CN207342491U - A kind of cold nebulization cleaning equipment of organic composite gas - Google Patents
A kind of cold nebulization cleaning equipment of organic composite gas Download PDFInfo
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- CN207342491U CN207342491U CN201721351677.5U CN201721351677U CN207342491U CN 207342491 U CN207342491 U CN 207342491U CN 201721351677 U CN201721351677 U CN 201721351677U CN 207342491 U CN207342491 U CN 207342491U
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- reative cell
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- scavenging solution
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Abstract
The utility model is created and provides a kind of cold nebulization cleaning equipment of organic composite gas, including first order purifier and second level purifier;First order purifier includes the first reative cell, first order scavenging solution is loaded with first reative cell, and be equipped with first order scavenging solution in the atomization spraying device of the first reative cell;The first overflow port of the first inlet tube and the liquid level for keeping first order scavenging solution is communicated with first reative cell;Second level purifier includes the second reative cell, second level scavenging solution is loaded with second reative cell, and be equipped with second level scavenging solution in the atomization spraying device of the second reative cell.Compared to traditional profound hypothermia condensing unit, the utility model creates provided cold nebulization cleaning equipment and purification method heat exchange area is big, heat exchange efficiency is high, without worrying carbon dioxide in gas and hydrone to the ice blockage of condenser, ice process need not be changed, system continuous high-efficient operates, efficient.
Description
Technical field
The invention belongs to gas purifying equipment and purification method technical field, more particularly, to a kind of organic composite gas
The cold nebulization cleaning equipment of body.
Background technology
For poisonous and hazardous H in mined natural gas2S、H2O、CO2, mercuryvapour and there is higher economic value
C2-C6Lighter hydrocarbons, at present institute common traditional natural gas purification mode be step by step remove, mainly include:H2S uses reduction method
Recycle S;Also need to the special equipment dehydration removal of mercury;In addition C2-C6Pass through cold well cryogenic condensation Deng hydro carbons;But such multiple step format
Purification separation is of high cost, and purification efficiency is low, high energy consumption.In addition, desulfurization, dehydration absorb in common purifying device for natural gas
Agent regenerative process using typical high energy consumption, inefficient distillation process, causes purifier high energy consumption;In general, purification dress
Put technological parameter set it is unreasonable cause the long-term off-design value of plant energy consumption, such as desulfurizer, to ensure acid gas in purified gas
Content is met the requirements, and the absorbent internal circulating load of use is excessive, and desulfurizer energy consumption is significantly increased;Existing natural gas purification dress
It is low to put integrated level, energy recovery rate and cascade utilization rate are low.
The content of the invention
In view of this, the invention is intended to overcome above-mentioned defect existing in the prior art, proposes a kind of organic composite
The cold nebulization cleaning equipment of gas.
To reach above-mentioned purpose, what the technical solution of the invention was realized in:
A kind of cold nebulization cleaning equipment of organic composite gas, including first order purifier and second level purification dress
Put;
The first order purifier includes the first reative cell, and first order scavenging solution is loaded with first reative cell,
And it is equipped with first order scavenging solution in the atomization spraying device of the first reative cell;Be communicated with first reative cell first into
First overflow port of liquid pipe and the liquid level for keeping first order scavenging solution;
The second level purifier includes the second reative cell, and second level scavenging solution is loaded with second reative cell,
And it is equipped with second level scavenging solution in the atomization spraying device of the second reative cell;Be communicated with second reative cell second into
Second overflow port of liquid pipe and the liquid level for keeping second level scavenging solution;
Air-introduced machine is equipped with the air outlet of the first order purifier and second level purifier, described first is anti-
Answer and be equipped with gas-liquid separation device and heat exchanger between room or the second reative cell and air-introduced machine.
Further, the atomising device includes being arranged on the first reative cell or the indoor at least one set of jet head sets of the second reaction
Part, the nozzle component include the different atomizer in several directions for being installed on stent and stent, each atomization spray
Head is connected by branch pipe with one equipped with the main liquid supply pipe of solution feed pump, which inhales out of the first reative cell or the second reative cell
Take corresponding scavenging solution.
