CN207375986U - Non-base adhesive processing and assembly device - Google Patents
Non-base adhesive processing and assembly device Download PDFInfo
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- CN207375986U CN207375986U CN201721205284.3U CN201721205284U CN207375986U CN 207375986 U CN207375986 U CN 207375986U CN 201721205284 U CN201721205284 U CN 201721205284U CN 207375986 U CN207375986 U CN 207375986U
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- 239000000853 adhesive Substances 0.000 title description 14
- 230000001070 adhesive effect Effects 0.000 title description 14
- 239000003292 glue Substances 0.000 claims abstract description 66
- 238000000034 method Methods 0.000 claims abstract description 19
- 239000000463 material Substances 0.000 claims abstract description 18
- 230000005540 biological transmission Effects 0.000 claims abstract description 16
- 238000013329 compounding Methods 0.000 claims abstract description 5
- 229920002799 BoPET Polymers 0.000 claims description 10
- 150000001875 compounds Chemical class 0.000 claims description 8
- 239000002699 waste material Substances 0.000 claims description 5
- 229910000831 Steel Inorganic materials 0.000 claims description 2
- 239000010959 steel Substances 0.000 claims description 2
- 239000000758 substrate Substances 0.000 abstract description 15
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000005520 cutting process Methods 0.000 abstract description 2
- 238000010030 laminating Methods 0.000 abstract description 2
- 239000010410 layer Substances 0.000 description 44
- 238000004080 punching Methods 0.000 description 7
- 239000012790 adhesive layer Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000003522 acrylic cement Substances 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 239000002390 adhesive tape Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Landscapes
- Processing Of Solid Wastes (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及材料加工领域,特别涉及一种无基材胶加工组装装置。The utility model relates to the field of material processing, in particular to a substrate-free glue processing and assembling device.
背景技术Background technique
无基材胶,是一种直接丙烯酸胶涂布压制而成的胶带,以其优良的粘合效果、优异的的防脱落与防水性能、加工性好、耐温性好,尺寸稳定性、热稳定性、化学稳定性好,初粘性和持粘性好、能适用于更宽的温度范围和恶劣环境等特性,作为组件连接材料在手机等精密电子产品中得到广泛制造和应用。Non-substrate adhesive is a kind of adhesive tape directly coated and pressed by acrylic adhesive. It has excellent adhesion effect, excellent anti-shedding and waterproof performance, good processability, good temperature resistance, dimensional stability, heat resistance Stability, good chemical stability, good initial tack and stickiness, can be applied to a wider temperature range and harsh environments and other characteristics, as a component connection material, it has been widely manufactured and used in precision electronic products such as mobile phones.
但无基材胶由于没有基材,流动性较强,在具备上述优点的同时,也具有难以加工的特性,如果按照传统的方法使用冲切机等器材对无基材胶进行加工,很容易产生溢胶和变形现象,导致加工效果不佳甚至失败。而目前,也并没有出现能够对无基材胶进行单独的高质量加工的方式。However, the non-substrate adhesive has no base material and has strong fluidity. While having the above advantages, it also has the characteristics of being difficult to process. If the non-substrate adhesive is processed by using a punching machine and other equipment according to the traditional method, it is very easy. Glue overflow and deformation will occur, resulting in poor processing effect or even failure. At present, there is no way to perform independent high-quality processing of substrate-free adhesives.
实用新型内容Utility model content
为解决上述问题,本实用新型提供了一种无基材胶加工组装装置。In order to solve the above problems, the utility model provides a substrate-free glue processing and assembling device.
根据本实用新型的一个方面,提供了一种无基材胶加工组装装置,包括一个传动装置,所述传动装置包括下分支和上分支,所述下分支上依次设有复合机和冲切机,所述上分支上依次设有雕刻机和排废机,所述下分支和所述上分支的末端均连接到一个治具上,其中所述传动装置用于传动组件。According to one aspect of the present invention, there is provided a substrate-free adhesive processing and assembly device, which includes a transmission device, the transmission device includes a lower branch and an upper branch, and the lower branch is provided with a compound machine and a punching machine in sequence , the upper branch is provided with an engraving machine and a waste discharger in turn, and the ends of the lower branch and the upper branch are connected to a jig, wherein the transmission device is used for the transmission assembly.
本实用新型中的加工组装装置结合产品结构特性,将无基材胶和需要贴胶的组件进行复合,然后将组件作为基材进行加工,实现了组件和胶的组装和加工的自动化连线生产,解决了无基材胶因容易溢胶和变形而难以加工的问题,节省了人力物力,提高了加工和制造的效率。The processing and assembling device in the utility model combines the structural characteristics of the product to combine the non-substrate glue and the components that need to be glued, and then process the components as the base material, realizing the automatic in-line production of the assembly and processing of components and glue , It solves the problem that the non-substrate adhesive is difficult to process due to easy overflow and deformation, saves manpower and material resources, and improves the efficiency of processing and manufacturing.
