CN207341707U - A kind of glass curtain wall obstacle detouring clean robot - Google Patents
A kind of glass curtain wall obstacle detouring clean robot Download PDFInfo
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- CN207341707U CN207341707U CN201720259606.6U CN201720259606U CN207341707U CN 207341707 U CN207341707 U CN 207341707U CN 201720259606 U CN201720259606 U CN 201720259606U CN 207341707 U CN207341707 U CN 207341707U
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Abstract
一种玻璃幕墙越障清洁机器人,包括控制系统和检测系统,控制系统与检测系统连接,还包括机器人主框架和与控制系统连接的卷扬机辅助系统,在机器人主框架上安装有与控制系统连接的清洁系统、纯机械自适应越障装置、污水循环再生系统、与控制系统连接的风压贴合装置,卷扬机辅助系统与机器人主框架连接,控制机器人主框架的升降,其对称分别设置在机器人主框架的上端和下端,清洁系统处于机器人主框架的上端,并与污水循环再生系统连接,纯机械自适应越障装置与清洁系统连接,控制清洁系统随纯机械自适应越障装置抬起或落下,使清洁系统的清洁面一直贴附于玻璃幕墙。机器人通过检测墙面的清洁程度,自动调节上升与下降的速度进行越障清洁。
A glass curtain wall obstacle cleaning robot, including a control system and a detection system, the control system is connected to the detection system, and also includes a main frame of the robot and a winch auxiliary system connected to the control system, and a device connected to the control system is installed on the main frame of the robot Cleaning system, purely mechanical self-adaptive obstacle surmounting device, sewage recycling system, wind pressure bonding device connected with the control system, winch auxiliary system connected with the main frame of the robot to control the lifting of the main frame of the robot, which are symmetrically arranged on the main frame of the robot The upper and lower ends of the frame, the cleaning system is located at the upper end of the main frame of the robot, and is connected with the sewage recycling system, and the pure mechanical adaptive obstacle surmounting device is connected with the cleaning system, and the cleaning system is controlled to lift or fall with the pure mechanical adaptive obstacle surmounting device , so that the cleaning surface of the cleaning system is always attached to the glass curtain wall. By detecting the cleanliness of the wall, the robot automatically adjusts the speed of ascent and descent to clear obstacles.
Description
技术领域technical field
本实用新型涉及一种机器人,特别是涉及一种玻璃幕墙清洁越障机器人,属于自动化玻璃幕墙清洁技术领域。The utility model relates to a robot, in particular to a glass curtain wall cleaning obstacle-surmounting robot, which belongs to the technical field of automatic glass curtain wall cleaning.
背景技术Background technique
在建筑业,由于玻璃的采光性能好、保温防潮性能好,彩色玻璃实用美观,高层建筑越来越多的采用玻璃幕墙的结构,调查结果显示,目前中国建筑面积达500亿平方米,其中幕墙占5%,中国每年要新建约9000万平方米的玻璃幕墙。但由于雨雪天气以及空气中的灰尘等的影响,玻璃幕墙容易沾染水渍、粉尘等污物,这样就需要定期对玻璃幕墙进行清洗,清洗周期平均约为4个月。然而,这种玻璃幕墙的清洗工作却只有“蜘蛛人”清洗和擦窗机清洗两种方式,存在清洁效率低、危险性高、清洗成本高的弊端。In the construction industry, due to the good lighting performance of glass, good thermal insulation and moisture-proof performance, colored glass is practical and beautiful, more and more high-rise buildings adopt the structure of glass curtain wall. The survey results show that China's current construction area reaches 50 billion square meters, of which the curtain wall Accounting for 5%, China will build about 90 million square meters of glass curtain walls every year. However, due to the influence of rainy and snowy weather and dust in the air, the glass curtain wall is easily contaminated with water stains, dust and other dirt, so the glass curtain wall needs to be cleaned regularly, and the average cleaning cycle is about 4 months. However, there are only two cleaning methods for this kind of glass curtain wall: "spiderman" cleaning and window cleaning machine cleaning, which have the disadvantages of low cleaning efficiency, high risk, and high cleaning cost.
幕墙几何造型丰富多彩,有竖直、斜面、圆柱面、棱台面及球面等,其中以带有水平或竖直窗框的平面型幕墙最为常见。幕墙整体的水平或竖直窗框等“障碍物”将造成壁面的凹凸不平。玻璃壁面上的污垢包括黑漆、 泥块、纸屑、尘埃、油渍及积灰等。因此,对平面型玻璃幕墙清洗机器人提出了如下设计要求:1.保证清洁效果2.安全性和可靠性高,防止在清洗过程中坠落、撞击和损伤幕墙;2.对局部壁面的凹凸不平有一定适应性能力;3.对建筑施工造成的壁面几何误差以及窗框障碍不敏感,吸附稳定性好并能跨越障碍。The geometric shapes of curtain walls are rich and colorful, including vertical, inclined, cylindrical, edged and spherical surfaces, among which the flat curtain wall with horizontal or vertical window frames is the most common. "Obstacles" such as horizontal or vertical window frames of the overall curtain wall will cause unevenness of the wall surface. The dirt on the glass wall includes black paint, mud, paper scraps, dust, oil stains and accumulated dust. Therefore, the following design requirements are put forward for the flat glass curtain wall cleaning robot: 1. Guarantee the cleaning effect 2. High safety and reliability, prevent falling, impact and damage to the curtain wall during the cleaning process; Certain adaptability; 3. It is not sensitive to the geometric error of the wall surface and the obstacle of the window frame caused by the construction, and has good adsorption stability and can cross the obstacle.
