CN207301380U - A kind of eyeglass film sticking apparatus - Google Patents
A kind of eyeglass film sticking apparatus Download PDFInfo
- Publication number
- CN207301380U CN207301380U CN201721327677.1U CN201721327677U CN207301380U CN 207301380 U CN207301380 U CN 207301380U CN 201721327677 U CN201721327677 U CN 201721327677U CN 207301380 U CN207301380 U CN 207301380U
- Authority
- CN
- China
- Prior art keywords
- diaphragm
- bracket
- lens
- driving unit
- heating element
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 230000007246 mechanism Effects 0.000 claims abstract description 104
- 238000013003 hot bending Methods 0.000 claims abstract description 10
- 238000010438 heat treatment Methods 0.000 claims description 94
- 239000012528 membrane Substances 0.000 claims description 52
- 230000005484 gravity Effects 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 claims description 4
- 229920001296 polysiloxane Polymers 0.000 claims 1
- 230000003287 optical effect Effects 0.000 abstract description 12
- 238000012634 optical imaging Methods 0.000 abstract description 6
- 238000000034 method Methods 0.000 description 15
- 239000010410 layer Substances 0.000 description 8
- 230000001681 protective effect Effects 0.000 description 8
- 239000012790 adhesive layer Substances 0.000 description 7
- 230000008569 process Effects 0.000 description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- 238000000465 moulding Methods 0.000 description 4
- 239000000741 silica gel Substances 0.000 description 4
- 229910002027 silica gel Inorganic materials 0.000 description 4
- 238000003466 welding Methods 0.000 description 4
- 238000005452 bending Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 230000003190 augmentative effect Effects 0.000 description 2
- 210000000078 claw Anatomy 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000002452 interceptive effect Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
- 238000007731 hot pressing Methods 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
Landscapes
- Media Introduction/Drainage Providing Device (AREA)
- Materials For Medical Uses (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及镜片贴膜领域,更具体地,涉及一种镜片贴膜装置。The utility model relates to the field of lens film sticking, in particular to a lens film sticking device.
背景技术Background technique
光学镜片通常需要在镜片上加膜以增强镜片的光学性能。随着镜片加膜工艺的发展,许多光学镜片通过贴膜工艺替代传统的镀膜工艺来实现镜片加膜。特别是基于成本和性能等综合考虑,AR(Augmented Reality,增强现实技术)和VR(Virtual Reality,虚拟现实)领域中使用的光学镜片越来越多地采用贴膜工艺。Optical lenses usually need to add a film on the lens to enhance the optical performance of the lens. With the development of the lens coating process, many optical lenses are coated by the film process instead of the traditional coating process. Especially based on comprehensive considerations such as cost and performance, more and more optical lenses used in the fields of AR (Augmented Reality, augmented reality technology) and VR (Virtual Reality, virtual reality) adopt filming technology.
现有的贴膜工艺先将膜片贴在光学镜片的平板基材上,然后通过对贴膜后的平板基材进行热压成型得到贴膜镜片。但是由于膜片和平板基材之间存在着应力,得到的贴膜镜片的曲率在上述应力的作用下难以保证,导致贴膜镜片的光焦度等光学性能被改变,严重影响到镜片光学成像的质量。In the existing film sticking process, the film is first pasted on the flat base material of the optical lens, and then the film-coated lens is obtained by hot-pressing the plate base material after film sticking. However, due to the stress between the diaphragm and the flat substrate, the curvature of the obtained film lens is difficult to guarantee under the above stress, resulting in changes in optical properties such as the focal power of the film lens, which seriously affects the quality of optical imaging of the lens .
实用新型内容Utility model content
本实用新型的一个目的是提供一种可有效保证贴膜镜片的光学成像质量的镜片贴膜的新技术方案。One purpose of the utility model is to provide a new technical solution for lens filming that can effectively guarantee the optical imaging quality of the filmed lens.
根据本实用新型的第一方面,提供了一种镜片贴膜装置。According to the first aspect of the present invention, a lens film sticking device is provided.
该镜片贴膜装置包括支架、上模机构、下模机构和膜片定位机构;其中,The lens film sticking device includes a bracket, an upper mold mechanism, a lower mold mechanism and a diaphragm positioning mechanism; wherein,
所述上模机构包括上模和上模驱动单元,所述上模驱动单元安装在所述支架上;The upper mold mechanism includes an upper mold and an upper mold driving unit, and the upper mold driving unit is installed on the bracket;
所述下模机构包括下模,所述下模设置在所述支架上;The lower mold mechanism includes a lower mold, and the lower mold is arranged on the support;
所述膜片定位机构安装在所述支架上,所述膜片定位机构包括膜片定位件,所述膜片定位件与膜片相配合,以将膜片定位在所述上模和所述下模之间;The diaphragm positioning mechanism is installed on the bracket, and the diaphragm positioning mechanism includes a diaphragm positioning member, and the diaphragm positioning member cooperates with the diaphragm to position the diaphragm on the upper mold and the between dies;
所述上模驱动单元被设置为用于驱动所述上模与所述下模合模,以热弯成型所述膜片定位机构定位的膜片,以及将热弯成型的膜片压合在所述下模上放置的待贴镜片上。The upper mold driving unit is configured to drive the upper mold to close the lower mold, to form the diaphragm positioned by the diaphragm positioning mechanism by hot bending, and to press the hot bent diaphragm on the Placed on the lens to be pasted on the lower mold.
可选地,所述镜片贴膜装置还包括膜片加热机构;Optionally, the lens film sticking device also includes a film heating mechanism;
所述膜片加热机构包括加热元件和加热元件驱动单元;The diaphragm heating mechanism includes a heating element and a heating element driving unit;
所述加热元件被设置为用于加热膜片;said heating element is arranged to heat the membrane;
所述加热元件驱动单元被设置为用于驱动所述加热元件移动,以使得所述加热元件朝向靠近或远离膜片的方向移动。The heating element driving unit is configured to drive the heating element to move, so that the heating element moves toward or away from the membrane.
可选地,所述膜片加热机构还包括驱动齿轮和连接板;Optionally, the membrane heating mechanism also includes a driving gear and a connecting plate;
所述驱动齿轮与所述加热元件驱动单元的驱动输出端相连接,所述连接板与所述加热元件相连接,且所述连接板上设有齿条部;The driving gear is connected to the driving output end of the heating element driving unit, the connecting plate is connected to the heating element, and a rack portion is provided on the connecting plate;
所述驱动齿轮与所述齿条部啮合传动,以使得所述加热元件移动。The driving gear is engaged with the rack portion for transmission, so as to make the heating element move.
可选地,所述加热元件包括上烤板和下烤板;Optionally, the heating element includes an upper baking plate and a lower baking plate;
所述上烤板和所述下烤板被设置为面对膜片的不同表面。The upper baking plate and the lower baking plate are arranged to face different surfaces of the membrane.
可选地,所述支架包括支架主体和支架底座,所述支架主体和所述支架底座固定连接;Optionally, the bracket includes a bracket body and a bracket base, and the bracket body and the bracket base are fixedly connected;
所述上模驱动单元安装在所述支架主体上,所述下模设置在所述支架底座上。The driving unit of the upper mold is installed on the main body of the bracket, and the lower mold is arranged on the base of the bracket.
