CN207343455U - Production system is washed in a kind of tandem rolling continuous annealing that can switch more grade stainless strips online - Google Patents
Production system is washed in a kind of tandem rolling continuous annealing that can switch more grade stainless strips online Download PDFInfo
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Abstract
本实用新型提供一种可在线切换多等级不锈钢带材的连轧连退洗生产系统,由所述多等级不锈钢带材的原料钢卷进入所述生产系统后进而制备出不同等级的不锈钢带材,所述生产系统包括依次设置的开卷装置、焊接装置、入口活套、轧机系统、轧机活套、退火冷却系统、机械除鳞系统、电解酸洗系统、最终清洗及烘干装置、出口活套、平整系统和卷取装置,所述电解酸洗系统包括依次连接设置的预清洗装置、硫酸钠电解装置、硫酸酸洗装置和混酸酸洗装置。本实用新型的技术方案实现了仅通过一条生产线就可以生产不锈钢NO.1、2E、2B、2D表面等级的带材,而且可以实现在线快速切换不同表面等级和不同材质的生产。
The utility model provides a continuous rolling and unwashing production system capable of switching multi-grade stainless steel strips on-line. After the raw steel coils of the multi-grade stainless steel strips enter the production system, different grades of stainless steel strips are prepared. , the production system includes an uncoiling device, a welding device, an inlet looper, a rolling mill system, a rolling mill looper, an annealing cooling system, a mechanical descaling system, an electrolytic pickling system, a final cleaning and drying device, and an outlet looper arranged in sequence , a leveling system and a coiling device, the electrolytic pickling system includes a pre-cleaning device, a sodium sulfate electrolysis device, a sulfuric acid pickling device and a mixed acid pickling device connected in sequence. The technical scheme of the utility model realizes the production of stainless steel NO.1, 2E, 2B, and 2D surface grade strips through only one production line, and realizes the production of different surface grades and different materials on-line.
Description
技术领域technical field
本实用新型涉及一种不锈钢生产系统,特别涉及一种生产不锈钢NO.1、2E、2B、2D表面等级的带材连轧连退洗生产系统,具体涉及一种可在线切换生产不锈钢多材质多表面等级带材的连轧连退洗生产系统。The utility model relates to a stainless steel production system, in particular to a production system for producing stainless steel NO.1, 2E, 2B, and 2D surface grades with continuous rolling and continuous de-washing production system, in particular to a production system that can be switched online to produce stainless steel with multiple materials and multiple materials. Continuous rolling and strip washing production system for surface grade strip.
背景技术Background technique
目前,不锈钢热轧黑皮带材经过连续退火酸洗生产线处理后得到产品,其表面等级为NO.1;表面等级为2E的产品,则是在普通的连续退火酸洗生产线前增设两机架或三机架侧支撑受力装置为液压型的十八辊冷轧机进行黑皮轧制。下游冷轧工序以表面等级NO.1或2E的带材为原料,经过冷连轧机或单轧机进行轧制后,把轧制半成品转到冷轧专用退火酸洗线处理后得到2B或2D表面等级的成品。要完成以上表面等级产品的生产,现有工艺设备配置有以下不足:较长的工艺流程、较多的设备配置和较大的投资、带材流转周期长、成材率偏低、生产不同材质时倒换钢种耗时长且需要停机、生产2E板面的板型厚度欠佳、生产线应对市场变化的灵活性不够、能耗较高、环保配置欠佳。At present, the stainless steel hot-rolled black belt material is processed by a continuous annealing and pickling production line, and its surface grade is NO.1; for products with a surface grade of 2E, two racks or The three-stand side support force device is a hydraulic 18-high cold rolling mill for black rolling. The downstream cold rolling process uses strips with surface grade NO.1 or 2E as raw materials, and after rolling in a tandem cold rolling mill or a single rolling mill, the rolled semi-finished products are transferred to a special annealing and pickling line for cold rolling to obtain a 2B or 2D surface. Grade finished product. To complete the production of the above-mentioned surface grade products, the existing process equipment configuration has the following disadvantages: longer process flow, more equipment configuration and larger investment, long strip circulation cycle, low yield rate, and time-consuming production of different materials. Switching steel types takes a long time and requires downtime, the thickness of the 2E panels produced is not good, the production line is not flexible enough to respond to market changes, the energy consumption is high, and the environmental protection configuration is not good.
因此,亟待提出一种解决上述现有技术中缺陷的不锈钢生产系统。Therefore, it is urgent to propose a stainless steel production system that solves the above-mentioned defects in the prior art.
发明内容Contents of the invention
本实用新型的目的在于提供一种性能可靠、环保、低能耗、质量得到保证,能灵活满足不锈钢不同材质不同表面等级带材生产要求的连续生产系统,来解决现有技术中存在的工艺流程复杂、设备配置多、生产成本高、带材流转周期长、成材率偏低、生产不同材质时倒换钢种耗时长且需要停机、生产2E板面的板型厚度欠佳、生产线应对市场变化的灵活性不够、能耗较高、环保配置欠佳等问题缺陷。The purpose of this utility model is to provide a continuous production system with reliable performance, environmental protection, low energy consumption and guaranteed quality, which can flexibly meet the production requirements of stainless steel strips of different materials and different surface grades, so as to solve the complex process flow existing in the prior art , Many equipment configurations, high production costs, long strip circulation cycle, low yield, long time-consuming and downtime for switching steel types when producing different materials, poor plate thickness for the production of 2E panels, flexible production lines to respond to market changes Insufficient performance, high energy consumption, poor environmental protection configuration and other defects.
为了实现上述目的,本实用新型提供如下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:
一种可在线切换多等级不锈钢带材的生产系统,由所述多等级不锈钢带材的原料钢卷进入所述生产系统后进而制备出不同等级的不锈钢带材,所述生产系统包括依次设置的开卷装置、焊接装置、入口活套、轧机系统、轧机活套、退火冷却系统、机械除鳞系统、电解酸洗系统、出口活套、平整系统和卷取装置,所述电解酸洗系统包括依次连接设置的预清洗装置、硫酸钠电解装置、硫酸酸洗装置和混酸酸洗装置。A production system capable of switching multi-grade stainless steel strips on-line. After the raw steel coils of the multi-grade stainless steel strips enter the production system, stainless steel strips of different grades are prepared. The production system includes sequentially arranged Uncoiling device, welding device, inlet looper, rolling mill system, rolling mill looper, annealing cooling system, mechanical descaling system, electrolytic pickling system, outlet looper, leveling system and coiling device, the electrolytic pickling system includes sequentially Connect the set pre-cleaning device, sodium sulfate electrolysis device, sulfuric acid pickling device and mixed acid pickling device.
在如上所述的可在线切换多等级不锈钢带材的生产系统,优选为,所述轧机系统依次由十八辊轧机装置、第一刷洗装置和具备烘干功能的脱脂装置组成;其中,所述十八辊轧机装置设置在所述入口活套的出口处,所述脱脂装置设置在所述轧机活套的进口处;作为侧支撑受力装置使用的所述十八辊轧机装置为蜗轮蜗杆型的十八辊连轧机。In the above-mentioned production system capable of switching multi-grade stainless steel strips on-line, preferably, the rolling mill system is sequentially composed of an eighteen-high rolling mill device, a first brushing device and a degreasing device with a drying function; wherein, the The 18-high rolling mill device is set at the exit of the inlet looper, and the degreasing device is set at the entrance of the rolling mill looper; the 18-high rolling mill device used as a side support force device is a worm gear type Eighteen-high continuous rolling mill.
