CN207352256U - Optical component for reflecting image and manufacturing device thereof - Google Patents
Optical component for reflecting image and manufacturing device thereof Download PDFInfo
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- CN207352256U CN207352256U CN201721266233.1U CN201721266233U CN207352256U CN 207352256 U CN207352256 U CN 207352256U CN 201721266233 U CN201721266233 U CN 201721266233U CN 207352256 U CN207352256 U CN 207352256U
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Abstract
Description
技术领域technical field
本实用新型是关于一种反射影像的光学组件,尤其是一种利用一固形基材固定光学板的反射表面的曲率,以利用光学板作为反射影像的光学组件。The utility model relates to an optical assembly for reflecting images, in particular to an optical assembly which utilizes a solid substrate to fix the curvature of the reflecting surface of an optical plate, so that the optical plate can be used as an optical assembly for reflecting images.
背景技术Background technique
在光学组件的制作上,如反射镜的制作是以具光滑特性的基材作为主体,例如:玻璃等等,且对光滑基材的其中一表面进行处理而成型为亮面,亮面成型方式可以利用亮面研磨,或是将模具(例如:塑料模具)进行镜面处理,如此,利用模具塑化基材后,成型后的基材的其中一表面即成型为亮面;而此基材的亮面再透过亮面涂层镀膜,即成为反射面,且镀膜方式可以利用真空蒸镀制程于亮面进行反射物涂层镀膜,常用的反射物材料可为铝或银,如此完成一反射光学组件。In the production of optical components, such as the production of mirrors, the main body is smooth substrates, such as glass, etc., and one of the surfaces of the smooth substrates is processed to form a bright surface. The bright surface molding method Grinding the bright surface can be used, or the mold (such as: plastic mold) can be mirror-finished, so that after the substrate is plasticized by the mold, one of the surfaces of the formed substrate is formed into a bright surface; and the surface of the substrate The bright surface is then coated with a bright coating to become a reflective surface, and the coating method can be coated with a reflector coating on the bright surface by using a vacuum evaporation process. The commonly used reflector material can be aluminum or silver, so that a reflective surface can be completed. optical components.
基于上述可知,上述反射光学组件的成本大概包括材料、亮面成型及真空镀膜的费用,在成本占比上,材料费用与亮面成型的处理费用相对低于真空镀膜的制程费用。在必须满足光学组件长期处于严苛环境使用的要求下,对光学组件的基材挑选常会选择难大量生产的玻璃,或选择环境因素变化小的基材,或选择高价稀有的基材,且在作为高质量光学产品的光学组件要求下,例如反射影像的光学组件,前述不同特性限制的基材皆列为选项,其表示对于高要求的光学组件的基材的选择性不多。再者,真空镀膜制程受限于镀膜设备在进行每次镀膜过程需要将设备抽真空、加热镀膜层材料,以汽化均匀地将镀膜层材料(例如:反射物)披覆于被镀物上、并且输气进入设备回到正常空气压力状况而完成镀膜制程。此真空镀膜制程需要的时间很长,例如:30~50分钟不等,且因镀膜设备内的空间因素,以致放入设备内的光学组件数量有限,如此,镀膜时间与镀膜数量的限制下导致光学组件的镀膜成本高居不下。Based on the above, it can be seen that the cost of the above-mentioned reflective optical components roughly includes the cost of materials, bright surface forming and vacuum coating. In terms of cost ratio, the material cost and bright surface forming processing cost are relatively lower than the process cost of vacuum coating. Under the condition that optical components must be used in harsh environments for a long time, the selection of base materials for optical components often chooses glass that is difficult to mass-produce, or a base material with little change in environmental factors, or a high-priced and rare base material, and in Under the requirements of optical components of high-quality optical products, such as optical components that reflect images, the above-mentioned substrates with different characteristics are listed as options, which means that there are not many choices for the substrates of high-demand optical components. Furthermore, the vacuum coating process is limited by the fact that the coating equipment needs to evacuate the equipment and heat the coating layer material during each coating process to vaporize and evenly coat the coating layer material (such as: reflector) on the object to be plated. And the gas enters the equipment to return to the normal air pressure condition to complete the coating process. This vacuum coating process takes a long time, for example: ranging from 30 to 50 minutes, and due to the space factor in the coating equipment, the number of optical components placed in the equipment is limited. In this way, the coating time and the number of coatings are limited. Coating costs for optical components remain high.