可选地,所述支架主体具有L形形状;Optionally, the stent body has an L-shape;
所述支架底座与所述支架主体的一直臂固定连接,所述上模驱动单元安装在所述支架主体的另一直臂上;The bracket base is fixedly connected to the straight arm of the bracket body, and the upper mold drive unit is installed on the other straight arm of the bracket body;
所述上模的重心和所述下模的重心之间的连线垂直于所述支架主体安装有所述上模驱动单元的直臂。A line between the center of gravity of the upper mold and the center of gravity of the lower mold is perpendicular to the straight arm on which the driving unit of the upper mold is installed on the support body.
可选地,所述下模机构还包括下模驱动单元,所述下模驱动单元安装在所述支架上;Optionally, the lower mold mechanism further includes a lower mold driving unit, and the lower mold driving unit is installed on the bracket;
所述下模驱动单元被设置为用于驱动所述下模移动,以使得所述下模在膜片覆盖的区域的内外之间移动;或者,The lower mold driving unit is configured to drive the lower mold to move, so that the lower mold moves between inside and outside of the area covered by the membrane; or,
所述下模驱动单元被设置为用于驱动所述下模与所述上模合模。The lower mold driving unit is configured to drive the lower mold to close the upper mold.
可选地,所述膜片定位机构还包括滑轨、滑块和滑块定位件;Optionally, the diaphragm positioning mechanism also includes a slide rail, a slider and a slider positioning member;
所述滑轨安装在所述支架上;The slide rail is installed on the support;
所述膜片定位件包括支架膜片定位件和滑块膜片定位件,所述支架膜片定位件设于所述支架上,所述滑块膜片定位件设于所述滑块上;The diaphragm positioning part includes a bracket diaphragm positioning part and a slider diaphragm positioning part, the bracket diaphragm positioning part is arranged on the bracket, and the slider diaphragm positioning part is arranged on the slider;
所述滑块与所述滑轨滑动配合,所述滑块定位件被设置为用于将所述滑块定位在所述滑轨的不同位置处。The slider is slidably matched with the slide rail, and the slider positioning member is configured to position the slider at different positions of the slide rail.
可选地,所述滑块定位件包括螺纹杆和摇臂;Optionally, the slider positioning member includes a threaded rod and a rocker arm;
所述螺纹杆的两端与所述支架转动连接,且所述螺纹杆与所述滑块螺纹配合;Both ends of the threaded rod are rotatably connected to the bracket, and the threaded rod is threadedly matched with the slider;
所述摇臂被设置为用于转动所述螺纹杆,以使得所述滑块沿着所述螺纹杆移动。The rocker arm is configured to rotate the threaded rod so that the slider moves along the threaded rod.
可选地,所述上模为凸膜,所述下模为凹模。Optionally, the upper mold is a convex film, and the lower mold is a concave mold.
可选地,所述上模和所述下模均为硅胶材质。Optionally, both the upper mold and the lower mold are made of silica gel.
根据本公开的一个实施例,上模机构和下模机构可将膜片热弯成型为与待贴镜片具有一样外形的仿形膜片。通过将仿形膜片和待贴镜片贴合在一起,可有效避免膜片和待贴镜片之间产生应力,有利于保证镜片的光学性能和光学成像质量。According to an embodiment of the present disclosure, the upper mold mechanism and the lower mold mechanism can heat-bend the film into a profiling film having the same shape as the lens to be pasted. By bonding the profiling diaphragm and the lens to be bonded together, the stress between the diaphragm and the lens to be bonded can be effectively avoided, which is beneficial to ensure the optical performance and optical imaging quality of the lens.
通过以下参照附图对本实用新型的示例性实施例的详细描述,本实用新型的其它特征及其优点将会变得清楚。Other features and advantages of the present invention will become clear from the following detailed description of exemplary embodiments of the present invention with reference to the accompanying drawings.
附图说明Description of drawings
被结合在说明书中并构成说明书的一部分的附图示出了本实用新型的实施例,并且连同其说明一起用于解释本实用新型的原理。The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principle of the invention.
图1为本实用新型镜片贴膜装置实施例的一视角的结构示意图。FIG. 1 is a structural schematic diagram of a viewing angle of an embodiment of the lens film sticking device of the present invention.
图2为本实用新型镜片贴膜装置实施例的另一视角的结构示意图。Fig. 2 is a structural schematic view of another viewing angle of the embodiment of the lens film sticking device of the present invention.
图3为本实用新型镜片贴膜装置实施例的又一视角的结构示意图。Fig. 3 is a structural schematic view of another viewing angle of the embodiment of the lens film sticking device of the present invention.
图4为本实用新型镜片贴膜工艺的流程图。Fig. 4 is a flow chart of the lens film sticking process of the present invention.
图中标示如下:The diagram is marked as follows:
支架-1,支架主体-11,支架底座-12,上模机构-2,上模-21,上模驱动单元-22,下模机构-3,下模-31,下模驱动单元-32,膜片定位机构-4,膜片定位件-41,支架膜片定位件-411,滑块膜片定位件-412,滑轨-42,滑块-43,滑块定位件-44,螺纹杆-441,摇臂-442,膜片加热机构-5,加热元件-51,上烤板-511,下烤板-512,加热元件驱动单元-52,驱动齿轮-53,连接板-54,齿条部-541,膜片-6。Bracket-1, bracket main body-11, bracket base-12, upper mold mechanism-2, upper mold-21, upper mold driving unit-22, lower mold mechanism-3, lower mold-31, lower mold driving unit-32, Diaphragm positioning mechanism-4, diaphragm positioning part-41, bracket diaphragm positioning part-411, slider diaphragm positioning part-412, slide rail-42, slider-43, slider positioning part-44, threaded rod -441, rocker arm-442, diaphragm heating mechanism-5, heating element-51, upper baking plate-511, lower baking plate-512, heating element driving unit-52, driving gear-53, connecting plate-54, gear Strip-541, Diaphragm-6.
具体实施方式Detailed ways
现在将参照附图来详细描述本实用新型的各种示例性实施例。应注意到:除非另外具体说明,否则在这些实施例中阐述的部件和步骤的相对布置、数字表达式和数值不限制本实用新型的范围。Various exemplary embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It should be noted that the relative arrangements of components and steps, numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present invention unless specifically stated otherwise.
以下对至少一个示例性实施例的描述实际上仅仅是说明性的,决不作为对本实用新型及其应用或使用的任何限制。The following description of at least one exemplary embodiment is merely illustrative in nature, and in no way serves as any limitation of the invention and its application or use.
对于相关领域普通技术人员已知的技术、方法和设备可能不作详细讨论,但在适当情况下,所述技术、方法和设备应当被视为说明书的一部分。Techniques, methods and devices known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, such techniques, methods and devices should be considered part of the description.
在这里示出和讨论的所有例子中,任何具体值应被解释为仅仅是示例性的,而不是作为限制。因此,示例性实施例的其它例子可以具有不同的值。In all examples shown and discussed herein, any specific values should be construed as exemplary only, and not as limitations. Therefore, other instances of the exemplary embodiment may have different values.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步讨论。It should be noted that like numerals and letters denote like items in the following figures, therefore, once an item is defined in one figure, it does not require further discussion in subsequent figures.