在如上所述的可在线切换多等级不锈钢带材的生产系统,优选为,所述机械除鳞系统包括依次连接设置的破鳞机、烘干装置和抛丸机;其中,所述破鳞机设置在所述退火冷却系统的出口处,所述抛丸机设置在所述电解酸洗系统的进口处;所述破鳞机为湿式破鳞机,所述湿式破鳞机的下破鳞辊为固定式且无调节机构,工作辊和支撑辊采用材料GCr15加工,淬硬深度可达4~5mm。In the above-mentioned production system that can switch multi-grade stainless steel strips online, preferably, the mechanical descaling system includes a scale breaker, a drying device and a shot blasting machine connected in sequence; wherein, the scale breaker It is arranged at the outlet of the annealing cooling system, and the shot blasting machine is arranged at the inlet of the electrolytic pickling system; the scale breaker is a wet scale breaker, and the lower scale breaker roller of the wet scale breaker It is fixed and has no adjustment mechanism. The working rolls and backup rolls are made of GCr15 material, and the hardening depth can reach 4-5mm.
在如上所述的可在线切换多等级不锈钢带材的生产系统,优选为,所述开卷装置为具备回收垫纸功能的大行程涨缩开卷机;所述焊接装置为具备激光切割功能的激光焊机;在所述电解酸洗系统和所述出口活套之间还设置有最终清洗及烘干装置;所述平整系统包括依次连接设置的平整机、平整小活套、检测台;所述卷取装置为具备加垫纸功能的卷取装置。In the production system capable of switching multi-grade stainless steel strips on-line as described above, preferably, the uncoiling device is a large-stroke expansion-shrinking uncoiler with the function of recovering backing paper; the welding device is a laser welding machine with a laser cutting function. machine; a final cleaning and drying device is also provided between the electrolytic pickling system and the outlet looper; the leveling system includes a leveling machine, a small leveling looper, and a detection platform connected in sequence; the The winding device is a winding device with the function of padding paper.
在如上所述的可在线切换多等级不锈钢带材的生产系统,优选为,在所述硫酸钠电解装置、所述硫酸酸洗装置和所述混酸酸洗装置的出口处分别设置有第二刷洗装置、第三刷洗装置和第四刷洗装置;其中,所述预清洗装置设置在所述机械除鳞系统的出口处,所述第四刷洗装置设置在所述出口活套的进口处。In the production system of the above-mentioned on-line switchable multi-grade stainless steel strip, it is preferred that a second brushing is respectively arranged at the outlets of the sodium sulfate electrolysis device, the sulfuric acid pickling device and the mixed acid pickling device device, a third brushing device and a fourth brushing device; wherein, the pre-cleaning device is arranged at the outlet of the mechanical descaling system, and the fourth brushing device is arranged at the inlet of the outlet looper.
在如上所述的可在线切换多等级不锈钢带材的生产系统,优选为,所述硫酸钠电解装置由依次连接设置的硫酸钠电解槽、硫酸钠循环罐和硫酸钠再生装置组成;其中,所述第二刷洗装置设置在所述硫酸钠电解槽的出口处;循环电解液从所述硫酸钠循环罐内进入所述硫酸钠再生装置中,经所述硫酸钠再生装置生产出的再生液回流至所述硫酸钠循环罐内,经所述硫酸钠再生装置生产出的结晶物被转运到烧结工序进行回收处理,所述硫酸钠循环罐和所述硫酸钠电解槽之间循环的电解液是循环流动的硫酸钠,便于对所述不锈钢带材的电解清洗。In the above-mentioned production system of on-line switchable multi-grade stainless steel strips, it is preferred that the sodium sulfate electrolysis device is composed of sodium sulfate electrolyzer, sodium sulfate circulation tank and sodium sulfate regeneration device connected successively; wherein, the The second scrubbing device is arranged at the outlet of the sodium sulfate electrolyzer; the circulating electrolyte enters the sodium sulfate regeneration unit from the sodium sulfate circulation tank, and the regeneration solution produced by the sodium sulfate regeneration unit is refluxed In the sodium sulfate circulation tank, the crystallization produced by the sodium sulfate regeneration unit is transferred to the sintering process for recycling, and the electrolyte circulated between the sodium sulfate circulation tank and the sodium sulfate electrolyzer is The circulating sodium sulfate facilitates the electrolytic cleaning of the stainless steel strip.
在如上所述的可在线切换多等级不锈钢带材的生产系统,优选为,所述硫酸酸洗装置包括依次连接设置的硫酸酸洗槽、硫酸循环罐和在线过滤装置;其中,所述第三刷洗装置设置在所述硫酸酸洗槽的出口处;所述在线过滤装置为固液分离装置;硫酸循环液从所述硫酸循环罐内进入所述固液分离装置中,经所述固液分离装置分离出的滤液回流至所述硫酸循环罐内,经所述固液分离装置分离出的滤饼被转运到烧结工序进行回收处理,所述硫酸循环罐和所述硫酸酸洗槽之间的循环液是循环流动的硫酸,便于对所述不锈钢带材的化学清洗。In the above-mentioned production system that can switch multi-grade stainless steel strips on-line, it is preferred that the sulfuric acid pickling device includes a sulfuric acid pickling tank, a sulfuric acid circulation tank and an online filter device that are connected in sequence; wherein, the third The scrubbing device is arranged at the outlet of the sulfuric acid pickling tank; the on-line filter device is a solid-liquid separation device; the sulfuric acid circulating liquid enters the solid-liquid separation device from the sulfuric acid circulation tank, and is separated by the solid-liquid separation The filtrate separated by the device flows back into the sulfuric acid circulation tank, and the filter cake separated by the solid-liquid separation device is transferred to the sintering process for recovery treatment. The sulfuric acid circulation tank and the sulfuric acid pickling tank The circulating fluid is circulating sulfuric acid, which is convenient for chemical cleaning of the stainless steel strip.
在如上所述的可在线切换多等级不锈钢带材的生产系统,优选为,所述混酸酸洗装置包括依次连接设置的混酸酸洗槽、混酸循环罐和在线过滤装置;其中,所述第四刷洗装置设置在所述混酸酸洗槽的出口处;所述在线过滤装置为固液分离装置;混酸循环液从所述混酸循环罐内进入所述固液分离装置中,经所述固液分离装置分离出的滤液回流至所述混酸循环罐内,经所述固液分离装置分离出的滤饼被转运到烧结工序进行回收处理,所述混酸循环罐和所述混酸酸洗槽之间的循环液是循环流动的混合酸,便于对所述不锈钢带材的化学清洗。In the production system of multi-grade stainless steel strip that can be switched on-line as described above, preferably, the mixed acid pickling device includes a mixed acid pickling tank, a mixed acid circulation tank and an online filtering device connected in sequence; wherein, the fourth The scrubbing device is arranged at the outlet of the mixed-acid pickling tank; the on-line filter device is a solid-liquid separation device; the mixed-acid circulating liquid enters the solid-liquid separation device from the mixed-acid circulation tank, and passes through the solid-liquid separation The filtrate separated by the device is returned to the mixed acid circulation tank, and the filter cake separated by the solid-liquid separation device is transferred to the sintering process for recycling. The circulating liquid is a circulating mixed acid, which is convenient for chemical cleaning of the stainless steel strip.
