CN207263061U - A kind of detection fixture of axial workpiece circle bounce - Google Patents
A kind of detection fixture of axial workpiece circle bounce Download PDFInfo
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Abstract
本实用新型涉及轴类零件检测设备领域,尤其是一种轴类零件圆跳动的检测夹具,包括支撑机构、测量组件、传动组件,支撑机构包括底板、基座、左定位调节支架和右定位调节支架,所述测量组件包括测量支架和百分表,所述传动组件包括电机、轴承、主动齿轮、从动齿轮和顶针,采用此设计的检测夹具,传动组件能带动支撑机构转动,让待测量的零件旋转起来,可以定位一次百分表同时测量整个轴类零件的外圆周表面,并且测量组件的滑动导轨能让其固定的百分表沿着轴类零件固定的轴向方向移动,对于阶梯轴类零件可以测量不同部位的圆跳动数据,让测量数据更精确,减少制造加工误差,提高零件的装配精度,也保证装配使用设备的使用寿命,提高设备的安全性能。
The utility model relates to the field of detection equipment for shaft parts, in particular to a detection fixture for circular runout of shaft parts, which includes a support mechanism, a measurement component, and a transmission component. The support mechanism includes a bottom plate, a base, a left positioning adjustment bracket and a right positioning adjustment Bracket, the measurement assembly includes a measurement bracket and a dial gauge, the transmission assembly includes a motor, bearings, driving gears, driven gears and thimbles, using this design of the detection fixture, the transmission assembly can drive the support mechanism to rotate, allowing the The part rotates, the dial indicator can be positioned once and the outer circumferential surface of the entire shaft part can be measured at the same time, and the sliding guide rail of the measurement component can make the fixed dial indicator move along the fixed axial direction of the shaft part. For the ladder Shaft parts can measure the circular runout data of different parts, making the measurement data more accurate, reducing manufacturing and processing errors, improving the assembly accuracy of parts, ensuring the service life of assembly equipment, and improving the safety performance of equipment.
Description
技术领域technical field
本实用新型涉及轴类零件检测设备领域,尤其是一种轴类零件圆跳动的检测夹具。The utility model relates to the field of detection equipment for shaft parts, in particular to a detection fixture for circular runout of shaft parts.
背景技术Background technique
目前在机械制造领域中,经常会涉及到圆柱形轴类零件的制造加工,而圆柱形工件的一个很重要的指标就是圆周表面的圆跳动度,如果圆周表面的圆跳动度超出了设计要求的规定范围,在装配过程中就会出现装配困难,在使用过程中会增加磨损和噪声,降低零件的使用寿命,影响设备的整体功能,降低工作精度,甚至直接导致设备报废,出现安全事故,所以零件表面的跳动度非常重要。目前,一般的检测装置在检测圆跳动检测时,测量时候的测量头无法移动,导致被测量的某些部位会被遗漏,或者需要人工调整位置多次测量,导致测量数据不准确。At present, in the field of mechanical manufacturing, the manufacturing and processing of cylindrical shaft parts is often involved, and a very important indicator of cylindrical workpieces is the circular runout of the circumferential surface. If the circular runout of the circumferential surface exceeds the design requirements Within the specified range, there will be assembly difficulties during the assembly process, which will increase wear and noise during use, reduce the service life of the parts, affect the overall function of the equipment, reduce the working accuracy, and even directly lead to the scrapping of the equipment and safety accidents, so The runout of the part surface is very important. At present, when the general detection device detects the circular runout, the measuring head cannot be moved during the measurement, so that some parts to be measured will be missed, or the position needs to be manually adjusted for multiple measurements, resulting in inaccurate measurement data.
发明内容Contents of the invention
解决现有技术存在的问题,本实用新型提供一种结构简单,操作方便,测量精度高,测量头可以移动的一种轴类零件圆跳动的检测夹具,具有可随时检测轴类零件所有圆周表面部位的圆跳动的优点。To solve the problems existing in the prior art, the utility model provides a detection fixture for circular runout of shaft parts with simple structure, convenient operation, high measurement accuracy and movable measuring head, which can detect all the circumferential surfaces of shaft parts at any time Advantages of circular beating of parts.