Further, if the gas-liquid separation device includes the dried layer diaphragm set in carrier and carrier;Every two institute
State and be designed with spiral packing part between diaphragm;The diaphragm is equipped with some stomatas, and the quantity of the stomata
Diaphragm from from the diaphragm in the upper carrier to middle part is incremented by step by step, and by the water conservancy diversion in the middle part of the carrier every
Plate successively decreases step by step to the diaphragm of lower part;The direction of the spiral packing part is along three dimensions random distribution.
Further, it is in any angle of 0-359 degree that the stomata is arranged to gravity direction at random.
Further, the diaphragm for corrugation harden structure or is bent into wave structure.
Further, the heat exchanger includes the plate heat exchanger for being used for the temperature of gas after adjusting purifies.
Further, the aqueous solution of the first order scavenging solution is PH > 13 nitrite, sodium hydroxide and ethylene glycol.
Further, the second level scavenging solution is the ethylene glycol of PH=8 and the mixed liquor of water.
Relative to the prior art, the invention has the advantage that:
Compared to traditional profound hypothermia condensing unit, cold nebulization cleaning equipment and purification side that the invention is provided
Method heat exchange area is big, and heat exchange efficiency is high, without worrying that carbon dioxide in gas and hydrone to the ice blockage of condenser, are not required to
Change ice process, the operating of system continuous high-efficient is efficient.
Brief description of the drawings
The attached drawing for forming the part of the invention is used for providing further understanding the invention, present invention wound
The schematic description and description made is used to explain the invention, does not form the improper restriction to the invention.
In attached drawing:
Fig. 1 is the structure diagram of the invention;
Fig. 2 is the structure diagram of spraying device in the invention;
Fig. 3 is the structure diagram of gas-liquid separation device in the invention
Fig. 4 is the structure enlargement diagram at A in Fig. 3.
Description of reference numerals:
1- first order purifiers;2- second level purifier;The first reative cells of 3-;4- first order scavenging solutions;5- sprays
Device;The first inlet tubes of 6-;The first overflow ports of 7-;The second reative cells of 8-;9- second level scavenging solution;The second inlet tubes of 10-;11-
Second overflow port;12- air-introduced machines;13- gas-liquid separation devices;14- heat exchangers;15- stents;16- atomizers;17- branch pipes;
The main liquid supply pipes of 18-;19- carriers;20- diaphragms;21- spiral packing parts;22- stomatas;23- solution feed pumps.
Embodiment
It should be noted that in the case where there is no conflict, the feature in embodiment and embodiment in the invention can
To be mutually combined.
In the description of the invention, it is to be understood that term " " center ", " longitudinal direction ", " transverse direction ", " on ", " under ",
The orientation or position relationship of the instruction such as "front", "rear", "left", "right", " vertical ", " level ", " top ", " bottom ", " interior ", " outer " are
Based on orientation shown in the drawings or position relationship, it is for only for ease of description the invention and simplifies description, rather than instruction
Or imply that signified device or element must have specific orientation, with specific azimuth configuration and operation, therefore be not understood that
For the limitation to the invention.In addition, term " first ", " second " etc. are only used for description purpose, and it is not intended that instruction
Or imply relative importance or the implicit quantity for indicating indicated technical characteristic.Thus, " first ", " second " etc. are defined
Feature can express or implicitly include one or more this feature.In the description of the invention, unless separately
It is described, " multiple " are meant that two or more.
, it is necessary to which explanation, unless otherwise clearly defined and limited, term " are pacified in the description of the invention
Dress ", " connected ", " connection " should be interpreted broadly, for example, it may be fixedly connected or be detachably connected, or integratedly
Connection;Can mechanically connect or be electrically connected;It can be directly connected, can also be indirectly connected by intermediary,
It can be the connection inside two elements.For the ordinary skill in the art, on being understood by concrete condition
State concrete meaning of the term in the invention.