实用新型内容Utility model content
本实用新型的目的是针对现有的玻璃幕墙清洗工作存在一定困难的不足,提出了通过卷扬机在墙面上移动,在移动过程中清洁系统的滚擦装置和刮擦装置依靠风压贴合装置贴附于幕墙表面,依次对墙面进行清洁,在清洁过程中,通过污水循环再生系统对污水进行过滤和再利用,纯机械自适应越障装置上遇到边框障碍时,沿障碍物表面通过,机器人通过检测墙面的清洁程度,自动调节上升与下降的速度的一种玻璃幕墙清洁检测机器人。The purpose of this utility model is to solve the problem that the cleaning work of the existing glass curtain wall has certain difficulties, and proposes that the hoisting machine moves on the wall surface, and the rolling device and scraping device of the cleaning system rely on the wind pressure bonding device during the moving process. Attached to the surface of the curtain wall, the wall is cleaned in sequence. During the cleaning process, the sewage is filtered and reused through the sewage recycling system. , a glass curtain wall cleaning detection robot that automatically adjusts the speed of rising and falling by detecting the cleanliness of the wall.
本实用新型具体采用如下技术方案:一种玻璃幕墙越障清洁机器人,包括控制系统和检测系统,控制系统与检测系统连接,还包括机器人主框架和与控制系统连接的卷扬机辅助系统,在机器人主框架上安装有与控制系统连接的清洁系统、纯机械自适应越障装置、污水循环再生系统、与控制系统连接的风压贴合装置,卷扬机辅助系统与机器人主框架连接,控制机器人主框架的升降,风压贴合装置设有偶数组,其对称分别设置在机器人主框架的上端和下端,清洁系统处于机器人主框架的上端,并与污水循环再生系统连接,纯机械自适应越障装置与清洁系统连接,控制清洁系统随纯机械自适应越障装置抬起或落下,使清洁系统的清洁面一直贴附于玻璃幕墙。The utility model specifically adopts the following technical scheme: a glass curtain wall obstacle-clearing robot, including a control system and a detection system, the control system is connected to the detection system, and also includes a main frame of the robot and a winch auxiliary system connected to the control system. The frame is equipped with a cleaning system connected to the control system, a purely mechanical self-adaptive obstacle surmounting device, a sewage recycling system, and a wind pressure bonding device connected to the control system. There are even sets of lifting and wind pressure bonding devices, which are symmetrically arranged on the upper and lower ends of the main frame of the robot. The cleaning system is located on the upper end of the main frame of the robot and is connected with the sewage recycling system. The purely mechanical self-adaptive obstacle surmounting device and The cleaning system is connected, and the cleaning system is controlled to lift or fall with the purely mechanical self-adaptive obstacle surmounting device, so that the cleaning surface of the cleaning system is always attached to the glass curtain wall.
本实用新型所述的风压贴合装置为涵道风扇。The air pressure bonding device described in the utility model is a ducted fan.
本实用新型所述的清洁系统包括喷射装置、滚擦装置和刮擦装置,所述喷射装置设置在机器人主框架的上端,滚擦装置和刮擦装置与纯机械自适应越障装置相连。The cleaning system described in the utility model includes a spraying device, a rolling device and a scraping device, the spraying device is arranged on the upper end of the main frame of the robot, and the rolling device and the scraping device are connected with a purely mechanical self-adaptive obstacle surmounting device.
本实用新型所述的喷射装置包括高压喷头、皂液泵、管道混合器、高压离心泵和浓缩清洁液,各部件通过橡胶软管相连,皂液泵将浓缩清洁剂泵入管道混合器,与水混合,混合后的清洁液经高压离心泵从高压喷头处泵向墙面。The spraying device described in the utility model includes a high-pressure nozzle, a soap pump, a pipeline mixer, a high-pressure centrifugal pump and a concentrated cleaning solution, and each component is connected through a rubber hose, and the soap pump pumps the concentrated cleaning agent into the pipeline mixer, and Water is mixed, and the mixed cleaning solution is pumped from the high-pressure nozzle to the wall through the high-pressure centrifugal pump.
本实用新型所述的滚擦装置包括遮挡装置、传动装置与滚刷装置,遮挡装置设置在滚刷装置的上方,传动装置与滚刷装置连接,传动装置由控制系统控制带动滚刷装置转动。The rolling rubbing device described in the utility model comprises a blocking device, a transmission device and a rolling brush device, the blocking device is arranged above the rolling brush device, the transmission device is connected with the rolling brush device, and the transmission device is controlled by the control system to drive the rolling brush device to rotate.
本实用新型所述的刮擦装置为“V”字型刮板,“V”字型倾角为15度,其下方开有小孔,小孔出水口通过橡胶软管将污水导流至污水循环再生系统。The scraping device described in the utility model is a "V"-shaped scraper with an inclination angle of 15 degrees, and a small hole is opened below it, and the water outlet of the small hole guides the sewage to the sewage circulation through a rubber hose. regenerative system.
本实用新型所述的污水循环再生系统包括污水粗滤器、污水精滤器、污水收集装置、液位传感器和微型隔膜水泵,所述污水收集装置与微型隔膜水泵通过橡胶软管连接,刮擦装置收集的污水依次经过污水粗滤器和污水精滤器实现过滤,过滤后的水在污水收集装置中进行储存,液位传感器设置在污水收集装置内检测污水收集装置的水位,当水位达到预先设定的高度时,微型隔膜水泵将储存的水通过橡胶软管泵入喷射装置。The sewage circulation regeneration system described in the utility model includes a sewage coarse filter, a sewage fine filter, a sewage collection device, a liquid level sensor and a micro-diaphragm water pump. The sewage collection device and the micro-diaphragm water pump are connected through a rubber hose, and the scraping device collects The sewage is filtered through the sewage coarse filter and the sewage fine filter in turn. The filtered water is stored in the sewage collection device. The liquid level sensor is installed in the sewage collection device to detect the water level of the sewage collection device. When the water level reaches the preset height At the same time, the micro-diaphragm water pump pumps the stored water into the injection device through the rubber hose.
