CN207414349U - A kind of automatic loading/unloading vertical lathe - Google Patents
A kind of automatic loading/unloading vertical lathe Download PDFInfo
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- CN207414349U CN207414349U CN201721575430.1U CN201721575430U CN207414349U CN 207414349 U CN207414349 U CN 207414349U CN 201721575430 U CN201721575430 U CN 201721575430U CN 207414349 U CN207414349 U CN 207414349U
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Abstract
本实用新型公开了一种自动上下料立式车床,机架(1)上设有上料机构(2)、卸料机构(3)和车削机构(4),机架(1)上还设有能与上料机构(2)、车削机构(3)和卸料机构(4)配合的移料机构(5),车削机构(4)的上方设有能将移料机构(5)上的工件(100)抓取到车削机构(4)上进行车削且能将车削完成的工件(100)抓回到移料机构(5)上的抓料机构(6),车削机构(3)包括车削主体(31),车削主体(31)上设有用于夹紧工件(100)的夹爪(32),夹爪(32)外侧设有能够升降并能将抓料机构(6)抓取的工件(100)转移到夹爪(32)位置夹紧的升降托盘(33)。本实用新型结构简单,节省人力,生产效率高。
The utility model discloses an automatic loading and unloading vertical lathe. The frame (1) is provided with a feeding mechanism (2), an unloading mechanism (3) and a turning mechanism (4). There is a material shifting mechanism (5) that can cooperate with the feeding mechanism (2), the turning mechanism (3) and the unloading mechanism (4), and the top of the turning mechanism (4) is provided with a The workpiece (100) is grabbed onto the turning mechanism (4) for turning and can grab the turned workpiece (100) back to the grabbing mechanism (6) on the material transfer mechanism (5). The turning mechanism (3) includes turning The main body (31), the turning main body (31) is provided with the jaws (32) for clamping the workpiece (100), and the outer side of the jaws (32) is provided with a workpiece that can be lifted and grasped by the grasping mechanism (6) (100) is transferred to the lifting pallet (33) clamped by the jaw (32) position. The utility model has the advantages of simple structure, manpower saving and high production efficiency.
Description
【技术领域】【Technical field】
本实用新型涉及一种自动上下料立式车床。The utility model relates to an automatic loading and unloading vertical lathe.
【背景技术】【Background technique】
法兰端板是管桩的重要零部件,在法兰端板的加工工艺中,需要在对法兰端板外圆进行车削处理,但是目前法兰端板在车床上的上下料主要靠人力,即工人一个一个地将法兰端板放到车床上装夹,等待车加工完成后再由人工取下。因此,工人的劳动强度非常大,而且生产效率低,进而导致生产成本高。The flange end plate is an important part of the pipe pile. In the processing technology of the flange end plate, the outer circle of the flange end plate needs to be turned. However, at present, the loading and unloading of the flange end plate on the lathe mainly depends on manpower. , that is, the workers place the flange end plates on the lathe one by one for clamping, and wait for the lathe processing to be completed before being removed manually. Therefore, the labor intensity of the workers is very high, and the production efficiency is low, which in turn leads to high production costs.
因此,本实用新型正是基于以上的不足而产生的。Therefore, the utility model just produces based on above deficiency.
【实用新型内容】【Content of utility model】
本实用新型目的是克服了现有技术的不足,提供一种结构简单,节省人力,生产效率高的自动上下料立式车床。The purpose of the utility model is to overcome the deficiencies of the prior art and provide a vertical lathe with simple structure, manpower saving and high production efficiency.
本实用新型是通过以下技术方案实现的:The utility model is achieved through the following technical solutions:
一种自动上下料立式车床,其特征在于:包括机架1,所述的机架1上设有上料机构2、卸料机构3和车削机构4,所述的机架1上还设有能与上料机构2、车削机构3和卸料机构4配合的移料机构5,所述的车削机构4的上方设有能将移料机构5上的工件100抓取到车削机构4上进行车削且能将车削完成的工件100抓回到移料机构5上的抓料机构6,所述的车削机构3包括车削主体31,所述的车削主体31上设有用于夹紧工件100的夹爪32,所述的夹爪32外侧设有能够升降并能将抓料机构6抓取的工件100转移到夹爪32位置夹紧的升降托盘33。A kind of automatic loading and unloading vertical lathe, it is characterized in that: comprise frame 1, described frame 1 is provided with loading mechanism 2, unloading mechanism 3 and turning mechanism 4, and described frame 1 is also provided with There is a material transfer mechanism 5 that can cooperate with the feeding mechanism 2, the turning mechanism 3 and the unloading mechanism 4, and the top of the turning mechanism 4 is provided with a workpiece 100 that can grab the workpiece 100 on the material moving mechanism 5 to the turning mechanism 4 Turning and the workpiece 100 that has been turned can be grasped back to the grasping mechanism 6 on the material transfer mechanism 5. The turning mechanism 3 includes a turning main body 31, and the turning main body 31 is provided with a clamp for clamping the workpiece 100. Clamping jaws 32, the outside of the clamping jaws 32 is provided with a lifting tray 33 that can be lifted and lowered and can transfer the workpiece 100 grasped by the grabbing mechanism 6 to the position of the clamping jaws 32 for clamping.