为了解决因镜片和膜片之间的应力作用导致的贴膜镜片光学性能被改变,镜片光学成像质量受到影响的问题,本公开提供了一种镜片贴膜装置。In order to solve the problem that the optical performance of the coated lens is changed and the optical imaging quality of the lens is affected due to the stress between the lens and the diaphragm, the present disclosure provides a lens coating device.
如图1至图3所示,本公开的镜片贴膜装置包括支架1、上模机构2、下模机构3和膜片定位机构4。As shown in FIGS. 1 to 3 , the lens film sticking device of the present disclosure includes a bracket 1 , an upper mold mechanism 2 , a lower mold mechanism 3 and a film positioning mechanism 4 .
上模机构2包括上模21和上模驱动单元22,上模驱动单元22安装在支架1上。上模驱动单元22在支架1上的安装方式可例如为螺栓固定或连接支架固定等。上模驱动单元22可例如为电机或气压泵或液压泵等。下模机构3包括下模31,下模31设置在支架1上。下模31可直接在支架1上成型,或者,下模31可通过连接支架安装在支架1上。上模21和下模31为可以合模以成型两者之间的物料的模具结构。具体实施时,可将上模21设置为凸模,将下模31设置为凹模;或者,可将上模21设置为凹模,将下模31设置为凸模。The upper mold mechanism 2 includes an upper mold 21 and an upper mold driving unit 22 , and the upper mold driving unit 22 is installed on the support 1 . The installation method of the upper mold drive unit 22 on the bracket 1 can be, for example, bolted or connected to the bracket. The upper mold driving unit 22 can be, for example, a motor, an air pump, or a hydraulic pump. The lower mold mechanism 3 includes a lower mold 31 , and the lower mold 31 is arranged on the support 1 . The lower mold 31 can be formed directly on the bracket 1, or the lower mold 31 can be installed on the bracket 1 through a connecting bracket. The upper mold 21 and the lower mold 31 are mold structures that can be molded together to form materials therebetween. During specific implementation, the upper mold 21 can be set as a convex mold, and the lower mold 31 can be set as a concave mold; or, the upper mold 21 can be set as a concave mold, and the lower mold 31 can be set as a convex mold.
膜片定位机构4安装在支架1上。膜片定位机构4用于固定膜片,其安装方式可根据膜片定位机构4的具体结构或类型确定。膜片定位机构4包括膜片定位件41。膜片定位件41与膜片相配合,以将膜片定位在上模21和下模31之间。膜片定位件41可例如为挂钩或夹爪等,挂钩可挂住膜片上的定位孔,夹爪可夹持膜片的边缘。具体实施时,可将挂钩直接设置在支架1上,或者将夹爪通过连接支架安装在支架1上。The diaphragm positioning mechanism 4 is installed on the bracket 1 . The diaphragm positioning mechanism 4 is used to fix the diaphragm, and its installation method can be determined according to the specific structure or type of the diaphragm positioning mechanism 4 . The diaphragm positioning mechanism 4 includes a diaphragm positioning member 41 . The membrane positioning member 41 cooperates with the membrane to position the membrane between the upper mold 21 and the lower mold 31 . The diaphragm positioning member 41 can be, for example, a hook or a clamping claw. The hook can be hooked to a positioning hole on the diaphragm, and the clamping claw can clamp the edge of the diaphragm. During specific implementation, the hook can be directly arranged on the bracket 1, or the jaws can be installed on the bracket 1 through the connecting bracket.
上模驱动单元22被设置为用于驱动上模21与下模31合模,以热弯成型膜片定位机构4定位的膜片,以及将热弯成型的膜片压合在下模31上放置的待贴镜片上。具体实施时,上模机构2和/或下模机构3自身可具有加热功能,以实现膜片的热弯成型操作。将待加工膜片通过镜片贴膜装置热弯成型后,可得到与待贴镜片具有一样外形的仿形膜片,该仿形膜片可贴合在待贴镜片上,从而得到贴膜镜片。The upper mold drive unit 22 is configured to drive the upper mold 21 and the lower mold 31 to close the mold, to form the membrane positioned by the hot-bending diaphragm positioning mechanism 4, and to press the hot-bent formed membrane on the lower mold 31 to place it on the lens to be pasted. During specific implementation, the upper mold mechanism 2 and/or the lower mold mechanism 3 itself may have a heating function, so as to realize the hot bending and forming operation of the membrane. After the film to be processed is bent and formed by the lens film sticking device, a profiling film with the same shape as the lens to be pasted can be obtained, and the profiling film can be attached to the lens to be pasted to obtain a film lens.
本公开的镜片贴膜装置使用时,可先将待加工膜片通过膜片定位件41定位在上模21和下模31之间。接着上模驱动单元22驱动上模21朝向下模31移动,上模21和下模31合模即可得到与待贴镜片具有一样外形的仿形膜片。然后上模驱动单元22驱动上模21离开下模31,通过人工取放或机械手取放等方式将已经热弯成型的待贴镜片放置在下模31上。再然后上模驱动单元22驱动上模21朝向下模31移动,上模21和下模31合模即可将热弯成型的仿形膜片压合在下模31上放置的待贴镜片上,使得仿形膜片和待贴镜片粘合在一起,得到贴膜镜片。When the lens film sticking device of the present disclosure is used, the film to be processed can be positioned between the upper mold 21 and the lower mold 31 through the film positioning member 41 . Then the upper mold drive unit 22 drives the upper mold 21 to move towards the lower mold 31, and the upper mold 21 and the lower mold 31 are molded together to obtain a profiling diaphragm having the same shape as the lens to be pasted. Then the upper mold driving unit 22 drives the upper mold 21 away from the lower mold 31, and places the lens to be bonded that has been hot-bent and formed on the lower mold 31 by manual pick-and-place or mechanical hand pick-and-place. Then the upper mold driving unit 22 drives the upper mold 21 to move towards the lower mold 31, and the upper mold 21 and the lower mold 31 are closed to press the heat-bent formed profiling diaphragm on the lens to be attached on the lower mold 31, The profiling film and the lens to be bonded are bonded together to obtain a film lens.
为了保证膜片的完整有效,膜片通常可包括膜层、胶层、上保护膜层和下保护膜层。上保护膜层、膜层、胶层和下保护膜层顺次排布。仿形膜片与待贴镜片粘合前再将下保护膜层撕除,可保证粘合效果,以及保护膜片的完整有效性。In order to ensure the integrity and effectiveness of the diaphragm, the diaphragm generally includes a film layer, an adhesive layer, an upper protective film layer and a lower protective film layer. The upper protective film layer, the film layer, the adhesive layer and the lower protective film layer are arranged in sequence. The lower protective film layer is torn off before the profiling film is bonded to the lens to be attached, which can ensure the bonding effect and the integrity and effectiveness of the protective film.