在如上所述的可在线切换多等级不锈钢带材的生产系统,优选为,还包括:废混酸罐、废混酸再生系统和再生酸罐;废混酸从所述混酸循环罐内进入所述废混酸罐中,再经管道输送至所述废混酸再生系统,经所述废混酸再生系统生产出的再生酸输送至所述再生酸罐中根据工艺需要进行补加入所述混酸循环罐内,经所述废混酸再生系统生产出的铁粉被收集转运给烧结工序进行回收处理。In the production system capable of switching multi-grade stainless steel strips on-line as described above, preferably, it also includes: a waste mixed acid tank, a waste mixed acid regeneration system and a regeneration acid tank; the waste mixed acid enters the waste mixed acid from the mixed acid circulation tank tank, and then transported to the waste mixed acid regeneration system through pipelines, and the regenerated acid produced by the waste mixed acid regeneration system is transported to the regenerated acid tank and added to the mixed acid circulation tank according to the process requirements. The iron powder produced by the waste mixed acid regeneration system is collected and transported to the sintering process for recycling.
在如上所述的可在线切换多等级不锈钢带材的生产系统,优选为,每个混酸段配有两个循环罐、两套换热器、两套管路系统与酸槽连接,便于实现钢种的快速切换。In the above-mentioned production system that can switch multi-grade stainless steel strips online, preferably, each acid mixing section is equipped with two circulating tanks, two sets of heat exchangers, and two sets of piping systems connected to the acid tank, which is convenient for realizing steel Kinds of fast switching.
在如上所述的可在线切换多等级不锈钢带材的生产系统,优选为,所述多等级不锈钢带材是表面等级为NO.1、2B、2D或2E的不锈钢成品。In the above-mentioned production system capable of switching on-line multi-grade stainless steel strips, preferably, the multi-grade stainless steel strips are finished stainless steel products with surface grades of NO.1, 2B, 2D or 2E.
与最接近的现有技术相比,本实用新型提供的技术方案具有如下优异效果:Compared with the closest prior art, the technical solution provided by the utility model has the following excellent effects:
1、本实用新型的技术方案实现了仅通过一条生产线就可以生产不锈钢NO.1、2E、2B、2D表面等级的带材,而且可以实现在线快速切换不同表面等级和不同材质的生产。1. The technical solution of the utility model realizes the production of strips of stainless steel NO.1, 2E, 2B, and 2D surface grades through only one production line, and can realize the production of different surface grades and different materials quickly on-line.
2、本实用新型采用大行程涨缩开卷机(带回收垫纸功能),不需要额外配置增径套筒或增径块,相比较一般的开卷机,其对热轧黑皮来料内径的波动适用性更强,生产返回卷时不需拆增径套筒或增径块。2. The utility model adopts a large-stroke expansion and contraction uncoiler (with the function of recycling backing paper), and does not need to be additionally equipped with a diameter-increasing sleeve or a diameter-increasing block. The applicability of fluctuation is stronger, and there is no need to dismantle the expansion sleeve or the expansion block when producing the return roll.
3、本实用新型采用激光切割和激光焊接技术,激光源采用固体碟片式,钢带头尾切割各配置激光切割,并把焊缝线与机组横向中心线偏有一定角度,与氩弧焊机或一般激光焊机相比,该种技术方案能解决厚板剪切困难和刀片崩口问题,保证焊接质量,焊缝平整光滑、物理性能满足轧制要求,不需抬辊(暂时中止轧制)过焊缝,可直轧焊缝且不需降轧制力或降前后张力,焊缝偏有角度可使焊缝在轧制时与工作辊螺旋式接触,极大降低焊缝断带风险,适应多材质多表面等级要求的焊缝轧制和极大提高了各种产品的成材率。3. The utility model adopts laser cutting and laser welding technology, the laser source adopts solid disc type, the steel strip head and tail cutting are equipped with laser cutting, and the welding seam line is deviated from the transverse center line of the unit at a certain angle, which is compatible with the argon arc welding machine Compared with ordinary laser welding machines, this technical solution can solve the problems of thick plate shearing difficulties and blade chipping, ensure welding quality, smooth weld seams, and physical properties that meet rolling requirements without lifting the roll (temporarily suspending rolling ) through the weld seam, the weld seam can be directly rolled without reducing the rolling force or the front and rear tension, and the angle of the weld seam can make the weld seam contact with the work roll in a spiral manner during rolling, which greatly reduces the risk of weld seam breakage , Weld rolling that adapts to the requirements of multi-material and multi-surface grades and greatly improves the yield of various products.
4、本实用新型采用侧支撑受力装置为蜗轮蜗杆型三机架布置的十八辊轧机,其侧支撑受力可抵抗达100吨。相比其它的连轧机,本实用新型的技术方案可以适用于多表面等级的生产,且板型更好和公差更小,最大可轧1550mm宽*8.0mm厚度,黑皮最大压下率可达50%,白皮最大压下率可达60%,可实现不停轧在线换辊。4. The utility model adopts an 18-high rolling mill with a worm gear and worm type three-stand arrangement as a side support force-bearing device, and its side support force can resist up to 100 tons. Compared with other continuous rolling mills, the technical solution of the utility model can be applied to the production of multi-surface grades, and the plate shape is better and the tolerance is smaller. The maximum rolling width of 1550mm * 8.0mm thickness can be rolled, and the maximum reduction rate of black skin can reach 50%, and the maximum reduction rate of white skin can reach 60%, which can realize on-line roll change without continuous rolling.
5、本实用新型设计有两套乳化液系统,可根据不同板面等级要求选用不同的乳化液和不同的配置浓度,过滤采用磁性过滤和真空过滤相结合。5. This utility model is designed with two sets of emulsion systems. Different emulsions and different configuration concentrations can be selected according to the requirements of different board surface grades. The filtration adopts the combination of magnetic filtration and vacuum filtration.
6、本实用新型在轧机出口设有刷洗装置,可根据不同表面等级要求切换不同材质的刷毛,可有效清除板面脏污物或疏松的氧化皮,为后续的表面处理提供便利和节约冲洗用水。6. The utility model is equipped with a scrubbing device at the exit of the rolling mill, which can switch the bristles of different materials according to the requirements of different surface grades, can effectively remove the dirt or loose scale on the plate surface, and provide convenience for subsequent surface treatment and save flushing water .
7、本实用新型采用湿式破鳞机,有效抑制了铁鳞粉尘,可一定程度减少带钢表面擦划伤。其结构采用下破鳞辊为固定式,无调节机构,便于操作,现场维护量小;工作辊和支撑辊采用材料GCr15加工,淬硬深度可达4~5mm,允许工作辊和支撑辊多次研磨反复使用。7. The utility model adopts a wet scale breaking machine, which effectively suppresses iron scale dust and can reduce scratches on the surface of strip steel to a certain extent. Its structure adopts the fixed lower scale breaking roller, without adjustment mechanism, which is easy to operate and requires less on-site maintenance; the working roll and backup roll are processed with GCr15 material, and the hardening depth can reach 4-5mm, allowing the working roll and backup roll to be used multiple times Grind for repeated use.