如上所述的自动上下料立式车床,其特征在于:所述的上料机构2包括能相对机架1升降的上料升降台21,所述的上料升降台21的一侧设有能够运送堆垛起来的工件100的上料小车22,所述的上料小车22的一侧设有能将其上堆垛的工件100推送到上料升降台21上的上料推送装置23。The above-mentioned automatic loading and unloading vertical lathe is characterized in that: the feeding mechanism 2 includes a feeding lifting table 21 that can be lifted relative to the frame 1, and one side of the feeding lifting table 21 is provided with a The feeding trolley 22 that transports the stacked workpieces 100 is provided with a feeding pushing device 23 that can push the stacked workpieces 100 onto the loading lifting platform 21 on one side of the loading trolley 22 .
如上所述的自动上下料立式车床,其特征在于:所述的上料推送装置23包括能相对机架1横向运动而推动堆垛的工件100的上料推动体231,所述的上料推动体231上设有能够限制堆垛的工件100摆动的上料限制槽232,所述的机架1上设有驱动上料推动体231运动的气缸或油缸。The above-mentioned automatic loading and unloading vertical lathe is characterized in that: the feeding push device 23 includes a feeding pusher 231 that can move laterally relative to the frame 1 to push the stacked workpieces 100, and the feeding The pushing body 231 is provided with a loading restriction groove 232 capable of restricting the swing of the stacked workpieces 100 , and the frame 1 is provided with a cylinder or an oil cylinder for driving the loading pushing body 231 to move.
如上所述的自动上下料立式车床,其特征在于:所述的机架1上设有框形的上料支架24,所述的上料升降台21一端穿过上料支架24,并且所述的上料升降台21上设有能夹持上料支架24两侧并与上料支架24两侧滚动配合的上料滚轮25,所述的上料支架24上连接有驱动上料升降台21升降的上料气缸26或油缸。The above-mentioned automatic loading and unloading vertical lathe is characterized in that: the frame 1 is provided with a frame-shaped feeding bracket 24, and one end of the loading lifting platform 21 passes through the feeding bracket 24, and the The above-mentioned feeding lifting table 21 is provided with the feeding rollers 25 that can clamp both sides of the feeding bracket 24 and roll and cooperate with the both sides of the feeding bracket 24, and the described feeding bracket 24 is connected with a drive feeding lifting platform The feeding cylinder 26 or oil cylinder of 21 lifting.
如上所述的自动上下料立式车床,其特征在于:所述的移料机构5包括设在机架1上的横向导轨51,所述的横向导轨51上设有能沿其横向移动的上料电磁吸盘组件52和卸料电磁吸盘53组件,所述的横向导轨51下方设有能承接待加工工件100和车削完成的工件100的主移料平台54,所述的机架1上设有推动主移料平台54运动的主推进装置55,所述的主移料平台54上还连接有能将其上的工件100推送到升降托盘33上的副推装置56。The above-mentioned automatic loading and unloading vertical lathe is characterized in that: the material shifting mechanism 5 includes a transverse guide rail 51 arranged on the frame 1, and the transverse guide rail 51 is provided with an upper The material electromagnetic chuck assembly 52 and the discharge electromagnetic chuck 53 assembly, the main moving platform 54 that can accept the workpiece 100 to be processed and the workpiece 100 that has been turned is provided below the described transverse guide rail 51, and the frame 1 is provided with The main propulsion device 55 that pushes the main material moving platform 54 to move, and the main material moving platform 54 is also connected with an auxiliary pushing device 56 that can push the workpiece 100 on it to the lifting pallet 33 .
如上所述的自动上下料立式车床,其特征在于:所述的上料电磁吸盘组件52包括升降体521,所述的机架1上设有驱动升降体521升降的升降气缸522或油缸,所述的升降体521上设有能相对其升降并能够吸附工件100的移料电磁铁523,所述的移料电磁铁523与升降体521之间还设有第一缓冲弹簧524。The above-mentioned automatic loading and unloading vertical lathe is characterized in that: the feeding electromagnetic chuck assembly 52 includes a lifting body 521, and the frame 1 is provided with a lifting cylinder 522 or an oil cylinder to drive the lifting body 521 up and down, The lifting body 521 is provided with a material-moving electromagnet 523 that can be raised and lowered relative to it and can absorb the workpiece 100 , and a first buffer spring 524 is also provided between the material-moving electromagnet 523 and the lifting body 521 .
如上所述的自动上下料立式车床,其特征在于:所述的卸料机构4包括能相对机架1升降的卸料升降台41,所述的卸料升降台41的一侧设有能将其上堆垛的工件100推出的卸料推送装置42。The above-mentioned automatic loading and unloading vertical lathe is characterized in that: the unloading mechanism 4 includes an unloading lifting table 41 that can be lifted relative to the frame 1, and one side of the unloading elevating table 41 is provided with a The unloading pushing device 42 that pushes out the workpieces 100 stacked thereon.
如上所述的自动上下料立式车床,其特征在于:所述的卸料推送装置42包括能相对机架1横向运动而推动堆垛的工件100的卸料推动体421,所述的卸料推动体421上设有能够限制工件100摆动的卸料限制槽,所述的机架1上设有驱动卸料推动体421运动的气缸或油缸。The above-mentioned automatic loading and unloading vertical lathe is characterized in that: the discharge pushing device 42 includes a discharge pusher 421 that can move laterally relative to the frame 1 to push the stacked workpieces 100, and the discharge pusher 421 The pushing body 421 is provided with a discharge restriction groove capable of restricting the swing of the workpiece 100 , and the frame 1 is provided with an air cylinder or an oil cylinder to drive the movement of the discharge pushing body 421 .
