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CN207229852U - For the safety signal valve of ash to be put under the serious dust stratification state of dust collector ash hopper automatically - Google Patents

For the safety signal valve of ash to be put under the serious dust stratification state of dust collector ash hopper automatically Download PDF

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Publication number
CN207229852U
CN207229852U CN201720857048.3U CN201720857048U CN207229852U CN 207229852 U CN207229852 U CN 207229852U CN 201720857048 U CN201720857048 U CN 201720857048U CN 207229852 U CN207229852 U CN 207229852U
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ash
dust
dust collector
dust stratification
safety signal
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CN201720857048.3U
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Inventor
吕群
王长清
王力腾
曲红建
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Datang Environment Industry Group Co Ltd
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Datang Environment Industry Group Co Ltd
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Abstract

A kind of safety signal valve for being used under the serious dust stratification state of dust collector ash hopper put ash automatically of the utility model offer, is installed on a dust leg road, which has the ash releasing tube stretched into outside a pipeful of an ash inlet tube in portion in vivo and stretching bucket body;There is the bucket body design to carry material position and high charge level early warning material position;The ash inlet tube is carried between material position and high charge level early warning material position positioned at the design;The safety signal valve includes:It is fixedly arranged on a detection mouth flange of the mouth of pipe of ash releasing tube;An elastic pressure assembly affixed with the detection mouth flange;One door rod, to close a valve deck of the mouth of pipe, the other end is connected with the elastic pressure assembly for its one end connection.Dust leg road can be coordinated easily to judge that dust collector ash hopper is to be in normal condition or abnormality.And can be in the automatic removing dust after the grey bearing capacity of deduster design storage, while realize the sound-light alarm under the accident dust stratification state of deduster.