8、本实用新型采用同时配置有硫酸钠电解装置和硫酸酸洗装置,可实现在生产2B、2D表面时投用硫酸钠电解,生产NO.1或2E表面时投用硫酸酸洗,也可以同时投用作为处理原料黑皮的氧化皮厚缺陷。8. The utility model is equipped with a sodium sulfate electrolysis device and a sulfuric acid pickling device at the same time, so that sodium sulfate electrolysis can be used in the production of 2B and 2D surfaces, and sulfuric acid pickling can be used in the production of NO.1 or 2E surfaces. At the same time, it is used as the thick oxide defect of the black skin of the raw material.
本实用新型采用固液分离技术对酸循环罐内的酸液进行在线过滤,可极大减少沉淀物堆积、提高酸液活性、延长酸洗作业周期、降低酸液排放,所形成的滤饼含水率低,可便于烧结工序的回收利用;同时,该技术作为废混酸喷雾焙烧再生技术的预处理,极大降低了焙烧炉结壁的风险。The utility model adopts the solid-liquid separation technology to filter the acid liquid in the acid circulation tank on-line, which can greatly reduce the accumulation of sediment, improve the activity of the acid liquid, prolong the pickling operation cycle, and reduce the discharge of the acid liquid. The formed filter cake contains water The rate is low, which can facilitate the recycling of the sintering process; at the same time, this technology is used as the pretreatment of the waste mixed acid spray roasting regeneration technology, which greatly reduces the risk of wall formation in the roaster.
本实用新型运用废混酸喷雾焙烧再生技术实现了废混酸中硝酸和氢氟酸的再生,对废混酸中的金属离子以氧化物(粉状)的形式进行回收,极大降低了酸耗和减轻中和处理负荷,利于贵金属的回收,经济效益显著。The utility model realizes the regeneration of nitric acid and hydrofluoric acid in the waste mixed acid by using the spray roasting regeneration technology of the waste mixed acid, and recycles the metal ions in the waste mixed acid in the form of oxide (powder), which greatly reduces the acid consumption and lightens the Neutralize the processing load, benefit the recovery of precious metals, and have significant economic benefits.
本实用新型采用选择性催化还原法对混酸废气的进行处理,其核心的催化剂采用环保的稀土型低温催化剂,还原剂采用氨水,较比一般的钒钛系催化剂和还原剂采用尿素溶液,其能耗要低、催化剂表面不易有尿素结晶或积灰,催化效果稳定使用寿命长,催化剂报废后为非危险废弃物。The utility model adopts the selective catalytic reduction method to process the mixed acid waste gas. The core catalyst adopts the environment-friendly rare earth type low-temperature catalyst, and the reducing agent adopts ammonia water. The consumption should be low, the surface of the catalyst is not easy to have urea crystallization or dust accumulation, the catalytic effect is stable and the service life is long, and the catalyst is non-hazardous waste after it is scrapped.
本实用新型采用的混酸酸洗装置有两套独立的酸循环罐系统,可以实现不同钢种进行在线快速切换。The mixed-acid pickling device adopted by the utility model has two sets of independent acid circulation tank systems, which can realize fast online switching of different steel types.
9、本实用新型提供的平整机,压下率可达10%,满足2B/2D板面要求,同时可以改善NO.1板面的粗糙度。9. The reduction rate of the tempering machine provided by the utility model can reach 10%, which meets the requirements of 2B/2D board surface, and can improve the roughness of No.1 board surface at the same time.
附图说明Description of drawings
构成本申请的一部分的说明书附图用来提供对本实用新型的进一步理解,本实用新型的示意性实施例及其说明用于解释本实用新型,并不构成对本实用新型的不当限定。其中:The accompanying drawings constituting a part of this application are used to provide a further understanding of the utility model, and the schematic embodiments of the utility model and their descriptions are used to explain the utility model and do not constitute improper limitations to the utility model. in:
图1为本实用新型实施例的可在线切换生产不锈钢多材质多表面等级带材的连轧连退洗生产系统示意图;Fig. 1 is the schematic diagram of the continuous rolling and continuous stripping and washing production system capable of switching on-line to produce stainless steel multi-material and multi-surface grade strips according to the embodiment of the utility model;
图2为图1中的轧机系统示意图;Fig. 2 is the rolling mill system schematic diagram in Fig. 1;
图3为图1中的退火冷却系统示意图;Fig. 3 is the schematic diagram of the annealing cooling system in Fig. 1;
图4为图1中的机械除鳞系统示意图;Fig. 4 is a schematic diagram of the mechanical descaling system in Fig. 1;
图5为图1中的电解酸洗系统示意图;Fig. 5 is the electrolytic pickling system schematic diagram among Fig. 1;
图6为图1中的平整系统示意图。FIG. 6 is a schematic diagram of the leveling system in FIG. 1 .
具体实施方式Detailed ways
下面将参考附图并结合实施例来详细说明本实用新型。需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。The utility model will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments. It should be noted that, in the case of no conflict, the embodiments in the present application and the features in the embodiments can be combined with each other.
在本实用新型的描述中,术语“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型而不是要求本实用新型必须以特定的方位构造和操作,因此不能理解为对本实用新型的限制。本实用新型中使用的术语“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接;可以是直接相连,也可以通过中间部件间接相连,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语的具体含义。In the description of the present utility model, the terms "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", The orientation or positional relationship indicated by "top", "bottom", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the utility model rather than requiring that the utility model must be constructed and operated in a specific orientation, so It should not be understood as a limitation of the present utility model. The terms "connected" and "connected" used in the utility model should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection; it can be directly connected or indirectly connected through an intermediate component. Those of ordinary skill can understand the specific meanings of the above terms according to specific situations.
如图1-图6所示,本实用新型提供一种可在线切换多等级不锈钢带材的生产系统,由多等级不锈钢带材的原料钢卷进入生产系统后进而制备出不同等级的不锈钢带材,生产系统包括依次设置的开卷装置、焊接装置、入口活套、轧机系统、轧机活套、退火冷却系统、机械除鳞系统、电解酸洗系统、出口活套、平整系统和卷取装置,电解酸洗系统包括依次连接设置的预清洗装置、硫酸钠电解装置、硫酸酸洗装置和混酸酸洗装置。As shown in Figures 1-6, the utility model provides a production system that can switch multi-grade stainless steel strips on-line. After the raw steel coils of multi-grade stainless steel strips enter the production system, different grades of stainless steel strips are prepared. , the production system includes uncoiling device, welding device, inlet looper, rolling mill system, rolling mill looper, annealing cooling system, mechanical descaling system, electrolytic pickling system, outlet looper, leveling system and coiling device, electrolytic The pickling system includes a pre-cleaning device, a sodium sulfate electrolysis device, a sulfuric acid pickling device and a mixed acid pickling device connected in sequence.
在本实用新型实施例中,制备出的不同等级不锈钢带材是指表面等级为NO.1、2B、2D或2E的不锈钢成品。本实用新型可以实现仅通过一条生产线就可以生产不锈钢NO.1、2E、2B、2D表面等级的带材,而且可以实现在线切换不同表面等级和不同材质的生产。In the embodiment of the present utility model, the prepared stainless steel strips of different grades refer to finished stainless steel products with surface grades of NO.1, 2B, 2D or 2E. The utility model can realize the production of stainless steel NO.1, 2E, 2B, 2D surface grade strips through only one production line, and can realize on-line switching of production of different surface grades and different materials.
