CN207510140U - Full temperature range high strength elastic wheel assembly - Google Patents
Full temperature range high strength elastic wheel assembly Download PDFInfo
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- CN207510140U CN207510140U CN201721493016.6U CN201721493016U CN207510140U CN 207510140 U CN207510140 U CN 207510140U CN 201721493016 U CN201721493016 U CN 201721493016U CN 207510140 U CN207510140 U CN 207510140U
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- 239000003973 paint Substances 0.000 claims description 3
- 238000000034 method Methods 0.000 claims description 2
- 238000009434 installation Methods 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 230000006835 compression Effects 0.000 abstract description 3
- 238000007906 compression Methods 0.000 abstract description 3
- 230000000712 assembly Effects 0.000 abstract 1
- 238000000429 assembly Methods 0.000 abstract 1
- DOSMHBDKKKMIEF-UHFFFAOYSA-N 2-[3-(diethylamino)-6-diethylazaniumylidenexanthen-9-yl]-5-[3-[3-[4-(1-methylindol-3-yl)-2,5-dioxopyrrol-3-yl]indol-1-yl]propylsulfamoyl]benzenesulfonate Chemical compound C1=CC(=[N+](CC)CC)C=C2OC3=CC(N(CC)CC)=CC=C3C(C=3C(=CC(=CC=3)S(=O)(=O)NCCCN3C4=CC=CC=C4C(C=4C(NC(=O)C=4C=4C5=CC=CC=C5N(C)C=4)=O)=C3)S([O-])(=O)=O)=C21 DOSMHBDKKKMIEF-UHFFFAOYSA-N 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 5
- 238000010276 construction Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及一种高强度的弹性车轮装置,属于机械结构技术领域。The utility model relates to a high-strength elastic wheel device, which belongs to the technical field of mechanical structures.
背景技术Background technique
100%低地板现代有轨电车最显著的特点是造价低、节能环保,其轨道可直接在现在马路上铺设,车辆在地面停靠,运行系统建造成本仅为地铁的1/4到1/3,且工期短,污染少。The most notable features of 100% low-floor modern trams are low cost, energy saving and environmental protection. The tracks can be laid directly on the existing roads, and the vehicles stop on the ground. The construction cost of the operating system is only 1/4 to 1/3 of that of the subway. And short construction period, less pollution.
随着我国人口量的增加以及人们对乘坐舒适度的要求日益提升,100%低地板相对70%低地板具有客室面积利用率高,单轨长度载客多,车辆平稳性好,轮缘磨耗低等优点。With the increase of my country's population and people's increasing requirements for riding comfort, 100% low-floor compared with 70% low-floor has high utilization rate of passenger room area, long monorail length to carry more passengers, good vehicle stability, and low wheel rim wear, etc. advantage.
但目前,在高寒地带恶劣的环境下,还没有小轮径的低地板列车运用。零下40℃的低温对橡胶弹性元件的性能——可靠性、承载能力都是一种极大的考验。But at present, under the harsh environment of the alpine region, there is no low-floor train with a small wheel diameter for use. The low temperature of minus 40°C is a great test for the performance of rubber elastic components - reliability and carrying capacity.
实用新型内容Utility model content
本实用新型旨在提供一种适用于高寒地带的全温域高强度弹性车轮装置,在全温域下扭矩传递可靠性高,承载能力好。The utility model aims to provide a full-temperature-range high-strength elastic wheel device suitable for alpine regions, which has high torque transmission reliability and good bearing capacity under the full-temperature range.
为此,本实用新型所采用的技术方案为:一种全温域高强度弹性车轮装置,包括轮辋、轮芯和扣环,所述轮芯包括小直径段和大直径,扣环套装在轮芯的小直径段上,所述扣环与轮芯采用锥度过盈配合与螺栓联接相结合的紧固方式,所述轮辋、轮芯和扣环围成横截面为“V”形的环形空腔,在该环形空腔内压缩安装有若干呈圆周均布的横截面为“V”形的弹性橡胶块。For this reason, the technical solution adopted by the utility model is: a full-temperature range high-strength elastic wheel device, including a rim, a wheel core and a buckle, the wheel core includes a small diameter section and a large diameter, and the buckle is set on the wheel On the small diameter section of the core, the buckle and the wheel core are fastened by a combination of taper interference fit and bolt connection, and the rim, wheel core and buckle form an annular space with a "V" shape in cross section. A cavity, in which a number of elastic rubber blocks uniformly distributed around the circumference and having a "V" shape in cross-section are compressed and installed in the annular cavity.
作为上述方案的优选,所述弹性橡胶块与轮辋、轮芯和扣环的安装面上设置有增大与弹性橡胶块接触部分摩擦系数的弹性油漆层,进一步提高车轮全温域下传递扭矩的可靠性。As a preference of the above scheme, an elastic paint layer is provided on the mounting surface of the elastic rubber block and the rim, wheel core and buckle to increase the friction coefficient of the contact part with the elastic rubber block, so as to further improve the transmission torque of the wheel under the full temperature range. reliability.
进一步,弹性橡胶块、环形空腔的“V”形横截面呈90°~150°,所述轮辋最大位置处的半径为500mm~580mm,优化结构尺寸,使小轮径具备高承载能力。Further, the "V"-shaped cross-section of the elastic rubber block and the annular cavity is 90°-150°, and the radius at the maximum position of the rim is 500mm-580mm. The structural size is optimized so that the small wheel diameter has high load-bearing capacity.
更进一步,还包括接地导线,所述接地导线的一端与轮辋相连,一端与轮芯相连,用于防止导电。Furthermore, it also includes a grounding wire, one end of which is connected to the rim and the other end is connected to the wheel core for preventing conduction.