Description

For the safety signal valve of ash to be put under the serious dust stratification state of dust collector ash hopper automatically
Technical field
It the utility model is related to environmental technology field, more particularly to cleaner, and in particular to one kind is used for deduster ash Automatically the safety signal valve of ash is put under the serious dust stratification state that struggles against.
Background technology
Showing for the of short duration dust stratification of ash bucket occurs often because of ash discharge failure in the dust collector ash hopper that thermal power plant is equipped with often As, this belongs to normal phenomenon, as long as the storage ash capacity that general dust stratification allows in dust collector ash hopper, and dust stratification duration correspondence is extensive In the time range of multiple normal ash disposal, it would not damage to deduster.Therefore dust collector ash hopper dust stratification causes to endanger to deduster Harmful case, is entirely because troubleshooting not in time, makes dust stratification inside dust collector ash hopper exceed deduster design permission Storage capacity.
It is domestic that the security incident caused by the serious dust stratification of dust collector ash hopper repeatedly occurs.Such as:Hubei Pu in 2005 No. 2 electric precipitator " 1.1 " total collapse accidents of boundary Power Plant No.1 unit (300,000 kilowatts);The second thermoelectricity of the packet header of the Inner Mongol in 2005 One electric field " 3.20 " ash bucket total collapse accident of factory No. 2 units (200,000 kilowatts) electric precipitator;Inner Mongol Huo Mei groups in 2005 No. 3 unit " 4.9 " ash bucket case accidents of one phase of power plant for self-supply of Hong Junlv electricity companies;2006 time electricity international Anhui Chizhou City, nine grey hair Electric No. 2 unit electric precipitator " 3.14 " cave-in accidents of Co., Ltd;The safe and sound Iron And Steel Co., Ltd in Tangshan " 9.23 " electricity removes within 2014 Dirt device ash bucket cave-in accident etc..Above-mentioned its inducement of startling accident can all be attributed to the accident dust stratification of deduster and not and When deashing.
Domestic thermal power plant deduster judges whether the technological means of dust stratification mainly has three aspects for inside at present:Deduster ash The high charge level switch that struggles against judges;Deduster ash disposal system operating parameter indirect discrimination;Measure verification is disassembled in maintenance.
The factor that ash disposal system operating parameter indirect discrimination influences is very much, and needs the comparison of longtime running parameter, has There is very big hysteresis quality, it is impossible to find dust stratification hidden danger in time.The feelings that measure verification often has occurred and that in accident are disassembled in maintenance Under condition, that takes has the interim measure of certain risk and damaging, is not the technical measures of equipment normal operation.So Mainly choose in the industry at present ash bucket high charge level switch judge measure judge inside deduster whether dust stratification.
Generally switched at this stage using high charge level and judge to coordinate artificial accident cinerary device serious inside deduster to handle Dust stratification failure, the premise of such a mode is will be using ash bucket high charge level switching signal as operation foundation, if high charge level switch letter Number go wrong, then this mode can not just work normally.In addition, when high charge level switching signal fails, not only cannot and When process accident hidden danger, accident potential cannot be judged whether in time by also resulting in staff, this is also to cause domestic hair The key technology factor of the serious dust stratification accident of raw deduster.
As shown in Figure 1, existing dust collector ash hopper when on ash bucket high charge level switch 01 alarm when, it is necessary to which ash bucket is opened manually The urgent cinerary device 02 of lower part accident, carries out urgent ash discharge, if carry out accident promptly puts ash and fully relies on high charge level switch 01 Single source signal.
In ash bucket high charge level switch type selecting, since radio frequency admittance material level indicator is relatively economical, reliable, for this reason, general Time design selection using radio frequency admittance material level indicator.Theoretically, radio frequency admittance material level indicator uses in design Advanced anti-adhesive circuit, using the measurement of many reference amounts, wherein by using exchange phase demodulation sampler, solves from mathematical theory Bridging problem on switch.But in dust collector ash hopper in adverse circumstances, radio frequency admittance material level indicator still inevitably goes out Existing false alarm and damage, exactly because also false alarm takes place frequently radio frequency admittance material level indicator in practical applications, it is easy to operation Administrative staff produce the misleading in understanding.In addition, radio frequency admittance level-sensing device needs to debug before use, when debugging, is needed by having Grey and ashless two states, ability accurate calibration level-sensing device, so, in deduster ash disposal system existing defects, such as ash disposal When design conveying capacity deficiency, deduster air flow method are uneven, it will make the presence of very big wind in ash disposal system operational process Dangerous hidden danger.If deduster is run in the case of there are hidden danger for a long time, service personnel cannot in time have found and exclude to ask again Topic, the long-term accumulation of problem, finally will result in serious harm.The country has many dedusters serious product occur going into operation in 1 year Grey failure, mainly caused by exactly above-mentioned reason.