本公开中的术语“上”、“下”仅仅表示了装置或物料的各组成件之间的相对位置关系,当装置或物料发生位移、翻转或者颠倒时,这一相对位置关系不会发生变化。The terms "upper" and "lower" in this disclosure only represent the relative positional relationship between the various components of the device or material, and this relative positional relationship will not change when the device or material is displaced, turned over or turned upside down .
本公开中的上模机构2和下模机构3可将膜片热弯成型为与待贴镜片具有一样外形的仿形膜片。通过将仿形膜片和待贴镜片贴合在一起,可有效避免膜片和待贴镜片之间产生应力,有利于保证镜片的光学性能和光学成像质量。The upper mold mechanism 2 and the lower mold mechanism 3 in the present disclosure can heat-bend the film into a profiling film having the same shape as the lens to be pasted. By bonding the profiling diaphragm and the lens to be bonded together, the stress between the diaphragm and the lens to be bonded can be effectively avoided, which is beneficial to ensure the optical performance and optical imaging quality of the lens.
可选地,镜片贴膜装置还包括膜片加热机构5。膜片加热机构5包括加热元件51和加热元件驱动单元52。加热元件51可例如为加热板或电热管等。加热元件驱动单元52可例如为电机或气压泵或液压泵等。加热元件驱动单元52可通过螺栓固定或连接支架固定等方式安装在支架1上。Optionally, the lens film sticking device further includes a film heating mechanism 5 . The diaphragm heating mechanism 5 includes a heating element 51 and a heating element driving unit 52 . The heating element 51 can be, for example, a heating plate or an electric heating tube. The heating element driving unit 52 can be, for example, a motor or an air pump or a hydraulic pump. The heating element driving unit 52 can be installed on the bracket 1 by means of bolt fixing or connecting bracket fixing.
加热元件51被设置为用于加热膜片。加热元件驱动单元52被设置为用于驱动加热元件51移动,以使得加热元件51朝向靠近或远离膜片的方向移动。当需要加热膜片时,加热元件驱动单元52可驱动加热元件51朝向靠近膜片的方向移动。完成加热操作后,加热元件驱动单元52可驱动加热元件51朝向远离膜片的方向移动,以避免加热元件51干涉合模的上模21和下模31。A heating element 51 is provided for heating the membrane. The heating element driving unit 52 is configured to drive the heating element 51 to move, so that the heating element 51 moves toward or away from the membrane. When the membrane needs to be heated, the heating element driving unit 52 can drive the heating element 51 to move toward the direction close to the membrane. After the heating operation is completed, the heating element driving unit 52 can drive the heating element 51 to move away from the film, so as to prevent the heating element 51 from interfering with the upper mold 21 and the lower mold 31 that are clamped.
可选地,膜片加热机构5还包括驱动齿轮53和连接板54。驱动齿轮53与加热元件驱动单元52的驱动输出端相连接,从而加热元件驱动单元52的运动可带动驱动齿轮53运动。连接板54与加热元件51相连接,且连接板54上设有齿条部541。连接板54可通过焊接或螺栓连接等方式与加热元件51连接在一起。齿条部541可设置在连接板54的边缘上,或者,齿条部541可设置在连接板54上的孔状结构的内缘上。驱动齿轮53与齿条部541啮合传动,这样,当驱动齿轮53运动时,连接板54也同步运动,从而使得加热元件51移动。这种膜片加热机构5易于实现,加热元件51移动方便。Optionally, the membrane heating mechanism 5 further includes a driving gear 53 and a connecting plate 54 . The driving gear 53 is connected to the driving output end of the heating element driving unit 52 , so that the movement of the heating element driving unit 52 can drive the driving gear 53 to move. The connection plate 54 is connected to the heating element 51 , and the connection plate 54 is provided with a rack portion 541 . The connecting plate 54 can be connected with the heating element 51 by means of welding or bolting. The rack portion 541 may be disposed on the edge of the connecting plate 54 , or the rack portion 541 may be disposed on the inner edge of the hole-like structure on the connecting plate 54 . The driving gear 53 is meshed with the rack portion 541 for transmission. In this way, when the driving gear 53 moves, the connecting plate 54 also moves synchronously, so that the heating element 51 moves. This membrane heating mechanism 5 is easy to implement, and the heating element 51 is easy to move.
具体实施时,加热元件驱动单元52可为旋转电机。当加热元件驱动单元52带动驱动齿轮53旋转时,驱动齿轮53带动连接板54移动。与连接板54连接的加热元件51随着连接板54一起移动。In a specific implementation, the heating element driving unit 52 may be a rotating motor. When the heating element driving unit 52 drives the driving gear 53 to rotate, the driving gear 53 drives the connecting plate 54 to move. The heating element 51 connected to the connecting plate 54 moves together with the connecting plate 54 .
进一步地,加热元件51包括上烤板511和下烤板512。上烤板511和下烤板512被设置为面对膜片的不同表面。也即是,膜片加热时可位于上烤板511和下烤板512之间,从而有效保证了膜片的加热均匀性。Further, the heating element 51 includes an upper baking plate 511 and a lower baking plate 512 . The upper baking plate 511 and the lower baking plate 512 are arranged to face different surfaces of the membrane. That is, the membrane can be located between the upper baking plate 511 and the lower baking plate 512 during heating, thereby effectively ensuring the heating uniformity of the membrane.
可选地,支架1包括支架主体11和支架底座12。支架主体11和支架底座12固定连接,两者之间的固定连接可通过焊接或螺栓连接或一体成型等方式实现。上模驱动单元22安装在支架主体11上,下模31设置在支架底座12上。Optionally, the stand 1 includes a stand body 11 and a stand base 12 . The bracket main body 11 and the bracket base 12 are fixedly connected, and the fixed connection between the two can be realized by means of welding, bolting or integral molding. The upper mold driving unit 22 is installed on the bracket main body 11 , and the lower mold 31 is arranged on the bracket base 12 .
进一步地,支架主体11具有L形形状。支架底座12与支架主体11的一直臂固定连接,上模驱动单元22安装在支架主体11的另一直臂上。上模21的重心和下模31的重心之间的连线垂直于支架主体11安装有上模驱动单元22的直臂,这种设置有利于提高镜片贴膜装置的工作效率。Further, the bracket main body 11 has an L-shape. The support base 12 is fixedly connected to the straight arm of the support main body 11 , and the upper mold driving unit 22 is installed on the other straight arm of the support main body 11 . The connecting line between the center of gravity of the upper mold 21 and the center of gravity of the lower mold 31 is perpendicular to the bracket body 11 and the straight arm of the upper mold driving unit 22 is installed. This arrangement is conducive to improving the working efficiency of the lens film sticking device.
可选地,下模机构3还包括下模驱动单元32。下模驱动单元32安装在支架1上。下模驱动单元32在支架1上的安装方式可例如为螺栓固定或连接支架固定等。下模驱动单元32可例如为电机或气压泵或液压泵等。Optionally, the lower mold mechanism 3 further includes a lower mold driving unit 32 . The lower mold driving unit 32 is installed on the support 1 . The installation method of the lower mold driving unit 32 on the bracket 1 can be, for example, bolted or connected to the bracket. The lower mold driving unit 32 may be, for example, a motor, an air pump, or a hydraulic pump.
