CN207404002U - A kind of backboard film sticking apparatus - Google Patents
A kind of backboard film sticking apparatus Download PDFInfo
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- CN207404002U CN207404002U CN201721161834.6U CN201721161834U CN207404002U CN 207404002 U CN207404002 U CN 207404002U CN 201721161834 U CN201721161834 U CN 201721161834U CN 207404002 U CN207404002 U CN 207404002U
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- 230000001681 protective effect Effects 0.000 claims abstract description 51
- 238000005520 cutting process Methods 0.000 claims abstract description 22
- 238000003825 pressing Methods 0.000 claims abstract description 21
- 239000012528 membrane Substances 0.000 claims abstract 4
- 238000005096 rolling process Methods 0.000 claims description 19
- 239000000463 material Substances 0.000 abstract description 2
- 238000010030 laminating Methods 0.000 abstract 2
- 238000000034 method Methods 0.000 description 5
- 230000000903 blocking effect Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000003028 elevating effect Effects 0.000 description 2
- 230000037303 wrinkles Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及显示屏技术领域,尤其涉及一种背板贴膜装置。The utility model relates to the technical field of display screens, in particular to a backboard film sticking device.
背景技术Background technique
随着显示技术的发展,显示器逐渐朝向超薄、超窄边框的方向发展,由于其使用方便、观感好、外观美感而被大众喜欢。目前,超薄显示器的背板大多作为显示器的外观件,所以会在背板的背面进行喷漆和印刷。在后续的显示器装配过程中,为防止发生背板的喷漆面被污染和接触性干涉划伤等不良现象,一般会在背板的喷漆面粘贴一张保护膜。现在工厂一般依靠作业员进行手工粘贴保护膜。但是,这种方法容易导致保护膜粘贴后出现对位不齐、褶皱气泡等外观不良现象,并且作业效率低。With the development of display technology, displays are gradually developing toward ultra-thin and ultra-narrow bezels, and are popular with the public because of their ease of use, good look and feel, and aesthetic appearance. At present, the backplane of the ultra-thin display is mostly used as the appearance part of the display, so the backside of the backplane will be painted and printed. In the subsequent display assembly process, in order to prevent the painted surface of the backplane from being polluted and contact interference scratches, etc., a protective film is generally pasted on the painted surface of the backplane. Now factories generally rely on operators to manually paste the protective film. However, this method is likely to cause poor appearance such as misalignment, wrinkles and air bubbles after the protective film is pasted, and the work efficiency is low.
实用新型内容Utility model content
本实用新型的目的在于提出一种贴膜装置,能够有效改善背板的保护膜粘贴不良的现象,并且作业效率高。The purpose of the utility model is to provide a film sticking device, which can effectively improve the poor sticking of the protective film of the backboard, and has high working efficiency.
为达此目的,本实用新型采用以下技术方案:For this purpose, the utility model adopts the following technical solutions:
一种背板贴膜装置,包括:A backplane film sticking device, comprising:
机座,所述机座上设置有用于放置背板的放置台;A base, the base is provided with a placement platform for placing the backboard;
卷膜架,所述卷膜架设置于所述放置台的一端,并用于承载保护膜卷材;A roll film stand, the roll film stand is arranged at one end of the placement table, and is used to carry the protective film roll;
滚动压合机构,所述滚动压合机构设置于所述放置台的上方,并用于将保护膜与放置在所述放置台上的背板的顶面滚动压合贴实;A rolling pressing mechanism, the rolling pressing mechanism is arranged above the placement platform, and is used for rolling and pressing the protective film to the top surface of the backboard placed on the placement platform;
裁切机构,所述裁切机构位于所述放置台与所述卷膜架之间,并用于裁切保护膜。A cutting mechanism, the cutting mechanism is located between the placing table and the roll film stand, and is used for cutting the protective film.
