CN207324759U - A kind of solar energy particulate catalytic formula cavity endothermic reaction device - Google Patents
A kind of solar energy particulate catalytic formula cavity endothermic reaction device Download PDFInfo
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Abstract
一种太阳能颗粒催化式腔体吸热反应器,包括吸热和反应腔体,吸热和反应腔体上开设有用于透射太阳光的进口,太阳光的进口处设置有石英玻璃窗体,与石英玻璃窗体相对的壁面上设有膜式水冷壁;吸热和反应腔体包括从下向上依次设置并且相连通的渐阔段管道、反应段管道以及渐缩段管道。本实用新型中石英窗体透过太阳光并大幅屏蔽腔体内部的红外线,对流和辐射热损失很小,通过催化剂粒子对太阳光和壁面辐射的吸收和散射作用,还可以均匀化太阳能热流密度。吸热和反应腔体的渐阔段管道可以减缓反应气体流速并延长反应物的停留时间。本实用新型反应器的空间利用率高,并且催化效率高,可以实现控制化学反应速度,减小成本同时提高运行安全性。
A solar particle catalytic chamber endothermic reactor, including an endothermic and reaction chamber, the endothermic and reaction chamber is provided with an inlet for transmitting sunlight, and a quartz glass window is arranged at the inlet of the sunlight, and The opposite wall of the quartz glass window is provided with a membrane-type water-cooled wall; the heat absorption and reaction chamber includes a widening pipe, a reaction pipe and a tapered pipe which are sequentially arranged and communicated from bottom to top. In the utility model, the quartz window transmits sunlight and greatly shields the infrared rays inside the cavity, and the convection and radiation heat loss is very small. Through the absorption and scattering of the sunlight and wall radiation by the catalyst particles, the heat flux density of the solar energy can also be homogenized. . The tapering of the endothermic and reaction chamber slows down the reaction gas flow rate and prolongs the residence time of the reactants. The reactor of the utility model has high space utilization rate and high catalytic efficiency, can realize the control of the chemical reaction speed, reduce the cost and improve the operation safety at the same time.
Description
技术领域technical field
本实用新型属于太阳能高效热化学储能和太阳能吸热器壁面热流密度均匀化利用领域,具体涉及一种太阳能颗粒催化式腔体吸热反应器。The utility model belongs to the field of efficient thermochemical energy storage of solar energy and the uniform utilization of heat flux density on the wall surface of a solar heat absorber, in particular to a solar particle catalytic type cavity heat absorbing reactor.
背景技术Background technique
太阳能热发电技术是缓解能源危机改善生态环境的重要技术,“十三五”是我国推进经济转型、能源革命、体制机制创新的重要时期,也是太阳能产业升级的关键阶段,我国太阳能产业迎来难得的发展机遇,基本任务是产业升级、降低成本、扩大应用,实现不依赖国家补贴的市场化自我持续发展。但是太阳能具有间歇性、低密度和不稳定性、难以持续供应的缺点,一个有效安全的储能系统对太阳能热发电来说是十分必要的。Solar thermal power generation technology is an important technology to alleviate the energy crisis and improve the ecological environment. The "13th Five-Year Plan" is an important period for my country to promote economic transformation, energy revolution, and system and mechanism innovation. It is also a key stage for the upgrading of the solar energy industry. The basic task is to upgrade the industry, reduce costs, expand applications, and achieve self-sustainable market-oriented development that does not rely on state subsidies. However, solar energy has the disadvantages of intermittent, low density and instability, and it is difficult to supply continuously. An effective and safe energy storage system is very necessary for solar thermal power generation.
太阳能热储存技术将阳光充沛时空下的热能储存到阳光不足的时空下备用,以维持热发电系统的稳定性。热化学储能利用可逆反应进行能量的存储和释放,储能密度很高,在常温下长期储存分解物,并实现其远距离运输。甲烷热化学重整作为一种太阳能热化学储能方式,甲烷重整反应器可以分为直接式反应系统和间接式反应系统,直接式反应系统太阳能接收器即为反应器,混合器直接在接收器内反应;间接式反应系统接收器与反应器分离,需要传热流体将接收的太阳能传递给反应气体。The solar thermal storage technology stores the thermal energy in the time and space with abundant sunlight to the time and space with insufficient sunlight for backup, so as to maintain the stability of the thermal power generation system. Thermochemical energy storage uses reversible reactions to store and release energy. The energy storage density is very high, and the decomposition products can be stored for a long time at room temperature and can be transported over long distances. Methane thermochemical reforming is a solar thermochemical energy storage method. The methane reforming reactor can be divided into direct reaction system and indirect reaction system. The solar receiver of the direct reaction system is the reactor, and the mixer directly receives Reaction in the reactor; the receiver of the indirect reaction system is separated from the reactor, and a heat transfer fluid is required to transfer the received solar energy to the reaction gas.