如上所述的自动上下料立式车床,其特征在于:所述的机架1上设有框形的卸料支架43,所述的卸料升降台41一端穿过卸料支架43,并且所述的卸料升降台41上设有能夹持卸料支架43两侧并与卸料支架43两侧滚动配合的卸料滚轮44,所述的卸料支架43上连接有驱动卸料升降台41升降的卸料气缸45或油缸。The above-mentioned automatic loading and unloading vertical lathe is characterized in that: the frame 1 is provided with a frame-shaped unloading bracket 43, and one end of the unloading lifting platform 41 passes through the unloading bracket 43, and the The unloading lifting table 41 is provided with unloading rollers 44 that can clamp both sides of the unloading support 43 and roll with the two sides of the unloading support 43. The unloading support 43 is connected with a driving unloading elevating platform. 41 lifting discharge cylinders 45 or oil cylinders.
如上所述的自动上下料立式车床,其特征在于:所述的抓料机构6包括升降板61,所述的机架1上设有驱动升降板61升降的驱动气缸62或油缸,所述的升降板61上设有能相对其升降并能够吸附工件100的抓料电磁铁63,所述的抓料电磁铁63与升降板61之间还设有第二缓冲弹簧64。The above-mentioned automatic loading and unloading vertical lathe is characterized in that: the grasping mechanism 6 includes a lifting plate 61, and the frame 1 is provided with a drive cylinder 62 or an oil cylinder that drives the lifting plate 61 up and down. The lifting plate 61 is provided with a grasping electromagnet 63 that can be raised and lowered relative to it and can absorb the workpiece 100. A second buffer spring 64 is also provided between the grasping electromagnet 63 and the lifting plate 61.
与现有技术相比,本实用新型有如下优点:Compared with the prior art, the utility model has the following advantages:
1、本实用新型自动上下料立式车床包括上料机构、卸料机构、移料机构、抓料机构和车削机构,首先移料机构将上料机构上的工件移动到车削机构的升降托盘上,位于夹爪外侧的升降托盘下降,当升降托盘下降到一定位置,夹爪就将工件夹紧,然后进行车削,车削完成以后,抓料机构将加工完成的工件抓取到移料机构上,移料机构就将加工完成的工件移送到卸料机构上卸料。整个过程全自动化操作,生产效率高,节省人力,降低生产成本。1. The utility model automatic loading and unloading vertical lathe includes a feeding mechanism, a discharging mechanism, a material shifting mechanism, a material grabbing mechanism and a turning mechanism. First, the material moving mechanism moves the workpiece on the feeding mechanism to the lifting pallet of the turning mechanism , the lifting pallet located outside the jaws descends. When the lifting pallet falls to a certain position, the jaws will clamp the workpiece, and then turn it. After the turning is completed, the grabbing mechanism will grab the processed workpiece to the material transfer mechanism. The material shifting mechanism will transfer the processed workpiece to the unloading mechanism for unloading. The whole process is fully automated, with high production efficiency, saving manpower and reducing production costs.
2、本实用新型工作时,上料电磁吸盘组件和卸料电磁吸盘组件沿横向导轨滑动,上料升降台能够升降,所以上料电磁吸盘组件可以将堆垛在上料升降台上的最上面的一个工件吸附起来,然后上料电磁吸盘组件和卸料电磁吸盘组件横向移动,当上料电磁吸盘组件到达主移料平台上方时,上料电磁吸盘组件断电而将工件放置到主移料平台上,主推进装置推动主移料平台向前运动,升降托盘升起,然后副推装置推动主移料平台上的工件到升降托盘上,接着升降托盘下降,并且工件被夹爪夹紧,与此同时,主移料平台和副推装置均后退,上料电磁吸盘组件又吸附一个工件到主移料平台上,并且上料电磁吸盘组件又横向移动去吸附起另一个工件。当车削加工完成,抓料机构下降而将车削完成的工件吸附起来,主移料平台又向前运动,副推装置又将主移料平台上的一个工件推动到升降托盘上,副推装置后退,此时抓料机构将吸附的车削完成的工件放置到主移料平台上,主移料平台后退,然后卸料电磁吸盘组件吸附起主移料平台上的工件,卸料电磁吸盘组件横向移动到卸料机构位置,在此移动过程中,上料电磁吸盘组件又将其上的待车削工件放置到主移料平台上。此时就完成一个工作循环,整个过程全自动化操作,节省人力,生产效率高。2. When the utility model is working, the feeding electromagnetic sucker assembly and the unloading electromagnetic sucker assembly slide along the horizontal guide rail, and the feeding lifting platform can be lifted, so the feeding electromagnetic sucker assembly can be stacked on the top of the feeding lifting platform. One of the workpieces is adsorbed, and then the feeding electromagnetic chuck assembly and the unloading electromagnetic chuck assembly move laterally. When the feeding electromagnetic chuck assembly reaches the top of the main moving platform, the feeding electromagnetic chuck assembly is powered off and the workpiece is placed on the main moving material. On the platform, the main propulsion device pushes the main moving platform to move forward, the lifting tray rises, and then the auxiliary pushing device pushes the workpiece on the main moving platform to the lifting tray, then the lifting tray descends, and the workpiece is clamped by the jaws. At the same time, both the main material moving platform and the auxiliary pushing device are retreated, and the feeding electromagnetic chuck assembly absorbs another workpiece to the main material moving platform, and the feeding electromagnetic chuck assembly moves laterally to absorb another workpiece. When the turning process is completed, the grabbing mechanism descends to absorb the turned workpiece, the main material moving platform moves forward again, and the auxiliary pushing device pushes a workpiece on the main material moving platform to the lifting pallet, and the auxiliary pushing device moves backward , at this time, the grabbing mechanism puts the workpieces that have been turned into the main moving platform, and the main moving platform moves backwards, and then the unloading electromagnetic chuck assembly absorbs the workpiece on the main moving platform, and the unloading electromagnetic chuck assembly moves laterally To the position of the unloading mechanism, during this movement process, the feeding electromagnetic chuck assembly places the workpiece to be turned on it on the main moving material platform. At this point, a working cycle is completed, and the whole process is fully automated, saving manpower and high production efficiency.