在一些实施方式中,所述组件为钢网。由此,可以确定所要加工的组件,该组件也可以是一些合适的其他零件。In some embodiments, the component is a stencil. From this, it is possible to determine the component to be machined, which may also be some other suitable part.
在一些实施方式中,所述复合机用于向所述组件的底面上复合一层下胶层,所述治具用于向所述组件的顶面上设置一层上胶层,所述下胶层和/或所述上胶层为无基材胶。由此,可以向所述组件上分别贴合由无基材胶组成的上下胶层。In some embodiments, the laminating machine is used for compounding a layer of lower adhesive layer on the bottom surface of the component, and the jig is used for disposing a layer of upper adhesive layer on the top surface of the component, and the lower The adhesive layer and/or the gluing layer are substrate-free adhesives. Thereby, the upper and lower adhesive layers composed of base material-free adhesive can be pasted on the components respectively.
在一些实施方式中,所述上胶层的上方还设有一层PET膜。由此,可以通过切PET膜将上胶层与钢网进行组合。In some embodiments, a layer of PET film is further provided above the glue layer. Thus, the sizing layer can be combined with the stencil by cutting the PET film.
在一些实施方式中,所述组件、所述下胶层、所述上胶层和所述PET膜的总厚度为0.46mm。由此,可以确定加工后的组件与胶的厚度,说明需要将上下两层胶分别加工的原因。In some embodiments, the total thickness of the assembly, the subbing layer, the subbing layer and the PET film is 0.46 mm. From this, the thickness of the processed component and glue can be determined, explaining the reason why the upper and lower layers of glue need to be processed separately.
在一些实施方式中,所述雕刻机上设有雕刻模具。由此,可以对将上胶层所用胶进行裁剪。In some embodiments, an engraving mold is provided on the engraving machine. Thus, the glue used for the glued layer can be cut.
附图说明Description of drawings
图1为本实用新型一实施方式的无基材胶加工组装装置的示意图;Fig. 1 is the schematic diagram of the non-substrate glue processing and assembling device of one embodiment of the present invention;
图2为图1所示组件的各阶段的结构图。FIG. 2 is a structural diagram of various stages of the assembly shown in FIG. 1 .
具体实施方式Detailed ways
下面结合附图对本实用新型作进一步详细的说明。Below in conjunction with accompanying drawing, the utility model is described in further detail.
图1示意性地显示了根据本实用新型的一种实施方式的无基材胶加工组装装置,图2为组件的各阶段的结构,其中2(a)为组件复合下胶层21后结构,2(b)为组件复合上胶层22后的结构。如图1-2所示,该加工组装装置具有一个传动装置1,用于将传动需要加工的组件2,使组件2经过其他各设备,用以在其的底面复合一层下胶层21,以及在其顶面复合一层上胶层22,其中,本实施方式中的组件2为钢网,下胶层21和上胶层22中至少有一个是无基材胶,该加工组装装置也可用于加工其他种类合适的组件。Fig. 1 schematically shows a substrate-free adhesive processing and assembling device according to an embodiment of the present invention, Fig. 2 is the structure of each stage of the assembly, wherein 2 (a) is the structure after the assembly is combined with the lower glue layer 21, 2(b) is the structure after compounding the glue layer 22 of the module. As shown in Figure 1-2, the processing and assembly device has a transmission device 1, which is used to drive the component 2 to be processed, so that the component 2 passes through other equipment to compound a layer of lower glue layer 21 on its bottom surface, And compound one deck glue layer 22 on its top surface, wherein, the component 2 in the present embodiment is a steel mesh, at least one of the lower glue layer 21 and the upper glue layer 22 is no substrate glue, and the processing and assembling device also It can be used to process other kinds of suitable components.
在加工过程中,还会在上胶层22的上方设置一层PET膜23,而组件2、下胶层21、上胶层22和PET膜23组合在一起的总厚度已经达到了0.46mm,如果在将其组合之后再进行形状加工,则很有可能因为厚度过大容易造成溢胶。为此,可以将传动装置1分为两个分支,即下分支12和上分支11,分别用于对下胶层21和上胶层22进行加工,然后复合到组件2上。During the processing, a layer of PET film 23 will also be arranged on the top of the upper glue layer 22, and the total thickness of the assembly 2, the lower glue layer 21, the upper glue layer 22 and the PET film 23 has reached 0.46mm. If the shape is processed after combining them, it is likely to cause glue overflow due to excessive thickness. For this reason, the transmission device 1 can be divided into two branches, ie, the lower branch 12 and the upper branch 11 , which are used to process the lower glue layer 21 and the upper glue layer 22 respectively, and then compound them on the component 2 .
传动装置1的下分支12用于加工组件2底面上的下胶层21,如果使用冲切机4等机器单独对由无基材胶组成的胶层进行加工,容易造成溢胶和变形,为此,可以先将下胶层21复合到组件2上,再以组件2为基材进行加工。The lower branch 12 of the transmission device 1 is used to process the lower rubber layer 21 on the bottom surface of the component 2. If a machine such as a punching machine 4 is used to process the rubber layer composed of no base glue alone, it will easily cause glue overflow and deformation. Therefore, the lower glue layer 21 can be compounded on the component 2 first, and then the component 2 is used as the base material for processing.