现有的重整反应器主要使用直接式固定床反应器,这种反应器阳光直接照射催化床层,由于入口热流密度的不均匀性,会导致催化床的温度分布不均,不利于化学反应的进行和转化率的提高。固定床反应器布置空间有限,催化剂与反应气体接触面积小,造成反应器空间的冗余,不利于反应器空间的节省,也不利于催化剂效率的提高,也会带来反应器一次造价过高的问题。并且直接式反应器不适用于吸热工质与化学反应工质不同的系统,如使用水工质作为吸热工质,但是利用CH4/CO2作为反应工质实现化学反应储能,需要同时安装化学反应器与水工质吸热腔体。常规太阳能吸热腔体暴露在空气,膜式水冷壁的对流热损失很大。因此,需要开发一种既能高效催化、控制化学反应又能均匀化太阳能入口热流密度,减少膜式水冷壁对流换热损失的装置。Existing reforming reactors mainly use direct fixed-bed reactors, which directly irradiate the catalytic bed layer with sunlight. Due to the inhomogeneity of the inlet heat flux density, the temperature distribution of the catalytic bed will be uneven, which is not conducive to chemical reactions. progress and increase conversion rates. Fixed bed reactor layout space is limited, the contact area between catalyst and reaction gas is small, resulting in redundant reactor space, which is not conducive to the saving of reactor space, and is not conducive to the improvement of catalyst efficiency, which will also lead to high primary cost of the reactor The problem. And the direct reactor is not suitable for systems with different endothermic working fluids and chemical reaction working fluids. For example, using water as the endothermic working fluid, but using CH 4 /CO 2 as the reaction working fluid to achieve chemical reaction energy storage requires Install the chemical reactor and the heat-absorbing cavity of the water working medium at the same time. The conventional solar heat absorbing cavity is exposed to the air, and the convective heat loss of the membrane water wall is very large. Therefore, it is necessary to develop a device that can not only efficiently catalyze and control chemical reactions, but also homogenize the heat flux density at the solar inlet and reduce the convective heat loss of the membrane water wall.
实用新型内容Utility model content
本实用新型的目的在于提供一种太阳能颗粒催化式腔体吸热和反应器,能够均匀化太阳能入口热流密度,降低腔体的对流换热损失,同时实现高速、可控的化学反应,并优化高温设备,提高光能利用率,减小成本同时提高运行安全性。The purpose of this utility model is to provide a solar particle catalytic cavity heat absorber and reactor, which can homogenize the heat flux density of the solar energy inlet, reduce the convective heat exchange loss of the cavity, and realize high-speed and controllable chemical reactions at the same time, and optimize the High-temperature equipment improves light energy utilization, reduces costs and improves operational safety.
为达到上述目的,本实用新型采用如下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种太阳能颗粒催化式腔体吸热反应器,包括旋风分离器以及两端密封的吸热和反应腔体,吸热和反应腔体上开设有用于透射太阳光的进口,太阳光的进口处设置有石英玻璃窗体,与石英玻璃窗体相对的吸热和反应腔体壁面上设有膜式水冷壁;吸热和反应腔体包括从下向上依次设置并且相连通的渐阔段管道、反应段管道以及渐缩段管道;渐阔段管道底部设置有用于通入反应气体的管道,渐缩段管道顶部设置有用于排出生成气体的管道,并且渐缩段管道顶部的管道出口与旋风分离器入口相连通。A solar particle catalytic chamber endothermic reactor, including a cyclone separator and an endothermic and reaction chamber sealed at both ends, the endothermic and reaction chamber is provided with an inlet for transmitting sunlight, and the inlet of sunlight A quartz glass window is provided, and a membrane water-cooled wall is arranged on the wall of the heat absorption and reaction chamber opposite to the quartz glass window; The pipes in the reaction section and the pipes in the tapered section; the bottom of the pipe in the tapered section is provided with a pipe for introducing reaction gas, and the top of the pipe in the tapered section is provided with a pipe for discharging the generated gas, and the pipe outlet at the top of the pipe in the tapered section is separated from the cyclone The device inlet is connected.
本实用新型进一步的改进在于,渐阔段管道的母线和入口平面的夹角为45°,反应段管道呈圆柱状;渐缩段管道的母线和出口平面的夹角为45°。The further improvement of the utility model is that the angle between the busbar of the widening section pipeline and the inlet plane is 45°, the pipeline of the reaction section is cylindrical; the angle between the busbar of the tapering section pipeline and the outlet plane is 45°.