进一步地,所述滚动压合机构包括:Further, the rolling pressing mechanism includes:
驱动杆,所述驱动杆水平设置;a driving rod, the driving rod is arranged horizontally;
滚筒,所述滚筒套设在所述驱动杆上,并能够相对于所述驱动杆转动;a roller, the roller is sleeved on the driving rod and can rotate relative to the driving rod;
升降驱动装置,所述升降驱动装置与所述驱动杆连接,并用于驱动所述驱动杆及所述滚筒共同上下移动;an elevating driving device, the elevating driving device is connected with the driving rod, and is used to drive the driving rod and the roller to move up and down together;
X轴驱动装置,所述X轴驱动装置与所述升降驱动装置连接,并用于驱动所述升降驱动装置、所述驱动杆及所述滚筒共同沿X轴方向移动。An X-axis driving device, the X-axis driving device is connected with the lifting driving device, and is used to drive the lifting driving device, the driving rod and the roller to move along the X-axis direction together.
更进一步地,所述滚动压合机构还包括用于调节所述驱动杆的高度的高度调节机构,所述高度调节机构包括:Furthermore, the rolling pressing mechanism also includes a height adjustment mechanism for adjusting the height of the driving rod, and the height adjustment mechanism includes:
连接板,所述连接板设置于所述驱动杆的上方,并与所述升降驱动装置连接;a connecting plate, the connecting plate is arranged above the driving rod and connected with the lifting driving device;
两个“T”形的导杆,两个所述导杆的底端均沿竖直方向活动贯穿所述连接板,并分别与所述驱动杆的两端连接;Two "T"-shaped guide rods, the bottom ends of the two guide rods move vertically through the connecting plate, and are respectively connected to the two ends of the drive rod;
弹簧,所述弹簧套设在位于所述连接板与所述驱动杆之间的所述导杆上。A spring is sleeved on the guide rod between the connecting plate and the driving rod.
更进一步地,所述升降驱动装置为第一气缸。Furthermore, the lifting drive device is a first air cylinder.
更进一步地,所述X轴驱动装置为活动端与所述升降驱动装置连接的第二气缸。Furthermore, the X-axis driving device is a second air cylinder whose movable end is connected with the lifting driving device.
进一步地,所述裁切机构包括:用于裁切保护膜的刀片、用于固定所述刀片的固定块、及用于驱动所述固定块沿Y轴方向移动的Y轴驱动装置。Further, the cutting mechanism includes: a blade for cutting the protective film, a fixed block for fixing the blade, and a Y-axis driving device for driving the fixed block to move along the Y-axis direction.
更进一步地,所述机座上沿Y轴方向设置有Y轴滑轨,所述固定块与所述Y轴滑轨滑动连接。Furthermore, a Y-axis slide rail is arranged on the machine base along the Y-axis direction, and the fixing block is slidably connected with the Y-axis slide rail.
更进一步地,所述Y轴驱动装置为活动端与所述固定块连接的第三气缸。Furthermore, the Y-axis driving device is a third air cylinder whose movable end is connected to the fixed block.
更进一步地,所述卷膜架与所述裁切机构之间设置有挡杆,所述挡杆的高度低于所述卷膜架的高度及所述放置台的靠近所述挡杆的一端的高度;所述卷膜架上的保护膜从所述挡杆的下方穿过。Furthermore, a blocking rod is provided between the roll film stand and the cutting mechanism, the height of the stop rod is lower than the height of the roll film frame and the end of the placing table close to the stop rod The height; the protective film on the roll film stand passes under the stop bar.
进一步地,所述机座上设置有用于对所述放置台上的背板进行定位的定位块。Further, the machine base is provided with a positioning block for positioning the backboard on the placing platform.
本实用新型的有益效果为:拉取卷膜架上的保护膜贴至放置台上的背板的顶面,通过滚动压合机构滚动压合贴实,裁切机构裁切保护膜,使贴合在背板上的保护膜与卷膜架上的保护膜分离,从而完成背板的贴膜动作,有效改善了背板的保护膜粘贴不良的现象,并且作业效率高。The beneficial effects of the utility model are as follows: the protective film on the roll film rack is pulled out and pasted to the top surface of the backboard on the placement table, and the rolling pressing mechanism is used to roll and press the protective film tightly, and the cutting mechanism cuts the protective film, so that the pasting The protective film attached to the backboard is separated from the protective film on the film roll frame, thereby completing the film sticking action of the backboard, effectively improving the phenomenon of poor adhesion of the protective film on the backboard, and high operating efficiency.