本实用新型解决其技术问题所采用的技术方案为:The technical scheme that the utility model solves its technical problem adopts is:
一种轴类零件圆跳动的检测夹具,包括支撑机构、测量组件,所述支撑机构包括底板、所述底板上端面固定安装有基座和固定零件两端的左定位调节支架、右定位调节支架,左定位调节支架和右定位调节支架置于基座上,所述测量组件包括测量支架和固定在测量支架上用于测量圆跳动的百分表,还包括用于实现零件旋转的传动组件,所述传动组件包括电机、轴承、主动齿轮、从动齿轮和顶针,所述顶针通过轴承分别固定在左定位调节支架、右定位调节支架上,所述左定位调节支架、右定位调节支架上的顶针相对且具有同轴度,所述左定位调节支架上的顶针左侧套有从动齿轮,从动齿轮与固定在电机上的主动齿轮相啮合;所述测量支架包括分别固定在左定位调节支架、右定位调节支架外侧的立架,两个立架之间固定有滑动导轨,滑动导轨上套有滑块,所述百分表通过夹持架固定在滑块上,所述立架底部设有置于底板上移动导轨,该移动导轨与基座相垂直。A detection fixture for the circular runout of shaft parts, including a support mechanism and a measuring assembly, the support mechanism includes a base plate, a base fixedly installed on the upper surface of the base plate, and a left positioning adjustment bracket and a right positioning adjustment bracket at both ends of the fixed part, The left positioning adjustment bracket and the right positioning adjustment bracket are placed on the base, and the measurement assembly includes a measurement bracket and a dial gauge fixed on the measurement bracket for measuring the circular runout, and also includes a transmission assembly for realizing the rotation of the parts. The transmission assembly includes a motor, a bearing, a driving gear, a driven gear and a thimble, and the thimble is respectively fixed on the left positioning adjustment bracket and the right positioning adjustment bracket through the bearing, and the thimble on the left positioning adjustment bracket and the right positioning adjustment bracket Relatively and with coaxiality, the left side of the thimble on the left positioning adjustment bracket is covered with a driven gear, and the driven gear meshes with the driving gear fixed on the motor; the measuring bracket includes 1. The vertical frame on the outside of the right positioning adjustment bracket, a sliding guide rail is fixed between the two vertical frames, a slider is set on the sliding rail, the dial gauge is fixed on the slider by a clamping frame, and the bottom of the vertical frame There is a moving guide rail placed on the bottom plate, and the moving guide rail is perpendicular to the base.
采用此设计的轴类零件圆跳动的检测夹具,传动组件能带动支撑机构转动,让待测量的零件旋转起来,可以定位一次百分表同时测量整个轴类零件的外圆周表面,并且测量组件的滑动导轨能让其固定的百分表左右滑动,沿着轴类零件固定的轴向方向移动,这样可以随时简便的移动百分表来测量整个零件,对于阶梯轴类零件可以测量不同部位的圆跳动数据,让测量数据更精确,减少制造加工误差,提高零件的装配精度,也保证装配使用设备的使用寿命,提高设备的安全性能。With this design of the test fixture for the circular runout of shaft parts, the transmission assembly can drive the support mechanism to rotate, so that the parts to be measured can be rotated, and the dial gauge can be positioned once to measure the outer circumferential surface of the entire shaft part at the same time, and the component's The sliding guide rail allows the fixed dial indicator to slide left and right, and move along the fixed axial direction of the shaft parts, so that the dial indicator can be easily moved at any time to measure the entire part. For stepped shaft parts, the circle of different parts can be measured. Runout data makes the measurement data more accurate, reduces manufacturing and processing errors, improves the assembly accuracy of parts, and also ensures the service life of assembly equipment and improves the safety performance of equipment.