3、本实用新型的卸料推送装置包括能相对机架横向运动而推动堆垛的工件的卸料推动体,卸料推动体上设有能够限制工件摆动的卸料限制槽,机架上设有驱动卸料推动体运动的气缸或油缸。由于设置了卸料限制槽,可以防止堆垛起来的工件左右摆动或滑动,能够确保堆垛的工件被稳定地从卸料升降台上推出。3. The unloading pushing device of the present utility model includes an unloading pushing body capable of pushing the stacked workpieces by moving laterally relative to the frame. The unloading pushing body is provided with a unloading limiting groove capable of restricting the swing of the workpieces. There is a cylinder or an oil cylinder that drives the movement of the unloading pusher. Due to the arrangement of the unloading limiting groove, the stacked workpieces can be prevented from swinging or sliding left and right, and the stacked workpieces can be stably pushed out from the unloading lifting platform.
4、本实用新型结构简单,生产效率高,适合推广应用。4. The utility model has the advantages of simple structure and high production efficiency, and is suitable for popularization and application.
【附图说明】【Description of drawings】
图1是本实用新型立体图之一;Fig. 1 is one of perspective views of the utility model;
图2是本实用新型立体图之二;Fig. 2 is the second perspective view of the utility model;
图3是本实用新型立体图之三。Fig. 3 is the third perspective view of the utility model.
【具体实施方式】【Detailed ways】
下面结合附图对本实用新型作进一步描述:Below in conjunction with accompanying drawing, the utility model will be further described:
一种自动上下料立式车床,包括机架1,所述的机架1上设有上料机构2、卸料机构3和车削机构4,所述的机架1上还设有能与上料机构2、车削机构3和卸料机构4配合的移料机构5,所述的车削机构4的上方设有能将移料机构5上的工件100抓取到车削机构4上进行车削且能将车削完成的工件100抓回到移料机构5上的抓料机构6,所述的车削机构3包括车削主体31,所述的车削主体31上设有用于夹紧工件100的夹爪32,所述的夹爪32外侧设有能够升降并能将抓料机构6抓取的工件100转移到夹爪32位置夹紧的升降托盘33。首先移料机构5将上料机构2上的工件100移动到车削机构3的升降托盘33上,位于夹爪32外侧的升降托盘33下降,当升降托盘33下降到一定位置,夹爪32就将工件100夹紧,然后进行车削,车削完成以后,抓料机构6将加工完成的工件100抓取到移料机构5上,移料机构5就将加工完成的工件100移送到卸料机构4上卸料。整个过程全自动化操作,生产效率高,节省人力,降低生产成本。A kind of automatic loading and unloading vertical lathe, comprising frame 1, described frame 1 is provided with feeding mechanism 2, unloading mechanism 3 and turning mechanism 4, and described frame 1 is also provided with The material transfer mechanism 5 that the material mechanism 2, the turning mechanism 3 and the unloading mechanism 4 cooperate, the top of the described turning mechanism 4 is provided with the workpiece 100 on the material moving mechanism 5 can be grasped on the turning mechanism 4 for turning and can The workpiece 100 that has been turned is grasped back to the grasping mechanism 6 on the material transfer mechanism 5. The turning mechanism 3 includes a turning body 31, and the turning body 31 is provided with a jaw 32 for clamping the workpiece 100. The outside of the jaws 32 is provided with a lifting tray 33 that can be lifted and moved to transfer the workpiece 100 grabbed by the grabbing mechanism 6 to the position of the jaws 32 for clamping. First, the material shifting mechanism 5 moves the workpiece 100 on the feeding mechanism 2 to the lifting pallet 33 of the turning mechanism 3, and the lifting pallet 33 outside the jaws 32 descends. When the lifting pallet 33 descends to a certain position, the clamping jaws 32 will The workpiece 100 is clamped and then turned. After the turning is completed, the grasping mechanism 6 grabs the processed workpiece 100 onto the material transfer mechanism 5, and the material transfer mechanism 5 transfers the processed workpiece 100 to the unloading mechanism 4. unloading. The whole process is fully automated, with high production efficiency, saving manpower and reducing production costs.
