CN207330729U - Molding 3D Glass Molds - Google Patents
Molding 3D Glass Molds Download PDFInfo
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- CN207330729U CN207330729U CN201721066866.8U CN201721066866U CN207330729U CN 207330729 U CN207330729 U CN 207330729U CN 201721066866 U CN201721066866 U CN 201721066866U CN 207330729 U CN207330729 U CN 207330729U
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- 239000011521 glass Substances 0.000 title claims abstract description 94
- 238000000465 moulding Methods 0.000 title description 18
- 238000010438 heat treatment Methods 0.000 claims abstract description 10
- 239000005401 pressed glass Substances 0.000 claims description 10
- 230000000149 penetrating effect Effects 0.000 claims 1
- 238000007731 hot pressing Methods 0.000 abstract description 10
- 238000007493 shaping process Methods 0.000 abstract 2
- 238000005452 bending Methods 0.000 abstract 1
- 239000000463 material Substances 0.000 description 20
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 4
- 239000005357 flat glass Substances 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- 238000009825 accumulation Methods 0.000 description 3
- 238000000605 extraction Methods 0.000 description 3
- 229910002804 graphite Inorganic materials 0.000 description 3
- 239000010439 graphite Substances 0.000 description 3
- 239000007770 graphite material Substances 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000007496 glass forming Methods 0.000 description 2
- 238000013022 venting Methods 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 210000001161 mammalian embryo Anatomy 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000003856 thermoforming Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
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- Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
Abstract
Description
技术领域technical field
本实用新型是有关一种玻璃模具,尤其是关于一种模造立体玻璃模具。The utility model relates to a glass mold, in particular to a molded three-dimensional glass mold.
背景技术Background technique
玻璃因为具有较高透光的特性,因此显示设备(如手机、手表等电子产品)多选用其作为窗口部份的外壳。可见手持电子产品表面通常设有玻璃壳体,以保护产品内部的显示模块。目前玻璃壳体大部分都是平板的外形,所以在电子产品的上表面会形成有接缝。再者,由于电子产品的周边必须保留一定宽度的机构部分,用以固定平板状的玻璃,因此电子产品的顶面也就无法完全被利用。因此,立体或曲面玻璃已渐渐的被运用于电子产品的玻璃壳体上。Because glass has high light transmission characteristics, display devices (such as mobile phones, watches and other electronic products) often use it as the shell of the window part. It can be seen that the surface of the handheld electronic product is usually provided with a glass casing to protect the display module inside the product. At present, most of the glass casings are in the shape of a flat plate, so a seam will be formed on the upper surface of the electronic product. Furthermore, because the periphery of the electronic product must reserve a certain width of the mechanism to fix the flat glass, the top surface of the electronic product cannot be fully utilized. Therefore, three-dimensional or curved glass has been gradually applied to glass casings of electronic products.