进一步限定,所述左定位调节支架固定连接在基座上,所述右定位调节支架上设有锁紧压块,所述锁紧压块上设有松紧旋钮;松紧旋钮直接将松紧压块抵压在底板上,使右定位调节支架牢固的固定在燕尾型导轨上,这样在传动组件带动顶针和固定在其中的零件转动时,定位调节直接不会移位和偏心,保持同轴度更能检测圆跳动。It is further defined that the left positioning adjustment bracket is fixedly connected to the base, the right positioning adjustment bracket is provided with a locking briquetting block, and the locking briquetting block is provided with an elastic knob; the elastic knob directly presses the elastic briquetting block against Press it on the bottom plate, so that the right positioning adjustment bracket is firmly fixed on the dovetail guide rail, so that when the transmission assembly drives the thimble and the parts fixed in it to rotate, the positioning adjustment will not be shifted and eccentric directly, and the coaxiality can be maintained more effectively Detect circular runout.
进一步限定,所述基座为燕尾型导轨,所述左定位调节支架、右定位调节支架的底部设有与燕尾型导轨相配合的燕尾槽;这样右定位调节支架在滑动的时候更牢固,也能更好的保证两个顶针的同轴度,进而保证轴类零件固定的精准度。It is further defined that the base is a dovetail guide rail, and the bottoms of the left positioning adjustment bracket and the right positioning adjustment bracket are provided with dovetail grooves matching with the dovetail guide rail; in this way, the right positioning adjustment bracket is more firm when sliding, and also It can better ensure the coaxiality of the two thimbles, thereby ensuring the accuracy of fixing the shaft parts.
进一步限定,所述滑动导轨与两根同轴的顶针相互平行。两根顶针同轴是为了定位轴类零件不偏心,滑动导轨与顶针平行后,是保证了滑动导轨与待检测的轴类零件平行,这样固定在滑动导轨上的百分表能更精确的测量轴类零件的圆跳动。It is further defined that the sliding guide rail is parallel to the two coaxial thimbles. The two thimbles are coaxial to locate the shaft parts without eccentricity. After the sliding guide rail is parallel to the thimble, it ensures that the sliding guide rail is parallel to the shaft parts to be tested, so that the dial gauge fixed on the sliding guide rail can measure more accurately. Circular runout of shaft parts.
进一步限定,所述滑块的侧边设有松紧开口槽,在松紧开口槽上设有松紧螺栓,为了在滑动导轨上移动调节百分表,便于百分表测量轴类零件,在移动滑块的时候要松开松紧螺栓,待位置固定好后拧紧松紧螺栓,缩小松紧开口槽大小,保证滑块锁紧固定在滑动导轨上,便于百分表更好的测量零件的圆跳动,减小误差。It is further defined that the side of the slider is provided with an elastic opening groove, and an elastic bolt is arranged on the elastic opening groove. In order to move and adjust the dial indicator on the sliding guide rail, it is convenient for the dial indicator to measure shaft parts. Loosen the elastic bolt when the position is fixed, tighten the elastic bolt after the position is fixed, reduce the size of the elastic opening slot, and ensure that the slider is locked and fixed on the sliding guide rail, so that the dial indicator can better measure the circular runout of the part and reduce the error .
附图说明Description of drawings
图1为一种轴类零件圆跳动的检测夹具的主视结构示意图。Fig. 1 is a front view structural schematic diagram of a detection fixture for circular runout of shaft parts.
具体实施方式Detailed ways
为了使本领域的技术人员可以更好地理解,下面结合附图和实施例对本实用新型技术方案进一步说明。In order to make those skilled in the art understand better, the technical solution of the utility model is further described below in conjunction with the accompanying drawings and embodiments.