The present invention will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments creates.
A kind of cold nebulization cleaning equipment of organic composite gas, as shown in Figures 1 to 4, including 1 He of first order purifier
Second level purifier 2;
The first order purifier 1 includes the first reative cell 3, and first order purification is loaded with first reative cell 3
Liquid 4, and be equipped with first order scavenging solution in the atomization spraying device 5 of the first reative cell;It is communicated with first reative cell 3
First overflow port 7 of the first inlet tube 6 and the liquid level for keeping first order scavenging solution;
The second level purifier 2 includes the second reative cell 8, and second level scavenging solution is loaded with second reative cell
9, and equipped with by second level scavenging solution, in the atomization spraying device of the second reative cell, the spraying device in the first reative cell with setting
The spraying device structure put is identical;The second inlet tube 10 is communicated with second reative cell and for keeping the second level to purify
Second overflow port 11 of the liquid level of liquid;
It is equipped with air-introduced machine 12 at the air outlet of the first order purifier 1 and second level purifier 2, described
Gas-liquid separation device 13 and heat exchanger 14 are equipped between one reative cell or the second reative cell and air-introduced machine.
Above-mentioned atomising device 5 includes being arranged on the first reative cell or the indoor at least one set of nozzle component 14 of the second reaction,
The nozzle component 14 includes the different atomizer 16 in several directions for being installed on stent 15 and stent 15, each mist
Change nozzle 16 to connect equipped with the main liquid supply pipe 18 of solution feed pump 23 with one by branch pipe 17, the main liquid supply pipe 18 is from the first reative cell
Or second draw corresponding scavenging solution in reative cell.
If above-mentioned gas-liquid separation device 13 includes the dried layer diaphragm 20 set in carrier 19 and carrier;Described in every two
Spiral packing part 21 is designed between diaphragm 20;The diaphragm 20 is equipped with some stomatas 22, and the stomata
Diaphragm 20 of 22 quantity from the diaphragm 20 in the upper carrier to middle part is incremented by step by step, and by the carrier
The diaphragm at 19 middle parts successively decreases step by step to the diaphragm of lower part;The direction of the spiral packing part is random along three dimensions
Distribution.
The spiral packing part 21 discharges one end outside diameter close to big, the close reacting gas of reacting gas air inlet one end outside diameter
Small, its pitch is preferably 2mm-20mm.Change causes reaction medium system to be in a kind of adaptive to the conveyor screw of different pore size at random
Equilibrium state is answered, when local conveyor screw interface since catalytic reaction carries out too fast generation reaction product accumulation (aerosol condensation water
Based polyalcohol, reaction product aqueous solution), then, reactant accumulation in short-term can change cross section of fluid channel, change flow velocity, accelerate
The movement of deposit, avoids blocking, and similar to the operation principle of human lung's structure, is easy to rinse, and discharges dirt, avoids thin
The deposition of particulate matter blocks.
During due to gas reaction, there is different influences to the durable creeping intensity of carrier, therefore to realize online self-cleaning
Function, then need to ensure to leave redundancy to packing space.In general, spiral packing part it is irregular intersection be packed in the water conservancy diversion every
Between plate, filling compactness is 20%-60%.
It is in any angle of 0-359 degree that above-mentioned stomata 22 is arranged to gravity direction at random.Above-mentioned diaphragm 20 is watt
Stupefied harden structure is bent into wave structure.The air flue bent angle that gas passes through is acute angle, avoids the wide-angles such as right angle, reduces gas
Road resistance.
By the use of the gas-liquid separation device similar to bionical lung structure as self-cleaning system, gas is in spiral and irregular gas
Moved in road space, multiple impacts can occur for microparticle, and microlayer model forms moisture film on gas-liquid separation device, and each microlayer model is mutual
Collision, is condensed into the drop of bigger.By the gas of atomization sterilization, the relative humidity in exit is 75%~100%, because
This in the side of bionical filter element air-out direction, it is necessary to set heat exchanger.
