CN207326885U - A kind of specific purpose tool of adjustment YJ17 cigarette machine spider height - Google Patents
A kind of specific purpose tool of adjustment YJ17 cigarette machine spider height Download PDFInfo
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- CN207326885U CN207326885U CN201721330122.2U CN201721330122U CN207326885U CN 207326885 U CN207326885 U CN 207326885U CN 201721330122 U CN201721330122 U CN 201721330122U CN 207326885 U CN207326885 U CN 207326885U
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- 241000239290 Araneae Species 0.000 title claims abstract description 24
- 235000019504 cigarettes Nutrition 0.000 title claims abstract description 14
- 241000208125 Nicotiana Species 0.000 abstract 1
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- 238000010586 diagram Methods 0.000 description 4
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- 210000000078 claw Anatomy 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
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- 238000005859 coupling reaction Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及卷烟机械领域,具体涉及一种调整YJ17卷烟机蜘蛛手高低的专用工具。The utility model relates to the field of cigarette machinery, in particular to a special tool for adjusting the height of the spider hand of a YJ17 cigarette machine.
背景技术Background technique
YJ17卷烟机是从德国HAUNI公司引进技术制造的一种高速卷烟机,该机型配有多个蜘蛛手(机械手)。目前,其蜘蛛手高低的调整,是通过调整其主轴上的偏心法兰绕自身回转轴线转动来实现的。原调节方式是松开穿过偏心法兰月牙形长槽将法兰固定在机座上的螺钉,用锤子和螺丝批翘动或锤打偏心法兰径向的调整光孔,转动偏心法兰来实现调节蜘蛛手高度的目的。但由于对力量的把握程度比较困难,须反复多次调整,因此不能快速、准确的调整到位,同时敲打会破坏零件的外表面,产生的震动也会影响到水平调整的精确度,严重影响调节精度进而影响产品质量。YJ17 cigarette making machine is a high-speed cigarette making machine manufactured by introducing technology from German HAUNI company. This model is equipped with multiple spider hands (manipulators). At present, the adjustment of the height of its spider hand is realized by adjusting the eccentric flange on its main shaft to rotate around its own axis of rotation. The original adjustment method is to loosen the screw that passes through the crescent-shaped long groove of the eccentric flange to fix the flange on the machine base, use a hammer and screwdriver to tilt or hammer the radial adjustment light hole of the eccentric flange, and turn the eccentric flange To achieve the purpose of adjusting the height of the spider's hand. However, due to the difficulty in grasping the strength, repeated adjustments are required, so it cannot be adjusted quickly and accurately. At the same time, knocking will damage the outer surface of the parts, and the vibration will also affect the accuracy of level adjustment and seriously affect the adjustment. Precision in turn affects product quality.
实用新型内容Utility model content
本实用新型提供一种调整YJ17卷烟机蜘蛛手高低的专用工具,用于调整前述偏心法兰,取代原来翘动或锤打偏心法兰径向调整光孔的调节方式,提高调节精度和效率。The utility model provides a special tool for adjusting the height of the spider hand of a YJ17 cigarette machine, which is used for adjusting the aforementioned eccentric flange, replacing the original adjustment method of warping or hammering the eccentric flange to radially adjust the light hole, and improving the adjustment accuracy and efficiency.
所述调整YJ17卷烟机蜘蛛手高低的专用工具包括调整工件1、套孔、调节螺钉2、调节螺母3-1、3-2,关节轴承4、定位螺钉5, 其特征是:所述调整工件1端部开有套孔1-1,调节螺钉2依次穿过左调节螺母3-1、套孔1-1、右调节螺母3-2后,通过关节轴承4的连接孔4-1与关节轴承4连接,关节轴承4端部中央设有一用于安插定位螺钉5的插孔4-2。The special tool for adjusting the height of the YJ17 cigarette machine spider hand includes an adjustment workpiece 1, a sleeve hole, an adjustment screw 2, adjustment nuts 3-1, 3-2, a joint bearing 4, and a positioning screw 5, and is characterized in that: the adjustment workpiece The end of 1 has a sleeve hole 1-1, and the adjustment screw 2 passes through the left adjustment nut 3-1, the sleeve hole 1-1, and the right adjustment nut 3-2 in sequence, and then passes through the connection hole 4-1 of the joint bearing 4 and the joint The bearing 4 is connected, and the center of the end of the joint bearing 4 is provided with a socket 4-2 for inserting the set screw 5 .