平板式玻璃壳体较易制造,而具有立体形状的玻璃壳体制造则较为不易。目前,具有立体形状的玻璃壳体的制造通常有两种方法:第一种为:制造多片平板式玻璃单元,然后由粘贴边缘的方式形成具有立体形状的玻璃壳体。第二种为:制造一定厚度的长方体玻璃,而后在该长方体玻璃上多次的研磨以形成具有多侧面的立体造型。然而,上述二中方法均耗时耗力,生产速度非常慢。一般而言,由于玻璃素材为一平板状,如果要生产一具有造型的玻璃,较佳的作法是将平板状的玻璃素材设置于一上模件与一下模件之间,接着加热上模件、下模件以及玻璃素材,以使玻璃素材软化。当上述的玻璃素材软化时,上模件与下模件便可进行合模操作,以使上模件沿一合模方向与下模件共同塑造玻璃素材的外形,由此以生产相对应的模造玻璃。中国台湾专利,公告号M452174号,专利名称为用来制造模造玻璃的成型设备,公告日为2013年05月01日,其包含有一母型模具件、一第一公型模具件、一第二公型模具件、一支撑顶杆以及一压杆。该第一公型模具件以可开合的方式设置于该母型模具件上,该第二公型模具件设置于该母型模具件与该第一公型模具件之间。该支撑顶杆穿设于该母型模具件,该支撑顶杆用来推顶于该第二公型模具件,由此以支撑该第二公型模具件与该第一公型模具件共同夹持一模造玻璃。该压杆设置于该第一公型模具件的一侧,该压杆用来下压于该第一公型模具件,以使该第一公型模具件与该第二公型模具件相对该母型模具件移动至一合模位置,以成型该模造玻璃。The flat glass case is relatively easy to manufacture, but the glass case with a three-dimensional shape is relatively difficult to manufacture. At present, there are usually two methods for manufacturing a three-dimensional glass case: the first method is to manufacture a plurality of flat glass units, and then form a three-dimensional glass case by pasting the edges. The second method is to manufacture a rectangular parallelepiped glass with a certain thickness, and then grind the rectangular parallelepiped glass multiple times to form a three-dimensional shape with multiple sides. However, the above two methods are time-consuming and labor-intensive, and the production speed is very slow. Generally speaking, since the glass material is a flat plate, if a glass with a shape is to be produced, it is better to arrange the flat glass material between an upper mold and a lower mold, and then heat the upper mold , the lower module and the glass material to soften the glass material. When the above-mentioned glass material is softened, the upper mold and the lower mold can be closed, so that the upper mold and the lower mold can jointly shape the shape of the glass material along a mold-closing direction, thereby producing the corresponding Molded glass. China Taiwan Patent, Announcement No. M452174, the patent name is used to manufacture molded glass molding equipment, the announcement date is May 01, 2013, which includes a female mold part, a first male mold part, a second A male mold part, a supporting ejector rod and a pressing rod. The first male mold part is arranged on the female mold part in an openable and closable manner, and the second male mold part is arranged between the female mold part and the first male mold part. The supporting ejector rod is passed through the female mold part, and the supporting ejector rod is used to push against the second male mold part, thereby supporting the second male mold part and the first male mold part together. Holds a molded glass. The pressing rod is arranged on one side of the first male mold part, and the pressing rod is used to press down on the first male mold part so that the first male mold part is opposite to the second male mold part The female mold part is moved to a clamping position to shape the molded glass.
中国台湾专利,公告号I404681号,公告日为2013年8月11日提及:一般曲面玻璃是利用模造的方式加以成型,传统使用的玻璃模造装置包括有上、下模具,且将素材玻璃胚料置于其间,待上、下模具及素材玻璃胚料均升温至可塑临界温度后,上、下模具即对素材玻璃胚料加压改变其形状,待降温之后,素材玻璃胚料即便冷却,而其表面会对应成型为上、下模具表面的预设形状。值得注意的是,当将已知玻璃模造装置应用于异型薄壳曲面玻璃模造成型时,置放于下模具上的薄板素材玻璃胚料的中央区域在合模初期会处于极大面积悬空的状态,由于厚度较为纤薄的薄板素材玻璃胚料无法承受上模具的重量,因此若上模具接触到未达可塑化温度前的薄板素材玻璃胚料,将会很容易压碎薄板素材玻璃胚料。该专利提供一种模塑薄板素材玻璃的方法,包含:于一上模具及一下模具之间设置数个支撑组件,该上模具及该下模具设置有相对应的至少一模仁及至少一模穴,该薄板素材玻璃放置于该下模具上,其中,该些支撑组件的可塑临界温度大于或等于该薄板素材玻璃的可塑临界温度;以及进行加热,当一加热温度未达到该些支撑组件的可塑临界温度时,由该些支撑组件支撑该上模具,使该上模具及该下模具间构成一间隔,当该加热温度达到该些支撑组件的可塑临界温度时,对该上模具施以一下压力,使该些支撑组件变形,使得该模仁迫使该薄板素材玻璃朝向该模穴变形,以成型该薄板素材玻璃为一玻璃成品。已知模造玻璃放入成型腔室后,模造玻璃的二侧边会接触成型腔室的内侧壁面,中央区域则悬空于成型腔室内部,当上模具及下模具加热模造玻璃时,模造玻璃的中间区域因高温软化会呈现弯垂的弧形或波浪形状态,待上模具及下模具合模后,前述弧形或波浪形区域经热压将产生平面的不均匀痕迹,此缺陷难以利用后续制程整平,影响模造玻璃的透明度。中国台湾专利,公告号M546396号,玻璃成型设备专利,公告日为2017年8月1日,是用对一模造玻璃进行热压成型,该玻璃成型设备包含有: 一第一模具结构,其包含一第一模具件; 一第二模具结构,以可相对活动方式旁设于该第一模具结构,该第二模具结构包含: 一第二模具件,具有连通的一容置槽与一抽气孔;以及 一透气组件,设置在该第二模具件上以封住该容置槽,该透气组件用来承载该模造玻璃,并配合该第一模具件分别施压该模造玻璃的两相对表面以产生热压变形; 一抽气模块,设置于该第二模具结构外,经由该抽气孔对该容置槽和该透气组件结合形成的一容置空间进行排气;以及 一加热模块,用来对该第一模具结构与该第二模具结构进行加热。