本实用新型所述的卷扬机辅助系统包括外框架、电动绞盘、滑轨、丝杠、连杆A、滑块一、滑块二、绳索、水管、导线和定滑轮,所述滑轨、丝杠和连杆A均设置在外框架上,电动绞盘与滑轨上的滑块一相连,定滑轮与连杆A上的滑块二相连,缠绕在电动绞盘的钢丝绳绕过定滑轮与机器人主框架相连。The hoist auxiliary system described in the utility model includes an outer frame, an electric winch, a slide rail, a lead screw, a connecting rod A, a slider one, a slider two, a rope, a water pipe, a wire and a fixed pulley, the slide rail, the lead screw And the connecting rod A are set on the outer frame, the electric winch is connected with the first slider on the slide rail, the fixed pulley is connected with the second slider on the connecting rod A, and the wire rope wound on the electric winch is connected to the main frame of the robot by going around the fixed pulley .
本实用新型所述的纯机械自适应越障装置固定设置在机器人主框架上,包括放大机构和限位机构;The purely mechanical self-adaptive obstacle surmounting device described in the utility model is fixedly arranged on the main frame of the robot, and includes an amplification mechanism and a limit mechanism;
所述放大机构包括一级放大机构和二级放大机构,一级放大机构包括越障支撑杆、连接块、铰链一、铰链二,越障支撑杆与连接块固连,连接块连接在清洁系统上,越障支撑杆和连杆分别通过铰链一和铰链二与一体杆的两端连接,一体杆呈弯折状,其弯折最底端通过光轴连接在底座上,第二级放大机构包括滑块、铰连三、连杆B,滑块与连杆B的一端通过铰链三连接,连杆B的另一端通过铰链二连接一体杆,使一体杆绕光轴转动;The amplifying mechanism includes a primary amplifying mechanism and a secondary amplifying mechanism. The primary amplifying mechanism includes an obstacle-crossing support rod, a connecting block, hinge one, and hinge two. Above, the obstacle-crossing support rod and the connecting rod are respectively connected to the two ends of the one-piece rod through hinge one and hinge two. Including slider, hinge 3, connecting rod B, one end of the slider and connecting rod B is connected by hinge 3, and the other end of connecting rod B is connected to the integrated rod through hinge 2, so that the integrated rod rotates around the optical axis;
所述限位机构包括一级限位机构和二级限位机构,一级限位机构设置在一级放大机构处,二级限位机构设置在二级放大机构后方,一级限位机构包括齿轮齿条机构和圆弧槽直槽机构,齿轮齿条机构包括齿轮、齿条、限位弹簧、支撑轴,支撑轴架设在越障支撑杆上方,齿轮穿设在支撑轴上并与设置在底座上的齿条啮合,限位弹簧一端与齿条连接,一端与底座连接,支撑轴通过越障支撑杆上的圆弧槽直槽机构与越障支撑杆连接,当越障支撑杆摆动时,带动支撑杆转动,二级限位机构包括短压缩弹簧、长压缩弹簧、挡板、滑杆,在底座上开设有U形滑槽,在滑槽的一侧设有挡板,在挡板上固定有两根相平行的滑杆,滑块滑动套设在滑杆上,在滑块的两侧分别设有一对短压缩弹簧和一对长压缩弹簧各两段在两根滑杆上,短压缩弹簧两端分别与滑块和底座连接,长压缩弹簧两端分别与挡板和滑块连接。The limiting mechanism includes a first-level limiting mechanism and a second-level limiting mechanism, the first-level limiting mechanism is arranged at the first-level amplifying mechanism, the second-level limiting mechanism is arranged behind the second-level amplifying mechanism, and the first-level limiting mechanism includes A rack and pinion mechanism and an arc groove straight groove mechanism. The rack and pinion mechanism includes a gear, a rack, a limit spring, and a support shaft. The rack on the base is engaged, one end of the limit spring is connected to the rack, and the other end is connected to the base. , to drive the support bar to rotate, the secondary limit mechanism includes a short compression spring, a long compression spring, a baffle, a slide bar, a U-shaped chute is opened on the base, a baffle is provided on one side of the chute, and a baffle is arranged on the baffle There are two parallel sliding rods fixed on the top, the sliding block is slidably set on the sliding rod, and a pair of short compression springs and a pair of long compression springs are respectively arranged on the two sliding rods on both sides of the sliding block. The two ends of the short compression spring are respectively connected with the slide block and the base, and the two ends of the long compression spring are respectively connected with the baffle plate and the slide block.
本实用新型有益效果是:The beneficial effects of the utility model are:
本实用新型的一种玻璃幕墙清洁检测机器人,解决了现有的玻璃幕墙清洗工作存在一定困难的不足,创新新颖,结构完善,使用成本低,风险小,效率高,符合市场需求,而且还有环保节能等优点。目前国内市场上尚无同类产品出售,具有良好的市场前景。A glass curtain wall cleaning and detection robot of the utility model solves the problem of certain difficulties in the existing glass curtain wall cleaning work, is innovative, has a perfect structure, low cost of use, low risk, high efficiency, meets market demand, and has Environmental protection and energy saving advantages. At present, there is no similar product for sale in the domestic market, which has a good market prospect.
现有的同类机器人中,有的无越障机构,有的为电动越障,而电动越障存在工作不稳定、不能清洁边框,耗电等缺陷,而本实用新型设计的纯机械自适应越障装置能弥补这些缺陷。Among the existing robots of the same kind, some have no obstacle-surmounting mechanism, and some are electric obstacle-surmounting, and electric obstacle-surmounting has defects such as unstable operation, inability to clean the frame, power consumption, etc., while the purely mechanical self-adaptive and more Barrier devices can make up for these shortcomings.
机器人清洁一栋楼的玻璃幕墙的耗水量非常大,但同类作品没有关于污水处理、循环利用的设计,而本实用新型设计的污水循环再生系统可以良好的解决耗水量大的问题,有效节约能源。The water consumption of a robot cleaning the glass curtain wall of a building is very large, but there is no design for sewage treatment and recycling in similar works, and the sewage recycling system designed by the utility model can well solve the problem of large water consumption and effectively save energy .