所述工具通过调整工件1与定位螺钉5的定位,籍左、右调节螺母的调节功能,可以精确调整YJ17卷烟机蜘蛛手偏心法兰的位置。具有使用方便快速,调整精度高的优点,彻底杜绝了YJ17卷烟机蜘蛛手高低调整时磨损偏心法兰径向的调节光孔的现象,为卷烟生产企业的降耗增效也提供了可靠保证。The tool can precisely adjust the position of the eccentric flange of the spider hand of the YJ17 cigarette maker by adjusting the positioning of the workpiece 1 and the positioning screw 5 and the adjustment function of the left and right adjustment nuts. It has the advantages of convenient and fast use and high adjustment accuracy, which completely eliminates the phenomenon of wearing and tearing the radial adjustment light hole of the eccentric flange during the height adjustment of the spider hand of the YJ17 cigarette machine, and provides a reliable guarantee for cigarette manufacturers to reduce consumption and increase efficiency.
附图说明Description of drawings
图1为本实用新型整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of the utility model;
图2为调整工作状态示意图;Figure 2 is a schematic diagram of the adjustment working state;
图3为调整工件结构示意图;Figure 3 is a schematic diagram of the structure of the adjustment workpiece;
图4为关节轴承结构示意图。Fig. 4 is a schematic diagram of the joint bearing structure.
具体实施方式Detailed ways
如图1所示,整个专用包括调整工件1、套孔、调节螺钉2、调节螺母3-1、3-2,关节轴承4、定位螺钉5,其特征是:所述调整工件1端部开有套孔1-1,调节螺钉2依次穿过左调节螺母3-1、套孔1-1、右调节螺母3-2后,通过关节轴承4的连接孔4-1与关节轴承4连接,关节轴承4端部中央设有一用于安插定位螺钉5的插孔4-2。As shown in Figure 1, the whole special includes adjustment workpiece 1, sleeve hole, adjustment screw 2, adjustment nut 3-1, 3-2, joint bearing 4, positioning screw 5, and it is characterized in that: the end of the adjustment workpiece 1 is open There is a sleeve hole 1-1, and the adjustment screw 2 passes through the left adjustment nut 3-1, the sleeve hole 1-1, and the right adjustment nut 3-2 in turn, and is connected with the joint bearing 4 through the connection hole 4-1 of the joint bearing 4, A socket 4-2 for inserting a positioning screw 5 is provided at the center of the end of the joint bearing 4 .
操作时:首先松开穿过偏心法兰6月牙形长槽6-1将法兰固定在机座上的螺钉,将定位螺钉5穿过关节轴承4和偏心法兰月牙长槽后 连接在机座基准孔上,连接螺钉、关节轴承、偏心法兰与机座相连时,螺钉不能拧得太紧,应保证偏心法兰可以自由转动,以便正常调整;将调整工件1紧固在偏心法兰上与机座基准孔相邻的一个拆卸孔6-2上;调节螺钉2先扭上一个左调节螺母3-1,然后穿过调整工件1上的套孔1-1,再扭上另右调节螺母3-2,最后,调节螺钉紧2固拧在关节轴承4的连接孔4-1内。During operation: first loosen the screw that passes through the crescent-shaped long groove 6-1 of the eccentric flange 6 to fix the flange on the machine base, and then connect the positioning screw 5 through the joint bearing 4 and the crescent-shaped long groove of the eccentric flange on the machine base. On the reference hole of the seat, when the connecting screw, joint bearing, and eccentric flange are connected to the machine base, the screws cannot be tightened too tightly, and the eccentric flange should be allowed to rotate freely for normal adjustment; fasten the adjustment workpiece 1 to the eccentric flange On a demolition hole 6-2 adjacent to the reference hole of the machine base; the adjustment screw 2 first twists a left adjustment nut 3-1, then passes through the sleeve hole 1-1 on the adjustment workpiece 1, and then twists the other right adjustment nut 3-2. Finally, the adjusting screw is screwed tightly in the connection hole 4-1 of the joint bearing 4.
在实际调整中,如果蜘蛛手偏高,则需要逆时针旋转偏心法兰6,此时,先松开右调节螺母3-2,再顺时针旋转左调节螺母3-1,直到蜘蛛手高低位置合适为止;如果蜘蛛手偏低,则需要顺时针旋转偏心法兰,此时,先松开左调节螺母,再顺时针旋转右调节螺母,直到蜘蛛手高低位置合适为止。In actual adjustment, if the spider hand is too high, you need to rotate the eccentric flange 6 counterclockwise. At this time, first loosen the right adjustment nut 3-2, and then turn the left adjustment nut 3-1 clockwise until the height of the spider hand Until it is suitable; if the spider hand is low, you need to rotate the eccentric flange clockwise. At this time, first loosen the left adjustment nut, and then turn the right adjustment nut clockwise until the height of the spider hand is appropriate.