China Taiwan Patent, Announcement No. I404681, Announcement Date: August 11, 2013 Mention: Generally, curved glass is formed by molding. The traditionally used glass molding device includes upper and lower molds, and the material glass embryo The material is placed in the middle, and after the upper and lower molds and the material glass blank are heated up to the plastic critical temperature, the upper and lower molds pressurize the material glass blank to change its shape. After cooling down, the material glass blank is cooled. And its surface will be correspondingly molded into the preset shape of the upper and lower mold surfaces. It is worth noting that when the known glass molding device is applied to the molding of special-shaped thin-shell curved glass, the central area of the thin plate material glass blank placed on the lower mold will be in a very large area in the early stage of mold closing. , because the thinner glass blank of thin plate material cannot bear the weight of the upper mold, so if the upper mold touches the glass blank of thin plate material before reaching the plasticizing temperature, it will easily crush the glass blank of thin plate material. This patent provides a method for molding thin plate material glass, including: setting several supporting components between an upper mold and a lower mold, and the upper mold and the lower mold are provided with corresponding at least one mold core and at least one mold cavity, the thin plate material glass is placed on the lower mold, wherein the plastic critical temperature of the supporting components is greater than or equal to the plastic critical temperature of the thin plate material glass; When the plastic critical temperature is reached, the upper mold is supported by these supporting components, so that a gap is formed between the upper mold and the lower mold. When the heating temperature reaches the plastic critical temperature of the supporting components, the upper mold is subjected to a The pressure deforms the supporting components, so that the mold core forces the thin-plate material glass to deform toward the mold cavity, so as to shape the thin-plate material glass into a glass product. It is known that after the molded glass is placed in the molding chamber, the two sides of the molded glass will contact the inner wall of the molding chamber, and the central area will be suspended inside the molding chamber. When the upper mold and the lower mold heat the molded glass, the molded glass will The middle area will show a curved or wavy state due to high temperature softening. After the upper mold and the lower mold are closed, the aforementioned arc or wavy area will produce uneven marks on the plane after hot pressing. This defect is difficult to use in the future. Process leveling affects the transparency of molded glass. China Taiwan Patent, Announcement No. M546396, Patent for Glass Forming Equipment, announced on August 1, 2017, is used for thermocompression forming of a molded glass. The glass forming equipment includes: a first mold structure, which includes A first mold part; a second mold structure, which is arranged next to the first mold structure in a relatively movable manner, and the second mold structure includes: a second mold part, which has a receiving groove and an air extraction hole in communication and a venting component, arranged on the second mold part to seal the accommodating groove, the venting component is used to carry the molded glass, and cooperates with the first mold part to respectively press the two opposite surfaces of the molded glass to hot-pressing deformation; an air extraction module, arranged outside the second mold structure, exhausting an accommodating space formed by the combination of the accommodating tank and the air-permeable component through the air extraction hole; and a heating module, used for The first mold structure and the second mold structure are heated.