由于光学组件的材料、生产制程、不易大量生产等因素,使光学产品难以降价,且亦是光学组件大量生产与普及供应的障碍。基于上述,如果前述光学组件的基材或制程有其他替代基材或其他制程方式,而可以在大量降低成本下同样满足高质量光学需求,则此替代基材或替代制程所制造出来的光学组件即具有其特殊性及竞争优势,因此有必要提供一种光学组件及其制造装置,以可降低光学组件的成本,而可让光学组件大量生产与普及供应。Due to factors such as the material, production process, and difficulty in mass production of optical components, it is difficult to reduce the price of optical products, and it is also an obstacle to the mass production and popular supply of optical components. Based on the above, if the substrate or process of the aforementioned optical components has other alternative substrates or other process methods, which can also meet the high-quality optical requirements at a large cost reduction, then the optical components manufactured by this alternative substrate or alternative process That is, it has its particularity and competitive advantages. Therefore, it is necessary to provide an optical component and a manufacturing device thereof, so as to reduce the cost of the optical component, and allow mass production and popularization of the optical component.
实用新型内容Utility model content
本实用新型的一目的,提供一种反射影像的光学组件,其藉由固定形状的固形基材固定光学板的形状,以固定光学板的反射表面的曲率,使光学板的反射表面的曲率被固定为所要求的光学反射曲率,而具有良好的反射能力,并可提升光学组件的抗机械冲击力的能力,且可以大量生产而降低成本。One purpose of the present utility model is to provide an optical component for reflecting images, which fixes the shape of the optical plate by means of a solid substrate with a fixed shape, so as to fix the curvature of the reflective surface of the optical plate, so that the curvature of the reflective surface of the optical plate is controlled by Fixed to the required optical reflection curvature, it has good reflection ability, can improve the ability of resisting mechanical impact of the optical component, and can be mass-produced to reduce the cost.
本实用新型的一目的,提供一种反射影像的光学组件的制造装置,其为成型模具,藉由置入光学板于模具内,并注入高热熔液于模具内,而压合光学板,且冷却成型为固定形状的固形基材,让光学板的形状被固定形状的固形基材固定,使光学板的反射表面的曲率被固定为所要求的光学反射曲率,而具有良好的反射能力。One purpose of the present utility model is to provide a manufacturing device for optical components that reflect images, which is a forming mold, by placing an optical plate in the mold, and injecting a high-heat melt into the mold, and pressing the optical plate, and The shape of the optical plate is fixed by the solid base material of fixed shape by cooling, so that the curvature of the reflective surface of the optical plate is fixed to the required optical reflection curvature, and has good reflective ability.
本实用新型的反射影像的光学组件包含一固形基材及一光学板;固形基材具有一第一表面与一第二表面,第一表面具有一预定曲率,第一表面的预定曲率为固定;光学板具有一反射表面与一固定表面,光学板设置于固形基材的第一表面,光学板的固定表面与固形基材的第一表面相贴合,使光学板的固定表面与反射表面的曲率被固定为固形基材的第一表面的预定曲率。The optical assembly for reflecting images of the present invention includes a solid substrate and an optical plate; the solid substrate has a first surface and a second surface, the first surface has a predetermined curvature, and the predetermined curvature of the first surface is fixed; The optical plate has a reflective surface and a fixed surface, the optical plate is arranged on the first surface of the solid substrate, the fixed surface of the optical plate is attached to the first surface of the solid substrate, so that The curvature is fixed to a predetermined curvature of the first surface of the solid substrate.
本实用新型的反射影像的光学组件可以利用一种制造装置进行制造,制造装置包含一上模具及一下模具;上模具具有一注液口、一注液通道与一成型腔室,注液口连通于注液通道,注液通道连通于成型腔室;下模具装配于上模具下方,下模具具有一塑型元件,塑型元件相对于上模具的成型腔室,塑型元件具有一塑型表面,塑型表面具有一预定曲率。The optical component reflecting image of the utility model can be manufactured by a manufacturing device, the manufacturing device includes an upper mold and a lower mold; the upper mold has a liquid injection port, a liquid injection channel and a molding chamber, and the liquid injection port is connected In the liquid injection channel, the liquid injection channel is connected to the molding cavity; the lower mold is assembled under the upper mold, and the lower mold has a molding element, which is opposite to the molding cavity of the upper mold, and the molding element has a molding surface , the molding surface has a predetermined curvature.