本实用新型进一步的改进在于,旋风分离器底部的固体出口与开设在反应段管道底部的催化剂入口相连通。The further improvement of the utility model is that the solid outlet at the bottom of the cyclone separator communicates with the catalyst inlet at the bottom of the pipeline in the reaction section.
本实用新型进一步的改进在于,旋风分离器顶部的气体出口与生成物储罐相连通,生成物储罐经放热反应器与反应物储罐相连通。The further improvement of the utility model is that the gas outlet at the top of the cyclone separator communicates with the product storage tank, and the product storage tank communicates with the reactant storage tank through the exothermic reactor.
本实用新型进一步的改进在于,反应物储罐出口经过反应气进口逆止阀、循环风机、流量控制阀与渐阔段管道底部设置的管道相连通。The further improvement of the utility model lies in that the outlet of the reactant storage tank is connected with the pipeline provided at the bottom of the gradually widened pipeline through the reaction gas inlet check valve, the circulation fan and the flow control valve.
本实用新型进一步的改进在于,旋风分离器底部的固体出口与储料仓入口相连通,储料仓出口经供料逆止阀与转速能够调节的供料风机入口相连。The further improvement of the utility model lies in that the solid outlet at the bottom of the cyclone separator is connected with the inlet of the storage bin, and the outlet of the storage bin is connected with the inlet of the feeding fan whose rotation speed can be adjusted through the feeding check valve.
本实用新型进一步的改进在于,储料仓上方设置有与储料仓相连通的催化剂注料口。The further improvement of the utility model is that a catalyst injection port communicating with the storage bin is arranged above the storage bin.
本实用新型进一步的改进在于,反应段管道的底部沿周向开设有3个催化剂入口,并且相邻两个催化剂入口之间对应的圆心角为90°。The further improvement of the utility model is that three catalyst inlets are provided at the bottom of the pipeline in the reaction section along the circumference, and the corresponding central angle between two adjacent catalyst inlets is 90°.
本实用新型进一步的改进在于,供料风机出口经进料阀与开设在反应段管道的底部3个催化剂入口相连通。The further improvement of the utility model is that the outlet of the feeding fan communicates with the three catalyst inlets at the bottom of the pipeline in the reaction section through the feed valve.
本实用新型进一步的改进在于,膜式水冷壁在吸热和反应腔体上沿周向分布,且所对应的圆心角为120°;膜式水冷壁的出口连接有汽轮机,汽轮机与冷凝系统和给水加热系统相连,给水加热系统经水泵与膜式水冷壁的出口相连通。The further improvement of the utility model is that the membrane-type water-cooled wall is distributed along the circumferential direction on the heat-absorbing and reaction chamber, and the corresponding central angle is 120°; the outlet of the membrane-type water-cooled wall is connected with a steam turbine, and the steam turbine is connected with the condensing system and The feedwater heating system is connected, and the feedwater heating system is connected with the outlet of the membrane water wall through the water pump.
与现有技术相比,本实用新型具有以下有益的技术效果:Compared with the prior art, the utility model has the following beneficial technical effects:
本实用新型通过设置将吸热和反应腔体和膜式水冷壁吸热器合二为一,即将甲烷二氧化碳吸热反应器和膜式水冷壁吸热器设计为一体,有利于充分利用太阳光能,同时简化了高温反应设备结构,减小了成本,增加了安全性能;采用封闭式吸热腔体反应器,石英窗体透过太阳光并大幅屏蔽腔体内部的红外线,对流和辐射热损失很小,通过催化剂粒子对太阳光和壁面辐射的吸收和散射作用,还可以均匀化太阳能热流密度。经旋风分离器分离后的催化剂进入吸热和反应腔体中,使得催化剂可以循环使用;吸热和反应腔体的渐阔段管道可以减缓反应气体流速并延长反应物的停留时间,渐缩段管道利于反应后气体的排出。采用本实用新型的反应器,反应器的空间利用率高,并且催化效率高,可以实现控制化学反应速度,减小成本同时提高运行安全性。The utility model integrates the heat absorption and reaction chamber and the membrane water-cooled wall heat absorber into one by setting, that is, the design of the methane carbon dioxide heat absorber and the membrane water-cooled wall heat absorber is integrated, which is beneficial to make full use of sunlight At the same time, the structure of high-temperature reaction equipment is simplified, the cost is reduced, and the safety performance is increased; a closed endothermic chamber reactor is adopted, and the quartz window transmits sunlight and greatly shields infrared rays, convection and radiant heat inside the chamber The loss is very small, and the solar heat flux can also be homogenized through the absorption and scattering of the catalyst particles on the sunlight and wall radiation. The catalyst separated by the cyclone separator enters the endothermic and reaction chamber, so that the catalyst can be recycled; the tapered section of the endothermic and reaction chamber can slow down the reaction gas flow rate and prolong the residence time of the reactants. The pipeline facilitates the discharge of the reacted gas. By adopting the reactor of the utility model, the space utilization rate of the reactor is high, and the catalytic efficiency is high, the chemical reaction speed can be controlled, the cost can be reduced and the operation safety can be improved at the same time.