同类作品中有的采用腿式吸盘吸附,但吸盘与玻璃的不断贴合、放开会影响机器的清洁效果,且设计复杂,有的同类作品采用螺旋桨提供压力,尺寸大,压力小,噪音大,本实用新型采用风压贴合,利用涵道风扇为机器人提供贴附于墙面的压力,涵道风扇比螺旋桨的尺寸小,压力大,噪音小。Some works of the same kind use leg-type suction cups for adsorption, but the continuous fit and release of the suction cups and glass will affect the cleaning effect of the machine, and the design is complicated. Some works of the same kind use propellers to provide pressure, which are large in size, low in pressure and loud in noise , The utility model adopts wind pressure bonding, and uses ducted fans to provide pressure for the robot to attach to the wall. The ducted fan is smaller than the propeller, with high pressure and low noise.
刮擦装置采用V字型设计,该设计能够更好的刮去玻璃幕墙上的残留水渍,并将水渍汇流至废水处理装置,有效解决了同类机器人清洁墙面后,墙面存在残留废水的问题。The scraping device adopts a V-shaped design, which can better scrape off the residual water stains on the glass curtain wall, and transfer the water stains to the waste water treatment device, effectively solving the problem of residual waste water on the walls after similar robots clean the walls The problem.
附图说明Description of drawings
图1为本实用新型的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present utility model;
图2为本实用新型的主框架结构示意图;Fig. 2 is the main frame structure schematic diagram of the present utility model;
图3为本实用新型的清洁系统结构示意图;Fig. 3 is the structural representation of the cleaning system of the present utility model;
图4为本实用新型的喷射装置结构示意图;Fig. 4 is the structural representation of the injection device of the present utility model;
图5a为本实用新型的滚擦装置结构示意图;Fig. 5a is a structural schematic diagram of the rolling rubbing device of the present invention;
图5b为本实用新型的滚擦装置结构示意图;Fig. 5b is a structural schematic diagram of the rolling rubbing device of the present invention;
图6为本实用新型的纯机械自适应越障装置结构示意图;Fig. 6 is a schematic structural diagram of a purely mechanical self-adaptive obstacle surmounting device of the present invention;
图7为本实用新型的放大机构的结构示意图;Fig. 7 is a structural schematic diagram of the amplification mechanism of the present utility model;
图8为本实用新型的一级限位结构示意图;Fig. 8 is a schematic diagram of the primary limit structure of the utility model;
图9为本实用新型的二级限位结构示意图;Fig. 9 is a schematic diagram of the secondary limiting structure of the present invention;
图10为本实用新型的污水循环再生系统路程图;Fig. 10 is a road map of the sewage recycling system of the present utility model;
图11为本实用新型的风压贴合装置结构示意图;Fig. 11 is a structural schematic diagram of the wind pressure bonding device of the present invention;
图12a为本实用新型的卷扬机辅助系统结构示意图;Fig. 12a is a schematic structural diagram of the hoist auxiliary system of the present invention;
图12b为本实用新型的卷扬机辅助系统结构示意图;Figure 12b is a schematic structural diagram of the hoist auxiliary system of the present invention;
图13为本实用新型的检测元件示意图;Fig. 13 is a schematic diagram of a detection element of the present invention;
图14为本实用新型的刮擦装置结构示意图;Figure 14 is a schematic structural view of the scraping device of the present invention;
图15为本实用新型的纯机械自适应越障装置与其他结构配合的结构示意图;Fig. 15 is a structural schematic diagram of the cooperation between the purely mechanical self-adaptive obstacle surmounting device of the present invention and other structures;
图16为本实用新型的纯机械自适应越障机构完成一次完整越障的状态连续示意图;Fig. 16 is a continuous schematic diagram of the purely mechanical self-adaptive obstacle surmounting mechanism of the present invention completing a complete obstacle surmounting state;
图17为本实用新型的可变形挡板一、可变形挡板二以及可变形挡板三的组装结构示意图。Fig. 17 is a schematic diagram of the assembly structure of the first deformable baffle, the second deformable baffle and the third deformable baffle of the present invention.
具体实施方式Detailed ways
为了使本实用新型实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合附图和具体实施例和具体实施例进一步阐述本实用新型。In order to make the technical means, creative features, goals and effects achieved by the utility model easy to understand, the utility model will be further elaborated below in conjunction with the accompanying drawings and specific embodiments and specific embodiments.
参照图1—图13,一种玻璃幕墙清洁越障机器人,包括机器人主框架1-7、用于墙面清洁的清洁系统、用于跨越幕墙边框障碍的纯机械自适应越障装置1-2、用于处理清洁过程中产生污水的污水循环再生系统1-5、用于使清洁装置贴附于墙面的风压贴合装置1-8、用于为机器人提供移动动力、水电及安全保护的卷扬机辅助系统、用于检测墙面清洁程度的检测系统1-3、用于控制机器人与卷扬机协调工作的控制系统。Referring to Fig. 1-Fig. 13, a glass curtain wall cleaning obstacle surmounting robot includes a robot main frame 1-7, a cleaning system for cleaning walls, and a purely mechanical self-adaptive obstacle surmounting device 1-2 for crossing curtain wall frame obstacles , Sewage recycling system 1-5 for treating sewage generated in the cleaning process, wind pressure laminating device 1-8 for attaching the cleaning device to the wall, and providing mobile power, water and electricity and safety protection for the robot The winch auxiliary system, the detection system 1-3 for detecting the cleanliness of the wall, and the control system for controlling the coordinated work of the robot and the winch.
如图2所示,机器人主框架1-7包括前置框架2-1、中部框架2-2、后置框架2-5、底板2-4和上层板2-3,所述喷射装置3-1设置在前置框架2-1的底板2-4上,纯机械自适应越障装置1-2设置在中部框架2-2上,污水循环再生系统1-5设置在后置框架2-5的底板2-4上,风压贴合装置1-8、检测系统1-3和机器人控制系统设置在上层板2-3上,卷扬机辅助系统与前置框架2-1或后置框架2-5通过绳索相连。As shown in Figure 2, the robot main frame 1-7 comprises a front frame 2-1, a middle frame 2-2, a rear frame 2-5, a bottom plate 2-4 and an upper plate 2-3, and the injection device 3- 1 is set on the bottom plate 2-4 of the front frame 2-1, the purely mechanical self-adaptive obstacle surmounting device 1-2 is set on the middle frame 2-2, and the sewage recycling system 1-5 is set on the rear frame 2-5 On the bottom plate 2-4, the wind pressure bonding device 1-8, the detection system 1-3 and the robot control system are arranged on the upper plate 2-3, and the winch auxiliary system is connected with the front frame 2-1 or the rear frame 2- 5 connected by rope.