所述的上料机构2包括能相对机架1升降的上料升降台21,所述的上料升降台21的一侧设有能够运送堆垛起来的工件100的上料小车22,所述的上料小车22的一侧设有能将其上堆垛的工件100推送到上料升降台21上的上料推送装置23。The feeding mechanism 2 includes a feeding lifting platform 21 that can be lifted relative to the frame 1. One side of the feeding lifting platform 21 is provided with a feeding trolley 22 that can transport the stacked workpieces 100. One side of the feeding trolley 22 is provided with a feeding pushing device 23 that can push the workpiece 100 stacked on it to the feeding lifting platform 21 .
所述的上料推送装置23包括能相对机架1横向运动而推动堆垛的工件100的上料推动体231,所述的上料推动体231上设有能够限制堆垛的工件100摆动的上料限制槽232,所述的机架1上设有驱动上料推动体231运动的气缸或油缸。由于设置了上料限制槽232,可以防止堆垛起来的工件100左右摆动或滑动,能够确保堆垛的工件被稳定地从上料小车22上推出。The feeding pushing device 23 includes a feeding pushing body 231 that can move laterally relative to the frame 1 to push the stacked workpieces 100, and the described loading pushing body 231 is provided with a mechanism that can limit the swing of the stacked workpieces 100. Loading restriction slot 232, the frame 1 is provided with a cylinder or an oil cylinder to drive the movement of the feeding pusher 231. Due to the provision of the loading restriction groove 232 , the stacked workpieces 100 can be prevented from swinging or sliding left and right, and the stacked workpieces can be pushed out from the loading trolley 22 stably.
所述的机架1上设有框形的上料支架24,所述的上料升降台21一端穿过上料支架24,并且所述的上料升降台21上设有能夹持上料支架24两侧并与上料支架24两侧滚动配合的上料滚轮25,所述的上料支架24上连接有驱动上料升降台21升降的上料气缸26或油缸。上料滚轮25从两侧夹持上料支架24,并与上料支架24滚动配合,能够使得上料升降台21升降顺畅无卡滞。The frame 1 is provided with a frame-shaped feeding bracket 24, and one end of the described feeding lifting platform 21 passes through the loading bracket 24, and the described loading lifting platform 21 is provided with a Both sides of the support 24 and the feeding rollers 25 that roll and cooperate with the both sides of the feeding bracket 24 are connected with the feeding cylinder 26 or the oil cylinder that drives the lifting platform 21 to lift. The feeding roller 25 clamps the feeding bracket 24 from both sides, and rolls and cooperates with the feeding bracket 24, so that the lifting and lowering of the feeding lifting platform 21 is smooth and free of stagnation.
所述的移料机构5包括设在机架1上的横向导轨51,所述的横向导轨51上设有能沿其横向移动的上料电磁吸盘组件52和卸料电磁吸盘53组件,所述的横向导轨51下方设有能承接待加工工件100和车削完成的工件100的主移料平台54,所述的机架1上设有推动主移料平台54运动的主推进装置55,所述的主移料平台54上还连接有能将其上的工件100推送到升降托盘33上的副推装置56。The material shifting mechanism 5 includes a transverse guide rail 51 arranged on the frame 1, and the described transverse guide rail 51 is provided with a feeding electromagnetic chuck assembly 52 and a discharge electromagnetic chuck assembly 53 capable of moving laterally along it. The main moving platform 54 that can accept the workpiece 100 to be processed and the workpiece 100 that has been turned is provided below the horizontal guide rail 51, and the main propulsion device 55 that promotes the movement of the main moving platform 54 is provided on the frame 1. The main material transfer platform 54 is also connected with an auxiliary pushing device 56 that can push the workpiece 100 on it to the lifting pallet 33 .
所述的上料电磁吸盘组件52包括升降体521,所述的机架1上设有驱动升降体521升降的升降气缸522或油缸,所述的升降体521上设有能相对其升降并能够吸附工件100的移料电磁铁523,所述的移料电磁铁523与升降体521之间还设有第一缓冲弹簧524。当移料电磁铁523吸附工件100时,第一缓冲弹簧524可以起到缓冲的作用,减小工件100对移料电磁铁523的冲击。卸料电磁吸盘组件53可以采用与上料电磁吸盘组件52相同的结构。The described feeding electromagnetic chuck assembly 52 includes a lifting body 521. The frame 1 is provided with a lifting cylinder 522 or an oil cylinder that drives the lifting body 521 to lift. The material-moving electromagnet 523 that absorbs the workpiece 100 is further provided with a first buffer spring 524 between the material-moving electromagnet 523 and the lifting body 521 . When the material-shifting electromagnet 523 absorbs the workpiece 100 , the first buffer spring 524 can act as a buffer to reduce the impact of the workpiece 100 on the material-shifting electromagnet 523 . The unloading electromagnetic chuck assembly 53 can adopt the same structure as the loading electromagnetic chuck assembly 52 .
所述的卸料机构4包括能相对机架1升降的卸料升降台41,所述的卸料升降台41的一侧设有能将其上堆垛的工件100推出的卸料推送装置42。The unloading mechanism 4 includes an unloading elevating platform 41 that can be lifted relative to the frame 1, and one side of the unloading elevating platform 41 is provided with an unloading pushing device 42 that can push out the workpieces 100 stacked on it. .