进一步的,由于供料风机的转速可以调节,使得催化剂的注入量可以调节,对太阳光的间歇性具有很强的适应性,同时可以保证反应的高效可控。Furthermore, since the rotation speed of the feeding fan can be adjusted, the injection amount of the catalyst can be adjusted, which has strong adaptability to the intermittent nature of sunlight, and can ensure efficient and controllable reaction.
进一步的,放热反应生成的甲烷/二氧化碳气体或反应物储罐中的甲烷/二氧化碳气体经过反应气进口逆止阀后由循环风机经由流量控制阀泵入吸热和反应腔体,完成循环。Further, the methane/carbon dioxide gas generated by the exothermic reaction or the methane/carbon dioxide gas in the reactant storage tank is pumped into the endothermic and reaction chamber by the circulation fan through the flow control valve after passing through the reaction gas inlet check valve to complete the cycle.
进一步的,膜式水冷壁的入口通入105℃的给水,给水在膜式水冷壁中吸收能量被加热成为过热蒸汽,从膜式水冷壁的出口排出后进入汽轮机做功,随后经过冷凝系统和给水加热系统,再由给水泵输送到膜式水冷壁中,完成水工质循环,节约用水,并且减少了膜式水冷壁的对流换热损失。Further, feed water at 105°C is fed into the inlet of the membrane water cooling wall. The feed water absorbs energy in the membrane water cooling wall and is heated to become superheated steam. After being discharged from the outlet of the membrane water cooling wall, it enters the steam turbine to do work, and then passes through the condensation system and the feed water The heating system is transported to the membrane water wall by the feed water pump to complete the hydraulic circulation, save water, and reduce the convective heat exchange loss of the membrane water wall.
进一步的,本实用新型中生成物储罐经放热反应器与反应物储罐相连通,反应物储罐出口经过反应气进口逆止阀、循环风机、流量控制阀与渐阔段管道底部设置的管道相连通。生成物储罐中的CO和H2在放热反应器中可以进行放热反应,生成甲烷和二氧化碳,放热反应产生的热量可以利用,同时放热反应后生成的甲烷和二氧化碳可以再次进入到吸热和反应腔体内进行催化反应,形成反应气体的循环。本实用新型通过吸热反应吸收太阳能转化为化学能,储存起来,需要的时候通过放热反应把能量释放出去以供利用。Further, in the utility model, the product storage tank is connected with the reactant storage tank through the exothermic reactor, and the outlet of the reactant storage tank is set at the bottom of the pipeline through the reactant gas inlet check valve, circulation fan, flow control valve and gradually widening section. pipes are connected. The CO and H2 in the product storage tank can undergo exothermic reaction in the exothermic reactor to generate methane and carbon dioxide. The heat generated by the exothermic reaction can be used, and at the same time, the methane and carbon dioxide generated after the exothermic reaction can enter Catalytic reaction is carried out in the endothermic and reaction chamber to form the circulation of reaction gas. The utility model absorbs solar energy through an endothermic reaction and converts it into chemical energy, stores it, and releases the energy through an exothermic reaction for utilization when needed.
附图说明Description of drawings
图1为本实用新型的整体结构示意图;Fig. 1 is the overall structural representation of the utility model;
图2为本实用新型的吸热反应腔体三维示意图;Fig. 2 is a three-dimensional schematic diagram of an endothermic reaction chamber of the present invention;
图3为图2中沿A-A线的剖视图。Fig. 3 is a sectional view along line A-A in Fig. 2 .
其中,1-石英玻璃窗体;2-吸热和反应腔体;3-膜式水冷壁;4-供料管道;5-旋风分离器;6-供料逆止阀;7-供料风机;8-反应气出口控制阀;9-分离器出口控制阀;10-反应气进口逆止阀;11-循环风机;12-流量控制阀;13-供料阀;14-储料仓;15-注料口,16-生成物储罐,17-进气集束管道,18-排气集束管道,19-第一催化剂入口,20-第二催化剂入口,21-第三催化剂入口,22-放热反应器,23-反应物储罐。Among them, 1-quartz glass window; 2-heat absorption and reaction chamber; 3-membrane water wall; 4-feeding pipeline; 5-cyclone separator; 6-feeding check valve; 7-feeding fan ;8-reaction gas outlet control valve; 9-separator outlet control valve; 10-reaction gas inlet check valve; 11-circulation fan; 12-flow control valve; 13-feeding valve; 14-storage bin; 15 -Injection port, 16-product storage tank, 17-intake cluster pipe, 18-exhaust cluster pipe, 19-first catalyst inlet, 20-second catalyst inlet, 21-third catalyst inlet, 22-discharge Thermal Reactor, 23 - Reactant Storage Tank.