附图说明Description of drawings
图1:其为本实用新型的光学组件的第一实施例的分解示意图;Fig. 1: it is the exploded schematic view of the first embodiment of the optical assembly of the present utility model;
图2:其为本实用新型的光学板的一实施例的立体示意图;Fig. 2: It is the three-dimensional schematic view of an embodiment of the optical plate of the present invention;
图3:其为本实用新型的固形基材的一实施例的立体示意图;Fig. 3: it is the three-dimensional schematic view of an embodiment of the solid substrate of the present invention;
图4:其为本实用新型制作光学组件的第一实施例的立体示意图;Fig. 4: it is the three-dimensional schematic diagram of the first embodiment of making the optical assembly of the utility model;
图5:其为本实用新型制作光学组件的第一实施例的另一立体示意图;Fig. 5: It is another three-dimensional schematic diagram of the first embodiment of the optical assembly made by the present invention;
图6A:其为本实用新型制作光学组件的第二实施例的示意图;Fig. 6A: It is the schematic diagram of the second embodiment of making the optical assembly of the utility model;
图6B:其为图6A的局部放大图;Figure 6B: it is a partially enlarged view of Figure 6A;
图7:其为本实用新型制作光学组件的制造装置的实施例的第一视角的立体示意图;Fig. 7: It is a three-dimensional schematic diagram of a first viewing angle of an embodiment of a manufacturing device for manufacturing an optical component of the present invention;
图8:其为本实用新型制作光学组件的制造装置的实施例的第二视角的立体示意图;Fig. 8: It is a perspective schematic diagram of a second viewing angle of an embodiment of the manufacturing device for manufacturing optical components of the present invention;
图9:其为本实用新型制作光学组件的制造装置的实施例的剖面示意图;Figure 9: It is a schematic cross-sectional view of an embodiment of a manufacturing device for making an optical component of the present invention;
图10:其为本实用新型的制造装置制造光学组件的实施例的立体示意图;Fig. 10: It is a three-dimensional schematic diagram of an embodiment of manufacturing an optical component by the manufacturing device of the present invention;
图11:其为本实用新型的制作装置制造光学组件的实施例的另一立体示意图;Fig. 11: It is another perspective schematic diagram of an embodiment of manufacturing an optical component by the manufacturing device of the present invention;
图12A:其为本实用新型的光学组件的第二实施例的立体示意图;以及FIG. 12A: It is a schematic perspective view of the second embodiment of the optical assembly of the present invention; and
图12B:其为图12A的局部放大图。Fig. 12B: It is a partially enlarged view of Fig. 12A.
【图号对照说明】[Description of drawing number comparison]
10 光学组件10 Optical components
12 光学板12 optical board
122 反射表面122 reflective surfaces
124 固定表面124 fixed surface
14 贴合介质14 Laminating media
16 固形基材16 solid substrate
162 第一表面162 First Surface
164 第二表面164 Second Surface
166 格状结构166 lattice structures
18 压合工具18 Press tool
182 压合表面182 Pressing surface
20 高压气体20 high pressure gas
22 间隙空气22 Interstitial air
30 制造装置30 manufacturing device
31 上模具31 upper mold
311 第一固定组件311 First fixing component
313 注液口313 Injection port
315 注液通道315 Injection channel
317 成型腔室317 molding chamber
318 内表面318 inner surface
319 格状结构319 lattice structure
32 下模具32 lower mold
321 第二固定组件321 Second fixing component
323 塑型元件323 plastic components
324 塑型表面324 Plastic surface
具体实施方式Detailed ways
为了使本实用新型的结构特征及所达成的功效有更进一步的了解与认识,特用较佳的实施例及配合详细的说明,说明如下:In order to make the structural features of the present utility model and the achieved effects have a further understanding and recognition, preferred embodiments and detailed descriptions are specially used, as follows:
请参阅图1,其为本实用新型的光学组件的第一实施例的分解示意图。如图所示,本实用新型用于反射影像的光学组件10的第一实施例包含一光学板12以及一固形基材16,且参阅图2,其为本实用新型的光学板12的一实施例的立体示意图,光学板12可以是使用冲模方式进行压形和切割而完成的一光学板体,光学板12于裁切后可以呈矩形、椭圆形或菱形等形状,其几何外形是依据使用需求而决定。于本实用新型的实施例中,光学板12可以为金属光学板或塑料光学板,金属光学板例如可为不锈钢板或铝板等等,本实用新型的光学板12用于取代一般玻璃或高价稀有基材而作为反射影像的用途。Please refer to FIG. 1 , which is an exploded view of the first embodiment of the optical assembly of the present invention. As shown in the figure, the first embodiment of the optical component 10 for reflecting images of the present invention includes an optical plate 12 and a solid substrate 16, and referring to FIG. 2 , it is an implementation of the optical plate 12 of the present invention The three-dimensional schematic diagram of an example, the optical plate 12 can be an optical plate body that is completed by pressing and cutting using a die method. determined by demand. In the embodiment of the present utility model, the optical plate 12 can be a metal optical plate or a plastic optical plate. The metal optical plate can be a stainless steel plate or an aluminum plate, etc. The optical plate 12 of the present utility model is used to replace ordinary glass or high-priced rare The substrate is used as a reflective image.
