CN207314245U - Auxiliary heat dissipating system, hydraulic system and dedusting car - Google Patents
Auxiliary heat dissipating system, hydraulic system and dedusting car Download PDFInfo
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- CN207314245U CN207314245U CN201721001476.2U CN201721001476U CN207314245U CN 207314245 U CN207314245 U CN 207314245U CN 201721001476 U CN201721001476 U CN 201721001476U CN 207314245 U CN207314245 U CN 207314245U
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Abstract
本实用新型属于散热装置技术领域,具体涉及一种辅助散热系统、液压系统及除尘车。本实用新型所述的辅助散热系统,其中包括水箱、水泵和水冷却器,所述水泵的输入端与所述水箱相连,所述水泵的输出端与所述水冷却器的输入端相连,所述水冷却器的输出端与所述水箱相连,所述水箱、所述水泵和所述水冷却器能够形成闭合回路,且所述水冷却器能够设于液压系统中补油泵的输出管路上。通过使用本实用新型所述的用于液压系统的辅助散热系统及液压系统,能够对补油泵的输出管路内的液压油进行降温,实现辅助降温,满足系统内各部件正常运行时的温度需求,提高了液压系统的散热能力,降低了油冷却器的散热功率和外形尺寸。
The utility model belongs to the technical field of heat dissipation devices, and in particular relates to an auxiliary heat dissipation system, a hydraulic system and a dust removal vehicle. The auxiliary heat dissipation system described in the utility model includes a water tank, a water pump and a water cooler, the input end of the water pump is connected with the water tank, the output end of the water pump is connected with the input end of the water cooler, and the The output end of the water cooler is connected to the water tank, the water tank, the water pump and the water cooler can form a closed circuit, and the water cooler can be arranged on the output pipeline of the charge pump in the hydraulic system. By using the auxiliary heat dissipation system and the hydraulic system for the hydraulic system described in the utility model, the hydraulic oil in the output pipeline of the charge pump can be cooled to realize auxiliary cooling and meet the temperature requirements of each component in the system during normal operation , Improve the heat dissipation capacity of the hydraulic system, and reduce the heat dissipation power and overall size of the oil cooler.
Description
技术领域technical field
本实用新型属于散热装置技术领域,具体涉及一种辅助散热系统、液压系统及除尘车。The utility model belongs to the technical field of heat dissipation devices, in particular to an auxiliary heat dissipation system, a hydraulic system and a dust removal vehicle.
背景技术Background technique
除尘车雾炮喷射液压系统采用闭式液压系统,系统内的散热通过马达壳体内的热油进入油冷却器散热后再回到油箱实现,使液压系统内的各元件在允许的温度进行工作,从而保障系统内各元件的使用寿命及液压油更换周期内的理化特性。The spray hydraulic system of the fog cannon of the dust removal vehicle adopts a closed hydraulic system. The heat dissipation in the system is realized through the hot oil in the motor casing entering the oil cooler to dissipate heat and then returning to the oil tank, so that the components in the hydraulic system can work at the allowable temperature. So as to ensure the service life of each component in the system and the physical and chemical characteristics of the hydraulic oil replacement cycle.
除尘车雾炮进行喷射除尘剂时,工作泵通常在高压、大流量的状态下进行工作,液压系统效率约为70~80%,同时会产生大量的热量,从而使液压系统内部的油液温度升高。为了降低油液温度,保障系统内各元件的使用可靠性及液压油良好的理化特性,需要使用较大散热功率的大体积油冷却器对液压系统进行散热,从而带来了散热器布置安装不便及降低其它系统散热能力的问题。When the fog gun of the dust removal vehicle sprays the dust removal agent, the working pump usually works under high pressure and large flow, and the efficiency of the hydraulic system is about 70-80%. raised. In order to reduce the oil temperature, ensure the reliability of each component in the system and the good physical and chemical properties of the hydraulic oil, it is necessary to use a large-volume oil cooler with a large heat dissipation power to dissipate heat from the hydraulic system, which brings inconvenience to the arrangement and installation of the radiator and other problems that reduce the cooling capacity of the system.
实用新型内容Utility model content
本实用新型的目的是为了解决上述存在的至少一个问题,该目的是通过以下技术方案实现的。The purpose of this utility model is to solve at least one of the above existing problems, and this purpose is achieved through the following technical solutions.