With the constantly improve of passive nucleon material-level measure technological means, passive nuclear level sensing device has obtained more and more wider General use.But for passive nuclear level sensing device, equally there is also the possibility for breaking down and failing, in addition, passive nucleon Level-sensing device also without by the test and verification under the state of emergency, so, even if being led using passive nuclear level sensing device instead of radio frequency Level switch of receiving can not avoid deduster that serious dust stratification harm occurs completely.
Thus, ash bucket dust stratification can be judged accurately, conveniently, reliably, in time by how realizing, and safe and simple, effective The serious dust stratification accident potential of processing deduster is the important topic of urgent need to resolve in the industry.
Utility model content
In view of the deficiency of the prior art, the purpose of this utility model is to provide a kind of tight for dust collector ash hopper Automatically the safety signal valve of ash is put under weight dust stratification state, can be matched somebody with somebody with detection mouth of the device in the lower end in a special dust leg road Close dust leg road and easily judge that dust collector ash hopper is to be in normal condition or abnormality.And can be beyond deduster After the grey bearing capacity of design storage, dust is higher by after normal storage ash quantity in ash bucket, dust stratification is achieved in pair with automatic removing dust The defencive function of deduster;Meanwhile during ash discharge, can also be by touching contact-making switch, to related Control System transmission switching value electricity Signal, realizes the sound-light alarm under the accident dust stratification state of deduster.
In order to achieve the above object, the technical scheme adopted by the utility model is that:
For putting the safety signal valve of ash under the serious dust stratification state of dust collector ash hopper automatically, a dust leg road is installed on, should Dust leg road has the ash releasing tube stretched into outside a pipeful of an ash inlet tube in portion in vivo and stretching bucket body;The bucket body has one to set Meter carrying material position and high charge level early warning material position;The ash inlet tube positioned at the design carry material position and high charge level early warning material position it Between;
The safety signal valve includes:
It is fixedly arranged on a detection mouth flange of the mouth of pipe of ash releasing tube;
An elastic pressure assembly affixed with the detection mouth flange;
One door rod, to close a valve deck of the mouth of pipe, the other end connects with the elastic pressure assembly for its one end connection Connect.
Further, the elastic pressure assembly includes a spring support and a spring;
The spring support includes a rear cover and connects some installation upright bars of rear cover and detection mouth flange;The rear cover with A fixed guiding and limiting plate between detection mouth flange;It is oriented to and limiting plate is formed with a pilot hole, the door rod has one the One retainer, the door rod pass through the pilot hole, and first retainer is between guiding and limiting plate and rear cover;Cap-shaped afterwards The second retainers of Cheng Youyi;The spring pocket is arranged on door rod, and both ends are stopped at foregoing first retainer and the second stop respectively Portion.
Further, the rear cover, detection mouth flange, guiding and limiting plate are parallel between each other.
Further, second retainer encloses for an adjustment, and the adjustment snare is arranged on the door rod, and outside passes through spiral shell Line structure is connected with the mounting hole that rear cover is formed, and has been internally formed spring locking groove.
Further, it is provided with and can be contacted by mobile-initiated the one of first retainer on the guiding and limiting plate Switch.
Further, the spring is compression spring.
Further, first retainer is an annular protrusion.
Further, the door rod, pilot hole and mounting hole are coaxial.
By taking above-mentioned technical proposal, ash inlet tube is highly high less than ash bucket design carrying material position, i.e., grey position limiting altitude In high charge level early warning material position, i.e. high charge level switch height.It is under normal circumstances, high after dust stratification first reaches high charge level switch height Level switch is alarmed, at this point it is possible to pass through conventional means ash discharge.Once high charge level switch fault, fails to alarm, grey position is after of continuing rising Height, reaches the nozzle position of ash inlet tube, under the action of dust stratification tension force, you can dust stratification is discharged by dust leg road, is touched at the same time Send out contact-making switch alarm.
In this way, the safety signal valve of the utility model matches somebody with somebody a unification pipeline structure, but very reliable fault row can be played Remove and forewarning function, greatly improve the safety and stability of ash bucket, and low cost, can't additionally increase excessive load, keep away Exempt from, because adding excessive overweight troubleshooting element, to increase existing equipment loading effect equipment normal operation.In addition, this practicality is new The ash discharge pre-alarming system that the ash bucket of type is formed has high stability in itself, is not in failure substantially, and because its work State is capable of the inspection of simplicity, therefore by periodic inspection, can eliminate the possibility of failure.
Brief description of the drawings
Fig. 1 is the structure diagram of existing dust collector ash hopper in background technology.