针对前述模造玻璃的二侧边会接触成型腔室的内侧壁面,中央区域则悬空于成型腔室内部,当上模具及下模具加热模造玻璃时,模造玻璃的中间区域因高温软化会呈现弯垂的弧形或波浪形状态等缺失,本实用新型提出更佳有效的模具结构,使模造立体玻璃产品的热压成型更佳完善。The two sides of the above-mentioned molded glass will contact the inner wall of the molding chamber, and the central area is suspended inside the molding chamber. When the upper mold and the lower mold heat the molded glass, the middle area of the molded glass will sag due to high temperature softening The arc or wavy state of the mold is missing, and the utility model proposes a better and more effective mold structure, so that the hot-press molding of the molded three-dimensional glass product is more perfect.
实用新型内容Utility model content
鉴于已知技术的缺失,本实用新型要解决的技术问题是使成型后的立体玻璃中央部积热及热含量较低,避免成型后的立体玻璃中央部产生质变,以及避免立体玻璃的中间区域因高温软化所呈现弯垂的弧形或波浪形状态致使热压后产生平面不均匀痕迹。In view of the lack of known technology, the technical problem to be solved by the utility model is to make the heat accumulation and heat content of the central part of the formed three-dimensional glass lower, avoid the qualitative change of the central part of the three-dimensional glass after forming, and avoid the middle area of the three-dimensional glass The curved or wavy state due to high temperature softening results in uneven plane traces after hot pressing.
为解决上述技术问题,本实用新型提供一种模造立体玻璃模具,其主要包括有一上模具及一下模具,上模具及下模具间置有待热压玻璃,上模具上端面及下模具下端面相对于待热压玻璃的受热面中央部各设有一空间层,上模具上端面与下模具下端面具有热源施以接触式加热,因热源与上模具及下模具的受热面中央部间设有空间层而具有一间隙,而四周缘无间隙,使上模具及下模具中央与四周缘具有到达软化温度的时间差,在热压玻璃时,待热压玻璃由四周待弯折部先到达玻璃软化温度,再至待热压玻璃中央部到达玻璃软化温度,使成型后的立体玻璃中央部积热及热含量较低,可有效避免成型后的立体玻璃中央部产生质变,以及避免立体玻璃的中间区域因高温软化所呈现弯垂的弧形或波浪形状态致使热压后产生平面不均匀痕迹。In order to solve the above-mentioned technical problems, the utility model provides a molded three-dimensional glass mold, which mainly includes an upper mold and a lower mold. The central portion of the heating surface of the hot-pressed glass is provided with a space layer, and the upper end surface of the upper mold and the lower end surface of the lower mold have a heat source for contact heating. There is a gap, but there is no gap around the edge, so that there is a time difference between the center of the upper mold and the lower mold and the surrounding edge to reach the softening temperature. Until the central part of the hot-pressed glass reaches the glass softening temperature, the heat accumulation and heat content in the central part of the formed three-dimensional glass are lower, which can effectively prevent the qualitative change of the central part of the three-dimensional glass after forming, and prevent the central part of the three-dimensional glass from being affected by high temperature. The bent arc or wavy state presented by softening results in uneven plane traces after hot pressing.
本实用新型还提供一种模造立体玻璃模具,主要包括有一上模具及一下模具、热源,上模具及下模具间置有待热压玻璃,上模具中间设有与待热压玻璃平行的贯穿长槽孔,下模具下端面相对于待热压玻璃的受热面中央部设有一空间层,热源由上模具的上方及下模具的下方以非接触式的辐射热提供。The utility model also provides a molding three-dimensional glass mold, which mainly includes an upper mold, a lower mold, and a heat source, the glass to be hot-pressed is placed between the upper mold and the lower mold, and a long groove parallel to the glass to be hot-pressed is arranged in the middle of the upper mold Holes, the lower end surface of the lower mold is provided with a space layer relative to the central part of the heating surface of the glass to be hot-pressed, and the heat source is provided by non-contact radiant heat from above the upper mold and below the lower mold.