具体实施方式Detailed ways
下面结合附图进一步说明本实用新型的原理、具体结构和最佳实施方式:Further illustrate principle of the present utility model, concrete structure and best implementation mode below in conjunction with accompanying drawing:
参见图1和图2,本实用新型的太阳能颗粒催化式腔体吸热和反应器包括旋风分离器5以及两端密封的吸热和反应腔体2,吸热和反应腔体2的两端密封防止气体泄露;吸热和反应腔体2上开设有用于透射太阳光的进口,太阳光的进口处设置有石英玻璃窗体1,与石英玻璃窗体1正对的吸热和反应腔体2壁面上设有膜式水冷壁3;吸热和反应腔体2包括从下向上依次设置并且相连通的渐阔段管道、反应段管道以及渐缩段管道。渐阔段管道底部设置有用于通入反应气体的进气集束管道17,进气集束管道17相当于设置多个反应气体入口,通过设置多个反应气体入口,向吸热和反应腔体2通入反应气体,并且渐阔段管道的母线和入口平面的夹角为45°,用于减缓反应气体流速并延长反应物的停留时间;反应段管道呈圆柱状;渐缩段管道的母线和出口平面的夹角为45°,渐缩段管道顶部设置有用于排出生成气体的排气集束管道18,排气集束管道18上设置有反应气出口控制阀8,并且管道出口与加装耐火砖的旋风分离器5入口相连通,反应后的混合气体(CO2、CO、CH4及H2)经分离后的气体经旋风分离器5的气体出口、分离器出口控制阀9进入生成物储罐16中,需要热源时通过放热反应器22将CO和H2重新转化为甲烷和二氧化碳,进入反应物储罐23中。Referring to Fig. 1 and Fig. 2, the solar particle catalytic type chamber heat absorption and reactor of the present utility model comprises the heat absorption and reaction chamber 2 of cyclone separator 5 and two ends sealing, the two ends of heat absorption and reaction chamber 2 It is sealed to prevent gas leakage; the heat absorption and reaction chamber 2 is provided with an inlet for transmitting sunlight, and the entrance of sunlight is provided with a quartz glass window 1, and the heat absorption and reaction chamber facing the quartz glass window 1 2. A membrane-type water-cooled wall 3 is provided on the wall; the heat absorption and reaction chamber 2 includes a widening pipe, a reaction pipe and a tapered pipe which are sequentially arranged and communicated from bottom to top. The bottom of the gradually widening section of the pipeline is provided with an intake cluster pipeline 17 for introducing reaction gas. The intake cluster pipeline 17 is equivalent to setting a plurality of reaction gas inlets. The reaction gas is fed in, and the angle between the busbar of the tapered section pipeline and the inlet plane is 45°, which is used to slow down the flow rate of the reaction gas and prolong the residence time of the reactant; the reaction section pipeline is cylindrical; the busbar and outlet of the tapered section pipeline The included angle of the plane is 45°, and the top of the tapered pipe is provided with an exhaust cluster pipe 18 for discharging the generated gas. The exhaust cluster pipe 18 is provided with a reaction gas outlet control valve 8, and the outlet of the pipe is connected with the refractory brick. The inlet of the cyclone separator 5 is connected, and the reacted mixed gas (CO 2 , CO, CH 4 and H 2 ) is separated and the gas enters the product storage tank through the gas outlet of the cyclone separator 5 and the separator outlet control valve 9 16, CO and H2 are reconverted to methane and carbon dioxide by exothermic reactor 22 into reactant storage tank 23 when heat source is required.
放热反应器22中放热反应生成的甲烷/二氧化碳气体或反应物储罐23中的甲烷/二氧化碳气体经过反应气进口逆止阀10后由循环风机11经由流量控制阀12泵入吸热和反应腔体2中,完成反应气体的循环。The methane/carbon dioxide gas generated by the exothermic reaction in the exothermic reactor 22 or the methane/carbon dioxide gas in the reactant storage tank 23 passes through the reaction gas inlet check valve 10 and is pumped into the endothermic and In the reaction chamber 2, the circulation of the reaction gas is completed.