Fig. 2 is the structure diagram of ash bucket in one embodiment of the utility model.
Fig. 3 is the installation direction schematic diagram of the ash inlet tube of ash bucket in one embodiment of the utility model.
Fig. 4 is the structure diagram of ash releasing tube and safety signal valve in one embodiment of the utility model.
Fig. 5 is the main structure figure of valve deck in safety signal valve in one embodiment of the utility model.
Fig. 6 is the side block diagram of valve deck in safety signal valve in one embodiment of the utility model.
Fig. 7 is the structure diagram for installing upright bar in one embodiment of the utility model in safety signal valve.
Fig. 8 is the structure diagram of door rod in safety signal valve in one embodiment of the utility model.
Fig. 9 is the sectional structure chart for adjusting circle in one embodiment of the utility model in safety signal valve.
Figure 10 is the main structure figure for adjusting circle in one embodiment of the utility model in safety signal valve.
Figure 11 is the side block diagram of rear cover in safety signal valve in one embodiment of the utility model.
Figure 12 is the main structure figure of rear cover in safety signal valve in one embodiment of the utility model.
Figure 13 is the side block diagram of guiding and limiting plate in safety signal valve in one embodiment of the utility model.
Figure 14 is guiding in safety signal valve in one embodiment of the utility model and the main structure figure of limiting plate.
Embodiment
Illustrate the operation principle of the utility model first:
Dust collector ash hopper is as follows with characteristic by its structure and working environment:Be first deduster in operation, such as ash bucket Can be in negative pressure state when belonging to ashless empty bucket-shaped state, inside ash bucket, this also mean that at this time if open ash bucket with outside The hole that portion's air is connected, extraneous air can be entered inside ash bucket under suction function by hole.Secondly dust collector ash hopper During in dust stratification state, since the mobility of ash is larger, there are certain fluid properties, grey tension force promotes grey from ash bucket and outer What the hole that portion's air is connected outwards sprayed, and ash accumulation more than hole is higher, and grey injection power is also bigger.
Using the characteristic of above-mentioned dust collector ash hopper, highly exceed normal storage in the mouth of pipe of one ash inlet tube of ash bucket indoor design The dust leg road of grey height, when dust accretions highly exceed the mouth of pipe height of dust leg road ash inlet tube, dust can pass through import The mouth of pipe of pipe automatically flows into dust leg road, with piling height increase grey in dust leg road, by the accumulation pressure of ash, valve deck Promote door rod to open valve deck, start automatic removing dust.After dust stratification is disposed in ash bucket, by the thrust and ash bucket of spring The suction of interior negative pressure can be such that valve deck closes automatically.When valve deck is automatically turning under the action of dust, door rod movement, door rod are driven On the first retainer (can be considered a protrusion) touch contact-making switch, contact-making switch to a control system transmit switching value telecommunications Number, control system is, for example, dcs (DCS), and control system prompts work on the spot people in time by sound-light alarm There is serious dust stratification failure, it is necessary to be handled immediately in member's ash bucket.Thus alarm can be achieved and extends the function of processing time, Staff receives the report for police service, and can adjust ash disposal system or take urgent manually ash discharge to remove a hidden danger.
As above-mentioned, normal ash bucket storage ash is that deduster runs necessary function, but the deduster of improper storage ash is serious Dust stratification is the accident for needing to take precautions against, for this reason, when ash bucket storage ash reaches improper storage ash condition, grey storing highly in ash bucket (ash position height), is typically that designer carries out load, the design input condition of structure design, utilizes the side of this design input Boundary's condition, sets high grey position ash exhauster on ash bucket.The utility model is improved on basis herein.Below in conjunction with this Attached drawing in utility model embodiment, carries out the technical scheme in the embodiment of the utility model clear, complete description.
As shown in Fig. 2, ash bucket in one embodiment, including:
Bucket body 1, has ash bucket design carrying material position and high charge level early warning material position, the two material positions are all known design ginsengs Number, each ash bucket can determine the two material positions during redesigning, then arrange corresponding device;
Dust leg road 2, has and stretches into the ash inlet tube 21 inside bucket body and the ash releasing tube 22 outside stretching bucket body;Dust leg leads to 2 can be fixedly arranged on bucket body 1 by flange arrangement, can also be fixedly arranged on bucket body for example, by the mode of welding.
Wherein, ash inlet tube 21 is located between ash bucket design carrying material position and high charge level early warning material position;The mouth of pipe of ash releasing tube 22 Closed by safety signal valve 3.The mouth of pipe height ash bucket design carrying material position of ash inlet tube, it is high that dust stratification first reaches high charge level switch Degree, high charge level alarm, if high charge level switch fault, grey position continues to raise, and reaches ash inlet tube position, there is foregoing operation principle Understanding, dust stratification can be discharged by dust leg road, in discharge process, the mouth of pipe of the open-top ash releasing tube by safety signal valve closure.Separately Outside, airborne dust is lowered in ash releasing tube major requirement as far as possible, while away from the appropriate height in ground, easy to observe, overhaul and ship ash.