由于蜘蛛手高低位置与水平位置在调整时都会互相影响,因此,蜘蛛手高低位置调整合适后,应先上紧一颗偏心法兰紧固螺钉,再检查蜘蛛手水平位置,如果蜘蛛手水平位置不合适,则应拆下蜘蛛手机构上的8个吸爪,用工装板套入吸爪轴,把水平仪放在工装板的上面,松开主轴上的四个螺钉,转动蜘蛛手机构,直到水平仪水平为止。如此反复交替进行调整,直至蜘蛛手高低位置和水平位置都完全合适,即可拆下蜘蛛手高低位置调整工装,装上相关件,完成调整工作。Since the height position and the horizontal position of the spider hand will affect each other during adjustment, after the height position of the spider hand is adjusted properly, an eccentric flange fastening screw should be tightened first, and then the horizontal position of the spider hand should be checked. If it is not suitable, remove the 8 suction claws on the spider hand mechanism, insert the suction claw shaft with the tooling plate, put the level on the tooling plate, loosen the four screws on the main shaft, and turn the spider hand mechanism until until the level is level. Alternately adjust in this way until the height and horizontal position of the spider hand are completely appropriate, then the height adjustment tool for the spider hand can be removed, and the relevant parts can be installed to complete the adjustment work.
个零件的加工安装要求如下:The processing and installation requirements of each part are as follows:
定位螺钉5:因机座的固定孔为M12,故联接螺钉也选用M12的螺钉。由于偏心法兰长槽厚度为36mm,关节轴承厚度为16mm,因此,故联接螺钉的长度应大于52mm(36mm+16mm)。决定选用定位螺钉的规格 为M12×70mm。关节轴承4:由于联接螺钉为直径为从简单、实用角度考滤,选择的关节轴承型号为SI12T/K。调整工件1:由于用作调整孔的偏心法兰拆卸为M12×36mm,故选用一M12螺钉与之联接,并切割掉螺钉头部,焊接一M12螺母做为调整工件套孔,为保证调整工件不顶到机座,调整工件开牙部分长度应小于36mm(选定30mm);由于SI12T/K关节轴承螺纹联接孔为M12,故调节螺钉也应为M12,为保证调节螺钉能在调整工件的套孔中顺利实现线性移动,调整工件套孔应钻扩为的光孔。调节螺母2:由于调节螺钉为M12,故调节螺母选用标准件M12螺母。调节螺钉2:从图2和图4中知道,用于调整的偏心法兰长槽最右端中心位置距离调整孔中心为115mm,为保证联接螺钉位于偏心法兰长槽的任何位置都能实现调节功能,故调节螺钉选用M12×120mm。材料选用:由于该调整受力相对不大,选用场5号钢即可。而且,从经济性和方便性考虑,选用车间现有的标准件,直接使用或稍作改造即可满足要求。Positioning screw 5: Since the fixing hole of the machine base is M12, the connecting screw is also M12. Since the thickness of the long groove of the eccentric flange is 36mm and the thickness of the joint bearing is 16mm, the length of the connecting screw should be greater than 52mm (36mm+16mm). It is decided that the size of the set screw is M12×70mm. Joint bearing 4: Since the diameter of the coupling screw is From the simple and practical point of view, the selected joint bearing model is SI12T/K. Adjustment workpiece 1: Since the eccentric flange used as the adjustment hole is disassembled to M12×36mm, an M12 screw is selected to connect it, and the head of the screw is cut off, and an M12 nut is welded as the hole for the adjustment workpiece to ensure the adjustment of the workpiece The length of the tooth opening part of the adjustment workpiece should be less than 36mm (choose 30mm); since the threaded connection hole of the SI12T/K joint bearing is M12, the adjustment screw should also be M12, in order to ensure that the adjustment screw can adjust the workpiece. The linear movement can be realized smoothly in the casing hole, and the casing hole of the adjustment workpiece should be drilled and expanded to light hole. Adjusting nut 2: Since the adjusting screw is M12, the adjusting nut should be a standard M12 nut. Adjustment screw 2: From Figure 2 and Figure 4, it is known that the center position of the rightmost end of the long groove of the eccentric flange used for adjustment is 115mm from the center of the adjustment hole. In order to ensure that the connecting screw is located in any position of the long groove of the eccentric flange, the adjustment can be realized function, so the adjusting screw is M12×120mm. Material selection: Since the adjustment force is relatively small, it is enough to use No. 5 steel. Moreover, from the consideration of economy and convenience, the existing standard parts in the workshop can be selected and used directly or slightly modified to meet the requirements.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112120276A (en) * | 2020-09-21 | 2020-12-25 | 河南中烟工业有限责任公司 | Cigarette forming wheel auxiliary adjusting device of cigarette packaging machine |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112120276A (en) * | 2020-09-21 | 2020-12-25 | 河南中烟工业有限责任公司 | Cigarette forming wheel auxiliary adjusting device of cigarette packaging machine |
CN112120276B (en) * | 2020-09-21 | 2022-05-24 | 河南中烟工业有限责任公司 | Cigarette forming wheel auxiliary adjusting device of cigarette packaging machine |
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