下模驱动单元32被设置为用于驱动下模31移动,以使得下模31在膜片覆盖的区域的内外之间移动;和/或,下模驱动单元32被设置为用于驱动下模31与上模21合模。The lower mold drive unit 32 is configured to drive the lower mold 31 to move so that the lower mold 31 moves between the inside and outside of the area covered by the diaphragm; and/or the lower mold drive unit 32 is configured to drive the lower mold 31 and upper mold 21 matching molds.
为了方便将待贴镜片放置在下模31上,在仿形膜片成形后,下模驱动单元32可驱动下模31自膜片覆盖的区域内移动至膜片覆盖的区域外。待贴镜片放置在下模31上后,下模驱动单元32可驱动下模31自膜片覆盖的区域外移回至膜片覆盖的区域,并使得下模31与上模21相对应,从而上模21可与下模31再次合模。具体实施时,下模驱动单元32可驱动下模31沿着导轨或导槽来回移动。In order to facilitate placing the lens to be laminated on the lower mold 31, after the profiling membrane is formed, the lower mold driving unit 32 can drive the lower mold 31 to move from the area covered by the membrane to outside the area covered by the membrane. After the lens is placed on the lower mold 31, the lower mold driving unit 32 can drive the lower mold 31 to move back from the area covered by the diaphragm to the area covered by the diaphragm, and make the lower mold 31 correspond to the upper mold 21, so that the upper mold 31 The mold 21 can be closed with the lower mold 31 again. During specific implementation, the lower mold driving unit 32 can drive the lower mold 31 to move back and forth along the guide rail or the guide groove.
为了提高上模21和下模31的合模效率,下模驱动单元32可驱动下模31与上模21合模。也即是,上模21和下模31合模时可相向移动。In order to improve the clamping efficiency of the upper mold 21 and the lower mold 31 , the lower mold driving unit 32 can drive the lower mold 31 to clamp the upper mold 21 . That is, the upper mold 21 and the lower mold 31 can move toward each other when they are closed.
根据实际需求可选择下模31的移动方式。例如,下模驱动单元32可驱动下模31移动,并可驱动下模31与上模21合模。又例如,下模驱动单元32可仅驱动下模31移动。再例如,下模驱动单元32可仅驱动下模31与上模21合模。The moving mode of the lower die 31 can be selected according to actual needs. For example, the lower mold driving unit 32 can drive the lower mold 31 to move, and can drive the lower mold 31 to close the upper mold 21 . For another example, the lower mold driving unit 32 may only drive the lower mold 31 to move. For another example, the lower mold driving unit 32 may only drive the lower mold 31 to close the upper mold 21 .
可选地,膜片定位机构4还包括滑轨42、滑块43和滑块定位件44。滑轨42安装在支架1上。滑轨42可具有杆状结构。膜片定位件41包括支架膜片定位件411和滑块膜片定位件412,支架膜片定位件411设于支架1上,滑块膜片定位件412设于滑块43上。支架膜片定位件411和滑块膜片定位件412可具有挂钩结构。支架膜片定位件411可通过一体成型或焊接等方式与支架1连接。滑块膜片定位件412可通过一体成型或焊接等方式与滑块43连接。Optionally, the diaphragm positioning mechanism 4 further includes a sliding rail 42 , a sliding block 43 and a sliding block positioning member 44 . The slide rail 42 is installed on the support 1 . The slide rail 42 may have a rod-like structure. The diaphragm positioning part 41 includes a bracket diaphragm positioning part 411 and a slider diaphragm positioning part 412 , the bracket diaphragm positioning part 411 is arranged on the bracket 1 , and the slider diaphragm positioning part 412 is arranged on the slider 43 . The bracket diaphragm positioning part 411 and the slider diaphragm positioning part 412 may have a hook structure. The bracket membrane positioning part 411 can be connected with the bracket 1 through integral molding or welding. The slider membrane positioning part 412 can be connected with the slider 43 by integral molding or welding.
滑块43与滑轨42滑动配合,滑块43可沿着滑轨42移动。滑块定位件44被设置为用于将滑块43定位在滑轨42的不同位置处。滑块定位件44的具体结构可根据实际需求灵活选择。例如,滑块定位件44为可将滑块43卡固在滑轨42上的夹爪。又例如,滑块定位件44为滑轨42上的凸起,滑块43上设有可与该凸起配合的凹槽,通过凸起和凹槽的配合将滑块43定位在滑轨42的不同位置处。The sliding block 43 is slidingly matched with the sliding rail 42 , and the sliding block 43 can move along the sliding rail 42 . The slider positioning member 44 is provided for positioning the slider 43 at different positions of the slide rail 42 . The specific structure of the slider positioning member 44 can be flexibly selected according to actual needs. For example, the slider locating member 44 is a jaw that can fix the slider 43 on the slide rail 42 . For another example, the slider positioning member 44 is a protrusion on the slide rail 42, and the slider 43 is provided with a groove that can cooperate with the protrusion, and the slider 43 is positioned on the slide rail 42 through the cooperation of the protrusion and the groove. at different locations.
将膜片固定在支架膜片定位件411和滑块膜片定位件412上后,调整滑块43的位置,可调整滑块膜片定位件412与支架膜片定位件411之间的距离。本公开的膜片定位机构4可固定膜片。此外,通过调整滑块膜片定位件412与支架膜片定位件411之间的距离,膜片定位机构4可保持膜片的张紧,以高效可靠地热弯成型膜片。After the diaphragm is fixed on the bracket diaphragm positioning part 411 and the slider diaphragm positioning part 412 , adjust the position of the slider 43 to adjust the distance between the slider diaphragm positioning part 412 and the bracket diaphragm positioning part 411 . The diaphragm positioning mechanism 4 of the present disclosure can fix the diaphragm. In addition, by adjusting the distance between the diaphragm positioning part 412 of the slider and the diaphragm positioning part 411 of the bracket, the diaphragm positioning mechanism 4 can maintain the tension of the diaphragm, so as to heat-bend the diaphragm efficiently and reliably.
进一步地,滑块定位件44包括螺纹杆441和摇臂442。螺纹杆441的两端与支架1转动连接,且螺纹杆441与滑块43螺纹配合。螺纹杆441与支架1之间的转动连接可通过轴孔配合或轴承连接等方式实现。Further, the slider positioning member 44 includes a threaded rod 441 and a rocker arm 442 . Both ends of the threaded rod 441 are rotatably connected to the bracket 1 , and the threaded rod 441 is threadedly engaged with the slider 43 . The rotational connection between the threaded rod 441 and the bracket 1 can be realized by means of shaft-hole fit or bearing connection.
摇臂442被设置为用于转动螺纹杆441,以使得滑块43沿着螺纹杆441移动。通过摇臂442转动螺纹杆441时,滑块43可在螺纹杆441的推动下沿着滑轨42移动。这样,根据膜片的尺寸,膜片定位机构4可调整滑块膜片定位件412与支架膜片定位件411之间的距离,从而保持膜片的张紧。The rocker arm 442 is configured to rotate the threaded rod 441 so that the slider 43 moves along the threaded rod 441 . When the threaded rod 441 is rotated by the rocker arm 442 , the slider 43 can move along the slide rail 42 under the push of the threaded rod 441 . In this way, according to the size of the diaphragm, the diaphragm positioning mechanism 4 can adjust the distance between the diaphragm positioning part 412 of the slider and the diaphragm positioning part 411 of the bracket, so as to maintain the tension of the diaphragm.