Above-mentioned heat exchanger generally includes the plate heat exchanger of the temperature of gas after being purified for adjusting, can control reaction gas
Temperature, ensures efficient adsorption effect.
The aqueous solution of nitrite, sodium hydroxide and ethylene glycol that above-mentioned first order scavenging solution is PH > 13.The first order is net
Change liquid energy and provide alkaline environment and gnotobasis for liquefied room, after entering the gas reaction of liquefied room, keep out of liquefied room
The liquid gas left is neutral, not etching apparatus unit, while provide sterile liquefied air.It is each in first order scavenging solution
Constituent content can be matched according to being actually needed, as long as final solution PH > 13, concrete component does not limit.
Above-mentioned second level scavenging solution is the ethylene glycol of PH=8 and the mixed liquor of water.Ethylene glycol has absorption and absorption activated carbon
Effect, using the mixed aqueous solution of ethylene glycol, can effective absorption activated carbon, be the adsorbent as absorption activated carbon and suction
Attached-desorption effective ways, the ethylene glycol of PH=8 and the mixed liquor of water ensure to fully absorb activated carbon (C3).Second level scavenging solution
Middle each component content can be matched according to being actually needed, as long as the mixed liquor of ethylene glycol and water reaches PH=13, specific group
Divide and do not limit.
A kind of cold nebulization purification method of organic composite gas is provided below, includes the following steps:
1. -10-10 DEG C of alkaline first order scavenging solution is atomization in the first reative cell of first order purifier, it
The natural oxygen mixture produced is passed into first reative cell afterwards, makes mercury vapour, water in natural oxygen mixture
Steam and C6+ hydrocarbon, which are condensed to liquefy, to be absorbed, and H2S gases is reacted with first order scavenging solution and is generated Na2S, Na2S is anti-with mercury
Mercuric sulphide precipitation should be generated;
2. by the gas-liquid separation device in first order purifier to through the first reative cell purified gas into promoting the circulation of qi
Liquid separates, and adjusts gas temperature by corresponding heat exchanger;
3. controlling first class purification liquid temperature degree and alkalescence, ensure to be ensured in temperature by the liquid gas that level-one liquefied room comes out
It is down to -4-4 DEG C;
4. -40-80 DEG C of second level scavenging solution is atomization in the second reative cell of second level purifier, afterwards will be upper
State gas to be passed into second reative cell, C3 gas liquefactions;
Mixed gas is behind first class purification room and level-one gas-liquid separation device, water and water-soluble gas impurity and part height
The hydro carbons of boiling point is down to -4-4 DEG C by isolation of purified, temperature.Two level using cold liquid spray, control microlayer model in seal cavity with
Mixed gas is sufficiently mixed heat exchange, controls in gas liquid ratio 1:2--1:10, larger heat exchange specific area is big, and heat exchange efficiency is very high,
When gas temperature is reduced to -60 DEG C or so, the gas liquefaction such as C3, a variety of lighter hydrocarbons are absorbed.
5. by the gas-liquid separation device in the purifier of the second level to through the second reative cell purified gas into promoting the circulation of qi
Liquid/gas separator, and gas temperature is adjusted by corresponding heat exchanger.
In an optional embodiment, above-mentioned spraying device preferably uses gate-type spray chamber as shown in Figure 2, ensures
360 ° of square sprayings are very contacted with intake air;Meanwhile liquid pipe and the overflow port of first order reaction room connection are (while with one
The liquid level of level scavenging solution) ensure in sustained height.
It should be noted that above-mentioned second level purifier includes second order reaction room, two are loaded with the reative cell
Level scavenging solution, and be equipped with secondary purification liquid in the atomization spraying device of reative cell.Second be atomized in second reative cell
The liquid-drop diameter of level scavenging solution is 50-500 μm.