承接上述,在作为反射影像的要求下,如图2所示,光学板12具有一反射表面122,反射表面122系经过亮面加工而具有反射影像的反射能力,而亮面加工的方式可以使用连续式卷对卷(Roll-to-roll)输送设备配合物理气象沉积(PVD)的真空制程,而产出具高效能反射表面122的光学板12。本实用新型的光学板12为非厚度较高的板体,所以光学板12具有可塑性,其表示光学板12的曲率为可变而并非为固定;但是,在反射影像的要求下,光学板12的曲率需被固定为依据反射影像用途所设计的光学反射曲率。复参阅图1,本实用新型藉由固定形状的固形基材16固定光学板12的形状,即固定光学板12的反射表面122的曲率。复参阅图2,光学板12更具有一固定表面124,其与固形基材16相贴合,以利用固形基材16固定光学板12的形状,使光学板12的反射表面122与固定表面124的曲率为固定。To undertake the above, under the requirement of being a reflective image, as shown in FIG. 2, the optical plate 12 has a reflective surface 122. The reflective surface 122 has the reflective ability to reflect the image through bright surface processing, and the bright surface processing method can be used The continuous roll-to-roll (Roll-to-roll) conveying equipment cooperates with the vacuum process of physical vapor deposition (PVD) to produce the optical plate 12 with the high-efficiency reflective surface 122 . The optical plate 12 of the present utility model is a plate with a high thickness, so the optical plate 12 has plasticity, which means that the curvature of the optical plate 12 is variable rather than fixed; however, under the requirement of reflecting images, the optical plate 12 The curvature of should be fixed to the optical reflection curvature designed according to the reflection image usage. Referring again to FIG. 1 , the present invention fixes the shape of the optical plate 12 through a solid substrate 16 with a fixed shape, that is, fixes the curvature of the reflective surface 122 of the optical plate 12 . Referring again to FIG. 2, the optical plate 12 further has a fixed surface 124, which is bonded to the solid substrate 16, so that the shape of the optical plate 12 can be fixed by the solid substrate 16, so that the reflective surface 122 of the optical plate 12 and the fixed surface 124 The curvature of is fixed.
请参阅图3,其为本实用新型的固形基材16的一实施例的立体示意图。如图所示,固形基材16具有一第一表面162与一第二表面164,第一表面162与第二表面164具有曲率,固形基材16的形状为固定,因此第一表面162与第二表面164的曲率为固定不变,于此实施例中,第二表面164的曲率可以相同于第一表面162的曲率;于本实用新型的实施例中,固形基材16可以为金属基材或塑料基材。从图3中可以得知,第一表面162为具有非为零的曲率的表面,即非为水平表面,第一表面162的曲率是依据反射影像用途所设计的光学反射曲率而决定,所以第一表面162的曲率是预先决定的预定曲率。此外,固形基材16的第二表面164具有复数格状结构166,以可提高固形基材16的刚性。Please refer to FIG. 3 , which is a three-dimensional schematic view of an embodiment of the solid substrate 16 of the present invention. As shown in the figure, the solid substrate 16 has a first surface 162 and a second surface 164, the first surface 162 and the second surface 164 have curvature, and the shape of the solid substrate 16 is fixed, so the first surface 162 and the second surface 164 The curvature of the two surfaces 164 is constant, in this embodiment, the curvature of the second surface 164 can be the same as the curvature of the first surface 162; in the embodiment of the present utility model, the solid substrate 16 can be a metal substrate or plastic substrates. It can be seen from FIG. 3 that the first surface 162 is a surface with a non-zero curvature, that is, a non-horizontal surface. The curvature of the first surface 162 is determined according to the optical reflection curvature designed for the reflection image application, so the first surface 162 The curvature of a surface 162 is a predetermined predetermined curvature. In addition, the second surface 164 of the solid substrate 16 has a plurality of lattice structures 166 to enhance the rigidity of the solid substrate 16 .
承上所述,固形基材16的第一表面162会与光学板12的固定表面124相贴合,而利用固定形状的固形基材16固定光学板12的形状,即光学板12的反射表面122与固定表面124的曲率被固定且相同于固形基材16的第一表面162的预定曲率。惟,在光学组件10需要以水平反射表面作为反射影像的用途时,本实用新型的固形基材16的第一表面162也可以为水平表面作为实施方式,即固形基材16的第一表面162具有为零的预定曲率,以固定光学板12的反射表面122为平面,所以,固形基材16的第一表面162依据使用需求而可以为曲面或者为水平面,也就是固形基材16的第一表面162的预定曲率依据使用需求而可以为零或者不为零,本实用新型的实施例未限定其预定曲率。As mentioned above, the first surface 162 of the solid base material 16 will be attached to the fixed surface 124 of the optical plate 12, and the shape of the optical plate 12 is fixed by the solid base material 16 with a fixed shape, that is, the reflective surface of the optical plate 12 The curvatures of the fixed surface 122 and the fixed surface 124 are fixed and the same as the predetermined curvature of the first surface 162 of the solid substrate 16 . However, when the optical assembly 10 needs to use a horizontal reflective surface as a reflection image, the first surface 162 of the solid substrate 16 of the present invention can also be a horizontal surface as an embodiment, that is, the first surface 162 of the solid substrate 16 It has a predetermined curvature of zero, and the reflective surface 122 of the fixed optical plate 12 is a plane, so the first surface 162 of the solid substrate 16 can be a curved surface or a horizontal plane according to the use requirements, that is, the first surface of the solid substrate 16. The predetermined curvature of the surface 162 may be zero or non-zero according to usage requirements, and the embodiment of the present invention does not limit the predetermined curvature.