可选地,上模21为凸膜,下模31为凹模。Optionally, the upper mold 21 is a convex film, and the lower mold 31 is a concave mold.
可选地,上模21和下模31均为硅胶材质。硅胶材质的上模21和下模31有利于保护膜片。Optionally, both the upper mold 21 and the lower mold 31 are made of silica gel. The upper mold 21 and the lower mold 31 made of silica gel are beneficial to protect the diaphragm.
下面,以图中示出的具体实施例为例,说明本公开的镜片贴膜装置:Next, take the specific embodiment shown in the figure as an example to illustrate the lens film sticking device of the present disclosure:
如图1所示,镜片贴膜装置包括支架1、上模机构2、下模机构3、膜片定位机构4和膜片加热机构5。As shown in FIG. 1 , the lens film sticking device includes a bracket 1 , an upper mold mechanism 2 , a lower mold mechanism 3 , a membrane positioning mechanism 4 and a membrane heating mechanism 5 .
支架1包括支架主体11和支架底座12。支架主体11具有L形形状。支架底座12与支架主体11的一直臂固定连接。The stand 1 includes a stand body 11 and a stand base 12 . The bracket main body 11 has an L-shape. The support base 12 is fixedly connected with the straight arm of the support main body 11 .
上模机构2包括上模21和上模驱动单元22,上模驱动单元22安装在支架主体11的另一直臂上。下模机构3包括下模31和下模驱动单元32,下模驱动单元32安装在支架底座12上。上模21为凸膜,下模31为凹模,且上模21和下模31均为硅胶材质。上模21的重心和下模31的重心之间的连线垂直于支架主体11安装有上模驱动单元22的直臂。The upper mold mechanism 2 includes an upper mold 21 and an upper mold driving unit 22 , and the upper mold driving unit 22 is installed on the other straight arm of the bracket main body 11 . The lower mold mechanism 3 includes a lower mold 31 and a lower mold driving unit 32 , and the lower mold driving unit 32 is installed on the support base 12 . The upper mold 21 is a convex film, the lower mold 31 is a concave mold, and both the upper mold 21 and the lower mold 31 are made of silica gel. The line between the center of gravity of the upper mold 21 and the center of gravity of the lower mold 31 is perpendicular to the straight arm of the bracket main body 11 on which the upper mold driving unit 22 is installed.
上模驱动单元22可驱动上模21与下模31合模,以热弯成型膜片定位机构4定位的膜片。上模驱动单元22还可驱动上模21与下模31合模,以将热弯成型的膜片压合在下模31上放置的待贴镜片上。下模驱动单元32可驱动下模31移动,使得下模31在膜片覆盖的区域的内外之间移动,从而更方便地将待贴镜片放置在下模31上。The upper mold driving unit 22 can drive the upper mold 21 and the lower mold 31 to close the mold, and form the membrane positioned by the membrane positioning mechanism 4 by thermal bending. The upper mold driving unit 22 can also drive the upper mold 21 and the lower mold 31 to close the mold, so as to press-fit the hot-bending film onto the lens to be attached placed on the lower mold 31 . The lower mold driving unit 32 can drive the lower mold 31 to move, so that the lower mold 31 moves between the inside and outside of the area covered by the film, so that the lens to be bonded is placed on the lower mold 31 more conveniently.
膜片定位机构4包括膜片定位件41、滑轨42、滑块43和滑块定位件44。滑轨42安装在支架1上。膜片定位件41包括支架膜片定位件411和滑块膜片定位件412,支架膜片定位件411设于支架1上,滑块膜片定位件412设于滑块43上。滑块43与滑轨42滑动配合,滑块43可沿着滑轨42移动。滑块定位件44包括螺纹杆441和摇臂442。螺纹杆441的两端与支架1转动连接,且螺纹杆441与滑块43螺纹配合。摇臂442可转动螺纹杆441,以使得滑块43沿着螺纹杆441移动,以将滑块43定位在滑轨42的不同位置处。The diaphragm positioning mechanism 4 includes a diaphragm positioning member 41 , a slide rail 42 , a slider 43 and a slider positioning member 44 . The slide rail 42 is installed on the support 1 . The diaphragm positioning part 41 includes a bracket diaphragm positioning part 411 and a slider diaphragm positioning part 412 , the bracket diaphragm positioning part 411 is arranged on the bracket 1 , and the slider diaphragm positioning part 412 is arranged on the slider 43 . The sliding block 43 is slidingly matched with the sliding rail 42 , and the sliding block 43 can move along the sliding rail 42 . The slider positioner 44 includes a threaded rod 441 and a rocker arm 442 . Both ends of the threaded rod 441 are rotatably connected to the bracket 1 , and the threaded rod 441 is threadedly engaged with the slider 43 . The rocker arm 442 can rotate the threaded rod 441 so that the slider 43 moves along the threaded rod 441 to position the slider 43 at different positions on the slide rail 42 .
膜片加热机构5包括加热元件51、加热元件驱动单元52、驱动齿轮53和连接板54。加热元件51包括上烤板511和下烤板512。上烤板511和下烤板512被设置为面对膜片的不同表面。加热元件驱动单元52安装在支架主体11与支架底座12连接的直臂上。加热元件驱动单元52的驱动输出端上连接有驱动齿轮53。连接板54与加热元件51相连接。连接板54上设有孔状结构,孔状结构的内缘上设有齿条部541。驱动齿轮53与齿条部541啮合传动。当加热元件驱动单元52驱动驱动齿轮53运动时,连接板54同步运动。与连接板54连接的加热元件51随着连接板54一起移动,加热元件51可朝向靠近或远离膜片的方向移动,从而加热膜片或离开膜片。The membrane heating mechanism 5 includes a heating element 51 , a heating element driving unit 52 , a driving gear 53 and a connecting plate 54 . The heating element 51 includes an upper grilling plate 511 and a lower grilling plate 512 . The upper baking plate 511 and the lower baking plate 512 are arranged to face different surfaces of the membrane. The heating element driving unit 52 is installed on the straight arm connecting the support body 11 and the support base 12 . A driving gear 53 is connected to the driving output end of the heating element driving unit 52 . The connecting plate 54 is connected to the heating element 51 . The connecting plate 54 is provided with a hole structure, and the inner edge of the hole structure is provided with a rack portion 541 . The driving gear 53 is engaged with the rack portion 541 for transmission. When the heating element driving unit 52 drives the driving gear 53 to move, the connecting plate 54 moves synchronously. The heating element 51 connected to the connecting plate 54 moves together with the connecting plate 54, and the heating element 51 can move toward or away from the membrane, thereby heating the membrane or moving away from the membrane.
