CN207228185U - Open-end PHC tubular pile end resistance testing device - Google Patents
Open-end PHC tubular pile end resistance testing device Download PDFInfo
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- CN207228185U CN207228185U CN201721287482.9U CN201721287482U CN207228185U CN 207228185 U CN207228185 U CN 207228185U CN 201721287482 U CN201721287482 U CN 201721287482U CN 207228185 U CN207228185 U CN 207228185U
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- 230000003287 optical effect Effects 0.000 claims abstract description 30
- 239000003292 glue Substances 0.000 claims abstract description 11
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- 238000003466 welding Methods 0.000 claims description 6
- 210000004262 dental pulp cavity Anatomy 0.000 claims 3
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- 239000013307 optical fiber Substances 0.000 claims 1
- 238000012544 monitoring process Methods 0.000 abstract description 4
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- 238000010276 construction Methods 0.000 description 19
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- 230000002787 reinforcement Effects 0.000 description 2
- 238000010998 test method Methods 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 1
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- 238000005538 encapsulation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000011372 high-strength concrete Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000011513 prestressed concrete Substances 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
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Abstract
本实用新型属于地基基础工程技术领域,涉及一种端部敞口型PHC管桩桩端阻力测试装置,底座钢板与管桩桩端处的圆环形钢板焊接在一起;底座钢板上预留传感器嵌入孔和牵引槽;温度自补偿式光纤光栅土压力传感器安装在传感器嵌入孔内,温度自补偿式光纤光栅土压力传感器的底面和侧面用植筋胶与管桩紧密粘贴,铠装光缆通过底座钢板上的牵引槽从管桩的内壁凹槽经桩身第一钻孔引入管桩的外壁凹槽,然后经桩身第二钻孔从管桩的内部引出与光纤光栅分析仪连接;其结构简单,安装便捷,操作方便,造价低,不易损坏,测试精度高,可操作性强,能够进行实时监测和长期监测,应用广泛,也可应用于其他类型的预制桩。
The utility model belongs to the technical field of foundation engineering, and relates to an open-end type PHC pipe pile end resistance test device, the base steel plate and the circular steel plate at the end of the pipe pile are welded together; a sensor is reserved on the base steel plate Embedding hole and traction groove; the temperature self-compensating fiber grating earth pressure sensor is installed in the sensor embedding hole, the bottom and side of the temperature self-compensating fiber grating earth pressure sensor are closely pasted with the pipe pile with planting glue, and the armored optical cable passes through the base The traction groove on the steel plate leads from the inner wall groove of the pipe pile to the outer wall groove of the pipe pile through the first borehole of the pile body, and then leads out from the inside of the pipe pile through the second borehole of the pile body to connect with the fiber grating analyzer; its structure Simple, easy to install, easy to operate, low cost, not easy to damage, high test accuracy, strong operability, capable of real-time monitoring and long-term monitoring, wide application, and can also be applied to other types of prefabricated piles.
Description
技术领域:Technical field:
本实用新型属于地基基础工程技术领域,涉及一种预制桩桩端阻力的测试设备,特别是一种端部敞口型PHC(预应力高强度混凝土,Prestress High Concrete)管桩桩端阻力测试装置。The utility model belongs to the technical field of foundation engineering, and relates to a test device for pile end resistance of prefabricated piles, in particular to an end open type PHC (Prestress High Concrete, Prestress High Concrete) pipe pile end resistance test device .