风压贴合装置1-8采用一对涵道风扇11-1设置而成,所述一对涵道风扇11-1分别与前置框架2-1的上层板2-3和后置框架2-5的上层板2-3相连。涵道风扇11-1高速转动产生推力,使机器人能够紧贴于墙面进行清洁,保证了机器人工作的平稳性。The wind pressure bonding device 1-8 is formed by a pair of ducted fans 11-1, and the pair of ducted fans 11-1 are connected with the upper plate 2-3 of the front frame 2-1 and the rear frame 2 respectively. The upper board 2-3 of -5 is connected. The ducted fan 11-1 rotates at a high speed to generate thrust, so that the robot can be attached to the wall for cleaning, ensuring the stability of the robot's work.
如图3所示,清洁系统包括喷射装置3-1、滚擦装置3-2和刮擦装置3-3,所述喷射装置3-1设置在前置框架2-1的底板2-4上,所述滚擦装置3-2和刮擦装置3-3与所述纯机械自适应越障装置1-2相连。As shown in Figure 3, the cleaning system includes a spraying device 3-1, a rolling device 3-2 and a scraping device 3-3, and the spraying device 3-1 is arranged on the bottom plate 2-4 of the front frame 2-1 , the rolling rubbing device 3-2 and the scraping device 3-3 are connected to the purely mechanical adaptive obstacle-climbing device 1-2.
如图4所示,喷射装置3-1包括高压喷头4-1、皂液泵4-2、管道混合器4-3、高压离心泵4-5和浓缩清洁液4-4,通过橡胶软管相连,皂液泵4-2将浓缩清洁剂泵入管道混合器4-3,与水混合,混合后的清洁液经高压离心泵4-5从高压喷头4-1处泵向墙面。As shown in Figure 4, the spraying device 3-1 includes a high-pressure spray head 4-1, a soap pump 4-2, a pipeline mixer 4-3, a high-pressure centrifugal pump 4-5 and a concentrated cleaning solution 4-4, through a rubber hose Connected, the soap liquid pump 4-2 pumps the concentrated cleaning agent into the pipeline mixer 4-3, mixes with water, and the cleaning solution after mixing is pumped to the wall from the high-pressure nozzle 4-1 through the high-pressure centrifugal pump 4-5.
滚擦装置3-2包括遮挡装置、传动装置与滚刷装置,滚刷装置包括可变形挡板一5-1、可变形挡板二5-3、可变形挡板三5-7、电机一5-5、转轴5-4、连接环5-2,用于遮挡滚刷高速旋转甩出的水,所述可变形挡板一5-1与越障装置固连,电机一5-5设置在可变形挡板一5-1上,所述转轴与所述电机一5-5相连,所述连接环一端与转轴相连,一端与可变形挡板二5-3或可变形挡板三5-7相连,通过电机5-5带动转轴转动,从而带动可变形挡板二5-3或可变形挡板三5-7抬升,传动装置包括皮带5-9、一对齿轮A 5-10、电机二5-6、电机支架5-8,电机二5-6安装于电机支架5-8上,电机支架与可变形挡板9-2一连接,一对齿轮B 8-2分别安装在电机轴和滚刷轴上,皮带与一对齿轮A 5-10配合,滚刷装置包括滚刷5-11和直角旋转接头5-12,滚刷5-11内部中空,外部开有许多小孔,直角旋转接头5-12安装于滚刷轴线5-13处,与供水软管相连,向滚刷5-11内供水,通过滚刷5-11的高速旋转,将水甩出。The rolling rubbing device 3-2 includes a blocking device, a transmission device and a rolling brush device, and the rolling brush device includes a deformable baffle 5-1, a deformable baffle 2 5-3, a deformable baffle 3 5-7, and a motor 5-5, the rotating shaft 5-4, and the connecting ring 5-2 are used to block the water thrown out by the high-speed rotation of the roller brush. The deformable baffle 5-1 is fixedly connected with the obstacle-breaking device, and the motor 5-5 is set On the deformable baffle 1 5-1, the rotating shaft is connected with the motor 1 5-5, one end of the connecting ring is connected with the rotating shaft, and the other end is connected with the deformable baffle 2 5-3 or the deformable baffle 3 5 -7 are connected, and the motor 5-5 drives the rotating shaft to rotate, thereby driving the deformable baffle plate 2 5-3 or the deformable baffle plate 3 5-7 to lift, and the transmission device includes a belt 5-9, a pair of gears A 5-10, Motor two 5-6, motor support 5-8, motor two 5-6 is installed on the motor support 5-8, and motor support is connected with deformable baffle plate 9-2 one, and a pair of gear B 8-2 is installed on motor respectively On the shaft and the roller brush shaft, the belt cooperates with a pair of gears A 5-10, and the roller brush device includes a roller brush 5-11 and a right-angle rotary joint 5-12, and the roller brush 5-11 is hollow inside and has many small holes outside. Right-angle swivel joint 5-12 is installed in the rolling brush axis 5-13 place, links to each other with the water supply hose, supplies water in the rolling brush 5-11, by the high-speed rotation of rolling brush 5-11, water is thrown out.