旋风分离器5底部开设有固体出口,催化剂颗粒通过固体出口排出,固体出口与储料仓14入口相连通,储料仓14出口经供料逆止阀6与供料风机7入口相连,供料风机7转速可调。储料仓14上方设置有与储料仓14相连通的催化剂注料口15。The bottom of the cyclone separator 5 is provided with a solid outlet through which the catalyst particles are discharged. The solid outlet is connected to the inlet of the storage bin 14, and the outlet of the storage bin 14 is connected to the inlet of the feeding fan 7 through the feed check valve 6. Fan 7 rotating speed is adjustable. A catalyst injection port 15 communicating with the storage bin 14 is arranged above the storage bin 14 .
参见图3,膜式水冷壁3在反应段管道上沿周向分布,其所对应的圆心角为120度。反应段管道的底部沿周向开设有3个催化剂入口,分别为第一催化剂入口19、第二催化剂入口20、第三催化剂入口21,并且相邻两个催化剂入口之间对应的圆心角为90°。Referring to Fig. 3, the membrane water cooling walls 3 are distributed along the circumferential direction of the pipes in the reaction section, and the corresponding central angle is 120 degrees. The bottom of the pipe in the reaction section is provided with three catalyst inlets along the circumference, namely the first catalyst inlet 19, the second catalyst inlet 20, and the third catalyst inlet 21, and the corresponding central angle between two adjacent catalyst inlets is 90°. °.
供料风机7出口经进料阀13与开设在应段管道的底部3个催化剂入口相连通。催化剂入口的数量可根据实际需要进行调整。The outlet of the feeding fan 7 communicates with the three catalyst inlets at the bottom of the pipeline through the feed valve 13 . The number of catalyst inlets can be adjusted according to actual needs.
反应气体存储在反应物储罐23中,反应物储罐23的出口经反应气进口逆止阀10、循环风机11、流量控制阀12与吸热和反应腔体2底部的反应气体入口相连通,形成反应气体的循环。The reaction gas is stored in the reactant storage tank 23, and the outlet of the reactant storage tank 23 communicates with the reaction gas inlet at the bottom of the endothermic and reaction chamber 2 through the reaction gas inlet check valve 10, the circulation fan 11, and the flow control valve 12 , forming a cycle of reaction gas.
本实用新型中的催化剂为铂钌氧化铝载体催化剂(该铂钌氧化铝载体催化剂(Pt-Ru/γ-Al2O3催化剂)采用等体积浸渍法制备,制备方法参考文献:杜娟,洪宇翔,杨晓西,等.甲烷重整热化学储能实验与数值模拟研究[C],中国工程热物理学会-传热传质.2013.)。The catalyst in the utility model is a platinum ruthenium alumina carrier catalyst (the platinum ruthenium alumina carrier catalyst (Pt-Ru/γ-Al 2 O 3 catalyst) is prepared by an equal-volume impregnation method, and the preparation method references: Du Juan, Hong Yuxiang, Yang Xiaoxi, et al. Experimental and numerical simulation research on thermochemical energy storage of methane reforming [C], China Engineering Thermophysics Society-Heat and Mass Transfer. 2013.).
在高度方向,膜式水冷壁3从吸热和反应腔体2的顶部设置到吸热和反应腔体2的底部,膜式水冷壁3的底部即渐缩段管道的底部设置有水入口,膜式水冷壁3的顶部设置有出口。通过给水泵将105℃的给水输送到吸热器腔体内部布置的膜式水冷壁3中,给水在膜式水冷壁3中吸收能量被加热成为过热蒸汽,从膜式水冷壁3的出口排出后进入汽轮机做功,随后经过冷凝系统和给水加热系统,再由给水泵输送到膜式水冷壁3中,完成水工质循环。In the height direction, the membrane water cooling wall 3 is arranged from the top of the heat absorption and reaction chamber 2 to the bottom of the heat absorption and reaction chamber 2, and the bottom of the membrane water cooling wall 3, that is, the bottom of the tapered pipe, is provided with a water inlet, An outlet is provided on the top of the membrane water wall 3 . Feed water at 105°C is delivered to the membrane water wall 3 arranged inside the cavity of the heat absorber through the feed water pump, and the feed water absorbs energy in the membrane water wall 3 and is heated to become superheated steam, which is discharged from the outlet of the membrane water wall 3 Then it enters the steam turbine to do work, then passes through the condensing system and the feedwater heating system, and then is transported to the membrane water wall 3 by the feedwater pump to complete the hydraulic medium cycle.
当石英窗体中心太阳能辐射热流密度超过600kW/m2时,即可充分发生甲烷二氧化碳热化学重整反应。When the solar radiation heat flux in the center of the quartz window exceeds 600kW/ m2 , the thermochemical reforming reaction of methane and carbon dioxide can fully occur.