背景技术:Background technique:
桩基础是一种历史悠久的基础形式,同时也是一种应用十分广泛的建筑基础形式。随着城市化进程的加速,建筑规模不断加大,建筑结构越来越“高、精、尖”,加之土层情况复杂,对建筑物基础的要求越来越苛刻。端部敞口型PHC管桩作为桩基础中的一种桩型,不需要制作桩头,具有承载力高、质量稳定、施工速度快、无污染、噪音低、工程造价低等特点,很适合在市区及其他对噪音有限制的沿海软土地区使用。目前,预制桩的应用量与日俱增,已远远超过其理论和试验研究,这增加了预制桩在实际工程应用中的不确定性。建筑物基础需要同时满足变形和承载力的要求,桩的承载力分为两部分桩侧摩阻力和桩端阻力,对于摩擦型桩,桩端阻力占总承载力的比例相比于桩侧摩阻力要小很多,但对于端承型桩来说恰巧相反,就桩端阻力而言,它是桩承载力的重要组成部分,一直被国内外学者和工程技术人员所重视。由于桩端阻力受桩的施工方法、穿过土层及持力层的特性、进入持力层深度、桩的尺寸等因素的影响,使得桩端土体与桩相互作用变得十分复杂,尽管用于桩端阻力确定的方法有很多,但是由于在端阻力问题中存在着太多的不确定性,对该领域无论从理论研究上还是实践积累和试验研究上仍需要做大量工作。有时,基础发生较大沉降时,桩端阻力才充分发挥,但这已不符合建筑物对沉降的要求。因此,有必要采取一种新型的现场测试方法快速准确地确定出桩端阻力,一方面能够弥补现有测试技术的不足,中国专利201310500315.8公开了一种预应力高强混凝土管桩桩端阻力测试装置,属阻力测试设备技术领域,试验装置由三个加强钢板、钢护筒、轴力计、加劲肋、螺栓、屏蔽导线和振弦式频率读数仪组成,该试验装置可实现对采用静压施工的预应力管桩测试桩端阻力,解决了由于桩土相互作用十分复杂造成的确定桩端阻力的困难。但现有的测试装置未能反映管桩真实的施工效应,将土塞效应和壁厚所提供的桩端阻力合并,且所测桩端阻力大于实际值;另一方面也能够为相关研究积累经验和奠定基础。Pile foundation is a foundation form with a long history, and it is also a widely used building foundation form. With the acceleration of the urbanization process, the scale of buildings continues to increase, and the building structure is becoming more and more "tall, refined, and sharp". In addition, the soil layer is complex, and the requirements for building foundations are becoming more and more stringent. Open-ended PHC pipe piles, as a type of pile foundation, do not need to make pile heads. They have the characteristics of high bearing capacity, stable quality, fast construction speed, no pollution, low noise, and low engineering cost. They are very suitable for It is used in urban areas and other coastal soft soil areas where noise is restricted. At present, the application of prefabricated piles is increasing day by day, which has far exceeded its theoretical and experimental research, which increases the uncertainty of prefabricated piles in practical engineering applications. The building foundation needs to meet the requirements of deformation and bearing capacity at the same time. The bearing capacity of piles is divided into two parts: pile side friction resistance and pile tip resistance. For friction piles, the ratio of pile tip resistance to the total bearing capacity The resistance is much smaller, but the opposite is true for end-supported piles. In terms of pile end resistance, it is an important part of pile bearing capacity and has been valued by scholars and engineers at home and abroad. Because the pile tip resistance is affected by factors such as the construction method of the pile, the characteristics of the soil layer and the bearing layer, the depth into the bearing layer, and the size of the pile, the interaction between the pile tip soil and the pile becomes very complicated. There are many methods for determining the pile end resistance, but because there are too many uncertainties in the end resistance problem, there is still a lot of work to be done in this field, both in terms of theoretical research, practical accumulation and experimental research. Sometimes, when the foundation has a large settlement, the resistance of the pile end can be fully exerted, but this does not meet the requirements of the building for settlement. Therefore, it is necessary to adopt a new type of on-site test method to quickly and accurately determine the pile end resistance, on the one hand, it can make up for the deficiencies of the existing testing technology. Chinese patent 201310500315.8 discloses a prestressed high-strength concrete pipe pile pile end resistance test device , belongs to the technical field of resistance testing equipment. The test device is composed of three reinforced steel plates, steel casing, axial force meter, stiffener, bolts, shielded wires and vibrating wire frequency reading instrument. The test device can realize the static pressure construction The prestressed pipe pile test pile tip resistance solves the difficulty of determining the pile tip resistance caused by the complex interaction between pile and soil. However, the existing testing device fails to reflect the real construction effect of pipe piles. The soil plugging effect and the pile tip resistance provided by the wall thickness are combined, and the measured pile tip resistance is greater than the actual value; experience and lay the groundwork.