在本实用新型实施例中,轧机系统依次由十八辊轧机装置、第一刷洗装置和具备烘干功能的脱脂装置组成;其中,十八辊轧机装置设置在入口活套的出口处,脱脂装置设置在轧机活套的进口处。In the embodiment of the present utility model, the rolling mill system is composed of an eighteen-high rolling mill device, a first scrubbing device, and a degreasing device with a drying function; wherein, the eighteen-high rolling mill device is arranged at the exit of the inlet loop, and the degreasing device Set at the entrance of the rolling mill looper.
在本实用新型实施例中,作为侧支撑受力装置使用的十八辊轧机装置为蜗轮蜗杆型的十八辊连轧机。本实用新型采用侧支撑受力装置为蜗轮蜗杆型十八辊轧机,其侧支撑受力可抵抗达100吨,采用三机架布置。相比其它的连轧机(如液压缸型的十八辊轧机),本技术方案可以适用于多表面等级的生产,且生产出的板型更好和公差更小,最大可轧1550mm宽*8.0mm厚度,黑皮最大压下率可达50%,白皮最大压下率可达60%,可实现在线换辊不停轧。In the embodiment of the utility model, the 18-high rolling mill device used as the side support force-bearing device is a worm gear type 18-high continuous rolling mill. The utility model adopts a worm gear type 18-high rolling mill as a side support force-bearing device, and its side support force can resist up to 100 tons, and it adopts a three-stand arrangement. Compared with other continuous rolling mills (such as hydraulic cylinder type 18-high rolling mill), this technical solution can be applied to the production of multi-surface grades, and the produced plate shape is better and the tolerance is smaller, and the maximum rolling width of 1550mm*8.0 mm thickness, the maximum reduction rate of black skin can reach 50%, and the maximum reduction rate of white skin can reach 60%, which can realize online roll change and non-stop rolling.
在本实用新型实施例中,第一刷洗装置设置在侧支撑轧机装置的出口位置处,可根据不同表面等级要求切换不同材质的刷毛,有效清除板面脏污物或疏松的氧化皮,为后续的表面处理提供便利和节约冲洗用水。优选地,第一刷洗装置的刷毛可采用PPH或碳化硅。In the embodiment of the present utility model, the first scrubbing device is set at the exit position of the side support rolling mill device, and the bristles of different materials can be switched according to the requirements of different surface grades, so as to effectively remove the dirt or loose oxide skin on the board surface, and provide the next step. The surface treatment provides convenience and saves flushing water. Preferably, the bristles of the first scrubbing device can be made of PPH or silicon carbide.
本实用新型设计有两套乳化液系统,可根据不同板面等级要求选用不同的乳化液和不同的配置浓度,过滤采用磁性过滤和真空过滤相结合。The utility model is designed with two sets of emulsion systems, different emulsions and different configuration concentrations can be selected according to the requirements of different board surface grades, and the filtration adopts the combination of magnetic filtration and vacuum filtration.
在本实用新型实施例中,机械除鳞系统包括依次连接设置的破鳞机、烘干装置和抛丸机;其中,破鳞机设置在退火冷却系统的出口处,抛丸机设置在电解酸洗系统的进口处;破鳞机为湿式破鳞机,湿式破鳞机的下破鳞辊为固定式且无调节机构,工作辊和支撑辊采用材料GCr15加工,淬硬深度可达4~5mm。In the embodiment of the present utility model, the mechanical descaling system includes a scale breaker, a drying device and a shot blasting machine connected in sequence; wherein, the scale breaker is set at the exit of the annealing cooling system, and the shot blasting machine is set at the electrolytic acid The entrance of the washing system; the scale breaker is a wet scale breaker, the lower scale breaker roller of the wet scale breaker is fixed and has no adjustment mechanism, the working roll and support roll are made of GCr15 material, and the hardening depth can reach 4-5mm .
本实用新型的湿式破鳞机的选型所考虑的因素如下:The factors considered in the selection of the wet scale breaking machine of the present utility model are as follows:
1)针对干式破鳞机对周围环境的不良影响,采用湿式破鳞机,并且采用三路喷淋水分别针对破鳞辊表面、带钢表面和设备槽体,有效抑制了铁鳞粉尘,同时可一定程度减少带钢表面擦划伤。1) In view of the adverse effects of the dry scale breaker on the surrounding environment, a wet scale breaker is used, and three-way spray water is used to target the surface of the scale breaking roller, the surface of the strip steel and the tank of the equipment respectively, effectively suppressing the iron scale dust, At the same time, it can reduce the scratches on the strip surface to a certain extent.
2)采用下破鳞辊为固定结构,没有调节机构,对于喷淋水环境,设备使用寿命将大大增强。2) The lower scale-breaking roller is used as a fixed structure without an adjustment mechanism. For the spray water environment, the service life of the equipment will be greatly enhanced.
3)针对湿式破鳞机工作辊使用寿命短的问题,对工作辊支撑辊轴承密封进行特殊设计,在铁鳞泥水混合的恶劣环境下,可保证工作辊和支撑辊轴承的充分润滑,保证在工作辊支撑辊工作周期内不会因轴承问题而进行更换,达到干式破鳞机工作辊的使用寿命,同时改善破鳞机的工作环境。3) In view of the short service life of the working rolls of the wet scale breaker, the bearing seals of the working rolls and backup rolls are specially designed to ensure sufficient lubrication of the working rolls and backup roll bearings in the harsh environment where iron scales and muddy water are mixed. The work roll and support roll will not be replaced due to bearing problems during the working cycle, so as to achieve the service life of the work roll of the dry scale breaker and improve the working environment of the scale breaker.
4)工作辊和支撑辊采用材料GCr15加工,淬硬深度可达4~5mm,允许工作辊支撑辊多次磨辊反复使用。4) The working rolls and backup rolls are processed with GCr15 material, and the hardening depth can reach 4-5mm, which allows the working rolls and backup rolls to be used repeatedly.
在本实用新型实施例中,开卷装置为具备回收垫纸功能的大行程涨缩开卷机;焊接装置为具备激光切割功能的激光焊机;在电解酸洗系统和出口活套之间还设置有最终清洗及烘干装置;平整系统包括依次连接设置的平整机、平整小活套、检测台;卷取装置为具备加垫纸功能的卷取装置。In the embodiment of the present utility model, the uncoiling device is a large-stroke expansion-shrinking uncoiler with the function of recovering backing paper; the welding device is a laser welding machine with a laser cutting function; there is also a The final cleaning and drying device; the leveling system includes a leveling machine, a small leveling looper, and a testing table connected in sequence; the coiling device is a coiling device with the function of padding paper.
在本实用新型实施例中,开卷装置为大行程涨缩开卷机(带选择拆垫纸功能),不需要额外配置增径套筒或增径块,相比一般的开卷机,其对热轧黑皮来料内径的波动适用性更强,生产返回卷时不需拆增径套筒或增径块,可拆除回收垫纸。In the embodiment of the present utility model, the uncoiling device is a large-stroke expansion-shrinking uncoiler (with the function of selecting and removing pad paper), which does not need to be additionally equipped with a diameter-increasing sleeve or a diameter-increasing block. The fluctuation applicability of the inner diameter of the black leather incoming material is stronger. When producing the return roll, there is no need to remove the diameter-increasing sleeve or the diameter-increasing block, and the recycled backing paper can be removed.