附图说明Description of drawings
图1是本实用新型提供的一种背板贴膜装置的结构示意图;Fig. 1 is a schematic structural view of a backboard film sticking device provided by the utility model;
图2是图1中的滚动压合机构的实施方式之一的结构示意图;Fig. 2 is a structural schematic diagram of one of the implementations of the rolling pressing mechanism in Fig. 1;
图3是图2中滚筒的移动轨迹示意图。Fig. 3 is a schematic diagram of the moving track of the roller in Fig. 2 .
图中:10-机座;11-放置台;12-Y轴滑轨;13-挡杆;14-连接杆;20-卷膜架;30-刀片;31-固定块;40-Y轴驱动装置;50-定位块;60-滚动压合机构;61-驱动杆;62-滚筒;63-连接板;64-导杆;65-弹簧;66-升降驱动装置;67-X轴驱动装置。In the figure: 10-machine base; 11-placement platform; 12-Y-axis slide rail; 13-stop rod; 14-connecting rod; 20-film roll frame; 30-blade; 31-fixed block; Device; 50-positioning block; 60-rolling pressing mechanism; 61-driving rod; 62-roller; 63-connecting plate; 64-guide rod; 65-spring; 66-lifting drive device;
具体实施方式Detailed ways
下面结合附图并通过具体实施方式来进一步说明本实用新型的技术方案。The technical scheme of the utility model will be further described below in conjunction with the accompanying drawings and through specific embodiments.
如图1至3所示,一种背板贴膜装置,用于对显示屏的背板进行自动贴膜,该背板贴膜装置包括:机座10、设置在机座10上的放置台11、卷膜架20、滚动压合机构60及裁切机构,其中,放置台11用于放置待贴保护膜的背板;卷膜架20设置于放置台11的一端,并用于承载保护膜卷材;滚动压合机构60设置于放置台11的上方,并用于将保护膜与放置在放置台11上的背板的顶面滚动压合贴实;裁切机构位于放置台11与卷膜架20之间,并用于裁切保护膜。工作时,将背板放置在放置台11上,拉取卷膜架20上的保护膜至背板的上方,通过滚动压合机构60滚动压合保护膜与背板,使保护膜与背板的顶面完全贴实,再通过裁切机构裁切保护膜,使贴合在背板上的保护膜与卷膜架20上的保护膜分离,从而完成背板的贴膜动作,有效改善了背板的保护膜粘贴不良的现象,并且作业效率高。As shown in Figures 1 to 3, a backplane film sticking device is used to automatically stick a film on the backplane of a display screen. Film frame 20, rolling pressing mechanism 60 and cutting mechanism, wherein, placing table 11 is used for placing the backboard of protective film to be pasted; Roll film frame 20 is arranged on one end of placing table 11, and is used for carrying protective film coiled material; The rolling pressing mechanism 60 is arranged above the placing table 11, and is used for rolling and pressing the protective film to the top surface of the backboard placed on the placing table 11; space, and for cutting the protective film. During work, the backboard is placed on the placement table 11, the protective film on the roll film frame 20 is pulled to the top of the backboard, and the protective film and the backboard are rolled and pressed by the rolling pressing mechanism 60, so that the protective film and the backboard The top surface of the backplane is completely attached, and then the protective film is cut by a cutting mechanism, so that the protective film attached to the backplane is separated from the protective film on the film roll frame 20, thereby completing the film sticking action of the backplane, effectively improving the backplane. The phenomenon of poor adhesion of the protective film of the board, and the work efficiency is high.