再者,光学板12须平整贴合于固形基材16的第一表面162上,以避免反射影像的失真。复参阅图1,于此实施例中,光学组件10更可包含一贴合介质14,光学板12设置于固形基材16的第一表面162,而贴合介质14位于光学板12的固定表面124与固形基材16的第一表面162之间,以平整且紧密贴合光学板12与固形基材16为一体。于本实用新型的一实施例中,贴合介质14可以为一黏着剂或其他胶合介质。Furthermore, the optical plate 12 must be flatly attached to the first surface 162 of the solid substrate 16 to avoid distortion of the reflected image. Referring again to FIG. 1 , in this embodiment, the optical assembly 10 can further include a bonding medium 14 , the optical plate 12 is disposed on the first surface 162 of the solid substrate 16 , and the bonding medium 14 is positioned on the fixed surface of the optical plate 12 Between 124 and the first surface 162 of the solid base material 16 , the optical plate 12 and the solid base material 16 are integrated in a flat and close fit. In an embodiment of the present invention, the bonding medium 14 can be an adhesive or other bonding medium.
由上述可知,本实用新型包含光学板12与固形基材16的光学组件10可以替代一般利用单一基材(例如玻璃)或高价稀有基材所制作的光学组件,由于光学板12可以使用连续式卷对卷输送设备配合物理气象沉积(PVD)的真空制程大量生产,所以具有成本上的竞争优势。此外,本实用新型的固形基材16的形状为固定,而光学板12固定于固形基材16,如此除了可以藉由固形基材16固定光学板12的反射表面122的曲率外,也可以提升光学组件10的抗机械冲击的能力。It can be seen from the above that the optical assembly 10 of the present invention comprising the optical plate 12 and the solid substrate 16 can replace the optical assembly generally made of a single substrate (such as glass) or expensive rare substrates, because the optical plate 12 can use continuous Roll-to-roll conveying equipment is mass-produced in conjunction with the vacuum process of physical vapor deposition (PVD), so it has a competitive advantage in cost. In addition, the shape of the solid base material 16 of the present invention is fixed, and the optical plate 12 is fixed on the solid base material 16, so that the curvature of the reflective surface 122 of the optical plate 12 can be fixed by the solid base material 16, and it can also be improved. The ability of the optical component 10 to resist mechanical shock.
请参阅图4与图5,其为本实用新型制作光学组件的第一实施例的立体示意图。如图所示,涂布贴合介质14于光学板12或固形基材16后,使用一压合工具18压合光学板12与固形基材16,压合工具18具有一压合表面182,压合表面182具有曲率,压合表面182的曲率为固定,且依据反射影像用途所设计的光学反射曲率而决定,于本实用新型的一实施例中,压合表面182的曲率相同于固形基材16的第一表面162的预定曲率。利用吻合反射影像用途所设计的光学反射曲率的压合工具18进行机械压力施压于光学板12上,而可让贴合介质14固化于光学板12与固形基材16间,如此,光学板12的固定表面124即可完整均匀贴合于固形基材16的第一表面162,使光学板12的形状被固定为固形基材16的形状,也就是光学板12的反射表面122的曲率被固定为固形基材16的第一表面162的预定曲率。其表示,光学组件10的光学板12因固形基材16而被固定为依据反射影像用途所设计的光学反射曲率。Please refer to FIG. 4 and FIG. 5 , which are three-dimensional schematic diagrams of the first embodiment of the optical assembly of the present invention. As shown in the figure, after coating the bonding medium 14 on the optical plate 12 or the solid substrate 16, a pressing tool 18 is used to press the optical plate 12 and the solid substrate 16. The pressing tool 18 has a pressing surface 182, The pressing surface 182 has a curvature, and the curvature of the pressing surface 182 is fixed, and is determined according to the optical reflection curvature designed for the reflection image application. In an embodiment of the present invention, the curvature of the pressing surface 182 is the same as that of the solid base The predetermined curvature of the first surface 162 of the material 16. Mechanical pressure is exerted on the optical plate 12 by means of a laminating tool 18 designed to match the optical reflection curvature for the purpose of reflecting images, so that the laminating medium 14 can be solidified between the optical plate 12 and the solid substrate 16, so that the optical plate The fixed surface 124 of 12 can be completely and evenly attached to the first surface 162 of the solid substrate 16, so that the shape of the optical plate 12 is fixed to the shape of the solid substrate 16, that is, the curvature of the reflective surface 122 of the optical plate 12 is fixed. Fixed to a predetermined curvature of the first surface 162 of the solid substrate 16 . It shows that the optical plate 12 of the optical assembly 10 is fixed by the solid substrate 16 to an optical reflective curvature designed according to the reflective image application.