其有益效果是:能满足-40℃~+70℃的全温域使用,扭矩传递可靠性高,承载能力好,使用寿命长,降低弹性橡胶块的制造难度,提高弹性橡胶块的安装方便性。The beneficial effects are: it can be used in the whole temperature range of -40°C to +70°C, the reliability of torque transmission is high, the load capacity is good, the service life is long, the difficulty of manufacturing the elastic rubber block is reduced, and the installation convenience of the elastic rubber block is improved. .
附图说明Description of drawings
图1是本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
图2是本实用新型的主视图。Fig. 2 is the front view of the utility model.
具体实施方式Detailed ways
下面通过实施例并结合附图,对本实用新型作进一步说明:Below by embodiment and in conjunction with accompanying drawing, the utility model is further described:
如图1~2所示,一种全温域高强度弹性车轮装置,主要由轮辋1、轮芯2、扣环3、弹性橡胶块4、接地导线5组成。As shown in Figures 1-2, a full-temperature-range high-strength elastic wheel device is mainly composed of a rim 1, a wheel core 2, a buckle 3, an elastic rubber block 4, and a ground wire 5.
轮芯2包括小直径段和大直径,小直径段呈锥度。扣环3的内孔也呈锥度。扣环3套装在轮芯2的小直径段上,扣环3与轮芯2采用锥度过盈配合与螺栓联接相结合的紧固方式,降低了螺栓承受的应力。The wheel core 2 includes a small-diameter section and a large-diameter section, and the small-diameter section is tapered. The inner hole of the buckle 3 is also tapered. The buckle 3 is set on the small-diameter section of the wheel core 2, and the buckle 3 and the wheel core 2 are fastened by a combination of taper interference fit and bolt connection, which reduces the stress on the bolt.
轮辋1、轮芯2和扣环3围成横截面为“V”形的环形空腔,在该环形空腔内压缩安装有若干呈圆周均布的横截面为“V”形的弹性橡胶块4。通过弹性橡胶块压缩产生的摩擦力传递扭矩,将轮芯、扣环和轮辋联接起来;多个弹性橡胶块4拼凑而成的分体式环形橡胶,并结合“V”形横截面,利用橡胶承压和承剪两个条件,以此来降低列车运行过程中轮轨产生的噪声,并减少车轮踏面磨耗延长其使用寿命,同时降低制造难度;“V”形弹性橡胶块4可有效调整弹性车轮所需的径向刚度、轴向刚度、扭转刚度。相比传统的一体式橡胶环,安装更加方便快捷,制造成本更低。The rim 1, the wheel core 2 and the buckle ring 3 form an annular cavity with a "V" shape in cross section, and a number of elastic rubber blocks with a "V" shape in cross section uniformly distributed around the circumference are compressed and installed in the annular cavity. 4. The torque is transmitted through the friction force generated by the compression of the elastic rubber block, and the wheel core, the buckle and the rim are connected; the split ring rubber composed of multiple elastic rubber blocks 4, combined with the "V" shaped cross section, uses the rubber bearing The two conditions of pressure and shear are used to reduce the noise generated by the wheel and rail during the operation of the train, reduce the wear of the wheel tread and prolong its service life, and at the same time reduce the difficulty of manufacturing; the "V" shaped elastic rubber block 4 can effectively adjust the elastic wheel Required radial stiffness, axial stiffness, torsional stiffness. Compared with the traditional one-piece rubber ring, the installation is more convenient and quick, and the manufacturing cost is lower.
弹性橡胶块4与轮辋1、轮芯2和扣环3的安装面上设置有增大与弹性橡胶块4接触部分摩擦系数的弹性油漆层,结合弹性橡胶块4的预压缩安装,进一步加大轮芯、扣环与轮辋之间在全温域下传递扭矩的可靠性。接地导线5的一端与轮辋1相连,一端与轮芯2相连,防止导电。The elastic paint layer that increases the friction coefficient of the contact part with the elastic rubber block 4 is provided on the mounting surface of the elastic rubber block 4 and the rim 1, the wheel core 2 and the buckle 3, combined with the pre-compression installation of the elastic rubber block 4, further increases The reliability of torque transmission between the wheel core, buckle and rim under the full temperature range. One end of the ground wire 5 is connected to the rim 1, and the other end is connected to the wheel core 2 to prevent conduction.
最好是,弹性橡胶块4、环形空腔的“V”形横截面呈90°~150°,轮辋1最大位置处的半径为500mm~580mm。能满足-40℃~+70℃的全温域使用,扭矩传递可靠性高,承载能力好,使用寿命长,降低弹性橡胶块的制造难度,提高弹性橡胶块的安装方便性。Preferably, the "V"-shaped cross-section of the elastic rubber block 4 and the annular cavity is 90°-150°, and the radius at the largest position of the rim 1 is 500mm-580mm. It can be used in the full temperature range of -40℃~+70℃, has high reliability of torque transmission, good bearing capacity, long service life, reduces the difficulty of manufacturing the elastic rubber block, and improves the installation convenience of the elastic rubber block.
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CN201721493016.6U CN207510140U (en) | 2017-11-10 | 2017-11-10 | Full temperature range high strength elastic wheel assembly |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN115534584A (en) * | 2022-10-17 | 2022-12-30 | 宝武集团马钢轨交材料科技有限公司 | Vibration and noise reduction wheel set for railway vehicle and assembling method and design method thereof |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN115534584A (en) * | 2022-10-17 | 2022-12-30 | 宝武集团马钢轨交材料科技有限公司 | Vibration and noise reduction wheel set for railway vehicle and assembling method and design method thereof |
CN115534584B (en) * | 2022-10-17 | 2024-12-03 | 宝武集团马钢轨交材料科技股份有限公司 | A vibration and noise reduction wheelset for rail vehicles and an assembly method and a design method thereof |
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