可变形挡板由如图17所示的三块挡板组成,其中可变形挡板二5-3上安装有两个电机,每个电机与一个转轴5-4固连,每个转轴5-4与两个连接环5-2固连,可变形挡板二5-3上左右两侧的连接环分别与可变形挡板一5-1、可变形挡板三5-7固连。通过以上结构,便可以实现:电机转动,带动可变形挡板二、可变形挡板三变形。The deformable baffle is made up of three baffles as shown in Figure 17, wherein two motors are installed on the deformable baffle 2 5-3, each motor is fixedly connected with a rotating shaft 5-4, each rotating shaft 5- 4 is fixedly connected with two connecting rings 5-2, and the connecting rings on the left and right sides of the deformable baffle plate 2 5-3 are respectively fixedly connected with the deformable baffle plate 1 5-1 and the deformable baffle plate 3 5-7. Through the above structure, it can be realized that: the rotation of the motor drives the second deformation of the deformable baffle and the third deformation of the deformable baffle.
刮擦装置3-3采用“V”字型设计,“V”字型倾角为15度,下方开有小孔,用于收集污水,小孔出水口与橡胶软管相连。刮擦装置3-3将玻璃幕墙表面残留的水渍收集汇流到与“V”型刮擦装置3-3相连的污水循环再生系统的污水收集装置中。The scraping device 3-3 adopts a "V" shape design, and the "V" shape has an inclination angle of 15 degrees. There are small holes below for collecting sewage, and the water outlets of the small holes are connected with rubber hoses. The scraping device 3-3 collects and confluences the residual water stains on the surface of the glass curtain wall to the sewage collecting device of the sewage recycling system connected with the "V" type scraping device 3-3.
纯机械自适应越障装置1-2与中部框架2-2通过螺钉固连,包括放大机构6-2和限位机构6-1。The purely mechanical self-adaptive obstacle surmounting device 1-2 is fixedly connected with the middle frame 2-2 by screws, and includes an enlargement mechanism 6-2 and a limit mechanism 6-1.
放大机构6-2包括一级放大机构和二级放大机构。一级放大机构包括越障支撑杆7-2、连接块7-1、铰链一7-3、铰链二7-5。越障支撑杆7-2与连接块7-1固连,越障支撑杆7-2和连杆B7-8分别通过铰链一7-3和铰链二7-5与一体杆7-4连接,一体杆7-4绕光轴7-9转动。二级放大机构包括越障支撑杆7-2、连接块7-1、一体杆7-4、连杆B7-8、滑块7-6、光轴7-9。滑块7-6与连杆B7-8通过铰链三连接一体杆7-4与光轴7-9组成二级放大机构,一体杆7-4通过光轴7-9固定在底座7-10上,并绕光轴7-9转动,一级放大机构和二级放大机通过铰链一7-3连接。The amplification mechanism 6-2 includes a primary amplification mechanism and a secondary amplification mechanism. The primary amplifying mechanism includes an obstacle-crossing support rod 7-2, a connecting block 7-1, a hinge one 7-3, and a hinge two 7-5. The obstacle-crossing support rod 7-2 is fixedly connected with the connection block 7-1, and the obstacle-crossing support rod 7-2 and the connecting rod B7-8 are respectively connected to the integral rod 7-4 through the hinge one 7-3 and the hinge two 7-5, The integral rod 7-4 rotates around the optical axis 7-9. The secondary amplifying mechanism comprises an obstacle-crossing support rod 7-2, a connecting block 7-1, an integral rod 7-4, a connecting rod B7-8, a slide block 7-6, and an optical axis 7-9. The slider 7-6 and the connecting rod B7-8 are connected by three hinges. The integrated rod 7-4 and the optical axis 7-9 form a secondary amplification mechanism. The integrated rod 7-4 is fixed on the base 7-10 through the optical axis 7-9. , and rotate around the optical axis 7-9, the primary amplifying mechanism and the secondary amplifying machine are connected by a hinge 7-3.
限位机构6-1包括一级限位机构和二级限位机构,一级限位机构6-1包括齿轮B 8-2—齿条8-3 机构、圆弧槽—直槽机构,齿轮B 8-2—齿条8-3 机构包括齿轮B 8-2、齿条8-3、限位弹簧8-4、支撑轴8-1,齿轮B 8-2穿过支撑轴8-1与齿条8-3 啮合,限位弹簧8-4一端与齿条8-3 连接,一端与底座7-10连接,限位弹簧8-4的主要作用是控制越障支撑杆7-2的摆动角度,圆弧槽—直槽机构包括棘爪、圆弧槽、光杆、直槽,棘爪穿过支撑轴8-1,二级限位机构包括短压缩弹簧9-5、长压缩弹簧9-4、挡板9-2、滑杆9-1、U形直槽9-3,一对短压缩弹簧9-5和一对长压缩弹簧9-4各两段分别套在两根滑杆9-1上,短压缩弹簧9-5两端分别与滑块7-6和底座7-10连接,长压缩弹簧9-4两端分别与挡板9-2和滑块7-6连接。The limit mechanism 6-1 includes a primary limit mechanism and a secondary limit mechanism, and the primary limit mechanism 6-1 includes a gear B 8-2-rack 8-3 mechanism, an arc groove-straight groove mechanism, and a gear B 8-2—rack 8-3 mechanism includes gear B 8-2, rack 8-3, limit spring 8-4, support shaft 8-1, and gear B 8-2 passes through support shaft 8-1 and The gear rack 8-3 is engaged, and one end of the limit spring 8-4 is connected with the rack 8-3, and one end is connected with the base 7-10. The main function of the limit spring 8-4 is to control the swing of the obstacle-crossing support rod 7-2 Angle, arc groove-straight groove mechanism includes pawl, arc groove, polished rod, straight groove, pawl passes through support shaft 8-1, secondary limit mechanism includes short compression spring 9-5, long compression spring 9- 4, baffle plate 9-2, slide bar 9-1, U-shaped straight groove 9-3, a pair of short compression springs 9-5 and a pair of long compression springs 9-4 each in two sections respectively set on two slide bars 9 On -1, the two ends of the short compression spring 9-5 are respectively connected with the slide block 7-6 and the base 7-10, and the two ends of the long compression spring 9-4 are respectively connected with the baffle plate 9-2 and the slide block 7-6.