本实用新型提出了一种辅助散热系统,所述辅助散热系统用于除尘车的液压系统,其中包括水箱、水泵和水冷却器,所述水泵的输入端与所述水箱相连,所述水泵的输出端与所述水冷却器的输入端相连,所述水冷却器的输出端与所述水箱相连,所述水箱、所述水泵和所述水冷却器能够形成闭合回路,且所述水冷却器能够设于液压系统中补油泵的输出管路上。The utility model proposes an auxiliary heat dissipation system, which is used for the hydraulic system of the dust removal vehicle, which includes a water tank, a water pump and a water cooler, the input end of the water pump is connected with the water tank, and the water pump's The output end is connected to the input end of the water cooler, the output end of the water cooler is connected to the water tank, the water tank, the water pump and the water cooler can form a closed loop, and the water cooling The device can be set on the output pipeline of the charge pump in the hydraulic system.
进一步地,还设有电磁离合器,所述电磁离合器设置在所述水泵和能够驱动所述水泵的电机之间,当所述除尘车的车载控制器检测到油冷却器的进油温度达到指定温度时,所述电磁离合器接合,使得所述电机能够和所述水泵接合,被所述电机驱动的所述水泵能够将所述水箱中的冷却水输入到所述水冷却器。Further, an electromagnetic clutch is also provided. The electromagnetic clutch is arranged between the water pump and the motor capable of driving the water pump. When the on-board controller of the dust removal vehicle detects that the oil inlet temperature of the oil cooler reaches a specified , the electromagnetic clutch is engaged, so that the motor can be engaged with the water pump, and the water pump driven by the motor can input the cooling water in the water tank to the water cooler.
进一步地,所述指定温度是60℃。Further, the specified temperature is 60°C.
进一步地,所述水冷却器是不锈钢水冷却器。Further, the water cooler is a stainless steel water cooler.
本实用新型还提出了一种液压系统,其中包括上述任一项所述的用于液压系统的辅助散热系统。The utility model also proposes a hydraulic system, which includes the auxiliary cooling system for the hydraulic system described in any one of the above.
本实用新型还提出了一种除尘车,其中包括上述所述的液压系统。The utility model also proposes a dust removal vehicle, which includes the above-mentioned hydraulic system.
通过使用本实用新型所述的用于液压系统的辅助散热系统及液压系统,能够利用水泵将水箱中的水输入到水冷却器中,并对补油泵的输出管路内的液压油进行降温,实现辅助降温,满足系统内各部件正常运行时的温度需求,提高了液压系统的散热能力,降低了油冷却器的散热功率和外形尺寸,同时,也给油冷却器的布置安装提供了便利。By using the auxiliary heat dissipation system and the hydraulic system for the hydraulic system described in the utility model, the water in the water tank can be input into the water cooler by using the water pump, and the hydraulic oil in the output pipeline of the charge pump can be cooled. Auxiliary cooling is realized to meet the temperature requirements of various components in the system during normal operation, which improves the heat dissipation capacity of the hydraulic system, reduces the heat dissipation power and overall size of the oil cooler, and at the same time facilitates the arrangement and installation of the oil cooler.
通过在辅助散热系统中增加电磁离合器,电磁离合器能够当油温达到指定温度时进行开启并使电机与水泵进行结合,使水泵进行运转,保证了辅助散热系统能够在液压系统需要辅助降温的情况下进行工作,减少了资源的浪费。By adding an electromagnetic clutch to the auxiliary heat dissipation system, the electromagnetic clutch can be turned on when the oil temperature reaches the specified temperature, and the motor and the water pump can be combined to make the water pump run, ensuring that the auxiliary heat dissipation system can be used when the hydraulic system needs auxiliary cooling. work, reducing the waste of resources.
附图说明Description of drawings
通过阅读下文优选实施方式的详细描述,各种其他的优点和益处对于本领域普通技术人员将变得清楚明了。附图仅用于示出优选实施方式的目的,而并不认为是对本实用新型的限制。而且在整个附图中,用相同的参考符号表示相同的部件。在附图中:Various other advantages and benefits will become apparent to those of ordinary skill in the art upon reading the following detailed description of the preferred embodiment. The drawings are only for the purpose of illustrating preferred embodiments, and are not considered to limit the present invention. Also throughout the drawings, the same reference numerals are used to designate the same parts. In the attached picture:
图1为本实用新型实施例的液压原理图。Fig. 1 is the hydraulic principle diagram of the utility model embodiment.
