CN207373659U - A single-screw extruder for engineering plastics - Google Patents
A single-screw extruder for engineering plastics Download PDFInfo
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- CN207373659U CN207373659U CN201721400531.5U CN201721400531U CN207373659U CN 207373659 U CN207373659 U CN 207373659U CN 201721400531 U CN201721400531 U CN 201721400531U CN 207373659 U CN207373659 U CN 207373659U
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- 229920006351 engineering plastic Polymers 0.000 title claims abstract description 20
- 238000010438 heat treatment Methods 0.000 claims abstract description 26
- 238000005485 electric heating Methods 0.000 claims abstract description 15
- 238000001125 extrusion Methods 0.000 claims description 34
- 239000000463 material Substances 0.000 claims description 20
- 238000003756 stirring Methods 0.000 claims description 17
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 15
- 238000009413 insulation Methods 0.000 claims description 15
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 4
- 229910052802 copper Inorganic materials 0.000 claims description 4
- 239000010949 copper Substances 0.000 claims description 4
- 239000010425 asbestos Substances 0.000 claims description 3
- 230000007423 decrease Effects 0.000 claims description 3
- 229910052895 riebeckite Inorganic materials 0.000 claims description 3
- 238000003466 welding Methods 0.000 claims 1
- 238000002156 mixing Methods 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 5
- 229920003023 plastic Polymers 0.000 description 4
- 239000004033 plastic Substances 0.000 description 4
- 239000007789 gas Substances 0.000 description 3
- 238000013019 agitation Methods 0.000 description 2
- 239000004595 color masterbatch Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 231100000331 toxic Toxicity 0.000 description 2
- 230000002588 toxic effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010292 electrical insulation Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 231100000614 poison Toxicity 0.000 description 1
- 230000007096 poisonous effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000002912 waste gas Substances 0.000 description 1
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- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及一种挤出机,具体是一种工程塑料单螺杆挤出机。The utility model relates to an extruder, in particular to an engineering plastic single-screw extruder.
背景技术Background technique
工程塑料可作工程材料和代替金属制造机器零部件等的塑料,工程塑料具有优良的综合性能,刚性大,蠕变小,机械强度高,耐热性好,电绝缘性好,可在较苛刻的化学、物理环境中长期使用,可替代金属作为工程结构材料使用,但价格较贵,产量较小。Engineering plastics can be used as engineering materials and plastics that replace metal manufacturing machine parts, etc. Engineering plastics have excellent comprehensive properties, high rigidity, small creep, high mechanical strength, good heat resistance, and good electrical insulation. It can be used in the chemical and physical environment for a long time, and can replace metals as engineering structural materials, but the price is more expensive and the output is small.
工程塑料的加工需要使用到挤出机,现代的挤出机主要有单螺杆挤出机和双螺杆挤出机,但是现代的挤出机大多存在着缺陷,例如现代的挤出机的挤出筒保温效果不好,导致挤出筒内部的温度容易散失,提高了能耗,另外塑料加热至熔融状态的时候会产生较多的废气,这些废气对人体健康和环境有着较大的危害,此外现代的挤出机不存在预热结构,导致原料进入挤出筒造成熔融效果不好,降低成品质量。The processing of engineering plastics requires the use of extruders. Modern extruders mainly include single-screw extruders and twin-screw extruders, but most modern extruders have defects, such as the extrusion of modern extruders. The insulation effect of the cylinder is not good, which leads to the easy loss of the temperature inside the extrusion cylinder, which increases the energy consumption. In addition, when the plastic is heated to a molten state, more waste gas will be generated, which is harmful to human health and the environment. In addition Modern extruders do not have a preheating structure, which causes raw materials to enter the extrusion barrel, causing poor melting effect and reducing the quality of finished products.
为此,针对上述背景技术中提出的问题,本领域技术人员提出了一种新型的挤出机。For this reason, aiming at the problems raised in the above-mentioned background technology, those skilled in the art have proposed a new type of extruder.