发明内容:Invention content:
本实用新型的发明目的在于克服现有技术存在的缺点,在保留原有开口混凝土管桩施工效应的前提下,优化和提高桩端阻力测试精度,提供一种采用静压法或锤击法施工的端部敞口型PHC管桩桩端阻力测试装置,在桩端安装温度自补偿式光纤光栅土压力传感器,利用光纤光栅解调仪测得光纤光栅中心波长变化量,然后计算得到桩端阻力。The purpose of the invention of the utility model is to overcome the shortcomings of the prior art, to optimize and improve the test accuracy of pile end resistance under the premise of retaining the construction effect of the original open concrete pipe pile, and to provide a construction method using static pressure method or hammering method. The PHC pipe pile end resistance test device with open end, installs a temperature self-compensating fiber grating soil pressure sensor at the pile end, uses the fiber grating demodulator to measure the change of the center wavelength of the fiber grating, and then calculates the pile end resistance .
为了实现上述目的,本实用新型所述端部敞口型PHC管桩桩端阻力测试装置的主体结构包括管桩、底座钢板、温度自补偿式光纤光栅土压力传感器、铠装光缆、光纤光栅分析仪、牵引槽、内壁凹槽、桩身第一钻孔、外壁凹槽、桩身第二钻孔、法兰接头、接桩焊缝和传感器嵌入孔,管桩为端部敞口型PHC管桩;圆环形结构、厚度为3cm的底座钢板内外直径与管桩内外直径相同,底座钢板与管桩桩端处自带的圆环形钢板焊接在一起;底座钢板上预留两个对称布置的传感器嵌入孔,传感器嵌入孔的直径大于温度自补偿式光纤光栅土压力传感器,底座钢板上预留有与传感器嵌入孔相连、宽度为5mm的牵引槽;温度自补偿式光纤光栅土压力传感器安装在底座钢板上预留的传感器嵌入孔内,温度自补偿式光纤光栅土压力传感器的底面和侧面用植筋胶与管桩紧密粘贴,保证温度自补偿式光纤光栅土压力传感器凸出底座钢板,使得温度自补偿式光纤光栅土压力传感器与管桩、底座钢板成为一整体;温度自补偿式光纤光栅土压力传感器的引线用铠装光缆保护;管桩的内外壁上分别开有内壁凹槽和外壁凹槽,管桩的桩端开有桩身第一钻孔,桩顶开有桩身第二钻孔,铠装光缆通过底座钢板上的牵引槽从管桩的内壁凹槽经桩身第一钻孔引入管桩的外壁凹槽,然后经桩身第二钻孔从管桩的内部引出与光纤光栅分析仪连接,牵引槽、内壁凹槽、桩身第一钻孔、外壁凹槽、桩身第二钻孔内的铠装光缆采用结构胶封装;底座钢板防止管桩在施工过程中温度自补偿式光纤光栅土压力传感器脱落或受损,保证温度自补偿式光纤光栅土压力传感器均匀受力,温度自补偿式光纤光栅土压力传感器能够自动剔除温度变化对测试结果的影响,因此,本试验装置进行试验时不需要考虑温度补偿;一根管桩的长度不够时,从桩身第一钻孔中穿出带有法兰接头的铠装光缆,将铠装光缆与另一根管桩的桩身第二钻孔中引出的同样带有法兰接头的铠装光缆连接,并将两根管桩沿管桩抱箍板周边焊接对齐形成接桩焊缝。In order to achieve the above object, the main structure of the open-ended PHC pipe pile end resistance testing device of the utility model includes a pipe pile, a base steel plate, a temperature self-compensating fiber grating soil pressure sensor, an armored optical cable, and a fiber grating analysis Meter, traction groove, inner wall groove, first borehole of pile body, outer wall groove, second borehole of pile body, flange joint, pile welding seam and sensor embedding hole, the pipe pile is an open-ended PHC pipe Pile; the inner and outer diameters of the base steel plate with a circular structure and a thickness of 3cm are the same as the inner and outer diameters of the pipe pile, and the base steel plate and the circular steel plate at the end of the pipe pile are welded together; two symmetrical arrangements are reserved on the base steel plate The sensor embedding hole, the diameter of the sensor embedding hole is larger than the temperature self-compensating fiber grating earth pressure sensor, and the base steel plate is reserved with a traction groove with a width of 5mm connected to the sensor embedding hole; the temperature self-compensating fiber grating earth pressure sensor is installed The sensor reserved on the base steel plate is embedded in the hole, and the bottom and side of the temperature self-compensating fiber grating soil pressure sensor are tightly pasted with the pipe pile with planting glue to ensure that the temperature self-compensating fiber grating soil pressure sensor protrudes from the base steel plate. The temperature self-compensating fiber grating earth pressure sensor is integrated with the pipe pile and the base steel plate; the lead wire of the temperature self-compensating fiber grating earth pressure sensor is protected by an armored optical cable; the inner and outer walls of the pipe pile are respectively provided with inner wall grooves and The outer wall is grooved, the pile end of the pipe pile is provided with the first borehole of the pile