附图说明Description of drawings
图1为本实用新型模造立体玻璃模具一实施例的组合剖示图;Fig. 1 is the combined sectional view of an embodiment of the utility model molding three-dimensional glass mold;
图2为本实用新型模造立体玻璃模具一实施例的正视剖示图;Fig. 2 is the front sectional view of an embodiment of the utility model molding three-dimensional glass mold;
图3为本实用新型模造立体玻璃模具一实施例的侧视剖示图及上模具上端面、下模具下端面示意图;Fig. 3 is a side view sectional view of an embodiment of the utility model molded three-dimensional glass mold and a schematic diagram of the upper end surface of the upper mold and the lower end surface of the lower mold;
图4为本实用新型的接触式热源示意图;Fig. 4 is a schematic diagram of a contact heat source of the present invention;
图5为本实用新型模造立体玻璃模具另一实施例的组合剖示图;Fig. 5 is the combined sectional view of another embodiment of the three-dimensional glass mold of the utility model;
图6为本实用新型模造立体玻璃模具另一实施例的正视剖示及上下模具结合处放大图;Fig. 6 is the front cutaway view of another embodiment of the three-dimensional glass mold of the utility model and the enlarged view of the junction of the upper and lower molds;
图7为本实用新型模造立体玻璃模具另一实施例的侧视剖示及上下模具结合处放大图以及下模具下端面示意图;Fig. 7 is a side view sectional view of another embodiment of the three-dimensional glass mold of the utility model, an enlarged view of the junction of the upper and lower molds, and a schematic diagram of the lower end surface of the lower mold;
图8为本实用新型的非接触式热源示意图。Fig. 8 is a schematic diagram of the non-contact heat source of the present invention.
附图中的符号说明:Explanation of symbols in the accompanying drawings:
1 上模具;10 上端面;11 空间层;12 贯穿长槽孔;2 下模具;20 下端面;21 空间层;3 待热压玻璃;4 热源;5 移载盘。1 upper mold; 10 upper end surface; 11 space layer; 12 through long slot hole; 2 lower mold; 20 lower end surface; 21 space layer; 3 glass to be hot-pressed; 4 heat source;
具体实施方式Detailed ways
为达成本实用新型前述目的的技术手段,现列举一实施例,并配合图式说明如下,由此可对本实用新型的结构、特征及所达成的功效,获得更佳的了解。In order to achieve the above-mentioned technical means of the present utility model, an embodiment is listed and described as follows with reference to the drawings, so that a better understanding of the structure, features and achieved effects of the present utility model can be obtained.
本实用新型是针对模造立体玻璃模具崭新设计,参阅图1至图4所示,其主要包括有一上模具1及下模具2,上模具1上端面10及下模具2下端面20相对于待热压玻璃3的受热面中央部各设有一空间层11、21 ,参阅图3中a、b、c所示,上模具1上端面10与下模具2下端面20具有热源4施以接触式加热,因热源4与上模具1及下模具2的受热面中央部间设有空间层11、21而具有一间隙,而四周缘无间隙,使上模具1及下模具2中央与四周缘具有到达软化温度的时间差,在热压玻璃时,待热压玻璃3由四周待弯折部先到达玻璃软化温度,再至待热压玻璃3中央部到达玻璃软化温度,使成型后的立体玻璃中央部积热及热含量较低,如此,可有效避免成型后的立体玻璃中央部产生质变,以及有效避免立体玻璃的中间区域因高温软化所呈现弯垂的弧形或波浪形状态致使热压后产生平面不均匀痕迹的缺失。The utility model is a brand-new design for molding three-dimensional glass moulds. Referring to Fig. 1 to Fig. 4, it mainly includes an upper mold 1 and a lower mold 2, the upper end surface 10 of the upper mold 1 and the lower end surface 20 of the lower mold 2 are relatively heated. The central portion of the heated surface of the pressed glass 3 is respectively provided with a space layer 11, 21, as shown in a, b, and c in Fig. 3, the upper end surface 10 of the upper mold 1 and the lower end surface 20 of the lower mold 2 have a heat source 4 for contact heating , because there is a space layer 11, 21 between the heat source 4 and the central part of the heating surface of the upper mold 1 and the lower mold 2, there is a gap, and there is no gap around the edges, so that the center and the surrounding edges of the upper mold 1 and the lower mold 2 have a reach The time difference of the softening temperature, when the hot-pressed glass, the hot-pressed glass 3 first reaches the glass softening temperature from the surrounding parts to be bent, and then reaches the glass softening temperature at the central part of the hot-pressed glass 3, so that the central part of the three-dimensional glass after forming The heat accumulation and heat content are low, so that it can effectively avoid the qualitative change of the central part of the three-dimensional glass after molding, and effectively prevent the central area of the three-dimensional glass from being bent or wavy due to high temperature softening, which will cause it to appear after hot pressing. Absence of traces of planar unevenness.