所述的卸料推送装置42包括能相对机架1横向运动而推动堆垛的工件100的卸料推动体421,所述的卸料推动体421上设有能够限制工件100摆动的卸料限制槽,所述的机架1上设有驱动卸料推动体421运动的气缸或油缸。The discharge pushing device 42 includes a discharge pusher 421 that can move laterally relative to the frame 1 to push the stacked workpieces 100, and the discharge pusher 421 is provided with a discharge restriction that can limit the swing of the workpiece 100. slot, and the frame 1 is provided with a cylinder or an oil cylinder that drives the unloading pusher 421 to move.
所述的机架1上设有框形的卸料支架43,所述的卸料升降台41一端穿过卸料支架43,并且所述的卸料升降台41上设有能夹持卸料支架43两侧并与卸料支架43两侧滚动配合的卸料滚轮44,所述的卸料支架43上连接有驱动卸料升降台41升降的卸料气缸45或油缸。卸料滚轮44从两侧夹持卸料支架43,并与卸料支架43滚动配合,能够使得卸料升降台41升降顺畅无卡滞。The frame 1 is provided with a frame-shaped unloading bracket 43, one end of the unloading lifting platform 41 passes through the unloading bracket 43, and the unloading lifting platform 41 is provided with a Support 43 both sides and the unloading roller 44 that rolls with unloading support 43 both sides, described unloading support 43 is connected with unloading cylinder 45 or the oil cylinder that drives unloading elevating table 41 lifting. The unloading rollers 44 clamp the unloading bracket 43 from both sides, and roll and cooperate with the unloading bracket 43, so that the unloading elevating table 41 can be lifted and lowered smoothly without stagnation.
所述的抓料机构6包括升降板61,所述的机架1上设有驱动升降板61升降的驱动气缸62或油缸,所述的升降板61上设有能相对其升降并能够吸附工件100的抓料电磁铁63,所述的抓料电磁铁63与升降板61之间还设有第二缓冲弹簧64。当抓料电磁铁63吸附工件100时,第二缓冲弹簧64可以起到缓冲的作用,减小工件100对抓料电磁铁63的冲击。The grasping mechanism 6 includes a lifting plate 61, and the frame 1 is provided with a driving cylinder 62 or an oil cylinder that drives the lifting plate 61 to lift. 100 is the material grabbing electromagnet 63, and a second buffer spring 64 is also provided between the material grabbing electromagnet 63 and the lifting plate 61. When the grasping electromagnet 63 absorbs the workpiece 100 , the second buffer spring 64 can play a buffering role to reduce the impact of the workpiece 100 on the grasping electromagnet 63 .
本自动上下料立式车床对工件100进行车削加工时包括如下步骤:The automatic loading and unloading vertical lathe comprises the following steps when turning the workpiece 100:
A:上料小车22将堆垛起来的工件100运送到上料推送装置23与上料升降台21之间;A: The loading trolley 22 transports the stacked workpieces 100 between the loading pushing device 23 and the loading lifting platform 21;
B:上料推送装置23将堆垛的工件100从上料小车22上推到上料升降台21上;B: The loading and pushing device 23 pushes the stacked workpieces 100 from the loading trolley 22 to the loading lifting platform 21;
C:上料升降台21带着工件100上升到设定位置;C: The loading and unloading table 21 lifts the workpiece 100 to the set position;
D:上料电磁吸盘组件52上的移料电磁铁523下降并吸附到工件100;D: The material shifting electromagnet 523 on the feeding electromagnetic chuck assembly 52 is lowered and adsorbed to the workpiece 100;
E:上料电磁吸盘组件52到达主移料平台54上方时断电而将工件100放置到主移料平台42上;E: When the feeding electromagnetic chuck assembly 52 reaches the top of the main material transfer platform 54, the power is cut off and the workpiece 100 is placed on the main material transfer platform 42;
F:升降托盘33升起,并且主推进装置55推动主移料平台54向前运动而与升降托盘33对接,副推装置56将主移料平台54上的工件100推送到升降托盘33上,与此同时,上料电磁吸盘组件52横向移动而吸附起另一块工件100;F: The lifting tray 33 is raised, and the main propulsion device 55 pushes the main moving platform 54 to move forward to dock with the lifting tray 33, and the auxiliary pushing device 56 pushes the workpiece 100 on the main moving platform 54 to the lifting tray 33, At the same time, the feeding electromagnetic chuck assembly 52 moves laterally to absorb another workpiece 100;