具体地,作为本实用新型的一种实施方式,滚动压合机构60包括:水平设置的驱动杆61、滚筒62、升降驱动装置66及X轴驱动装置67,其中,滚筒62套设在驱动杆61上,并能够相对于驱动杆61转动;升降驱动装置66与驱动杆61连接,并用于驱动驱动杆61及滚筒62共同上下移动;X轴驱动装置67与升降驱动装置66连接,并用于驱动升降驱动装置66、驱动杆61及滚筒62共同沿X轴方向移动。工作时,通过升降驱动装置66驱动驱动杆61向下移动,带动滚筒62向下移动,直至滚筒62将保护膜压贴在背板的顶面;通过X轴驱动装置67驱动升降驱动装置66及驱动杆61沿X轴方向移动,带动滚筒62沿X轴方向滚动,从而将保护膜与背板的顶面压合贴实,避免出现褶皱气泡,并且大大提高了作业效率。该滚动压合机构60适用于背板的贴膜面为平面的情况。Specifically, as an embodiment of the present utility model, the rolling pressing mechanism 60 includes: a driving rod 61 arranged horizontally, a roller 62, a lifting driving device 66 and an X-axis driving device 67, wherein the roller 62 is sleeved on the driving rod 61, and can rotate relative to the drive rod 61; the lifting drive device 66 is connected with the drive rod 61, and is used to drive the drive rod 61 and the roller 62 to move up and down together; the X-axis drive device 67 is connected to the lift drive device 66, and used to drive The lifting driving device 66 , the driving rod 61 and the roller 62 move together along the X-axis direction. During work, drive the driving rod 61 to move downward through the lifting drive device 66, and drive the roller 62 to move downward until the roller 62 presses the protective film on the top surface of the backboard; the X-axis driving device 67 drives the lifting drive device 66 and The driving rod 61 moves along the X-axis direction, and drives the roller 62 to roll along the X-axis direction, thereby pressing the protective film and the top surface of the backboard firmly, avoiding wrinkles and air bubbles, and greatly improving the working efficiency. The rolling and pressing mechanism 60 is suitable for the case where the film sticking surface of the backboard is flat.
然而,现有的曲面显示屏所采用的背板为曲面背板,也需要对这种曲面背板的曲面贴膜面进行贴膜。为进一步解决这种曲面背板的贴膜问题,在上述的滚动压合机构60中增加能够自动调节驱动杆61的高度的高度调节机构。具体的,高度调节机构包括:连接板63、两个“T”形的导杆64及弹簧65,其中,连接板63设置于驱动杆61的上方,并与升降驱动装置66连接;两个导杆64的底端均沿竖直方向活动贯穿连接板63,并分别与驱动杆61的两端连接;弹簧65套设在位于连接板63与驱动杆61之间的导杆64上。如此,利用弹簧65的弹性作用,使得驱动杆61能够根据背板的曲面贴膜面适时调节高度,保证滚筒62滚动压实贴合保护膜。另外,该结构还能够缓冲升降驱动装置66的冲击力,防止压伤背板。However, the backplanes used in the existing curved display screens are curved backplanes, and it is also necessary to stick a film on the curved surface of the curved backplane. In order to further solve the film sticking problem of the curved backplane, a height adjustment mechanism capable of automatically adjusting the height of the driving rod 61 is added to the above-mentioned rolling pressing mechanism 60 . Specifically, the height adjustment mechanism includes: a connecting plate 63, two "T" shaped guide rods 64 and a spring 65, wherein the connecting plate 63 is arranged above the drive rod 61 and connected with the lifting drive device 66; The bottom ends of the rods 64 move vertically through the connecting plate 63 and are respectively connected to the two ends of the driving rod 61 ; the spring 65 is sleeved on the guide rod 64 between the connecting plate 63 and the driving rod 61 . In this way, by using the elastic effect of the spring 65, the height of the driving rod 61 can be adjusted in time according to the curved surface of the backboard, so as to ensure that the roller 62 rolls and compacts the protective film. In addition, this structure can also buffer the impact force of the lifting drive device 66 and prevent the backboard from being crushed.