实用新型内容Utility model content
本实用新型的目的在于提供一种工程塑料单螺杆挤出机,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide an engineering plastic single-screw extruder to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:
一种工程塑料单螺杆挤出机,包括挤出筒、进料筒和支撑腿,所述挤出筒的上端左侧设置有进料筒,进料筒与挤出筒内部连通;所述进料筒的上端右侧连通有进料管,进料筒的上端中部外侧固定安装有第一电机,第一电机的下方输出端连接有搅拌轴,搅拌轴上焊接有多根搅拌叶片;所述进料筒的内侧壁上固定安装有加热盒,加热盒内设置有电加热板,电加热板的两端通过连接座与加热盒的内壁固定连接,电加热板的两侧连接有电加热片;所述挤出筒内的中部水平设置有螺杆,螺杆上焊接有螺旋叶片,螺杆的左端穿出挤出筒连接有第二电机的输出轴;所述挤出筒的底端两侧固定连接有支撑腿,挤出筒的右侧连接有挤出模头;所述挤出筒的上端两侧连通有支管,两根直管的中部与主管连通,主管上连接有吸风机;所述挤出筒包括加热层,加热层内螺旋缠绕有电加热丝,加热层的内侧固定连接有导热层,导热层的外侧固定连接有真空隔热层,真空隔热层的外侧固定连接有保温层。An engineering plastic single-screw extruder, comprising an extrusion cylinder, a feed cylinder and a supporting leg, the upper end of the extrusion cylinder is provided with a feed cylinder on the left side, and the feed cylinder communicates with the inside of the extrusion cylinder; The right side of the upper end of the barrel is connected with a feed pipe, and the outer middle part of the upper end of the barrel is fixedly installed with a first motor, and the lower output end of the first motor is connected with a stirring shaft, and a plurality of stirring blades are welded on the stirring shaft; A heating box is fixedly installed on the inner wall of the feeding cylinder, and an electric heating plate is arranged inside the heating box. ; The middle part of the extruding barrel is horizontally provided with a screw, and the screw is welded with a helical blade, and the left end of the screw goes out of the extruding barrel and is connected to the output shaft of the second motor; the two sides of the bottom of the extruding barrel are fixedly connected There are supporting legs, and the right side of the extrusion cylinder is connected with an extrusion die; the two sides of the upper end of the extrusion cylinder are connected with branch pipes, and the middle parts of the two straight pipes are connected with the main pipe, and the main pipe is connected with a suction fan; The output cylinder includes a heating layer, the heating layer is spirally wound with an electric heating wire, the inside of the heating layer is fixedly connected with a heat conduction layer, the outside of the heat conduction layer is fixedly connected with a vacuum heat insulation layer, and the outside of the vacuum heat insulation layer is fixedly connected with an insulation layer.
进一步的,所述进料筒的底部为锥形结构。Further, the bottom of the feeding cylinder is a conical structure.
进一步的,所述搅拌叶片的长度从上至下逐渐减小。Further, the length of the stirring blades gradually decreases from top to bottom.
进一步的,所述主管的端部连接有氢氧化钠溶液槽。Further, the end of the main pipe is connected with a sodium hydroxide solution tank.
进一步的,所述导热层由铜材料制成。Further, the heat conducting layer is made of copper material.
进一步的,所述保温层由石棉材料制成。Further, the insulation layer is made of asbestos material.
与现有技术相比,本实用新型的有益效果是:通过进料管进料,物料在搅拌叶片的搅拌下进行混合,同时加热盒对物料进行加热,能够有效对物料进行预热,提高了后面的挤出质量,如果塑料成品中含有多种色母料,搅拌叶片还能对物料进行快速混合,另外搅拌叶片的存在能够防止进料筒与挤出筒的连接处发生堵塞,最后物料从挤出模头内挤出,挤出机工作时产生的有毒有害气体,通过直管和主管被氢氧化钠溶液槽吸收,减少对人体和环境的危害,另外被挤出筒内螺旋缠绕的电加热丝使得加热效果更加均匀,真空隔热层和保温层能够防止热量的散失。Compared with the prior art, the beneficial effect of the utility model is: the material is fed through the feeding pipe, and the material is mixed under the agitation of the stirring blade, and at the same time, the heating box heats the material, which can effectively preheat the material and improve the For the extrusion quality later, if the plastic product contains a variety of color masterbatches, the stirring blade can also quickly mix the materials. In addition, the existence of the stirring blade can prevent the connection between the feeding cylinder and the extrusion cylinder from clogging, and finally the material from The toxic and harmful gas produced by the extruder is extruded in the extrusion die, and the toxic and harmful gas generated by the extruder is absorbed by the sodium hydroxide solution tank through the straight pipe and the main pipe, reducing the harm to the human body and the environment. The heating wire makes the heating effect more uniform, and the vacuum insulation layer and thermal insulation layer can prevent heat loss.