参阅图6A与图6B,其分别为本实用新型制作光学组件的第二实施例的示意图与图6A的局部放大图。如图所示,此实施例是在贴合介质14涂布于光学板12与固形基材16之间后,对光学板12与固形基材16进行初步贴合,再将初步贴合后的光学组件10放置于高压舱体装置内(图未示),且施予一高压气体20于光学组件10的光学板12上,此高压气体20会均匀地在光学板12的反射表面122施加压力,将光学板12与固形基材16之间的间隙空气22挤出并让贴合介质14固化,使光学板12可以完整均匀贴合于固形基材16。如此,光学板12的形状即被固定为固形基材16的形状。Referring to FIG. 6A and FIG. 6B , they are respectively a schematic diagram of a second embodiment of the optical assembly of the present invention and a partial enlarged view of FIG. 6A . As shown in the figure, in this embodiment, after the laminating medium 14 is coated between the optical plate 12 and the solid substrate 16, the optical plate 12 and the solid substrate 16 are initially bonded, and then the initially bonded The optical component 10 is placed in the hyperbaric chamber device (not shown), and a high-pressure gas 20 is applied to the optical plate 12 of the optical component 10, and the high-pressure gas 20 will apply pressure evenly on the reflective surface 122 of the optical plate 12 , extrude the gap air 22 between the optical plate 12 and the solid substrate 16 and let the bonding medium 14 solidify, so that the optical plate 12 can be completely and evenly bonded to the solid substrate 16 . In this way, the shape of the optical plate 12 is fixed to the shape of the solid substrate 16 .
请参阅图7与图8,其分别为本实用新型制作光学组件的制造装置的实施例的第一视角与第二视角的立体示意图。如图所示,此制造装置30为一成型模具,而包含有一上模具31与一下模具32,下模具32装配于上模具31的下方。于本实用新型的一实施例中,上模具31具有复数第一固定组件311,该些第一固定组件311位于上模具31的底部,而下模具32具有复数第二固定组件321,该些第二固定组件321对应于该些第一固定组件311而位于下模具32的顶部。于本实用新型的一实施例中,该些第一固定组件311可为固定柱,而该些第二固定组件321可为固定孔,但不以此实施态样为限。藉由该些第一固定组件311与该些第二固定组件321相配合,即可装配上模具31与下模具32为一体。Please refer to FIG. 7 and FIG. 8 , which are three-dimensional schematic diagrams of a first viewing angle and a second viewing angle of an embodiment of a manufacturing device for manufacturing an optical component of the present invention, respectively. As shown in the figure, the manufacturing device 30 is a forming mold, and includes an upper mold 31 and a lower mold 32 , and the lower mold 32 is assembled under the upper mold 31 . In one embodiment of the present utility model, the upper mold 31 has a plurality of first fixing components 311, and these first fixing components 311 are located at the bottom of the upper mold 31, and the lower mold 32 has a plurality of second fixing components 321, and these first fixing components 311 are located at the bottom of the upper mold 31, and the lower mold 32 has a plurality of second fixing components 321, and these first The two fixing components 321 correspond to the first fixing components 311 and are located on the top of the lower mold 32 . In an embodiment of the present invention, the first fixing components 311 can be fixing columns, and the second fixing components 321 can be fixing holes, but the embodiment is not limited thereto. Through the cooperation of the first fixing components 311 and the second fixing components 321 , the upper mold 31 and the lower mold 32 can be assembled into one body.
请一并参阅图9,其为本实用新型制作光学组件的制造装置的实施例的剖面示意图。如图所示,上模具31具有一注液口313、一注液通道315与一成型腔室317,注液口313位于上模具31的顶部,并连通于注液通道315,而注液通道315连通于成型腔室317,成型腔室317位于上模具31的底部。此外,下模具32具有一塑型元件323,塑型元件323相对于上模具31的成型腔室317而位于下模具32的顶部。塑型元件323具有一塑型表面324,此塑型表面324具有曲率,此曲率是固定不变且同于依据反射影像用途所设计的光学反射曲率,所以塑型表面324的曲率是预定曲率,其依据反射设计而决定。Please also refer to FIG. 9 , which is a schematic cross-sectional view of an embodiment of a manufacturing device for manufacturing an optical component of the present invention. As shown in the figure, the upper mold 31 has a liquid injection port 313, a liquid injection channel 315 and a molding chamber 317, the liquid injection port 313 is located at the top of the upper mold 31, and communicates with the liquid injection channel 315, and the liquid injection channel 315 communicates with the molding chamber 317, and the molding chamber 317 is located at the bottom of the upper mold 31. In addition, the lower mold 32 has a molding element 323 , and the molding element 323 is located on the top of the lower mold 32 relative to the molding cavity 317 of the upper mold 31 . The molding element 323 has a molding surface 324, and the molding surface 324 has a curvature, which is fixed and same as the optical reflection curvature designed according to the purpose of reflecting images, so the curvature of the molding surface 324 is a predetermined curvature, It depends on the reflective design.