G:升降托盘33下降,并由夹爪32将工件100夹紧,工件100进行车削加工至完成,在此过程中,副推装置56后退,并且主移料平台54后退,上料电磁吸盘组件52将步骤F中的工件100放置到主移料平台54上,上料电磁吸盘组件52释放其上的工件100后就再次横向移动去吸附另一个工件100;G: The lifting tray 33 descends, and the workpiece 100 is clamped by the jaws 32. The workpiece 100 is turned until it is completed. 52. Place the workpiece 100 in step F on the main shifting platform 54. After the feeding electromagnetic chuck assembly 52 releases the workpiece 100 on it, it moves laterally again to absorb another workpiece 100;
H:夹爪32松开加工完成的工件100,抓料电磁铁63下降并将车削完成的工件100吸附起来;H: The jaws 32 loosen the processed workpiece 100, and the grasping electromagnet 63 descends to absorb the turned workpiece 100;
I:升降托盘33升起,主移料平台54将步骤G中的工件100运送到与升降托盘33对接位置,副推装置56将主移料平台54上的工件100推送到升降托盘33上,升降托盘33下降,夹爪夹紧工件100并进行车削,与此同时,副推装置56后退,抓料电磁铁63下降并将其上的工件100放置到主移料平台54上,主移料平台54载着车削完成的工件100后退;I: lifting pallet 33 rises, and main moving material platform 54 transports the workpiece 100 in step G to the docking position with lifting pallet 33, and auxiliary pushing device 56 pushes the workpiece 100 on the main material moving platform 54 onto lifting pallet 33, The lifting tray 33 descends, the jaws clamp the workpiece 100 and turn it, at the same time, the auxiliary pusher 56 retreats, the material grabbing electromagnet 63 descends and places the workpiece 100 on it on the main material transfer platform 54, the main material transfer The platform 54 carries the turned workpiece 100 and retreats;
J:主移料平台54后退到卸料电磁吸盘组件53下方时,卸料电磁吸盘组件53将主移料平台54上的工件100吸附起来,卸料电磁吸盘组件53横向移动至卸料升降台41位置并释放工件100,卸料升降台41下降,下降高度等于一个工件的厚度,与此同时,上料电磁吸盘组件52横向移动并将步骤G中吸附着的工件100放置到主移料平台54上;J: When the main material moving platform 54 retreats to the bottom of the discharge electromagnetic chuck assembly 53, the discharge electromagnetic chuck assembly 53 will absorb the workpiece 100 on the main material transfer platform 54, and the discharge electromagnetic chuck assembly 53 moves laterally to the discharge lifting platform 41 position and release the workpiece 100, the unloading lifting platform 41 descends, and the descending height is equal to the thickness of a workpiece. At the same time, the feeding electromagnetic chuck assembly 52 moves laterally and places the workpiece 100 adsorbed in step G on the main moving platform 54 on;
K:夹爪32松开加工完成的工件100,抓料电磁铁63下降并将车削完成的工件100吸附起来,主移料平台54向前移动,并通过副推装置56将主移料平台54上的工件100推送到升降托盘33上,升降托盘33下降并通过夹爪32夹紧工件100,并进行车削加工,与此同时上料电磁吸盘组件52又从上料机构2处吸附起一个工件,抓料电磁铁63将其上的工件100放置到主移料平台54上,主移料平台54后退,卸料电磁吸盘组件53将主移料平台54上的工件100移动到卸料机构4处释放,卸料升降台41下降一个工件的高度,上料电磁吸盘组件52又将其上的工件100放置到主移料平台54上;K: The gripper 32 releases the processed workpiece 100, the grab electromagnet 63 descends and absorbs the turned workpiece 100, the main material transfer platform 54 moves forward, and the main material transfer platform 54 is moved forward by the auxiliary pushing device 56 The workpiece 100 is pushed onto the lifting pallet 33, and the lifting pallet 33 descends and clamps the workpiece 100 through the jaws 32, and performs turning processing. At the same time, the feeding electromagnetic chuck assembly 52 absorbs a workpiece from the feeding mechanism 2 , the grasping electromagnet 63 places the workpiece 100 on it on the main material moving platform 54, the main material moving platform 54 retreats, and the unloading electromagnetic chuck assembly 53 moves the workpiece 100 on the main material moving platform 54 to the unloading mechanism 4 release, the unloading lifting platform 41 lowers the height of a workpiece, and the feeding electromagnetic chuck assembly 52 places the workpiece 100 on it on the main moving platform 54;
L:重复步骤K即可实现连续不断加工,直至整垛工件100加工完成;L: Repeat step K to realize continuous processing until the entire stack of workpieces 100 is processed;
M:当整垛工件100加工完成后,卸料推送装置42将卸料升降台41上的工件100推出,并通过起重机吊走。M: After the whole stack of workpieces 100 is processed, the unloading pushing device 42 pushes out the workpieces 100 on the unloading lifting platform 41 and lifts them away by a crane.