在本实用新型实施例中,焊接装置为具备激光切割功能的激光焊机;激光焊机的激光源为固体碟片式,在不锈钢带材的头尾切割处各配置有激光切割,并设置焊缝线与机组横向中心线之间偏向有一定的角度。与氩弧焊机或一般激光焊机相比,该种技术方案能解决厚板剪切困难和刀片崩口问题,保证焊接质量,焊缝平整光滑、物理性能满足轧制要求,不需抬辊(暂时中止轧制)过焊缝,可直轧焊缝且不需降轧制力或降前后张力,焊缝偏有角度可使焊缝在轧制时与工作辊螺旋式接触,极大降低焊缝断带风险,适应多材质多表面等级要求的焊缝轧制和极大提高了各种产品的成材率。In the embodiment of the utility model, the welding device is a laser welding machine with laser cutting function; the laser source of the laser welding machine is a solid disc type, and laser cutting is respectively arranged at the head and tail cutting places of the stainless steel strip, and a welding machine is set. There is a certain angle of deviation between the suture and the transverse centerline of the unit. Compared with argon arc welding machine or general laser welding machine, this technical solution can solve the problem of thick plate shearing difficulty and blade chipping, guarantee the welding quality, the weld seam is smooth and smooth, and the physical properties meet the rolling requirements, without lifting the roll (Temporarily suspend rolling) through the weld seam, the weld seam can be rolled directly without reducing the rolling force or the front and rear tension. Risk of weld strip breakage, welding seam rolling that adapts to the requirements of multi-material and multi-surface grades and greatly improves the yield of various products.
在本实用新型实施例中,退火冷却系统由退火炉和三级冷却系统组成,三级冷却系统设置在退火炉的出口处。三级冷却系统由依次连接设置的空冷装置、雾冷装置和水冷装置组成。退火炉设置在轧机活套出口处,水冷装置设置在机械除鳞系统的进口处。In the embodiment of the utility model, the annealing cooling system is composed of an annealing furnace and a three-stage cooling system, and the three-stage cooling system is arranged at the exit of the annealing furnace. The three-stage cooling system consists of an air cooling device, a mist cooling device and a water cooling device connected in sequence. The annealing furnace is set at the exit of the rolling mill looper, and the water cooling device is set at the entrance of the mechanical descaling system.
在本实用新型实施例中,在硫酸钠电解装置、硫酸酸洗装置和混酸酸洗装置的出口处分别设置有第二刷洗装置、第三刷洗装置和第四刷洗装置;其中,预清洗装置设置在机械除鳞系统的出口处,第四刷洗装置设置在出口活套的进口处。In the embodiment of the present utility model, a second brushing device, a third brushing device and a fourth brushing device are respectively arranged at the outlets of the sodium sulfate electrolysis device, the sulfuric acid pickling device and the mixed acid pickling device; wherein, the pre-cleaning device is set At the outlet of the mechanical descaling system, the fourth scrubbing device is arranged at the inlet of the outlet looper.
在本实用新型实施例中,硫酸钠电解装置由依次连接设置的硫酸钠电解槽、硫酸钠循环罐和硫酸钠再生装置组成;其中,第二刷洗装置设置在硫酸钠电解槽的出口处;循环电解液从硫酸钠循环罐内进入硫酸钠再生装置中,经硫酸钠再生装置生产出的再生液回流至硫酸钠循环罐内,经硫酸钠再生装置生产出的结晶物被转运到烧结工序进行回收处理,硫酸钠循环罐和硫酸钠电解槽之间循环的电解液是循环流动的硫酸钠,便于对不锈钢带材的电解清洗。In the utility model embodiment, sodium sulfate electrolyzer is made up of sodium sulfate electrolyzer, sodium sulfate circulation tank and sodium sulfate regeneration device connected successively; Wherein, the second scrubbing device is arranged at the outlet of sodium sulfate electrolyzer; The electrolyte enters the sodium sulfate regeneration unit from the sodium sulfate circulation tank, and the regeneration solution produced by the sodium sulfate regeneration unit flows back into the sodium sulfate circulation tank, and the crystals produced by the sodium sulfate regeneration unit are transferred to the sintering process for recovery Treatment, the electrolyte circulating between the sodium sulfate circulation tank and the sodium sulfate electrolytic cell is circulating sodium sulfate, which is convenient for the electrolytic cleaning of the stainless steel strip.
在本实用新型实施例中,硫酸酸洗装置包括依次连接设置的硫酸酸洗槽、硫酸循环罐和在线过滤装置;其中,第三刷洗装置设置在硫酸酸洗槽的出口处;在线过滤装置为固液分离装置;硫酸循环液从硫酸循环罐内进入固液分离装置中,经固液分离装置分离出的滤液回流至硫酸循环罐内,经固液分离装置分离出的滤饼被转运到烧结工序进行回收处理,硫酸循环罐和硫酸酸洗槽之间的循环液是循环流动的硫酸,便于对不锈钢带材的化学清洗。In the utility model embodiment, the sulfuric acid pickling device comprises a sulfuric acid pickling tank, a sulfuric acid circulation tank and an online filtering device connected in sequence; wherein, the third scrubbing device is arranged at the outlet of the sulfuric acid pickling tank; the online filtering device is Solid-liquid separation device: the sulfuric acid circulating liquid enters the solid-liquid separation device from the sulfuric acid circulation tank, the filtrate separated by the solid-liquid separation device flows back into the sulfuric acid circulation tank, and the filter cake separated by the solid-liquid separation device is transferred to the sintering The process is recycled, and the circulating liquid between the sulfuric acid circulation tank and the sulfuric acid pickling tank is circulating sulfuric acid, which is convenient for chemical cleaning of stainless steel strips.
在本实用新型实施例中,混酸酸洗装置包括依次连接设置的混酸酸洗槽、混酸循环罐和在线过滤装置;其中,第四刷洗装置设置在混酸酸洗槽的出口处;在线过滤装置为固液分离装置;混酸循环液从混酸循环罐内进入固液分离装置中,经固液分离装置分离出的滤液回流至混酸循环罐内,经固液分离装置分离出的滤饼被转运到烧结工序进行回收处理,混酸循环罐和混酸酸洗槽之间的循环液是循环流动的混合酸,便于对不锈钢带材的化学清洗。优选地,所述混合酸为硝酸和氢氟酸的混合液。In the embodiment of the utility model, the mixed-acid pickling device includes a mixed-acid pickling tank, a mixed-acid circulation tank and an online filter device connected in sequence; wherein, the fourth scrubbing device is arranged at the outlet of the mixed-acid pickling tank; the online filter device is Solid-liquid separation device; the mixed acid circulating liquid enters the solid-liquid separation device from the mixed acid circulation tank, the filtrate separated by the solid-liquid separation device is returned to the mixed acid circulation tank, and the filter cake separated by the solid-liquid separation device is transferred to the sintering The process is recycled, and the circulating fluid between the mixed acid circulation tank and the mixed acid pickling tank is a circulating mixed acid, which is convenient for chemical cleaning of the stainless steel strip. Preferably, the mixed acid is a mixed solution of nitric acid and hydrofluoric acid.