为了保证颗粒均匀热流密度的效果,吸热和反应腔体2内铂钌氧化铝载体催化剂的颗粒浓度为1~5×108/m3左右,考虑到旋风分离器5的分离能力,铂钌氧化铝载体催化剂的颗粒粒径为10~50um,为了保证反应气在反应器中的停留时间,又能维持循环的稳定性以及适当的对沸腾管对流换热,为了提高甲烷的转化率,应该尽量使CO2的浓度高于甲烷的浓度,CH4、CO2的摩尔浓度比为(0.5~1):1。In order to ensure the uniform heat flux density of the particles, the particle concentration of the platinum ruthenium alumina carrier catalyst in the endothermic and reaction chamber 2 is about 1 to 5×10 8 /m 3 . Considering the separation capacity of the cyclone separator 5, the platinum ruthenium The particle size of the alumina carrier catalyst is 10-50um. In order to ensure the residence time of the reaction gas in the reactor, maintain the stability of the cycle, and properly convect heat transfer to the boiling tube, in order to improve the conversion rate of methane, it should be Try to make the concentration of CO 2 higher than that of methane, and the molar concentration ratio of CH 4 and CO 2 is (0.5~1):1.
下面对本实用新型的使用方法进行详细描述:The using method of the present utility model is described in detail below:
本反应器主要包括三种循环体系,分别为反应气体循环、催化剂颗粒循环和水工质循环。反应系统启动压力(即反应气体的压力)为0.1~0.15MPa,启动时先由循环风机11向吸热和反应腔体2内部通入作为保护气体的氩气,确定反应气体管路容积内的空气被排净之后,由反应物储罐或加热反应器向吸热和反应腔体2内通入体积比可调的甲烷与二氧化碳的混合气体(CH4与CO2的摩尔比为(0.5~1):1)。在通入一定量的反应气体后,打开供料逆止阀6、供料阀13以及供料风机7,供料风机7转速可调,随着反应气体流量的逐渐增大,逐渐增大供料风机转速,粒径为10~50um的铂钌氧化铝载体催化剂(使用等体积浸渍法制备铂钌氧化铝载体催化剂(Pt-Ru/γ-Al2O3催化剂),制备方法参考文献:杜娟,洪宇翔,杨晓西,等.甲烷重整热化学储能实验与数值模拟研究[C],中国工程热物理学会-传热传质.2013.)通过3根供料管道4进入吸热和反应腔体2内催化甲烷二氧化碳重整反应,稳态时维持催化剂颗粒浓度为1~5×108/m3,并根据太阳光强弱和需要的反应速率灵活调节供料风机7转速以控制反应速率。反应气体经过渐阔段(渐阔段的母线和入口平面的夹角为45°)、反应段和渐缩段(渐缩段的母线和出口平面的夹角为45°。)从反应器顶部流出,此时生成气体混合物包含催化剂颗粒,进而进入旋风分离器5中进行气固分离,分离后的洁净气体进入生成物储罐16中存储,需要热能时可进入放热反应器22(甲烷化反应器)放热,生成甲烷/二氧化碳气体进入反应物储罐23存储起来。反应物储罐23中的气体可以再次经过反应气进口逆止阀10、循环风机11、流量控制阀12与渐阔段管道底部设置的管道进入到吸热和反应腔体2中进行反应,形成反应气体的循环。分离出的固体催化剂颗粒向下进入储料仓14中,并再度被供料风机7吸入,通过3根供料管道4进入吸热和反应腔体2,完成催化剂的循环。The reactor mainly includes three circulation systems, which are reaction gas circulation, catalyst particle circulation and water working substance circulation. The start-up pressure of the reaction system (i.e. the pressure of the reaction gas) is 0.1-0.15 MPa. When starting, the circulation fan 11 first feeds argon gas as a protective gas into the heat-absorbing and reaction chamber 2 to determine the volume of the reaction gas pipeline. After the air is exhausted, the mixed gas of methane and carbon dioxide with adjustable volume ratio ( CH The molar ratio of CO to (0.5~ 1): 1). After feeding a certain amount of reaction gas, open the feed check valve 6, feed valve 13 and feed fan 7, the speed of the feed fan 7 is adjustable, and gradually increase the feed rate as the flow rate of the reaction gas increases. Feed fan speed, platinum ruthenium alumina carrier catalyst with a particle size of 10-50um (platinum ruthenium alumina carrier catalyst (Pt-Ru/γ-Al 2 O 3 catalyst) prepared by equal volume impregnation method, preparation method reference: Du Juan , Hong Yuxiang, Yang Xiaoxi, et al. Experimental and numerical simulation research on thermochemical energy storage of methane reforming [C], China Engineering Thermophysics Society-Heat and Mass Transfer. 2013.) Enter the heat absorption and reaction chamber through 3 feed pipes 4 Catalyze the methane carbon dioxide reforming reaction in the body 2, maintain the concentration of catalyst particles at 1-5×10 8 /m 3 in a steady state, and flexibly adjust the speed of the feeding fan 7 according to the intensity of sunlight and the required reaction rate to control the reaction rate . The reaction gas passes through the tapering section (the angle between the bus line of the tapering section and the inlet plane is 45°), the reaction section and the tapering section (the angle between the bus line of the tapering section and the outlet plane is 45°.) from the top of the reactor Outflow, at this time, the generated gas mixture contains