纯机械自适应越障装置通过螺钉安装在机器人两侧,与机器人的清洁装置相连,遇到障碍物时实现清洁装置的越障功能。当机器人在玻璃幕墙表面运动时,越障装置处于自锁状态,机器人平稳地对玻璃幕墙进行清洁。当遇到障碍物时,越障支撑杆7-2接触到障碍物,光杆8-6开始在直槽8-7中滑动,一体杆7-4开始绕固定光轴7-9转动,棘爪8-5开始脱离越障支撑杆8-1,限位机构的自锁功能逐渐弱化,直到消失,光杆8-6继续在直槽8-7中沿直线滑动,与一体杆7-4、光轴7-9组成的第二级放大机构共同完成第一步越障,当光杆8-6移动到直槽8-7的尽头时,越障支撑杆7-2绕光杆8-6转动,限位弹簧8-4限制越障支撑杆7-2的摆动角度,装置继续进行越障,越障支撑杆7-2在转动的过程中,通过第一级放大机构再次扩大了越障行程。当越障支撑杆7-2离开障碍物时,越障装置在短压缩弹簧9-5、长压缩弹簧9-4与限位弹簧8-4的恢复力作用下进行复位,自锁功能恢复,完成整个越障过程,机器人继续再对竖直玻璃幕墙进行清洁。The purely mechanical self-adaptive obstacle surmounting device is installed on both sides of the robot through screws, connected with the cleaning device of the robot, and realizes the obstacle surmounting function of the cleaning device when an obstacle is encountered. When the robot moves on the surface of the glass curtain wall, the obstacle clearance device is in a self-locking state, and the robot cleans the glass curtain wall smoothly. When encountering an obstacle, the obstacle-crossing support rod 7-2 touches the obstacle, the light rod 8-6 begins to slide in the straight groove 8-7, and the integrated rod 7-4 begins to rotate around the fixed optical axis 7-9, and the pawl 8-5 starts to break away from the obstacle-crossing support rod 8-1, and the self-locking function of the limit mechanism gradually weakens until it disappears. The second stage amplifying mechanism that axle 7-9 forms completes the first step obstacle surmounting jointly, and when polished rod 8-6 moves to the end of straight groove 8-7, obstacle surmounting support rod 7-2 rotates around polished rod 8-6, limited The position spring 8-4 limits the swing angle of the obstacle-surmounting support rod 7-2, and the device continues to overcome the obstacle, and the obstacle-surmounting support rod 7-2 expands the obstacle-surmounting stroke again by the first-stage amplifying mechanism in the process of rotating. When the obstacle-crossing support rod 7-2 leaves the obstacle, the obstacle-crossing device resets under the restoration force of the short compression spring 9-5, the long compression spring 9-4 and the limit spring 8-4, and the self-locking function recovers. After completing the entire obstacle-crossing process, the robot continues to clean the vertical glass curtain wall.
污水循环再生系统1-5包括污水粗滤器10-5、污水精滤器10-3、污水收集装置10-1、液位传感器10-2和微型隔膜水泵10-4,所述污水收集装置10-1与微型隔膜水泵10-4通过橡胶软管连接,所述刮擦装置3-3收集的污水依次经过所述污水粗滤器10-5和污水精滤器10-3实现过滤,过滤后的水在所述污水收集装置10-1中进行储存,液位传感器10-2检测污水收集装置10-1中的水位,当水位到达预先设定高度时,微型隔膜水泵10-4开始工作,将储存的水通过橡胶软管泵入喷射装置3-1。The sewage recycling system 1-5 includes a sewage coarse filter 10-5, a sewage fine filter 10-3, a sewage collection device 10-1, a liquid level sensor 10-2 and a micro-diaphragm water pump 10-4, and the sewage collection device 10- 1 is connected with the micro-diaphragm water pump 10-4 through a rubber hose, and the sewage collected by the scraping device 3-3 is filtered through the sewage coarse filter 10-5 and the sewage fine filter 10-3 in sequence, and the filtered water is Store in the sewage collection device 10-1, the liquid level sensor 10-2 detects the water level in the sewage collection device 10-1, when the water level reaches a preset height, the micro-diaphragm water pump 10-4 starts to work, and the stored Water is pumped into the injection device 3-1 through a rubber hose.
卷扬机辅助系统包括外框架12-2、电动绞盘12-4、滑轨12-3、丝杆12-1、连杆A 12-8滑块一12-5、滑块二12-6、绳索、水管、导线和定滑轮12-7,所述滑轨12-3、丝杆12-1和连杆A 12-8均设置在外框架12-2上,所述电动绞盘12-4与所述滑轨12-3上的滑块一12-5相连,定滑轮12-7与连杆A 12-8上的滑块二12-6相连,缠绕在所述电动绞盘12-4的钢丝绳绕过所述定滑轮12-7与所述前置框架2-1或后置框架2-5相连。The winch auxiliary system includes outer frame 12-2, electric winch 12-4, slide rail 12-3, screw rod 12-1, connecting rod A 12-8 slider one 12-5, slider two 12-6, rope, Water pipe, lead and fixed pulley 12-7, described slide rail 12-3, screw mandrel 12-1 and connecting rod A 12-8 are all arranged on the outer frame 12-2, described electric capstan 12-4 and described slide The slide block one 12-5 on the rail 12-3 links to each other, and the fixed pulley 12-7 links to each other with the slide block two 12-6 on the connecting rod A 12-8, and the wire rope wound around the electric winch 12-4 goes around the The fixed pulley 12-7 is connected with the front frame 2-1 or the rear frame 2-5.
检测系统1-3包括超声波传感器13-1和色标传感器13-2,所述超声波传感器13-1和色标传感器13-2与机器人控制系统与卷扬机控制系统通讯连接,所述超声波传感器13-1测量机器距离楼顶与楼底的距离、遮挡装置与边框障碍的距离,所述色标传感器13-2对墙面干净程度进行检测。The detection system 1-3 includes an ultrasonic sensor 13-1 and a color mark sensor 13-2, the ultrasonic sensor 13-1 and the color mark sensor 13-2 are connected to the robot control system and the winch control system in communication, and the ultrasonic sensor 13- 1 Measuring the distance between the machine and the top and bottom of the building, the distance between the shielding device and the frame barrier, and the color mark sensor 13-2 detects the cleanliness of the wall surface.