如图1所示的一种轴类零件圆跳动的检测夹具,包括支撑机构1、测量组件2,所述支撑机构包括底板11,所述底板11上端面固定安装有基座12和固定零件3两端的左定位调节支架13、右定位调节支架14,左定位调节支架13和右定位调节支架14置于基座12上,所述测量组件2包括测量支架4和固定在测量支架4上用于测量圆跳动的百分表21,还包括用于实现零件旋转的传动组件5,所述传动组件5包括电机51、轴承52、主动齿轮53、从动齿轮54和两个顶针55,顶针55通过轴承52分别固定在左定位调节支架14、右定位调节支架14上,所述左定位调节支架13、右定位调节支架14上的顶针55相对且具有同轴度,所述左定位调节支架13上的顶针55左侧套有从动齿轮54,从动齿轮54与固定在电机51上的主动齿轮53相啮合,电机51带动主动齿轮53运转从而带动从而齿轮54运转,左定位调节支架13上的顶针55就带着零件3和右定位调节支架14上的顶针55连续转动,这样就能使百分表21测量零件3外周表面一圈的圆跳动数据;所述测量支架4包括分别固定在左定位调节支架13、右定位调节支架14外侧的立架41,两个立架41之间固定有滑动导轨42,滑动导轨42上套有滑块43,所述百分表21通过夹持架44固定在滑块43上,所述立架41底部设有置于底板11上移动导轨45,该移动导轨45与基座12相垂直。As shown in Figure 1, a test fixture for circular runout of shaft parts includes a support mechanism 1 and a measuring assembly 2. The support mechanism includes a bottom plate 11, and a base 12 and a fixed part 3 are fixedly installed on the upper end of the bottom plate 11. The left positioning adjustment bracket 13 and the right positioning adjustment bracket 14 at both ends, the left positioning adjustment bracket 13 and the right positioning adjustment bracket 14 are placed on the base 12, and the measurement assembly 2 includes a measurement bracket 4 and is fixed on the measurement bracket 4 for The dial indicator 21 for measuring the circular runout also includes a transmission assembly 5 for realizing the rotation of the parts. The transmission assembly 5 includes a motor 51, a bearing 52, a driving gear 53, a driven gear 54 and two thimbles 55, and the thimble 55 passes through Bearing 52 is respectively fixed on the left positioning adjustment support 14, the right positioning adjustment support 14, the thimble 55 on the left positioning adjustment support 13, the right positioning adjustment support 14 is opposite and has coaxiality, on the left positioning adjustment support 13 The left side of the thimble 55 is covered with a driven gear 54, the driven gear 54 meshes with the driving gear 53 fixed on the motor 51, and the motor 51 drives the driving gear 53 to run to drive the gear 54 to run, and the left positioning adjustment bracket 13 The thimble 55 just rotates continuously with the thimble 55 on the parts 3 and the right positioning adjustment bracket 14, so that the dial indicator 21 can measure the circle runout data of a circle on the outer peripheral surface of the parts 3; The stand 41 on the outside of the positioning adjustment support 13 and the right positioning adjustment support 14 is fixed with a slide guide rail 42 between the two stand supports 41, and the slide guide rail 42 is covered with a slide block 43, and the dial indicator 21 passes through the clamping frame 44 Fixed on the slider 43 , the bottom of the stand 41 is provided with a moving guide rail 45 placed on the bottom plate 11 , and the moving guide rail 45 is perpendicular to the base 12 .
所述左定位调节支架13固定连接在基座12上,所述右定位调节支架14上设有锁紧压块141,所述锁紧压块141上设有松紧旋钮142,在右定位调节支架14的右侧还设有扶手143,带动右定位调节支架14在基座12上移动。The left positioning adjustment bracket 13 is fixedly connected on the base 12, the right positioning adjustment bracket 14 is provided with a locking briquetting block 141, and the locking briquetting block 141 is provided with an elastic knob 142. The right side of 14 is also provided with handrail 143, drives right positioning adjustment support 14 to move on base 12.