catalyst particles, and then enters the cyclone separator 5 for gas-solid separation, and the separated clean gas enters the product storage tank 16 for storage, and can enter the exothermic reactor 22 (methanation) when heat energy is needed. Reactor) releases heat, generates methane/carbon dioxide gas and enters the reactant storage tank 23 for storage. The gas in the reactant storage tank 23 can pass through the reaction gas inlet check valve 10, the circulation fan 11, the flow control valve 12 and the pipeline provided at the bottom of the widening section pipeline again to enter the heat-absorbing and reaction chamber 2 for reaction to form Circulation of reactive gases. The separated solid catalyst particles enter the storage bin 14 downwards, are sucked by the feeding fan 7 again, and enter the heat-absorbing and reaction chamber 2 through the three feeding pipes 4 to complete the circulation of the catalyst.
膜式水冷壁3中的水工质的循环同步启动,通过给水泵将105℃的给水输送到吸热器腔体内部布置的膜式水冷壁3中,给水在膜式水冷壁3中吸收能量被加热成为过热蒸汽,从膜式水冷壁3的出口排出后进入汽轮机做功,随后经过冷凝系统和给水加热系统,再由给水泵输送到膜式水冷壁3中,完成水工质循环。The circulation of the hydraulic medium in the membrane water cooling wall 3 starts synchronously, and the feed water at 105°C is delivered to the membrane water cooling wall 3 arranged inside the heat absorber cavity through the feed water pump, and the feed water absorbs energy in the membrane water cooling wall 3 It is heated to become superheated steam, discharged from the outlet of the membrane water wall 3, enters the steam turbine to do work, then passes through the condensing system and the feed water heating system, and then is transported to the membrane water wall 3 by the feed water pump to complete the water circulation.
本实用新型在吸热和反应腔体内催化剂粒子的填充利用了粒子对太阳光和壁面辐射的吸收和散射作用,有利于拉平太阳光入口热流密度,对改善热流密度分布不均具有重要作用。The utility model utilizes the absorption and scattering effect of particles on sunlight and wall surface radiation in the heat absorption and filling of catalyst particles in the reaction cavity, which is beneficial to leveling the heat flux density at the entrance of sunlight and plays an important role in improving the uneven distribution of heat flux density.
定期对反应气管路做泄露性试验,人工定期收集反应腔体出口处堆积的催化剂颗粒重新由催化剂注入口注入储料仓,实现催化剂的循环利用。由于放热反应不能进行到底,需要定期向反应物储罐23内补充反应气。Regularly conduct leak tests on the reaction gas pipeline, manually collect the catalyst particles accumulated at the outlet of the reaction chamber and re-inject them into the storage bin through the catalyst injection port to realize the recycling of the catalyst. Since the exothermic reaction cannot be carried out to the end, it is necessary to periodically replenish the reactant gas into the reactant storage tank 23 .
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CN110873471A (en) * | 2018-08-29 | 2020-03-10 | 浙江中控太阳能技术有限公司 | Heat absorption system and solar thermal power generation system |
CN110873472A (en) * | 2018-08-29 | 2020-03-10 | 浙江中控太阳能技术有限公司 | Particle heat absorber, heat absorbing system comprising same and solar thermal power generation system |
CN110873470A (en) * | 2018-08-29 | 2020-03-10 | 浙江中控太阳能技术有限公司 | Particle heat absorber, heat absorption system comprising same and solar thermal power generation system |
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CN110873471A (en) * | 2018-08-29 | 2020-03-10 | 浙江中控太阳能技术有限公司 | Heat absorption system and solar thermal power generation system |
CN110873472A (en) * | 2018-08-29 | 2020-03-10 | 浙江中控太阳能技术有限公司 | Particle heat absorber, heat absorbing system comprising same and solar thermal power generation system |
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CN110873470B (en) * | 2018-08-29 | 2021-11-23 | 浙江可胜技术股份有限公司 | Particle heat absorber, heat absorption system comprising same and solar thermal power generation system |
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