body, and the top of the pile is provided with the second borehole of the pile body. One borehole is introduced into the outer wall groove of the pile, and then the second borehole of the pile body is drawn out from the inside of the pipe pile to connect with the fiber grating analyzer. The traction groove, the inner wall groove, the first borehole of the pile body, the outer wall groove, The armored optical cable in the second borehole of the pile body is encapsulated with structural glue; the base steel plate prevents the temperature self-compensating fiber grating earth pressure sensor from falling off or being damaged during the construction of the pipe pile, ensuring that the temperature self-compensating fiber grating earth pressure sensor is uniform The force and temperature self-compensating fiber grating soil pressure sensor can automatically eliminate the influence of temperature changes on the test results. Therefore, the test device does not need to consider temperature compensation when testing; An armored optical cable with a flange joint is passed through a borehole, and the armored optical cable is connected with an armored optical cable with a flange joint that is also drawn out from the second borehole of the pile body of another pipe pile, and the The two pipe piles are welded and aligned along the periphery of the pipe pile hoop plate to form a pile welding seam.
本实用新型实现端部敞口型PHC管桩桩端阻力测试的具体过程:The utility model realizes the concrete process of pile end resistance test of open-end PHC pipe pile:
(1)将加工好的底座钢板与管桩桩端的圆环形端头板焊接在一起,其中底座钢板在桩端近内边缘处预留传感器嵌入孔(直径略大于温度自补偿式光纤光栅土压力传感器,深度略小于温度自补偿式光纤光栅土压力传感器的厚度)和宽度5mm的牵引槽;沿桩外壁侧表面预刻宽度5mm的外壁凹槽,在管桩的桩顶和桩端用电钻钻孔形成桩身第二钻孔和桩身第一钻孔,并在桩端内壁预留宽度5mm的内壁凹槽;(1) Weld the processed base steel plate with the circular end plate at the end of the pipe pile, wherein the base steel plate reserves a sensor embedding hole near the inner edge of the pile end (the diameter is slightly larger than that of the temperature self-compensating fiber grating soil The pressure sensor, the depth is slightly smaller than the thickness of the temperature self-compensating fiber grating earth pressure sensor) and the traction groove with a width of 5mm; the outer wall groove with a width of 5mm is pre-cut along the outer wall of the pile, and an electric drill is used on the pile top and pile end of the pipe pile Drill holes to form the second borehole of the pile body and the first borehole of the pile body, and reserve an inner wall groove with a width of 5 mm on the inner wall of the pile end;
(2)将温度自补偿式光纤光栅土压力传感器放入传感器嵌入孔中,铠装光缆沿牵引槽和内壁凹槽从管桩内部穿出再沿桩身凹槽顺线,最后从桩身第二钻孔中引出并全程临时固定,再在内壁凹槽、外壁凹槽、桩身第二钻孔和桩身第一钻孔中灌入植筋胶封装,此时要保证温度自补偿式光纤光栅土压力传感器与管桩桩端土接触面齐平以反映桩端与岩土的相互作用;(2) Put the temperature self-compensating fiber grating soil pressure sensor into the sensor embedding hole, and the armored optical cable passes through the pipe pile along the traction groove and the groove on the inner wall, then along the groove of the pile body, and finally from the pile body Lead out from the second borehole and temporarily fix the whole process, and then pour the embedding glue into the inner wall groove, outer wall groove, the second hole of the pile body and the first hole of the pile body. At this time, it is necessary to ensure the temperature self-compensating fiber grating The soil pressure sensor is flush with the soil contact surface at the pile end of the pipe pile to reflect the interaction between the pile end and rock and soil;