本实用新型自动上下料立式车床可以全自动化工作,工作效率大大提高,节省了人力,降低了生产成本,适合推广应用。The automatic loading and unloading vertical lathe of the utility model can work fully automatically, greatly improves work efficiency, saves manpower, reduces production cost, and is suitable for popularization and application.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107716947A (en) * | 2017-11-20 | 2018-02-23 | 中山市毅马五金有限公司 | A kind of automatic loading/unloading vertical lathe |
CN113385695A (en) * | 2021-07-26 | 2021-09-14 | 中山市六六六智能装备有限公司 | Intelligent end plate turning system |
CN113649599A (en) * | 2021-09-01 | 2021-11-16 | 句容毅马五金制品有限公司 | A CNC lathe with automatic loading and unloading of flange end plates |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107716947A (en) * | 2017-11-20 | 2018-02-23 | 中山市毅马五金有限公司 | A kind of automatic loading/unloading vertical lathe |
CN113385695A (en) * | 2021-07-26 | 2021-09-14 | 中山市六六六智能装备有限公司 | Intelligent end plate turning system |
CN113649599A (en) * | 2021-09-01 | 2021-11-16 | 句容毅马五金制品有限公司 | A CNC lathe with automatic loading and unloading of flange end plates |
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Effective date of registration: 20211117 Address after: 528400 "Suoyi Shawei", Shazi village, Minmin Town, Zhongshan City, Guangdong Province; Add a business site, specifically: No. 2, Shazi Avenue, Shazi administrative village, Minmin Town, Zhongshan City (one photo and multiple sites) Patentee after: GUANGDONG YIMA GROUP Co.,Ltd. Patentee after: ZHONGSHAN STAINLESS STEEL TECHNOLOGY CO.,LTD. Patentee after: LIAONING YIMA HARDWARE Co.,Ltd. Patentee after: JURONG YIMA HARDWARE PRODUCT Co.,Ltd. Patentee after: JURONG ZHONGSHENG BELT TECHNOLOGY CO.,LTD. Address before: 528441 Shazai Road, Shazai Village, Zhongshan Citizen Town, Guangdong Province Patentee before: GUANGDONG YIMA GROUP Co.,Ltd. Patentee before: ZHONGSHAN STAINLESS STEEL TECHNOLOGY CO.,LTD. Patentee before: ZHONGSHAN ZHONGSHENG METAL PLATE AND STRIP TECHNOLOGY CO.,LTD. Patentee before: LIAONING YIMA HARDWARE Co.,Ltd. Patentee before: JURONG YIMA HARDWARE PRODUCT Co.,Ltd. Patentee before: JURONG ZHONGSHENG BELT TECHNOLOGY CO.,LTD. |
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Address after: 528400 "Suo Yi Sha Wei" in Shazi Village, Minmin Town, Zhongshan City, Guangdong Province, with the addition of a business premises, specifically: No. 2 Shazi Avenue, Shazi Administrative Village, Minmin Town, Zhongshan City (one photo with multiple locations) Patentee after: GUANGDONG YIMA GROUP Co.,Ltd. Country or region after: China Patentee after: ZHONGSHAN STAINLESS STEEL TECHNOLOGY CO.,LTD. Patentee after: Tangjia Hardware Products (Liaoning) Co.,Ltd. Patentee after: Tangjia Hardware Products (Jiangsu) Co.,Ltd. Patentee after: Jiangsu Zhongsheng Electromagnetic Technology Co.,Ltd. Address before: 528400 "Suo Yi Sha Wei" in Shazi Village, Minmin Town, Zhongshan City, Guangdong Province, with the addition of a business premises, specifically: No. 2 Shazi Avenue, Shazi Administrative Village, Minmin Town, Zhongshan City (one photo with multiple locations) Patentee before: GUANGDONG YIMA GROUP Co.,Ltd. Country or region before: China Patentee before: ZHONGSHAN STAINLESS STEEL TECHNOLOGY CO.,LTD. Patentee before: LIAONING YIMA HARDWARE Co.,Ltd. Patentee before: JURONG YIMA HARDWARE PRODUCT Co.,Ltd. Patentee before: JURONG ZHONGSHENG BELT TECHNOLOGY CO.,LTD. |
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Effective date of registration: 20240408 Address after: 528400 "Suo Yi Sha Wei" in Shazi Village, Minmin Town, Zhongshan City, Guangdong Province, with the addition of a business premises, specifically: No. 2 Shazi Avenue, Shazi Administrative Village, Minmin Town, Zhongshan City Patentee after: GUANGDONG YIMA GROUP Co.,Ltd. Country or region after: China Patentee after: Tangjia Hardware Products (Jiangsu) Co.,Ltd. Patentee after: Tangjia Hardware Products (Liaoning) Co.,Ltd. Address before: 528400 "Suo Yi Sha Wei" in Shazi Village, Minmin Town, Zhongshan City, Guangdong Province, with the addition of a business premises, specifically: No. 2 Shazi Avenue, Shazi Administrative Village, Minmin Town, Zhongshan City (one photo with multiple locations) Patentee before: GUANGDONG YIMA GROUP Co.,Ltd. Country or region before: China Patentee before: ZHONGSHAN STAINLESS STEEL TECHNOLOGY CO.,LTD. Patentee before: Tangjia Hardware Products (Liaoning) Co.,Ltd. Patentee before: Tangjia Hardware Products (Jiangsu) Co.,Ltd. Patentee before: Jiangsu Zhongsheng Electromagnetic Technology Co.,Ltd. |
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Effective date of registration: 20241024 Address after: 212413 Yanjiang Economic Development Zone, Xiashu Town, Jurong City, Zhenjiang City, Jiangsu Province Patentee after: Tangjia Hardware Products (Jiangsu) Co.,Ltd. Country or region after: China Address before: 528400 Sha Zai Village, Minzhong Town, Zhongshan City, Guangdong Province, China. "Suoyi Sha Wei" and the addition of a new business location, specifically: No. 2 Sha Zai Avenue, Sha Zai Administrative Village, Minzhong Town, Zhongshan City Patentee before: GUANGDONG YIMA GROUP Co.,Ltd. Country or region before: China Patentee before: Tangjia Hardware Products (Jiangsu) Co.,Ltd. Patentee before: Tangjia Hardware Products (Liaoning) Co.,Ltd. |
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