该实施例的镜片贴膜装置使用时,首先,将待加工的膜片6固定在支架膜片定位件411和滑块膜片定位件412上,再通过摇臂442转动螺纹杆441,滑块43在螺纹杆441的推动下沿着滑轨42移动,以调整滑块膜片定位件412与支架膜片定位件411之间的距离,使得待加工的膜片6保持在张紧状态。When the lens film sticking device of this embodiment is used, at first, the diaphragm 6 to be processed is fixed on the bracket diaphragm positioning part 411 and the slider diaphragm positioning part 412, and then the threaded rod 441 is rotated by the rocker arm 442, and the slider 43 Pushed by the threaded rod 441 , it moves along the slide rail 42 to adjust the distance between the diaphragm positioning part 412 of the slider and the diaphragm positioning part 411 of the bracket, so that the diaphragm 6 to be processed remains in a tensioned state.
然后,加热元件驱动单元52驱动驱动齿轮53运动,驱动齿轮53带动连接板54移动,与连接板54连接的加热元件51朝向靠近待加工的膜片6的方向移动。当加热元件51移动至加热位置时,上烤板511和下烤板512加热待加工的膜片6。完成加热操作后,加热元件驱动单元52驱动驱动齿轮53运动,驱动齿轮53带动连接板54移动,与连接板54连接的加热元件51朝向远离待加工的膜片6的方向移动,从而加热元件51离开膜片。Then, the heating element driving unit 52 drives the driving gear 53 to move, the driving gear 53 drives the connecting plate 54 to move, and the heating element 51 connected to the connecting plate 54 moves towards the direction close to the membrane 6 to be processed. When the heating element 51 moves to the heating position, the upper baking plate 511 and the lower baking plate 512 heat the film 6 to be processed. After the heating operation is completed, the heating element driving unit 52 drives the driving gear 53 to move, and the driving gear 53 drives the connecting plate 54 to move, and the heating element 51 connected to the connecting plate 54 moves toward a direction away from the film 6 to be processed, so that the heating element 51 Leave the diaphragm.
再然后,上模驱动单元22驱动上模21朝向下模31移动,上模21和下模31合模后,可对加热后的待加工的膜片6进行热弯成型,从而得到与待贴镜片具有一样外形的仿形膜片。得到仿形膜片后,上模驱动单元22驱动上模21离开下模31。Then, the upper mold drive unit 22 drives the upper mold 21 to move towards the lower mold 31. After the upper mold 21 and the lower mold 31 are closed, the heated membrane 6 to be processed can be hot-bent formed, thereby obtaining a The lens has a contoured diaphragm of the same shape. After the profiling diaphragm is obtained, the upper mold driving unit 22 drives the upper mold 21 away from the lower mold 31 .
接着,下模驱动单元32驱动下模31自膜片覆盖的区域内移动至膜片覆盖的区域外。将待贴镜片放置在下模31上后,下模驱动单元32驱动下模31自膜片覆盖的区域外移回至膜片覆盖的区域,并使下模31与上模21相对应。Next, the lower mold driving unit 32 drives the lower mold 31 to move from the area covered by the membrane to outside the area covered by the membrane. After the lens to be laminated is placed on the lower mold 31, the lower mold driving unit 32 drives the lower mold 31 to move back from the area covered by the film to the area covered by the film, and makes the lower mold 31 correspond to the upper mold 21.
再接着,撕去仿形膜片上的保护膜层,使得仿形膜片的胶层与待贴镜片相对应。上模驱动单元22再次驱动上模21朝向下模31移动,上模21和下模31合模后,热弯成型的仿形膜片被压合在下模31上放置的待贴镜片上。仿形膜片和待贴镜片粘合在一起,得到贴膜镜片。Then, tear off the protective film layer on the profiling diaphragm, so that the adhesive layer of the profiling diaphragm corresponds to the lens to be pasted. The upper mold driving unit 22 drives the upper mold 21 to move towards the lower mold 31 again. After the upper mold 21 and the lower mold 31 are closed, the hot-bent profiling diaphragm is pressed onto the lens to be attached on the lower mold 31 . The profiling film and the lens to be pasted are bonded together to obtain a filmed lens.
如图4所示,本公开的镜片贴膜装置可具有对应的镜片贴膜工艺。镜片贴膜工艺包括如下步骤:As shown in FIG. 4 , the lens film sticking device of the present disclosure may have a corresponding lens film sticking process. The lens filming process includes the following steps:
步骤S1:通过膜片定位机构定位待加工膜片。膜片定位机构可通过夹持等方式定位待加工膜片。特别地,膜片定位机构为本实用新型的镜片贴膜装置中的膜片定位机构。Step S1: Position the membrane to be processed by the membrane positioning mechanism. The diaphragm positioning mechanism can position the diaphragm to be processed by clamping and other methods. In particular, the diaphragm positioning mechanism is the diaphragm positioning mechanism in the lens film sticking device of the present invention.
步骤S2:通过上模机构和下模机构的合模操作热弯成型待加工膜片,得到仿形膜片。上模机构和下模机构可为本领域熟知的可加热的模具结构。特别地,上模机构和下模机构为本实用新型的镜片贴膜装置中的上模机构和下模机构。待加工膜片的热弯成型可通过使用上模机构和下模机构对加热后的膜片成型实现,或者,通过使用上模机构和下模机构对待加工膜片同步进行加热操作和成型操作。仿形膜片应具有与待贴镜片具有一样外形。Step S2: hot-bending the membrane to be processed through the clamping operation of the upper mold mechanism and the lower mold mechanism to obtain a profiling membrane. The upper and lower mold mechanisms can be heatable mold structures well known in the art. In particular, the upper mold mechanism and the lower mold mechanism are the upper mold mechanism and the lower mold mechanism in the lens film sticking device of the present invention. The hot bending forming of the membrane to be processed can be realized by using the upper mold mechanism and the lower mold mechanism to shape the heated membrane, or by using the upper mold mechanism and the lower mold mechanism to simultaneously perform heating and forming operations on the membrane to be processed. The profiled film should have the same shape as the lens to be attached.
步骤S3:将待贴镜片定位在下模机构上。待贴镜片可通过定位柱或形状匹配限位等方式定位在下模机构上。待贴镜片是指已经被加工为具有一定曲率的镜片。待贴镜片可通过注塑成型或热弯成型的方式得到。Step S3: Position the lens to be attached on the lower mold mechanism. The lens to be attached can be positioned on the lower mold mechanism by means of positioning columns or shape matching limit. The lens to be attached refers to the lens that has been processed to have a certain curvature. The lens to be attached can be obtained by injection molding or heat bending molding.
步骤S4:通过上模机构和下模机构的合模操作将仿形膜片压合在待贴镜片上,以使得仿形膜片与待贴镜片粘固在一起。具体实施时,可根据实际需求选择在仿形膜片上设置用于粘贴的胶层,或者在待贴镜片上设置用于粘贴的胶层。Step S4: The profiling diaphragm is pressed onto the lens to be attached through the mold clamping operation of the upper mold mechanism and the lower mold mechanism, so that the profiling diaphragm and the lens to be attached are bonded together. During specific implementation, an adhesive layer for pasting can be selected on the profiling diaphragm, or an adhesive layer for pasting can be arranged on the lens to be pasted according to actual needs.