附图中各标记表示如下:Each sign in the attached drawing represents as follows:
10:辅助散热系统、11:水箱、12:水泵、13:水冷却器、14:电机、15:电磁离合器;10: auxiliary cooling system, 11: water tank, 12: water pump, 13: water cooler, 14: motor, 15: electromagnetic clutch;
20:补油泵、21:油冷却器。20: Charge oil pump, 21: Oil cooler.
具体实施方式Detailed ways
下面将参照附图更详细地描述本公开的示例性实施方式。虽然附图中显示了本公开的示例性实施方式,然而应当理解,可以以各种形式实现本公开而不应被这里阐述的实施方式所限制。相反,提供这些实施方式是为了能够更透彻地理解本公开,并且能够将本公开的范围完整的传达给本领域的技术人员。Exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although exemplary embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure may be embodied in various forms and should not be limited by the embodiments set forth herein. Rather, these embodiments are provided for more thorough understanding of the present disclosure and to fully convey the scope of the present disclosure to those skilled in the art.
图1为本实用新型实施例的液压原理图。如图所示,本实用新型所述的用于液压系统的辅助散热系统10(由图1中虚线围起来的区域表示),辅助散热系统10用于除尘车的液压系统,其中包括水箱11、水泵12和水冷却器13,水泵12的输入端与水箱11相连,水泵12的输出端与水冷却器13的输入端相连,水冷却器13的输出端与水箱11相连,水箱11、水泵12和水冷却器13能够形成闭合回路,且水冷却器13能够设于液压系统中补油泵20的输出管路上。Fig. 1 is the hydraulic principle diagram of the utility model embodiment. As shown in the figure, the auxiliary heat dissipation system 10 for the hydraulic system described in the utility model (represented by the area enclosed by the dotted line in Fig. 1), the auxiliary heat dissipation system 10 is used for the hydraulic system of the dust removal vehicle, which includes a water tank 11, Water pump 12 and water cooler 13, the input end of water pump 12 links to each other with water tank 11, the output end of water pump 12 links to each other with the input end of water cooler 13, the output end of water cooler 13 links to each other with water tank 11, water tank 11, water pump 12 A closed circuit can be formed with the water cooler 13, and the water cooler 13 can be arranged on the output pipeline of the charge oil pump 20 in the hydraulic system.
其中,水冷却器13是不锈钢水冷却器。补油泵20输出的液压油流经水冷却器13,水泵12从水箱11内泵出的冷却水也输入到水冷却器13中,冷却水经过水冷却器13流回油箱11。在此过程中,水冷却器13中的冷却水对补油泵20的输出端内的液压油进行冷却,从而降低液压系统内部的液压油温度。Wherein, the water cooler 13 is a stainless steel water cooler. The hydraulic oil output by the charging pump 20 flows through the water cooler 13 , and the cooling water pumped out from the water tank 11 by the water pump 12 is also input into the water cooler 13 , and the cooling water flows back to the oil tank 11 through the water cooler 13 . During this process, the cooling water in the water cooler 13 cools the hydraulic oil in the output end of the charge pump 20 , thereby reducing the temperature of the hydraulic oil inside the hydraulic system.
通过使用本实用新型所述的用于液压系统的辅助散热系统10及液压系统,能够利用水泵12将水箱11中的水输入到水冷却器13中,并对补油泵20的输出管路内的液压油进行降温,实现辅助降温,满足系统内各部件正常运行时的温度需求,提高了液压系统的散热能力,当液压系统需要达到同等功率的降温效果时,通过增加辅助散热系统10能够减低油冷却器21的体积和功率,同时,缩小体积后的油冷却器21也给油冷却器21的布置安装提供了便利。By using the auxiliary heat dissipation system 10 and the hydraulic system for the hydraulic system described in the utility model, the water in the water tank 11 can be input into the water cooler 13 by using the water pump 12, and the water in the output pipeline of the charge pump 20 can be controlled. The hydraulic oil is cooled to achieve auxiliary cooling, which meets the temperature requirements of various components in the system during normal operation and improves the heat dissipation capacity of the hydraulic system. When the hydraulic system needs to achieve the same power cooling effect, the auxiliary cooling system 10 can reduce oil The volume and power of the cooler 21, at the same time, the reduced volume of the oil cooler 21 also provides convenience for the arrangement and installation of the oil cooler 21.