在本实用新型实施例中,采用同时配置有硫酸钠电解装置和硫酸酸洗装置,可实现在生产2B、2D表面时投用硫酸钠电解,生产NO.1或2E表面时投用硫酸酸洗,也可以同时使用作为处理原料黑皮的氧化皮厚缺陷。In the embodiment of the utility model, the sodium sulfate electrolysis device and the sulfuric acid pickling device are equipped at the same time, so that sodium sulfate electrolysis can be used in the production of 2B and 2D surfaces, and sulfuric acid pickling can be used in the production of NO.1 or 2E surfaces. , It can also be used at the same time as a raw material to deal with thick oxide scale defects of black skin.
在本实用新型实施例中,进一步优选还包括:废混酸罐、废混酸再生系统和再生酸罐;废混酸从混酸循环罐内进入废混酸罐中,再经管道输送至废混酸再生系统,经废混酸再生系统生产出的再生酸输送至再生酸罐中根据工艺需要进行补加入混酸循环罐内,经废混酸再生系统生产出的铁粉被收集转运给烧结工序进行回收处理。In the embodiment of the utility model, it is further preferred to further include: a waste mixed acid tank, a waste mixed acid regeneration system and a regeneration acid tank; the waste mixed acid enters the waste mixed acid tank from the mixed acid circulation tank, and then is transported to the waste mixed acid regeneration system through pipelines, The regenerated acid produced by the waste mixed acid regeneration system is transported to the regenerated acid tank and added to the mixed acid circulation tank according to the process requirements, and the iron powder produced by the waste mixed acid regeneration system is collected and transferred to the sintering process for recycling.
在本实用新型实施例中,采用固液分离(固液两级分离技术)对酸循环罐内的酸液进行在线过滤,可极大减少沉淀物堆积、提高酸液活性、延长酸洗作业周期、降低酸液排放,所形成的滤饼含水率低,可便于烧结工序的回收利用;同时,该技术作为废混酸喷雾焙烧再生技术的预处理,极大降低了焙烧炉结壁的风险。In the embodiment of the utility model, solid-liquid separation (solid-liquid two-stage separation technology) is used to filter the acid liquid in the acid circulation tank on-line, which can greatly reduce the accumulation of sediment, improve the activity of the acid liquid, and prolong the pickling cycle , Reduce the discharge of acid liquid, the formed filter cake has a low water content, which can facilitate the recycling of the sintering process; at the same time, this technology is used as the pretreatment of the waste mixed acid spray roasting regeneration technology, which greatly reduces the risk of wall formation in the roasting furnace.
在本实用新型实施例中,运用废混酸喷雾焙烧再生技术实现了废混酸中硝酸和氢氟酸的再生,对废混酸中的金属离子以氧化物(粉状)的形式进行回收,极大降低了酸耗和减轻了中和处理的负荷,利于贵金属的回收。In the embodiment of the utility model, the regeneration of nitric acid and hydrofluoric acid in the waste mixed acid is realized by using the waste mixed acid spray roasting regeneration technology, and the metal ions in the waste mixed acid are recovered in the form of oxide (powder), which greatly reduces the Reduce acid consumption and reduce the load of neutralization treatment, which is beneficial to the recovery of precious metals.
进一步优选,每个混酸段配有两个循环罐、两套换热器、两套管路系统与酸槽连接,便于实现钢种的快速切换。在本实用新型实施例中,设计的混酸酸洗装置有两套独立的酸循环罐系统,可以实现不同钢种进行在线快速切换。Further preferably, each acid mixing section is equipped with two circulation tanks, two sets of heat exchangers, and two sets of piping systems connected to the acid tank, so as to facilitate rapid switching of steel types. In the embodiment of the utility model, the designed mixed-acid pickling device has two sets of independent acid circulation tank systems, which can realize online rapid switching of different steel types.
在本实用新型实施例中,采用SCR脱硝技术对混酸废气的进行处理,其核心的催化剂采用环保的稀土型低温催化剂,还原剂采用氨水,较比一般的钒钛系催化剂和还原剂采用尿素溶液,其能耗要低、催化剂表面不易有尿素结晶或积灰,催化效果稳定使用寿命长,报废后为非危险废弃物。In the embodiment of the utility model, the SCR denitrification technology is used to treat the mixed acid waste gas. The core catalyst is an environmentally friendly rare earth type low-temperature catalyst, and the reducing agent is ammonia water. Compared with the general vanadium-titanium catalyst and reducing agent, urea solution is used. , the energy consumption should be low, the surface of the catalyst is not easy to have urea crystallization or dust accumulation, the catalytic effect is stable and the service life is long, and it is non-hazardous waste after scrapping.
在本实用新型实施例中,入口活套、轧机活套、出口活套、平整机小活套均优选为卧式型活套。In the embodiment of the utility model, the inlet looper, the rolling mill looper, the outlet looper, and the temper mill small looper are all preferably horizontal type loopers.
在本实用新型实施例中,在电解酸洗系统和出口活套之间还设置有烘干装置;平整系统包括依次连接设置的平整机、平整小活套、检测台。平整机为两辊或四辊平整机。优选地,所述平整机为四辊平整机,压下率可达10%,满足2B/2D板面要求,同时可以改善NO.1板面的粗糙度。In the embodiment of the utility model, a drying device is also provided between the electrolytic pickling system and the outlet looper; the leveling system includes a leveling machine, a small leveling looper, and a testing platform connected in sequence. The tempering machine is a two-roll or four-roll tempering machine. Preferably, the tempering machine is a four-roll tempering machine, the reduction rate can reach 10%, which meets the requirements of 2B/2D board surface, and can improve the roughness of NO.1 board surface.
为了能更具体的理解本实用新型实施例的生产系统,下述将对本实用新型的生产系统的操作方法进行详细的介绍,具体内容如下:In order to understand the production system of the utility model embodiment more specifically, the operating method of the production system of the present utility model will be described in detail below, and the specific content is as follows:
本实用新型的生产系统原料可以根据成品表面等级要求进行选择,如成品是NO.1或2E表面,则原料为热轧黑皮;如成品是2B、2D表面,则原料要求为NO.1表面。The raw material of the production system of the utility model can be selected according to the surface grade requirements of the finished product. If the finished product is NO.1 or 2E surface, the raw material is hot-rolled black leather; if the finished product is 2B, 2D surface, the raw material requirement is NO.1 surface. .
原料钢卷通过开卷装置进入到生产线,经过激光切割对前卷的带尾和后卷的带头进行高精度的带偏角的剪切后进行激光焊接。The raw steel coil enters the production line through the uncoiling device, and after laser cutting, the tail of the front coil and the coil of the rear coil are cut with high precision and off-angle, and then laser welded.
带钢经过入口活套进入连轧机,根据表面等级需要选择是否轧制。当生产NO.1表面等级时,轧机不投用;当生产2E、2B、2D表面等级时,均投入轧机并根据厚度需要选择压下分配,最大可轧1550mm宽*8.0mm厚度,黑皮最大压下率可达50%,白皮最大压下率可达60%,可实现不停轧在线换辊。需要指出的是:本系统设计有两个乳化液系统,分别适用于2E、2B/2D表面等级。The strip enters the continuous rolling mill through the entrance looper, and it is selected whether to roll according to the surface grade. When producing NO.1 surface grade, the rolling mill is not put into use; when producing 2E, 2B, 2D surface grade, they are all put into the rolling mill and selected to press and distribute according to the thickness. The reduction rate can reach 50%, and the maximum reduction rate of white skin can reach 60%, which can realize on-line roll change without continuous rolling. It should be pointed out that this system is designed with two emulsion systems, which are respectively suitable for 2E, 2B/2D surface grades.