因此,在下分支12上设有复合机3和冲切机4,并且在末端连接有治具7。在加工时,将组件2放置到下分支12上,组件2会被传动到复合机3上,由复合机3向组件2的底面上复合一层下胶层21,然后组件2传动到冲切机4上,使用冲切机4将组件2和下胶层21加工成所需的形状,再传递到治具7上进行落料加工。其中冲切机4所加工的是组件2和下胶层21的组合物,并非单独的胶层,因此避免了无基材胶在加工时容易造成溢胶和变形的问题。Therefore, the compound machine 3 and the punching machine 4 are arranged on the lower branch 12, and the jig 7 is connected at the end. During processing, the component 2 is placed on the lower branch 12, and the component 2 will be transmitted to the compound machine 3, and a layer of lower glue layer 21 will be compounded on the bottom surface of the component 2 by the compound machine 3, and then the component 2 will be transferred to the punching machine. On the machine 4, use the punching machine 4 to process the component 2 and the lower rubber layer 21 into the required shape, and then transfer it to the jig 7 for blanking processing. Wherein, what the punching machine 4 processes is the composition of the component 2 and the lower glue layer 21, not a separate glue layer, thus avoiding the problem of glue overflow and deformation easily caused by the non-substrate glue during processing.
传动装置1的上分支11用于加工组件2顶面上的上胶层22,在上分支11上设有雕刻机5和排废机6,并且在末端连接有治具7。在加工时,将上胶层22所用的胶放置到上分支11上,雕刻机5设置有雕刻模具51,可使用雕刻机5将放置在其雕刻模具51上的胶裁剪成段;然后将胶传动到排废机6,操作排废机6将胶加工形成为组件2所需要的外形,即为上胶层22;最后将上胶层22传递到治具7上,治具7上设有PET膜23,使用治具7将一层PET膜23设置在上胶层22的上方,然后将带有PET膜23的上胶层22切落到经过落料后的设有下胶层21的组件2上,由此,下胶层21和上胶层22分别被加工成所需要的形状并复合组装到组件2上,因此不需要对设有两层胶层的组件2进行加工,避免了会因为厚度过大容易造成溢胶的问题。组装完成后,可将组件2传动到脱离传动装置1并进行收集。The upper branch 11 of the transmission device 1 is used to process the glue layer 22 on the top surface of the assembly 2, and the upper branch 11 is provided with an engraving machine 5 and a waste discharge machine 6, and a jig 7 is connected at the end. During processing, the glue used for the glue layer 22 is placed on the upper branch 11, the engraving machine 5 is provided with an engraving mold 51, and the engraving machine 5 can be used to cut the glue placed on its engraving mold 51 into sections; Drive to the waste discharge machine 6, operate the waste discharge machine 6 to process the glue into the shape required by the component 2, which is the glue layer 22; finally transfer the glue layer 22 to the jig 7, and the jig 7 is equipped with PET film 23, use jig 7 to arrange one layer of PET film 23 on the top of glue layer 22, then cut off the glue layer 22 with PET film 23 to be provided with lower glue layer 21 after blanking. On the component 2, thus, the lower glue layer 21 and the upper glue layer 22 are respectively processed into the required shape and compositely assembled on the component 2, so it is not necessary to process the component 2 provided with two layers of glue layers, avoiding the It will easily cause the problem of overflow glue due to the excessive thickness. After assembly, the assembly 2 can be driven out of the drive 1 and collected.
本实用新型中的无基材胶加工组装装置结合产品结构特性,将无基材胶和需要贴胶的组件进行复合,然后将组件作为基材进行加工,实现了组件和胶的组装和加工的自动化连线生产,解决了无基材胶因容易溢胶和变形而难以加工的问题,同时也避免了对设有两层胶层的组件进行加工时会因厚度过大容易造成溢胶的问题,不仅节省了人力物力,还提高了加工和制造的效率。The non-substrate adhesive processing and assembling device in the utility model combines the structural characteristics of the product, composites the non-substrate adhesive and the components that need to be glued, and then processes the components as the base material, realizing the assembly and processing of components and glue Automatic in-line production solves the problem that the non-substrate adhesive is difficult to process due to overflow and deformation, and also avoids the problem of overflow due to excessive thickness when processing components with two layers of adhesive , not only saves manpower and material resources, but also improves the efficiency of processing and manufacturing.
以上所述的仅是本实用新型的一些实施方式。对于本领域的普通技术人员来说,在不脱离本实用新型创造构思的前提下,还可以做出若干变形和改进,这些都属于本实用新型的保护范围。What have been described above are only some embodiments of the present utility model. For those skilled in the art, without departing from the inventive concept of the present utility model, some modifications and improvements can be made, and these all belong to the protection scope of the present utility model.
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