Compared to traditional profound hypothermia condensing unit, cold nebulization cleaning equipment and purification side that the invention is provided
Method heat exchange area is big, and heat exchange efficiency is high, without worrying that carbon dioxide in gas and hydrone to the ice blockage of condenser, are not required to
Change ice process, the operating of system continuous high-efficient is efficient.
The foregoing is merely the preferred embodiment of the invention, is not intended to limit the invention creation, all at this
Within the spirit and principle of innovation and creation, any modification, equivalent replacement, improvement and so on, should be included in the invention
Protection domain within.
Claims (8)
- A kind of 1. cold nebulization cleaning equipment of organic composite gas, it is characterised in that:Including first order purifier and second Level purifier;The first order purifier includes the first reative cell, is loaded with first order scavenging solution in first reative cell, and set Have first order scavenging solution in the atomization spraying device of the first reative cell;The first feed liquor is communicated with first reative cell First overflow port of pipe and the liquid level for keeping first order scavenging solution;The second level purifier includes the second reative cell, is loaded with second level scavenging solution in second reative cell, and set Have second level scavenging solution in the atomization spraying device of the second reative cell;The second feed liquor is communicated with second reative cell Second overflow port of pipe and the liquid level for keeping second level scavenging solution;Air-introduced machine, first reative cell are equipped with the air outlet of the first order purifier and second level purifier Or second be equipped with gas-liquid separation device and heat exchanger between reative cell and air-introduced machine.
- A kind of 2. cold nebulization cleaning equipment of organic composite gas according to claim 1, it is characterised in that:The mist Makeup is put includes branch including being arranged on the first reative cell or the indoor at least one set of nozzle component of the second reaction, the nozzle component The different atomizer in several directions for being installed on frame and stent, each atomizer are equipped with by branch pipe and one The main liquid supply pipe connection of solution feed pump, the main liquid supply pipe draw corresponding scavenging solution out of the first reative cell or the second reative cell.
- A kind of 3. cold nebulization cleaning equipment of organic composite gas according to claim 1, it is characterised in that:The gas If liquid separating apparatus includes the dried layer diaphragm set in carrier and carrier;Spiral shell is designed between every two diaphragm Revolve shape packing element;The diaphragm is equipped with some stomatas, and the quantity of the stomata is by leading in the upper carrier Flow partition plate to the diaphragm at middle part to be step by step incremented by, and the diaphragm from the diaphragm in the middle part of the carrier to lower part is step by step Successively decrease;The direction of the spiral packing part is along three dimensions random distribution.
- A kind of 4. cold nebulization cleaning equipment of organic composite gas according to claim 3, it is characterised in that:The gas It is in any angle of 0-359 degree that hole is arranged to gravity direction at random.
- A kind of 5. cold nebulization cleaning equipment of organic composite gas according to claim 3, it is characterised in that:It is described to lead Stream partition plate is corrugation harden structure or is bent into wave structure.
- A kind of 6. cold nebulization cleaning equipment of organic composite gas according to claim 1, it is characterised in that:It is described to change Hot device includes the plate heat exchanger for being used for gas temperature after adjusting purifies.
- A kind of 7. cold nebulization cleaning equipment of organic composite gas according to claim 1, it is characterised in that:Described The aqueous solution of nitrite, sodium hydroxide and ethylene glycol that first class purification liquid is PH > 13.
- A kind of 8. cold nebulization cleaning equipment of organic composite gas according to claim 1, it is characterised in that:Described Secondary purification liquid is the ethylene glycol of PH=8 and the mixed liquor of water.
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Cited By (1)
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CN107596894A (en) * | 2017-10-19 | 2018-01-19 | 天津雾净环保科技有限公司 | The cold nebulization cleaning equipment and purification method of a kind of organic composite gas |
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2017
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CN107596894A (en) * | 2017-10-19 | 2018-01-19 | 天津雾净环保科技有限公司 | The cold nebulization cleaning equipment and purification method of a kind of organic composite gas |
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GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180511 Termination date: 20211019 |