本公开的镜片贴膜工艺通过将具有与待贴镜片一样外形的仿形膜片粘贴在待贴镜片上,可有效避免膜片和待贴镜片之间产生应力,有利于保证镜片的光学性能和光学成像质量。The lens film sticking process of the present disclosure can effectively avoid stress between the film and the lens to be pasted by pasting a profiling film having the same shape as the lens to be pasted on the lens to be pasted, which is conducive to ensuring the optical performance and optical properties of the lens. image quality.
可选地,步骤S2包括:Optionally, step S2 includes:
步骤S201:通过膜片加热机构加热待加工膜片,得到软化膜片。膜片加热机构可例如为加热板或热风机等。特别地,膜片加热机构为本实用新型的镜片贴膜装置中的膜片加热机构。Step S201: heating the film to be processed by a film heating mechanism to obtain a softened film. The film heating mechanism can be, for example, a heating plate or a hot air blower. In particular, the film heating mechanism is the film heating mechanism in the lens film sticking device of the present invention.
步骤S202:通过上模机构和下模机构的合模操作成型软化膜片,得到仿形膜片。上模机构和下模机构的合模便可方便地将软化膜片成型为仿形膜片。Step S202: forming and softening the diaphragm through the clamping operation of the upper mold mechanism and the lower mold mechanism to obtain a profiling diaphragm. The mold closing of the upper mold mechanism and the lower mold mechanism can easily form the softened diaphragm into a profiling diaphragm.
可选地,步骤S201包括:Optionally, step S201 includes:
通过膜片加热机构加热待加工膜片至预设温度后,移动膜片加热机构至上模机构和下模机构的合模工作区域外,得到软化膜片。在此,膜片加热机构可在上模机构和下模机构的合模工作区域内外移动,从而防止膜片加热机构干涉上模机构和下模机构的合模。After the membrane to be processed is heated to a preset temperature by the membrane heating mechanism, the membrane heating mechanism is moved outside the mold clamping working area of the upper mold mechanism and the lower mold mechanism to obtain a softened membrane. Here, the diaphragm heating mechanism can move inside and outside the mold clamping working area of the upper mold mechanism and the lower mold mechanism, thereby preventing the diaphragm heating mechanism from interfering with the mold clamping of the upper mold mechanism and the lower mold mechanism.
可选地,步骤S2还包括:Optionally, step S2 also includes:
步骤S203:去除仿形膜片的保护膜,以露出仿形膜片的粘胶层。仿形膜片上设置的粘胶层可将仿形膜片粘贴在待贴镜片上。Step S203: removing the protective film of the profiling film to expose the adhesive layer of the profiling film. The adhesive layer arranged on the profiling diaphragm can stick the profiling diaphragm on the lens to be pasted.
可选地,步骤S3中的待贴镜片通过以下步骤得到:Optionally, the lens to be attached in step S3 is obtained through the following steps:
热弯成型平板基材,得到待贴镜片。Hot-bending the flat base material to obtain the lens to be pasted.
待贴镜片的热弯成型可通过使用模具对加热后的镜片成型实现。The thermal bending of the lens to be attached can be realized by using a mold to shape the heated lens.
虽然已经通过例子对本实用新型的一些特定实施例进行了详细说明,但是本领域的技术人员应该理解,以上例子仅是为了进行说明,而不是为了限制本实用新型的范围。本领域的技术人员应该理解,可在不脱离本实用新型的范围和精神的情况下,对以上实施例进行修改。本实用新型的范围由所附权利要求来限定。Although some specific embodiments of the present invention have been described in detail through examples, those skilled in the art should understand that the above examples are only for illustration rather than limiting the scope of the present invention. It should be understood by those skilled in the art that modifications may be made to the above embodiments without departing from the scope and spirit of the present invention. The scope of the invention is defined by the appended claims.
Claims (11)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201721327677.1U CN207301380U (en) | 2017-10-16 | 2017-10-16 | A kind of eyeglass film sticking apparatus |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201721327677.1U CN207301380U (en) | 2017-10-16 | 2017-10-16 | A kind of eyeglass film sticking apparatus |
Publications (1)
Publication Number | Publication Date |
---|---|
CN207301380U true CN207301380U (en) | 2018-05-01 |
Family
ID=62414313
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201721327677.1U Active CN207301380U (en) | 2017-10-16 | 2017-10-16 | A kind of eyeglass film sticking apparatus |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN207301380U (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107703566A (en) * | 2017-10-16 | 2018-02-16 | 歌尔科技有限公司 | A kind of eyeglass film sticking apparatus and eyeglass film coating process |
-
2017
- 2017-10-16 CN CN201721327677.1U patent/CN207301380U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107703566A (en) * | 2017-10-16 | 2018-02-16 | 歌尔科技有限公司 | A kind of eyeglass film sticking apparatus and eyeglass film coating process |
CN107703566B (en) * | 2017-10-16 | 2023-08-04 | 歌尔光学科技有限公司 | Lens film pasting device and lens film pasting process |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN107703566A (en) | A kind of eyeglass film sticking apparatus and eyeglass film coating process | |
WO2012079416A1 (en) | Curved reflective mirror and manufacturing method therefor | |
CN114523655B (en) | Method for attaching film to lens | |
CN102896873B (en) | Jig for attaching display screen and touch screen, attaching device and method | |
CN108943688A (en) | A kind of bend glass automatic coating equipment and its method for adhering film | |
TWI658968B (en) | Thermoplastic film method of three-dimensional surface device | |
CN207301380U (en) | A kind of eyeglass film sticking apparatus | |
CN209289776U (en) | One kind positioning fixed equipment for camera lens film pad pasting | |
CN204509101U (en) | Forming apparatus for making moulded glass | |
CN110466144A (en) | A kind of make-up machine | |
CN205405003U (en) | Polaroid attaching device | |
CN204807855U (en) | Semi -automatic polaroid stripping off device | |
CN209189552U (en) | A kind of manual tube bender convenient for operation | |
CN208993090U (en) | A kind of bend glass automatic coating equipment | |
JPWO2010095402A1 (en) | Manufacturing method of optical member with surface shape and manufacturing apparatus thereof | |
CN206219425U (en) | Forming apparatus for making moulded glass | |
CN110116507A (en) | Reflective line film sticking machine | |
CN111792822B (en) | Hot bending machine | |
TWM624929U (en) | Curved surface gluing device | |
CN208452293U (en) | Film equipment | |
CN210911118U (en) | A heating device for balloon molding | |
CN221952070U (en) | A bending device for producing and processing aluminum profiles | |
CN213124511U (en) | Polymer laminate polymer battery scalds limit shaping device | |
CN220114237U (en) | Heat dissipation film lamination jig | |
CN104029475B (en) | There is the gold stamping device polishing function |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
GR01 | Patent grant | ||
GR01 | Patent grant | ||
TR01 | Transfer of patent right |
Effective date of registration: 20201102 Address after: 261031 north of Yuqing street, east of Dongming Road, high tech Zone, Weifang City, Shandong Province (Room 502, Geer electronic office building) Patentee after: GoerTek Optical Technology Co.,Ltd. Address before: 266104 Laoshan Qingdao District North House Street investment service center room, Room 308, Shandong Patentee before: GOERTEK TECHNOLOGY Co.,Ltd. |
|
TR01 | Transfer of patent right |