控制系统包括机器人控制系统与卷扬机控制系统,与所述检测系统1-3通讯连接,控制机器人的启动、停止、移动速度和移动距离,控制滚刷装置的转速、启动与停止,控制遮挡装置的抬升、微型隔膜水泵10-4的工作与停止,控制涵道风扇11-1的启动、停止与转速。The control system includes a robot control system and a winch control system, which are connected in communication with the detection system 1-3 to control the start, stop, moving speed and moving distance of the robot, control the speed, start and stop of the rolling brush device, and control the movement of the blocking device. Lifting, the work and stop of the micro-diaphragm water pump 10-4, and the start, stop and rotating speed of the ducted fan 11-1 are controlled.
本实用新型一种基于玻璃清洁检测机器人的整个过程是:The whole process of a glass cleaning detection robot based on the utility model is:
本实用新型依靠卷扬机辅助系统中的绞盘通过绳索和机器人连接,在电动绞盘12-4的带动下,机器人会按照预先设定的速度在墙面上移动,在移动的过程中,风压贴合装置1-8抽吸复合气流,给滚擦装置3-2与刮擦装置3-3提供压力,使二者贴附于墙面,依次对墙面进行清洁。机器通过“喷、擦、刮”三步清洁的方式进行清洁。首先由喷射装置3-1喷射出楼顶输送的清水与浓缩清洁液4-4混合而成的液体,接着电机一带动转动,通过皮带传动,带动滚刷高速旋转,对玻璃幕墙进行清洁,在滚刷高速旋转的同时甩出清水,一方面减少墙面的残留清洁液,一方面使滚刷进行自洁。最后将污水通过刮擦装置3-3依次引入污水粗滤器10-5、污水精滤器10-3,最终储存在污水收集装置10-1中,通过污水循环再生系统1-5实现污水的再利用。滚擦装置3-2和刮擦装置3-3安装于纯机械自适应越障装置1-2上,遇到边框障碍时,二者通过纯机械自适应越障装置1-2的限位机构6-1和放大机构6-2从障碍物表面通过,机器人通过检测墙面的清洁程度,自动调节上升与下降的速度。The utility model relies on the winch in the auxiliary system of the hoist to connect with the robot through a rope. Driven by the electric winch 12-4, the robot will move on the wall at a preset speed. The device 1-8 sucks the composite airflow and provides pressure to the rolling device 3-2 and the scraping device 3-3, so that the two are attached to the wall, and the wall is cleaned in turn. The machine is cleaned by a three-step cleaning method of "spraying, wiping, and scraping". First, the spray device 3-1 sprays out the liquid mixed with the clear water conveyed on the roof and the concentrated cleaning liquid 4-4, and then the motor rotates, and the roller brush is driven to rotate at a high speed through the belt drive to clean the glass curtain wall. While the roller brush rotates at high speed, clean water is thrown out, on the one hand, it reduces the residual cleaning liquid on the wall, and on the other hand, it makes the roller brush self-cleaning. Finally, the sewage is sequentially introduced into the sewage coarse filter 10-5 and the sewage fine filter 10-3 through the scraping device 3-3, and finally stored in the sewage collection device 10-1, and the sewage is reused through the sewage recycling system 1-5 . The rolling device 3-2 and the scraping device 3-3 are installed on the purely mechanical self-adaptive obstacle surmounting device 1-2. 6-1 and the enlargement mechanism 6-2 pass through the obstacle surface, and the robot automatically adjusts the speed of ascent and descent by detecting the cleanliness of the wall.
上面结合附图对本实用新型作了详细说明,但本实用新型并不限于上述的实施描述,在本领域普通技术人员所具备的知识范围内,还可以在不脱离本实用新型宗旨的前提下做出各种变化。The utility model has been described in detail above in conjunction with the accompanying drawings, but the utility model is not limited to the above-mentioned implementation description, within the knowledge of those of ordinary skill in the art, it can also be done without departing from the purpose of the utility model. Various changes.
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108553016A (en) * | 2018-06-27 | 2018-09-21 | 江苏亘德科技有限公司 | A kind of outer wall cleaning robots people |
CN108742275A (en) * | 2018-06-21 | 2018-11-06 | 宁波介量机器人技术有限公司 | One kind climbing wall cleaning robot |
CN108784508A (en) * | 2018-06-27 | 2018-11-13 | 江苏亘德科技有限公司 | A kind of outer wall cleaning robots people adaptive determination method and device |
CN109770779A (en) * | 2019-03-28 | 2019-05-21 | 西安森格环保工程有限公司 | A kind of high-altitude glass curtain wall cleaning machine device people and its application method |
CN111820802A (en) * | 2019-12-16 | 2020-10-27 | 苏州创之杰环保设备工程有限公司 | High-efficient automatic cleaning machine of city glass outer wall |
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2017
- 2017-03-17 CN CN201720259606.6U patent/CN207341707U/en not_active Expired - Fee Related
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108742275A (en) * | 2018-06-21 | 2018-11-06 | 宁波介量机器人技术有限公司 | One kind climbing wall cleaning robot |
CN108553016A (en) * | 2018-06-27 | 2018-09-21 | 江苏亘德科技有限公司 | A kind of outer wall cleaning robots people |
CN108784508A (en) * | 2018-06-27 | 2018-11-13 | 江苏亘德科技有限公司 | A kind of outer wall cleaning robots people adaptive determination method and device |
CN109770779A (en) * | 2019-03-28 | 2019-05-21 | 西安森格环保工程有限公司 | A kind of high-altitude glass curtain wall cleaning machine device people and its application method |
CN111820802A (en) * | 2019-12-16 | 2020-10-27 | 苏州创之杰环保设备工程有限公司 | High-efficient automatic cleaning machine of city glass outer wall |
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