage discharge step surface opposite to the end face of the sewage discharge plug 9, between the sewage discharge step surface and the sewage discharge plug 9 A sewage sealing gasket 11 is provided.
为了便于排污堵头9的拆卸,排污堵头9与排污管8采用螺纹连接,并在排污堵头9与排污管8的连接处设置排污密封垫圈11,从而提高脉动阻尼器的气密性。In order to facilitate the disassembly of the sewage plug 9, the sewage plug 9 and the sewage pipe 8 are threaded, and a sewage sealing gasket 11 is arranged at the connection between the sewage plug 9 and the sewage pipe 8, thereby improving the air tightness of the pulsation damper.
具体实施时,限流管2伸出球状壳体3的部分设置有预设长度的固定段,进口法兰7与球状壳体3之间设置有预设长度的固定管6。During specific implementation, the portion of the restrictor tube 2 protruding from the spherical housing 3 is provided with a fixed section of a preset length, and a fixed tube 6 of a preset length is provided between the inlet flange 7 and the spherical housing 3 .
现有的脉动阻尼器,壳体两端直接与标准法兰连接,然而标准法兰的连接段较短,无法通过其他装置对脉动阻尼器进行固定,在脉动阻尼器的工作过程中处于悬空状态,在振动较大时,安全性较差。本实用新型设置有预设长度的固定段及固定管6,可设置与固定段及固定管6连接的裙座或管夹来对脉动阻尼器进行加固,提高了安全性能。In the existing pulsation damper, the two ends of the housing are directly connected to the standard flange. However, the connection section of the standard flange is short, and the pulsation damper cannot be fixed by other devices, and the pulsation damper is suspended during the working process. , when the vibration is large, the safety is poor. The utility model is provided with a fixed section and a fixed pipe 6 with a preset length, and a skirt or pipe clamp connected with the fixed section and the fixed pipe 6 can be provided to reinforce the pulsation damper, thereby improving safety performance.
具体实施时,锥形过渡段21的锥度为10°~20°。During specific implementation, the taper of the tapered transition section 21 is 10°-20°.
为了降低液体进入限流管2时所形成的冲击且保证限流管2的长度合适,锥形过渡段21的锥度为10°~20°。In order to reduce the impact formed when the liquid enters the restrictor tube 2 and ensure that the length of the restrictor tube 2 is appropriate, the taper of the tapered transition section 21 is 10°-20°.
具体实施时,可在通气管4上设置第一泄流阀,并设置第一泄流阀的第一泄流阈值,当球状壳体3内压强过大大于第一泄流阈值时,球状壳体3内的气体可通过第一泄流阀排出,避免发生安全事故,提高了脉动阻尼器的安全性。During specific implementation, the first discharge valve can be set on the vent pipe 4, and the first discharge threshold of the first discharge valve can be set. When the internal pressure of the spherical housing 3 is too large than the first discharge threshold, the spherical housing The gas in the body 3 can be discharged through the first discharge valve, which avoids safety accidents and improves the safety of the pulsation damper.
具体实施时,还可在排污管8上设置第二泄流阀,并设置第二泄流阀的第二泄流阈值,第二泄流阈值大于第一泄流阈值,当第一泄流阀进行泄流后球状壳体3内的压强继续升高且大于第二泄流阈值后,第二泄流阀开始泄流,进一步的提高了脉动阻尼器的安全性。During specific implementation, the second discharge valve can also be set on the sewage pipe 8, and the second discharge threshold of the second discharge valve is set, the second discharge threshold is greater than the first discharge threshold, when the first discharge valve After the pressure in the spherical housing 3 continues to rise after the discharge is performed and is greater than the second discharge threshold, the second discharge valve starts to discharge, which further improves the safety of the pulsation damper.
最后说明的是,以上实施例仅用以说明本实用新型的技术方案而非限制,尽管通过参照本实用新型的优选实施例已经对本实用新型进行了描述,但本领域的普通技术人员应当理解,可以在形式上和细节上对其作出各种各样的改变,而不偏离所附权利要求书所限定的本实用新型的精神和范围。Finally, it is noted that the above embodiments are only used to illustrate the technical solutions of the present utility model without limitation. Although the utility model has been described with reference to the preferred embodiment of the utility model, those of ordinary skill in the art should understand that, Various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined in the appended claims.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2574276A (en) * | 2018-05-24 | 2019-12-04 | Eaton Intelligent Power Ltd | Ripple damper |
CN110905866A (en) * | 2019-11-08 | 2020-03-24 | 陕西航天动力高科技股份有限公司 | A single buffer at the outlet of a diaphragm pump |
CN111156364A (en) * | 2020-01-14 | 2020-05-15 | 北京航空航天大学 | Double-inlet series-parallel mixed pressure pulsation attenuator |
CN118007099A (en) * | 2024-02-22 | 2024-05-10 | 上海稷以科技有限公司 | Liquid source evaporation system and method for wafer coating |
-
2017
- 2017-11-30 CN CN201721639183.7U patent/CN207514481U/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2574276A (en) * | 2018-05-24 | 2019-12-04 | Eaton Intelligent Power Ltd | Ripple damper |
CN110905866A (en) * | 2019-11-08 | 2020-03-24 | 陕西航天动力高科技股份有限公司 | A single buffer at the outlet of a diaphragm pump |
CN111156364A (en) * | 2020-01-14 | 2020-05-15 | 北京航空航天大学 | Double-inlet series-parallel mixed pressure pulsation attenuator |
CN118007099A (en) * | 2024-02-22 | 2024-05-10 | 上海稷以科技有限公司 | Liquid source evaporation system and method for wafer coating |
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