上述两种实施方式中,升降驱动装置66为第一气缸,X轴驱动装置67为活动端与第一气缸连接的第二气缸。另外,机座10上设置有连接杆14及沿X轴方向设置的两条X轴滑轨,连接杆14的两端分别与两个X轴滑轨滑动连接;第一气缸的固定端固定在连接杆14上。当第二气缸驱动第一气缸沿X轴方向移动时,连接杆14沿X轴滑轨滑动,以保证滚筒62能够稳定向前滚动。In the above two embodiments, the lifting drive device 66 is a first air cylinder, and the X-axis drive device 67 is a second air cylinder whose movable end is connected to the first air cylinder. In addition, the base 10 is provided with a connecting rod 14 and two X-axis slide rails arranged along the X-axis direction, and the two ends of the connecting rod 14 are respectively slidingly connected with the two X-axis slide rails; on the connecting rod 14. When the second cylinder drives the first cylinder to move along the X-axis direction, the connecting rod 14 slides along the X-axis slide rail to ensure that the roller 62 can roll forward stably.
该背板贴膜装置中,用于裁切分离保护膜的裁切机构包括:刀片30、用于固定刀片30的固定块31、及用于驱动固定块31沿Y轴方向移动的Y轴驱动装置40。其中,Y轴驱动装置40为活动端与固定块31连接的第三气缸。裁切保护膜时,第三气缸驱动固定块31沿Y轴方向移动,从而带动刀片30沿Y轴方向裁切保护膜。In the backboard film sticking device, the cutting mechanism for cutting and separating the protective film includes: a blade 30, a fixed block 31 for fixing the blade 30, and a Y-axis driving device for driving the fixed block 31 to move along the Y-axis direction 40. Wherein, the Y-axis driving device 40 is a third air cylinder whose movable end is connected with the fixed block 31 . When cutting the protective film, the third cylinder drives the fixed block 31 to move along the Y-axis direction, thereby driving the blade 30 to cut the protective film along the Y-axis direction.
进一步地,机座10上沿Y轴方向设置有Y轴滑轨12,固定块31与Y轴滑轨12滑动连接,从而保证刀片30移动的稳定性及裁切的准确性。Furthermore, a Y-axis slide rail 12 is provided along the Y-axis direction on the machine base 10 , and the fixed block 31 is slidingly connected with the Y-axis slide rail 12 , thereby ensuring the stability of the blade 30 to move and the accuracy of cutting.
在贴膜的过程中,背板端部的保护膜容易出现翘曲的现象。为改善此问题,在卷膜架20与裁切机构之间设置挡杆13,其中,挡杆13的高度低于卷膜架20的高度及放置台11的靠近挡杆13的一端的高度;卷膜架20上的保护膜从挡杆13的下方穿过。如此,当卷膜架20上拉取的保护膜从挡杆13的下方穿过后,由于挡杆13的高度较低,保护膜需向上走才能贴合在背板上,从而有效避免背板端部的保护膜出现翘曲的问题,提高了背板保护膜的贴合效果。During the film sticking process, the protective film at the end of the backplane is prone to warping. In order to improve this problem, a blocking rod 13 is provided between the roll film stand 20 and the cutting mechanism, wherein the height of the stop rod 13 is lower than the height of the roll film stand 20 and the height of the end of the placement table 11 close to the stop rod 13; The protective film on the roll film stand 20 passes below the stop bar 13 . In this way, when the protective film pulled from the roll film frame 20 passes under the stop bar 13, due to the low height of the stop bar 13, the protective film needs to go up to fit on the back plate, thereby effectively avoiding the back plate end. The problem of warping of the protective film on the inner part is improved, and the lamination effect of the protective film on the back panel is improved.
另外,机座10上设置有用于对放置台11上的背板进行定位的定位块50,实现对背板的准确定位。In addition, the machine base 10 is provided with a positioning block 50 for positioning the backboard on the placing platform 11 to realize accurate positioning of the backboard.
本实用新型的背板贴膜装置工作过程如下:The working process of the backboard film sticking device of the present utility model is as follows:
1、背板放至放置台11上,并通过定位块50对背板进行定位。1. Put the backboard on the placement table 11, and use the positioning block 50 to position the backboard.
2、拉取卷膜架20上的保护膜,保护膜从挡杆13的下方穿过后,与背板的远离卷膜架20的一端对齐。2. Pull out the protective film on the film roll frame 20 , and after the protective film passes under the blocking rod 13 , align with the end of the backboard away from the film roll frame 20 .