进一步地,水泵12上还设有电磁离合器15,当车载控制器检测到油冷却器21的进油温度未达到指定温度时,电磁离合器15不得电或失电,水泵12未被电机14驱动或带动,辅助散热系统10不参与系统散热,热油通过油冷却器21进行散热。当车载控制器检测到油冷却器21的进油温度达到指定温度时,电磁离合器15接合,使得电机14能够和水泵12接合,被电机14驱动的水泵12能够将水箱11中的冷却水输入到水冷却器13,从而对补油泵20的输出管路中的液压油进行降温。Further, the water pump 12 is also provided with an electromagnetic clutch 15. When the vehicle-mounted controller detects that the oil inlet temperature of the oil cooler 21 has not reached the specified temperature, the electromagnetic clutch 15 is de-energized or power-off, and the water pump 12 is not driven by the motor 14 or Driven, the auxiliary heat dissipation system 10 does not participate in system heat dissipation, and the hot oil dissipates heat through the oil cooler 21 . When the on-board controller detects that the oil inlet temperature of the oil cooler 21 reaches the specified temperature, the electromagnetic clutch 15 engages, so that the motor 14 can be engaged with the water pump 12, and the water pump 12 driven by the motor 14 can input the cooling water in the water tank 11 to the The water cooler 13 is used to cool down the hydraulic oil in the output pipeline of the charge pump 20 .
其中,指定温度是60℃。当车载控制器检测到油冷却器21的进油温度达到60℃时,电磁离合器15自动得电。得电后的电磁离合器15与水泵12相接合,水泵12开始运转。运转的水泵12将水箱11内的冷却水输入到水冷却器13中,对补油泵20的输出管路内的液压油进行降温。同时,液压系统内的油冷却器21同时对液压系统内的液压油进行降温,达到快速降温的目的。Here, the specified temperature is 60°C. When the on-board controller detects that the oil inlet temperature of the oil cooler 21 reaches 60° C., the electromagnetic clutch 15 is automatically powered on. The electromagnetic clutch 15 after electrification is engaged with the water pump 12, and the water pump 12 starts running. The running water pump 12 inputs the cooling water in the water tank 11 into the water cooler 13 to cool down the hydraulic oil in the output pipeline of the charge pump 20 . At the same time, the oil cooler 21 in the hydraulic system simultaneously cools down the hydraulic oil in the hydraulic system to achieve the purpose of rapid cooling.
通过在辅助散热系统10中增加电磁离合器15,电磁离合器15能够当油温达到指定温度时进行开启并使电机14与水泵12进行接合,使水泵12进行运转,保证了辅助散热系统10能够在液压系统需要辅助降温的情况下进行工作,减少了资源的浪费。By adding an electromagnetic clutch 15 to the auxiliary heat dissipation system 10, the electromagnetic clutch 15 can be turned on when the oil temperature reaches a specified temperature, and the motor 14 is engaged with the water pump 12 to make the water pump 12 run, which ensures that the auxiliary heat dissipation system 10 can operate in hydraulic pressure. The system works when it needs auxiliary cooling, which reduces the waste of resources.
本实用新型还提出了一种液压系统,所述液压系统包括上述所述的用于液压系统的辅助散热系统10。The utility model also proposes a hydraulic system, which includes the above-mentioned auxiliary cooling system 10 for the hydraulic system.
本实用新型还提出了一种除尘车,所述除尘车包括上述所述的液压系统。The utility model also proposes a dust removal vehicle, which includes the hydraulic system mentioned above.
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本实用新型的保护范围之内。因此,本实用新型的保护范围应以所述权利要求的保护范围为准。The above is only a preferred embodiment of the utility model, but the scope of protection of the utility model is not limited thereto, and any person familiar with the technical field can easily think of All changes or replacements should fall within the protection scope of the present utility model. Therefore, the protection scope of the present utility model should be based on the protection scope of the claims.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN113019027A (en) * | 2020-12-16 | 2021-06-25 | 长沙中联重科环境产业有限公司 | Waterway control system and method for dust suppression vehicle |
CN120251570A (en) * | 2025-06-05 | 2025-07-04 | 潍柴雷沃智慧农业科技股份有限公司 | Load sensitive system applied to tractor and integrating heat dissipation function |
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2017
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113019027A (en) * | 2020-12-16 | 2021-06-25 | 长沙中联重科环境产业有限公司 | Waterway control system and method for dust suppression vehicle |
CN120251570A (en) * | 2025-06-05 | 2025-07-04 | 潍柴雷沃智慧农业科技股份有限公司 | Load sensitive system applied to tractor and integrating heat dissipation function |
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