带钢出了连轧机后,进入第一刷洗装置,清除板面脏污物或疏松的氧化皮后进入脱脂装置(带烘干)。需要指出的是,连轧机不投入使用时脱脂装置仅烘干功能投用,脱脂功能不投用。After the strip leaves the continuous rolling mill, it enters the first scrubbing device to remove the dirt or loose scale on the plate surface and then enters the degreasing device (with drying). It should be pointed out that when the continuous rolling mill is not in use, only the drying function of the degreasing device is put into use, and the degreasing function is not put into use.
带钢出脱脂装置进入轧机活套后进入退火炉,在退火炉里进行固溶化处理,出退火炉后采用三级冷却,即空冷、雾冷、水冷。The strip steel comes out of the degreasing device and enters the rolling mill looper, then enters the annealing furnace, where it undergoes solution treatment, and after exiting the annealing furnace, it adopts three-stage cooling, namely air cooling, mist cooling, and water cooling.
带钢出退火炉冷却段后,经过挤干辊挤掉板面部分水后进入湿式破鳞机。在有水喷淋下进行两弯一矫,使带钢上的氧化层在弯应力和拉应下破碎和掉落,喷淋水带走铁粉并进行固液分离回收铁粉和喷淋水进行循环使用。After the steel strip exits the cooling section of the annealing furnace, it passes through the drying roller to squeeze out part of the water on the surface of the plate, and then enters the wet scale breaker. Two bends and one straightening are carried out under water spraying, so that the oxide layer on the strip steel is broken and dropped under the bending stress and tensile stress, and the iron powder is taken away by the spray water, and the iron powder and spray water are recovered by solid-liquid separation. for recycling.
带钢出破鳞机进入烘干装置进行烘干表面后进入抛丸机,需要指出的是:当生产的成品是NO.1/2E时需要投用抛丸机,生产的成品是2B/2D时抛丸机不投用。The strip steel scale breaker enters the drying device to dry the surface and then enters the shot blasting machine. It should be pointed out that: when the finished product is NO.1/2E, the shot blasting machine needs to be used, and the finished product is 2B/2D When the shot blasting machine is not put into use.
带钢出抛丸机后进入预清洗装置清除表面的残余磨料(抛丸料),然后依次通过硫酸钠电解槽、第二刷洗装置、硫酸酸洗槽、第三刷洗装置、混酸酸洗槽、第四刷洗装置。各槽均配有相应的循环罐,其中配有硫酸钠再生装置,所过滤出的结晶物送烧结工序回收利用。硫酸循环罐和混酸循环罐配有在线过滤装置,即可从循环罐中取出循环液进入固液分离装置,滤液留回循环罐,过滤出的滤饼转运到烧结工序进行回收利用。废混酸进入废酸罐后送到废混酸再生系统进行处理,硝酸的回收率40%-50%,氢氟酸的回收率大于98%,形成的再生酸送到再生酸罐根据工艺要求补加入混酸循环罐使用,形成的铁粉(铬、镍、铁等金属氧化物)送烧结工序回收利用。需要指出的是:1)当生产的成品是NO.1/2E时,一般只投用硫酸酸洗而不需要投用硫酸钠电解,原料氧化皮较厚时可增加投用硫酸钠电解;然而生产的成品是2B/2D时,为保证表面等级只能投用硫酸钠电解,不能投用硫酸酸洗。2)每个混酸槽配有两套循环系统(混酸循环罐、换热器、泵等),一套为生产300系时投用,一套为生产200系时投用,可以根据原料材质实现在线浓度切换。3)混酸酸洗槽及与之相配套的循环系统有多个,根据板面情况和过带速度选择投用数量和浓度选择。After the steel strip leaves the shot blasting machine, it enters the pre-cleaning device to remove the residual abrasive (shot blasting material) on the surface, and then passes through the sodium sulfate electrolytic tank, the second brushing device, the sulfuric acid pickling tank, the third brushing device, the mixed acid pickling tank, The fourth scrubbing device. Each tank is equipped with a corresponding circulation tank, which is equipped with a sodium sulfate regeneration device, and the filtered crystals are sent to the sintering process for recycling. The sulfuric acid circulation tank and the mixed acid circulation tank are equipped with an online filter device, the circulating liquid can be taken out from the circulation tank and entered into the solid-liquid separation device, the filtrate is returned to the circulation tank, and the filtered filter cake is transferred to the sintering process for recycling. After the waste mixed acid enters the waste acid tank, it is sent to the waste mixed acid regeneration system for treatment. The recovery rate of nitric acid is 40%-50%, and the recovery rate of hydrofluoric acid is greater than 98%. The formed regenerated acid is sent to the regenerated acid tank and added according to the process requirements The mixed acid circulation tank is used, and the formed iron powder (metal oxides such as chromium, nickel, iron, etc.) is sent to the sintering process for recycling. It should be pointed out that: 1) When the finished product is NO.1/2E, generally only sulfuric acid pickling is used instead of sodium sulfate electrolysis, and sodium sulfate electrolysis can be added when the scale of the raw material is thick; however When the finished product is 2B/2D, in order to ensure the surface grade, only sodium sulfate electrolysis can be used, and sulfuric acid pickling cannot be used. 2) Each mixed acid tank is equipped with two sets of circulation systems (mixed acid circulation tank, heat exchanger, pump, etc.), one set is put into use when producing 300 series, and the other is put into use when producing 200 series, which can be realized according to the raw material material Online concentration switching. 3) There are multiple mixed acid pickling tanks and matching circulation systems, and the quantity and concentration of the pickling tanks are selected according to the condition of the board surface and the belt passing speed.
带钢经过刷洗和最终清洗后进入烘干装置烘干板面,然后依次进入出口活套、平整机、平整小活套、检测台,最终经卷取装置卷成钢卷。需要指出的是:1)平整机可以根据需要采用两辊或四辊,当生产的成品是NO.1/2E时,一般不投用;当生产的成品是2B/2D时,则需要投用且根据表面等级调整压下率。2)当生产的成品是2B/2D时,需投用卷取装置附带的垫纸功能。After scrubbing and final cleaning, the steel strip enters the drying device to dry the plate surface, and then enters the exit looper, skin pass machine, small smoothing looper, and inspection table in sequence, and is finally rolled into steel coils by the coiling device. It should be pointed out that: 1) The tempering machine can use two or four rolls according to the needs. When the finished product is NO.1/2E, it is generally not used; when the finished product is 2B/2D, it needs to be put into use. Use and adjust the reduction rate according to the surface grade. 2) When the finished product is 2B/2D, it is necessary to use the padding function attached to the winding device.
以上所述仅为本实用新型的优选实施例,并不用于限制本实用新型,对于本领域的技术人员来说,本实用新型可以有各种更改和变化。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. For those skilled in the art, the present utility model may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.
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CN113302006B (en) * | 2019-01-28 | 2024-06-25 | 奥托库姆普联合股份公司 | Method for producing stainless steel strip |
WO2020232935A1 (en) * | 2019-05-20 | 2020-11-26 | 中冶南方工程技术有限公司 | High-efficiency cleaning device and method for stainless steel |
CN118735916A (en) * | 2024-09-02 | 2024-10-01 | 盛世东方(辽宁)科技发展有限责任公司 | A steel descaling method and system |
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