Ash releasing tube can use horizontally disposed mode as shown in the figure, in a further embodiment, can also use and level Direction forms 0 ° of downward mode to 30 ° of angles and arranges, dust stratification is discharged at the same time by dead weight.
As shown in figure 4, this application claims safety signal valve specifically include:
It is fixedly arranged on the detection mouth flange 31 of the mouth of pipe of ash releasing tube 22;
The affixed elastic pressure assembly with detection mouth flange 31;
Door rod 34, to close the valve deck 31 of the mouth of pipe, the other end is connected with elastic pressure assembly for its one end connection.
Specifically, elastic pressure assembly includes spring support and spring 33;
Spring support includes rear cover 35 and connects some installation upright bars 37 of rear cover 35 and detection mouth flange 31;Rear cover 35 with Fixed guiding and limiting plate 36 between detection mouth flange 31;It is oriented to and limiting plate 36 has one formed with a pilot hole, door rod 34 First retainer, door rod 34 pass through the pilot hole, and the first retainer is between guiding and limiting plate 36 and rear cover 35;Rear cover 35 Formed with one second retainer;Spring 33 is sheathed on door rod 34, and both ends are stopped at foregoing first retainer and second stop respectively Dynamic portion.
As figure, rear cover 35, detection mouth flange 31, guiding and limiting plate 36 are parallel between each other.
Second retainer is preferably to adjust circle 39, and adjustment circle 39 is sheathed on door rod 34, and outside passes through helicitic texture and rear cover 35 mounting holes formed screw connection, have been internally formed spring locking groove.Adjustment circle 39 can adjust the pressure of spring 33 by rotating Contracting degree, thus adjusts force of the door rod 34 to valve deck 31.
Being provided with guiding and limiting plate 36 can be by the mobile-initiated contact-making switch 38 of the first retainer.Connect to protect Switch 38 is touched, further includes the protecting cover 310 for being fixedly arranged on guiding and limiting plate 36, thus completely cuts off contact-making switch and external environment condition, Avoid reporting by mistake and damage.
Wherein, spring is compression spring.First retainer is an annular protrusion.Door rod, pilot hole and mounting hole are coaxial.
In order to make those skilled in the art become apparent from understanding the concrete structure of safety signal valve in the present embodiment, pass through Fig. 5 Each component is illustrated to Figure 14.
In addition, with reference to figure 3, the mouth of pipe direction of ash inlet tube is backwards to the direction that ash bucket inside smoke flows;The mouth of pipe of ash inlet tube For downward inclined tube mouth.It can thus prevent the mouth of pipe of ash inlet tube from causing coal ash directly because air-flow enters into ash in face of flue gas Pipe, angle are that the ash that deduster falls in order to prevent falls directly into ash inlet tube downwards, can be to greatest extent by this structure design Ground allows ash accumulation to flow into ash inlet tube after getting up, and avoiding dust stratification height from not yet reaching high charge level switch alarm height has grey entrance Ash inlet tube.
It is very one big due in deduster steel construction load with reference to above-described embodiment and the described structure of relevant drawings It is the storage ash load designed under the conditions of the limiting altitude of grey position to divide.Highly less than grey position limiting altitude, it is located at the mouth of pipe of ash inlet tube Between high charge level switch height and grey position limiting altitude.Process is first to reach high charge level switch height, high charge level alarm, if high Level switch failure, grey position continue to raise, and reach ash inlet, and device ash discharge is simultaneously alarmed, if still exclude not in time, then ash Position will reach and exceed the given grey position limiting altitude of design, will overload at this time, accident just occurs.
When high charge level switch is not reaching in normal condition ash bucket ash position, by pulling door rod to drive valve deck to make inside ash bucket It is in communication with the outside by dust leg road, can substantially observes that extraneous air to the air draught of ash bucket inside, may determine that ash bucket at this time It is internal normal.When limiting altitude of the dust stratification more than the grey height of normal storage, ash meeting nature is flowed into dust leg road, with dust Accumulation, promote valve deck to open, while touch contact-making switch, while ash bucket realizes automatic removing dust, transmitted for remote monitoring Signal, so as to fulfill ash and warning function is put under the serious dust stratification state of deduster automatically.
In the state of valve deck does not automatically turn on, Daily Round Check can cut off contact-making switch power supply on the spot, artificial to pull Door rod, checks ash bucket inner product ash state, such as extraneous air since suction function is the air-breathing into ash bucket, then may determine that ash bucket Storage grey state in inside is normal.Resume contacts Switching Power Supply after inspection.
Obviously, described embodiment is only the utility model part of the embodiment, instead of all the embodiments.It is based on Embodiment in the utility model, those of ordinary skill in the art are obtained all without making creative work Other embodiment, shall fall within the protection scope of the present invention.