所述基座12为燕尾型导轨,所述左定位调节支架13、右定位调节支架14的底部设有与燕尾型导轨相配合的燕尾槽。The base 12 is a dovetail guide rail, and the bottoms of the left positioning adjustment bracket 13 and the right positioning adjustment bracket 14 are provided with dovetail grooves matched with the dovetail guide rail.
所述滑动导轨42与两根同轴顶针55相互平行。The sliding guide rail 42 is parallel to the two coaxial ejector pins 55 .
所述滑块43的侧边设有松紧开口槽431,在松紧开口槽431上设有松紧螺栓432。The side of the slider 43 is provided with an elastic opening groove 431 , and an elastic bolt 432 is arranged on the elastic opening groove 431 .
使用时先将轴类零件3利用两个顶针55固定在左定位调节支架13、右定位调节支架14之间,固定的时候滑动右定位调节支架14来紧固零件3,避免零件3在转动的时候松动,固定好后压紧松紧旋钮142,防止右定位调节支架14移动,而后调节测量组件2,将百分表21固定在夹持架44上,调节滑块43在滑动导轨42上的位置,直至百分表21对齐零件3外周面要测量圆跳动数据的位置。When in use, first fix the shaft part 3 between the left positioning adjustment bracket 13 and the right positioning adjustment bracket 14 with two thimbles 55, and slide the right positioning adjustment bracket 14 to fasten the part 3 when fixing, so as to avoid the rotation of the part 3 When it is loosened, tighten the elastic knob 142 after fixing it to prevent the right positioning adjustment bracket 14 from moving, then adjust the measuring assembly 2, fix the dial indicator 21 on the clamping frame 44, and adjust the position of the slider 43 on the sliding guide rail 42 , until the dial indicator 21 is aligned with the position on the peripheral surface of the part 3 to measure the circular runout data.
以上对本实用新型提供的一种轴类零件圆跳动的检测夹具进行了详细介绍。具体实施例的说明只是用于帮助理解本实用新型的方法及其核心思想,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以对本实用新型进行若干改进和修饰,这些改进和修饰也落入本实用新型权利要求的保护范围内。The fixture for detecting the circular runout of shaft parts provided by the utility model has been introduced in detail above. The description of the specific embodiment is only used to help understand the method of the present utility model and its core idea. Several improvements and modifications are made, and these improvements and modifications also fall within the protection scope of the claims of the utility model.
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CN110736415A (en) * | 2019-11-19 | 2020-01-31 | 眉山中车制动科技股份有限公司 | Tool and method for detecting coaxiality between workpiece central hole and bevel gear |
CN111006570A (en) * | 2019-12-10 | 2020-04-14 | 上海铭钰能源科技股份有限公司 | Automatic monitoring device is used in aluminum alloy piston production |
CN111351412A (en) * | 2019-12-30 | 2020-06-30 | 浙江德福精密驱动制造有限公司 | Connecting axle tank bottom detection device that beats |
CN111486765A (en) * | 2020-05-28 | 2020-08-04 | 广西玉柴机器股份有限公司 | Rapid adjusting method for gun hinge machining precision and auxiliary jacking tool thereof |
CN112361963A (en) * | 2020-12-15 | 2021-02-12 | 安徽远大轴承科技有限公司 | Bearing ring surface flaw detection equipment based on visual inspection |
CN112361963B (en) * | 2020-12-15 | 2022-02-18 | 安徽远大轴承科技有限公司 | Bearing ring surface flaw detection equipment based on visual inspection |
CN113639605A (en) * | 2021-08-25 | 2021-11-12 | 南方泵业股份有限公司 | Tool and method for measuring circle run-out degree of pump head of centrifugal pump |
CN115218838A (en) * | 2022-07-12 | 2022-10-21 | 重庆工业赋能创新中心有限公司 | Industrial quality detector and detection method for digital workshop |
CN118533026A (en) * | 2024-07-23 | 2024-08-23 | 苏州奥特兰恩自动化设备有限公司 | A motor shaft runout detection device |
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