3、升降驱动装置66(第一气缸)驱动驱动杆61从A点位置向下移动,滚筒62接触保护膜并且使A点位置正下方的保护膜与背板压实贴合;3. The lifting drive device 66 (the first cylinder) drives the drive rod 61 to move downward from point A, and the roller 62 contacts the protective film and makes the protective film directly below point A and the backboard compactly bonded;
4、X轴驱动装置67(第二气缸)驱动升降驱动装置66(第一气缸)沿X轴方向移动,带动滚筒62沿X轴方向滚动压实贴合保护膜与背板,直至滚筒62滚动至背板的远离卷膜架20的一端。4. The X-axis drive device 67 (the second cylinder) drives the lifting drive device 66 (the first cylinder) to move along the X-axis direction, and drives the roller 62 to roll along the X-axis direction to compact and attach the protective film and the backboard until the roller 62 rolls To the end of the back plate away from the roll film stand 20.
5、Y轴驱动装置40(第三气缸)驱动固定块31沿Y轴方向移动,带动刀片30移动裁切保护膜。5. The Y-axis driving device 40 (the third air cylinder) drives the fixed block 31 to move along the Y-axis direction, and drives the blade 30 to move and cut the protective film.
6、升降驱动装置66(第一气缸)驱动驱动杆61向上移动至B点位置;X轴驱动装置67(第二气缸)驱动升降驱动装置66(第一气缸)沿X轴方向移动,带动驱动杆61及滚筒62共同返回至A点位置。6. The lifting driving device 66 (the first cylinder) drives the driving rod 61 to move upward to the position of point B; the X-axis driving device 67 (the second cylinder) drives the lifting driving device 66 (the first cylinder) to move along the X-axis direction, driving the drive The rod 61 and the roller 62 return to the point A position together.
以上结合具体实施例描述了本实用新型的技术原理。这些描述只是为了解释本实用新型的原理,而不能以任何方式解释为对本实用新型保护范围的限制。基于此处的解释,本领域的技术人员不需要付出创造性的劳动即可联想到本实用新型的其它具体实施方式,这些方式都将落入本实用新型的保护范围之内。The technical principles of the present utility model have been described above in conjunction with specific embodiments. These descriptions are only for explaining the principle of the utility model, and cannot be construed as limiting the protection scope of the utility model in any way. Based on the explanations herein, those skilled in the art can think of other specific implementations of the present utility model without creative work, and these forms will all fall within the protection scope of the present utility model.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110654018A (en) * | 2019-10-17 | 2020-01-07 | 陈嘉斌 | Flexible film attaching equipment |
CN112141462A (en) * | 2020-09-13 | 2020-12-29 | 桐乡市库博科技有限公司 | Ultraviolet protection paper packaging machine for high-precision rubber workpiece |
CN112896612A (en) * | 2021-01-21 | 2021-06-04 | 张锋 | Reciprocating type inferior gram force board surface closely tectorial membrane device |
-
2017
- 2017-09-11 CN CN201721161834.6U patent/CN207404002U/en active Active
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110654018A (en) * | 2019-10-17 | 2020-01-07 | 陈嘉斌 | Flexible film attaching equipment |
CN112141462A (en) * | 2020-09-13 | 2020-12-29 | 桐乡市库博科技有限公司 | Ultraviolet protection paper packaging machine for high-precision rubber workpiece |
CN112141462B (en) * | 2020-09-13 | 2021-12-14 | 陈娟娟 | Ultraviolet protection paper packaging machine for high-precision rubber workpiece |
CN112896612A (en) * | 2021-01-21 | 2021-06-04 | 张锋 | Reciprocating type inferior gram force board surface closely tectorial membrane device |
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Effective date of registration: 20241127 Address after: No. 15, Jintian Road, Suzhou Industrial Park, Suzhou, Jiangsu 215000 Patentee after: Suzhou Aoying Chuangzhi Technology Co.,Ltd. Country or region after: China Address before: 215123 No. 15, Jintian Road, Loufeng East District, Suzhou Industrial Park, Suzhou City, Jiangsu Province Patentee before: ALLIN OPTO-ELECTRONICS (SUZHOU) Co.,Ltd. Country or region before: China |