附图说明Description of drawings
图1为工程塑料单螺杆挤出机的结构示意图。Figure 1 is a schematic structural view of an engineering plastic single-screw extruder.
图2为工程塑料单螺杆挤出机中加热盒的结构示意图。Fig. 2 is a schematic structural diagram of a heating box in a single-screw extruder for engineering plastics.
图3为工程塑料单螺杆挤出机中挤出筒的结构示意图。Fig. 3 is a schematic structural view of an extrusion barrel in a single-screw extruder for engineering plastics.
图4为工程塑料单螺杆挤出机中电加热丝的结构示意图。Fig. 4 is a schematic structural diagram of an electric heating wire in an engineering plastic single-screw extruder.
具体实施方式Detailed ways
下面结合具体实施方式对本专利的技术方案作进一步详细地说明。The technical solution of this patent will be further described in detail below in conjunction with specific embodiments.
请参阅图1-4,一种工程塑料单螺杆挤出机,包括挤出筒10、进料筒4和支撑腿11,所述挤出筒10的上端左侧设置有进料筒4,进料筒4与挤出筒10内部连通;所述进料筒 4的上端右侧连通有进料管2,进料筒4的上端中部外侧固定安装有第一电机1,第一电机 1的下方输出端连接有搅拌轴6,搅拌轴6上焊接有多根搅拌叶片5;所述进料筒4的内侧壁上固定安装有加热盒3,加热盒3内设置有电加热板17,电加热板17的两端通过连接座19与加热盒3的内壁固定连接,电加热板17的两侧连接有电加热片18;所述挤出筒 10内的中部水平设置有螺杆8,螺杆8上焊接有螺旋叶片9,螺杆8的左端穿出挤出筒10 连接有第二电机7的输出轴;所述挤出筒10的底端两侧固定连接有支撑腿11,挤出筒10 的右侧连接有挤出模头16;所述挤出筒10的上端两侧连通有支管12,两根直管12的中部与主管14连通,主管14上连接有吸风机13;所述挤出筒10包括加热层22,加热层22 内螺旋缠绕有电加热丝24,加热层22的内侧固定连接有导热层23,导热层23的外侧固定连接有真空隔热层21,真空隔热层21的外侧固定连接有保温层20。Please refer to Fig. 1-4, a single-screw extruder for engineering plastics, including an extrusion cylinder 10, a feed cylinder 4 and a support leg 11, the upper left side of the extrusion cylinder 10 is provided with a feed cylinder 4, and The barrel 4 communicates with the inside of the extrusion barrel 10; the upper right side of the feeding barrel 4 is connected with the feeding pipe 2, and the outer middle part of the upper end of the feeding barrel 4 is fixedly installed with the first motor 1, and the bottom of the first motor 1 The output end is connected with a stirring shaft 6, and a plurality of stirring blades 5 are welded on the stirring shaft 6; a heating box 3 is fixedly installed on the inner wall of the feeding cylinder 4, and an electric heating plate 17 is arranged inside the heating box 3, and electric heating The two ends of the plate 17 are fixedly connected with the inner wall of the heating box 3 through the connecting seat 19, and the two sides of the electric heating plate 17 are connected with electric heating sheets 18; The screw blade 9 is welded, and the left end of the screw rod 8 passes through the extrusion cylinder 10 and is connected to the output shaft of the second motor 7; the two sides of the bottom end of the extrusion cylinder 10 are fixedly connected with supporting legs 11, and the right The side is connected with an extrusion die 16; both sides of the upper end of the extrusion cylinder 10 are connected with branch pipes 12, and the middle parts of the two straight pipes 12 are connected with the main pipe 14, and the main pipe 14 is connected with a suction fan 13; the extrusion cylinder 10 includes a heating layer 22, an electric heating wire 24 is spirally wound inside the heating layer 22, a heat conducting layer 23 is fixedly connected to the inner side of the heating layer 22, and a vacuum heat insulating layer 21 is fixedly connected to the outside of the heat conducting layer 23, and the vacuum heat insulating layer 21 The outer side is fixedly connected with a thermal insulation layer 20 .