请一并参阅图10与图11,其分别为本实用新型的制造装置制造光学组件的实施例的立体示意图。此实施例的制造装置30制造光学组件10的前,如图10所示,先置放光学板12于下模具32的塑型元件323的塑型表面324,光学板12的反射表面122相对于塑型元件323的塑型表面324,的后装配上模具31与下模具32为一体,如此如图9所示,光学板12的固定表面124即相对于上模具31的成型腔室317。接续,经由注液口313注入高热熔液(图未示)于上模具31,例如塑料熔液,流动的高热熔液流经注液通道315而流入至成型腔室317内,流动的高热熔液具有极高压力而会向下压合光学板12于塑型元件323的塑型表面324,使光学板12的反射表面122强制地紧密贴合于塑型元件323的塑型表面324,如此光学板12即被塑型,而光学板12的反射表面122与固定表面124的曲率即会被塑造相同于塑型元件323的塑型表面324的预定曲率。接续,填充于成型腔室317的高热熔液冷却后即会于成型腔室317成型为固定形状的固形基材16(如图11所示)。如此固形基材16即会与光学板12结合为一体,最后,分离上模具31与下模具32即可取出如图12A所示的光学组件10。Please refer to FIG. 10 and FIG. 11 , which are three-dimensional schematic diagrams of an embodiment of manufacturing an optical component by the manufacturing device of the present invention. Before the manufacturing device 30 of this embodiment manufactures the optical assembly 10, as shown in FIG. After the molding surface 324 of the molding element 323 is assembled, the upper mold 31 and the lower mold 32 are integrated, so as shown in FIG. Next, inject a high-temperature melt (not shown) into the upper mold 31 through the liquid injection port 313, such as plastic melt, and the flowing high-heat melt flows through the liquid injection channel 315 and flows into the molding chamber 317, and the flowing high-heat melt The liquid has a very high pressure and will press down the optical plate 12 on the molding surface 324 of the molding element 323, so that the reflective surface 122 of the optical plate 12 is forced to closely adhere to the molding surface 324 of the molding element 323, so The optical plate 12 is shaped, and the curvatures of the reflective surface 122 and the fixing surface 124 of the optical plate 12 are shaped to be the same as the predetermined curvature of the shaping surface 324 of the shaping element 323 . Next, after the high-heat molten liquid filled in the forming chamber 317 is cooled, it will be formed into a solid substrate 16 with a fixed shape in the forming chamber 317 (as shown in FIG. 11 ). In this way, the solid substrate 16 is integrated with the optical plate 12 , and finally, the upper mold 31 and the lower mold 32 are separated to take out the optical component 10 as shown in FIG. 12A .
承上所述,当固形基材16成型于成型腔室317内时,固形基材16的第一表面162会形成于光学板12的固定表面124而互相贴合,所以固形基材16的第一表面162的曲率会相同于光学板12的固定表面124的曲率,而如同前述,光学板12因为受熔液压合于塑型元件323,所以光学板12的固定表面124的曲率相同于塑型元件323的塑型表面324的预定曲率,因此固形基材16的第一表面162的曲率会相同于塑型元件323的塑型表面324的预定曲率,且固形基材16冷却后,其形状即不会改变,如此第一表面162的曲率即会固定不变。光学组件10从制造装置30被取出后,由于固形基材16的形状固定不会改变,且光学板12的固定表面124与固形基材16的第一表面162相贴合,使光学板12的反射表面122与固定表面124的曲率被固定为固形基材16的第一表面162的曲率,也就是光学板12的反射表面122的曲率被固定为所要求的光学反射曲率,而具有良好的反射能力。由上述说明可知,如图12A与图12B所示,光学板12的固定表面124直接接触固形基材16的第一表面162,而与固形基材16的第一表面162相贴合,如此光学板12的固定表面124与固形基材16的第一表面162间并无任何介质,因此,此实施例的光学组件10并不包含前述实施例的贴合介质14(如图1所示)。As mentioned above, when the solid base material 16 is molded in the molding chamber 317, the first surface 162 of the solid base material 16 will be formed on the fixed surface 124 of the optical plate 12 and adhere to each other, so the first surface 162 of the solid base material 16 The curvature of a surface 162 will be the same as the curvature of the fixed surface 124 of the optical plate 12, and as mentioned above, the optical plate 12 is bonded to the molding element 323 by melting and hydraulic pressure, so the curvature of the fixed surface 124 of the optical plate 12 is the same as that of the molding element 323. The predetermined curvature of the molding surface 324 of the element 323, so the curvature of the first surface 162 of the solid substrate 16 will be the same as the predetermined curvature of the molding surface 324 of the molding element 323, and after the solid substrate 16 is cooled, its shape is will not change, so the curvature of the first surface 162 will remain constant. After the optical assembly 10 is taken out from the manufacturing device 30, since the shape of the solid base material 16 is fixed, and the fixed surface 124 of the optical plate 12 is attached to the first surface 162 of the solid base material 16, the shape of the optical plate 12 The curvature of the reflective surface 122 and the fixed surface 124 is fixed to the curvature of the first surface 162 of the solid substrate 16, that is, the curvature of the reflective surface 122 of the optical plate 12 is fixed to the required optical reflection curvature, and has good reflection ability. As can be seen from the above description, as shown in FIG. 12A and FIG. 12B , the fixed surface 124 of the optical plate 12 directly contacts the first surface 162 of the solid substrate 16, and is bonded to the first surface 162 of the solid substrate 16, so that the optical There is no medium between the fixed surface 124 of the plate 12 and the first surface 162 of the solid substrate 16 , therefore, the optical assembly 10 of this embodiment does not include the bonding medium 14 of the previous embodiment (as shown in FIG. 1 ).