Claims (8)

1. the safety signal valve for putting ash under the serious dust stratification state of dust collector ash hopper automatically, is installed on a dust leg road, this is put Ash pipe road has the ash releasing tube stretched into outside a pipeful of an ash inlet tube in portion in vivo and stretching bucket body;The bucket body has a design Carry material position and high charge level early warning material position;The ash inlet tube is carried between material position and high charge level early warning material position positioned at the design;
It is characterised in that it includes:
It is fixedly arranged on a detection mouth flange of the mouth of pipe of ash releasing tube;
An elastic pressure assembly affixed with the detection mouth flange;
One door rod, to close a valve deck of the mouth of pipe, the other end is connected with the elastic pressure assembly for its one end connection.
2. being used under the serious dust stratification state of dust collector ash hopper the safety signal valve for putting ash automatically as claimed in claim 1, it is special Sign is that the elasticity pressure assembly includes a spring support and a spring;
The spring support includes a rear cover and connects some installation upright bars of rear cover and detection mouth flange;The rear cover and detection A fixed guiding and limiting plate between mouth flange;It is oriented to and limiting plate is formed with a pilot hole, the door rod has one first to stop Dynamic portion, the door rod pass through the pilot hole, and first retainer is between guiding and limiting plate and rear cover;Rear cover formed with One second retainer;The spring pocket is arranged on door rod, and both ends are stopped at foregoing first retainer and the second retainer respectively.
3. being used under the serious dust stratification state of dust collector ash hopper the safety signal valve for putting ash automatically as claimed in claim 2, it is special Sign is that the rear cover, detection mouth flange, guiding and limiting plate are parallel between each other.
4. being used under the serious dust stratification state of dust collector ash hopper the safety signal valve for putting ash automatically as claimed in claim 2, it is special Sign is that second retainer encloses for an adjustment, and the adjustment snare is arranged on the door rod, and outside is by helicitic texture with after Cap-shaped into a mounting hole connection, be internally formed spring locking groove.
5. being used under the serious dust stratification state of dust collector ash hopper the safety signal valve for putting ash automatically as claimed in claim 2, it is special Sign is that being provided with the guiding and limiting plate can be by a mobile-initiated contact-making switch for first retainer.
6. being used under the serious dust stratification state of dust collector ash hopper the safety valve for putting ash automatically as claimed in claim 2, its feature exists In the spring is compression spring.
7. being used under the serious dust stratification state of dust collector ash hopper the safety valve for putting ash automatically as claimed in claim 2, its feature exists In first retainer is an annular protrusion.
8. being used under the serious dust stratification state of dust collector ash hopper the safety valve for putting ash automatically as claimed in claim 2, its feature exists In the door rod, pilot hole and mounting hole are coaxial.
CN201720857048.3U 2017-07-14 2017-07-14 For the safety signal valve of ash to be put under the serious dust stratification state of dust collector ash hopper automatically Active CN207229852U (en)

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CN201720857048.3U CN207229852U (en) 2017-07-14 2017-07-14 For the safety signal valve of ash to be put under the serious dust stratification state of dust collector ash hopper automatically

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Application Number Priority Date Filing Date Title
CN201720857048.3U CN207229852U (en) 2017-07-14 2017-07-14 For the safety signal valve of ash to be put under the serious dust stratification state of dust collector ash hopper automatically

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107269897A (en) * 2017-07-14 2017-10-20 大唐环境产业集团股份有限公司 For the automatic safety signal valve for putting ash under the serious dust stratification state of dust collector ash hopper

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107269897A (en) * 2017-07-14 2017-10-20 大唐环境产业集团股份有限公司 For the automatic safety signal valve for putting ash under the serious dust stratification state of dust collector ash hopper

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