上述,进料筒4的底部为锥形结构。As mentioned above, the bottom of the feeding cylinder 4 has a conical structure.
上述,搅拌叶片6的长度从上至下逐渐减小。As mentioned above, the length of the stirring blade 6 decreases gradually from top to bottom.
上诉,主管14的端部连接有氢氧化钠溶液槽15。Appeal, the end of main pipe 14 is connected with sodium hydroxide solution tank 15.
上述,导热层23由铜材料制成,铜的导热效果非常好。As mentioned above, the heat conduction layer 23 is made of copper material, and the heat conduction effect of copper is very good.
上述,保温层20由石棉材料制成。As mentioned above, the insulation layer 20 is made of asbestos material.
本实用新型的工作原理是:通过进料管2进料,物料在搅拌叶片5的搅拌下进行混合,同时加热盒3对物料进行加热,能够有效对物料进行预热,提高了后面的挤出质量,如果塑料成品中含有多种色母料,搅拌叶片5还能对物料进行快速混合,另外搅拌叶片5的存在能够防止进料筒4与挤出筒10的连接处发生堵塞,最后物料从挤出模头16内挤出,挤出机工作时产生的有毒有害气体,通过直管12和主管14被氢氧化钠溶液槽15吸收,减少对人体和环境的危害,另外被挤出筒10内螺旋缠绕的电加热丝24使得加热效果更加均匀,真空隔热层21和保温层20能够防止热量的散失。The working principle of the utility model is: the material is fed through the feeding pipe 2, and the material is mixed under the agitation of the stirring blade 5. At the same time, the heating box 3 heats the material, which can effectively preheat the material and improve the subsequent extrusion process. Quality, if the plastic product contains multiple color masterbatches, the mixing blade 5 can also quickly mix the materials. In addition, the existence of the stirring blade 5 can prevent the connection between the feeding cylinder 4 and the extrusion cylinder 10 from clogging, and finally the material from Extruded in the extrusion die 16, the poisonous and harmful gas generated when the extruder is working, is absorbed by the sodium hydroxide solution tank 15 through the straight pipe 12 and the main pipe 14, reducing the harm to the human body and the environment, and is also absorbed by the extrusion cylinder 10 The inner helically wound electric heating wire 24 makes the heating effect more uniform, and the vacuum heat insulation layer 21 and the heat insulation layer 20 can prevent heat loss.
上面对本专利的较佳实施方式作了详细说明,但是本专利并不限于上述实施方式,在本领域的普通技术人员所具备的知识范围内,还可以在不脱离本专利宗旨的前提下做出各种变化。The preferred implementation of this patent has been described in detail above, but this patent is not limited to the above-mentioned implementation, and within the knowledge of those of ordinary skill in the art, it can also be made without departing from the purpose of this patent. Variations.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110815773A (en) * | 2019-10-22 | 2020-02-21 | 山东茂华塑料有限公司 | A suspension type single screw extruder for producing tarpaulin |
CN110900880A (en) * | 2019-11-29 | 2020-03-24 | 何乐明 | Preheating device for plastic part production material for automobile |
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2017
- 2017-10-27 CN CN201721400531.5U patent/CN207373659U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110815773A (en) * | 2019-10-22 | 2020-02-21 | 山东茂华塑料有限公司 | A suspension type single screw extruder for producing tarpaulin |
CN110900880A (en) * | 2019-11-29 | 2020-03-24 | 何乐明 | Preheating device for plastic part production material for automobile |
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