复参阅图8与图9,上模具31的成型腔室317的一内表面318具有不为零的曲率,且内表面318的曲率相同于塑型元件323的塑型表面324的预定曲率。由于固形基材16的第二表面164(如图12A所示)形成于成型腔室317的内表面318,所以固形基材16的第二表面164的曲率相同于塑型元件323的塑型表面324的预定曲率,即固形基材16的第二表面164的曲率相同于固形基材16的第一表面162的曲率。于本实用新型的一实施例中,上模具31的成型腔室317的内表面318的曲率可为零而为水平表面,如此固形基材16的第二表面164的曲率可不同于第一表面162的曲率,而为水平表面。另外,上模具31的成型腔室317的内表面318具有复数格状结构319,以于固形基材16的第二表面164形成格状结构166(如图4所示)。Referring again to FIG. 8 and FIG. 9 , an inner surface 318 of the molding cavity 317 of the upper mold 31 has a non-zero curvature, and the curvature of the inner surface 318 is the same as the predetermined curvature of the molding surface 324 of the molding element 323 . Since the second surface 164 of the solid substrate 16 (as shown in FIG. 12A ) is formed on the inner surface 318 of the molding cavity 317, the curvature of the second surface 164 of the solid substrate 16 is the same as that of the molding surface of the molding element 323. 324 , that is, the curvature of the second surface 164 of the solid substrate 16 is the same as the curvature of the first surface 162 of the solid substrate 16 . In one embodiment of the present invention, the curvature of the inner surface 318 of the molding cavity 317 of the upper mold 31 can be zero and be a horizontal surface, so that the curvature of the second surface 164 of the solid substrate 16 can be different from the first surface The curvature of 162 is a horizontal surface. In addition, the inner surface 318 of the molding chamber 317 of the upper mold 31 has a plurality of lattice structures 319 for forming the lattice structures 166 on the second surface 164 of the solid substrate 16 (as shown in FIG. 4 ).
综合上述,本实用新型提供一种反射影像的光学组件及其制造装置,本实用新型的光学组件主要包含光学板与固形基材,固形基材具有固定不变的预定曲率,光学板设置于固形基材,本实用新型藉由固定形状的固形基材固定光学板的形状,以固定光学板的反射表面的曲率,使光学板的反射表面的曲率被固定为所要求的预定光学反射曲率,而具有良好的反射能力,并可提升光学组件的抗机械冲击力的能力,且可以大量生产而降低成本。To sum up the above, the utility model provides an optical component for reflecting images and its manufacturing device. The optical component of the utility model mainly includes an optical plate and a solid base material. The solid base material has a fixed predetermined curvature. The optical plate is arranged on a solid Base material, the utility model fixes the shape of the optical plate by the solid base material of fixed shape, to fix the curvature of the reflective surface of the optical plate, so that the curvature of the reflective surface of the optical plate is fixed to the required predetermined optical reflection curvature, and It has good reflective ability, can improve the mechanical impact resistance of optical components, and can be mass-produced to reduce costs.
上文仅为本实用新型的较佳实施例而已,并非用来限定本实用新型实施的范围,凡依本实用新型权利要求范围所述的形状、构造、特征及精神所为的均等变化与修饰,均应包括于本实用新型的权利要求范围内。The above are only preferred embodiments of the present utility model, and are not intended to limit the implementation scope of the present utility model. All equal changes and modifications are made according to the shape, structure, characteristics and spirit described in the claims of the present utility model. , should be included in the scope of the claims of the present utility model.
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