参阅图5至图8所示,为本实用新型模造立体玻璃模具的另一实施例,与图1至图4所示的技术方案相比不同之处在于,在热源4由上模具1的上方及下模具2的下方以非接触式的辐射热提供时,下模具2置于一移载盘5上,上模具1空间层11是在上模具1中间设有与待热压玻璃3平行的贯穿长槽孔12,参阅图7中a、b所示。Referring to Fig. 5 to Fig. 8, it is another embodiment of the utility model to mold a three-dimensional glass mold. Compared with the technical solution shown in Fig. And when the bottom of the lower mold 2 is provided with non-contact radiant heat, the lower mold 2 is placed on a transfer tray 5, and the space layer 11 of the upper mold 1 is provided in the middle of the upper mold 1 parallel to the glass 3 to be hot-pressed. Through the slotted hole 12, refer to Fig. 7 shown in a, b.
再者,本实用新型模具是以石墨材料构成,石墨具有硬度高、导电性好、防辐射、耐腐蚀、导热性好、成本低,而且还具有耐高温的特性。石墨材料与金属材料升温变化具有相反的性能,温度越高,石墨反而越硬,这样石墨就不会存在有变形的问题。因此立体玻璃热压成型模具使用石墨材料来制作,当可以保证最大限度地精密程度。Furthermore, the mold of the utility model is made of graphite material, and graphite has high hardness, good electrical conductivity, radiation protection, corrosion resistance, good thermal conductivity, low cost, and high temperature resistance. Graphite materials have opposite properties to metal materials when the temperature rises. The higher the temperature, the harder the graphite is, so that the graphite will not have the problem of deformation. Therefore, the three-dimensional glass thermoforming mold is made of graphite material, which can ensure the maximum degree of precision.
以上所述,仅为本实用新型的一较佳可行实施例而已,并非用以局限本实用新型的范围,举凡熟悉此项技术的人员,运用本实用新型说明书及申请专利范围所作的等效结构变化,理应包括于本实用新型的专利范围内。The above is only a preferred feasible embodiment of the present utility model, and is not intended to limit the scope of the present utility model. For those who are familiar with this technology, they can use the equivalent structure made by the specification of the utility model and the scope of the patent application. Changes should be included in the patent scope of the present utility model.
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CN109422446A (en) * | 2017-08-24 | 2019-03-05 | 秦文隆 | Molded three-dimensional glass mold and molded three-dimensional glass forming method |
CN110577351A (en) * | 2018-06-11 | 2019-12-17 | 扬明光学股份有限公司 | Thermocompression molding mold and manufacturing method of glass optical element |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN109422446A (en) * | 2017-08-24 | 2019-03-05 | 秦文隆 | Molded three-dimensional glass mold and molded three-dimensional glass forming method |
CN110577351A (en) * | 2018-06-11 | 2019-12-17 | 扬明光学股份有限公司 | Thermocompression molding mold and manufacturing method of glass optical element |
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