(3)待植筋胶固化2小时后,将管桩引出的铠装光缆与光纤光栅分析仪连接,一方面检查测试装置连接是否完好,另一方面检查温度自补偿式光纤光栅土压力传感器是否被损坏;在采用静压或锤击施工之前及时测量安装定位完成的温度自补偿式光纤光栅土压力传感器的初始值,然后根据《建筑桩基技术规范》(JGJ94-2008)的具体要求进行施工,施工过程中作好施工记录与数据存储,并在使用过程中保护好测试仪器;(3) After the reinforcement glue is cured for 2 hours, connect the armored optical cable led by the pipe pile to the fiber grating analyzer. On the one hand, check whether the connection of the test device is intact, and on the other hand, check whether the temperature self-compensating fiber grating earth pressure sensor is correct. Damaged; measure the initial value of the temperature self-compensating fiber grating earth pressure sensor installed and positioned in time before using static pressure or hammering construction, and then carry out construction according to the specific requirements of "Technical Specifications for Building Pile Foundations" (JGJ94-2008) , Make construction records and data storage during the construction process, and protect the testing equipment during use;
(4)如果一根管桩的长度达不到设计规定的深度,则进行接桩处理,此时上节桩需提前将铠装光缆沿桩身封装完毕,并从桩身第一钻孔中穿出带有法兰接头的铠装光缆,将其与从已压入桩桩身第二钻孔中引出的同样带有法兰接头的铠装光缆连接,确保上下法兰接通良好,将上下两节桩沿管桩抱箍版周边焊接对齐,保证焊接质量,上述工作完成后利用静压或锤击的施工方法继续贯入直至达到设计要求的沉桩控制条件。(4) If the length of a pipe pile does not reach the depth specified in the design, the pile connection shall be carried out. At this time, the armored optical cable shall be packaged along the pile body in advance for the upper section pile, and the first drilled hole shall be drilled from the pile body. Pass through the armored optical cable with flange joints, and connect it with the armored optical cable with flange joints drawn from the second drill hole that has been pressed into the pile body to ensure that the upper and lower flanges are well connected. The upper and lower piles are welded and aligned along the periphery of the pipe pile hoop to ensure the welding quality. After the above work is completed, use static pressure or hammering construction methods to continue penetration until the pile sinking control conditions required by the design are met.
本实用新型使用前,对温度自补偿式光纤光栅土压力传感进行标定,使用时,温度自补偿式光纤光栅土压力传感器承压面的外法线与岩土接触面外法线共线,确保管桩的受力状态通过温度自补偿式光纤光栅土压力传感器正常传递到桩端岩土层,装置安装完成后及时测量初始值;在管桩的施工过程中,利用光纤光栅分析仪读取数据,根据装置的参数指标、读取的数据和公式(1)ΔλB=KεΔεx、公式(2)Qpk=EΔεxΑp计算得到桩端阻力,其中,ΔλB为中心波长变化量,单位nm;Kε为传感器应变灵敏系数;Δεx为轴向应变变化量;Qpk为桩端阻力,单位kN;E为管桩弹性模量,单位MPa;Αp为管桩桩端面积,单位mm2。Before the utility model is used, the temperature self-compensating fiber grating earth pressure sensor is calibrated. When in use, the outer normal of the pressure surface of the temperature self-compensating fiber grating earth pressure sensor is collinear with the outer normal of the rock-soil contact surface. Ensure that the stress state of the pipe pile is normally transmitted to the rock and soil layer at the pile end through the temperature self-compensating fiber Bragg grating soil pressure sensor, and measure the initial value in time after the device is installed; during the construction of the pipe pile, use the fiber Bragg grating analyzer to read Data, according to the parameter index of the device, the read data and the formula (1) Δλ B = K ε Δε x , the formula (2) Q pk = EΔε x Α p to calculate the pile tip resistance, where Δλ B is the change of the central wavelength K ε is the strain sensitivity coefficient of the sensor; Δε x is the axial strain variation; Q pk is the pile tip resistance, the unit is kN; E is the elastic modulus of the pipe pile, the unit is MPa; Α p is the pile tip of the pipe pile Area, in mm 2 .
本实用新型与现有技术相比,其结构简单,安装便捷,操作方便,造价低,不易损坏,测试精度高,可操作性强,能够进行实时监测和长期监测,应用广泛,也可应用于其他类型的预制桩。Compared with the prior art, the utility model has the advantages of simple structure, convenient installation, convenient operation, low cost, not easy to be damaged, high test accuracy, strong operability, real-time monitoring and long-term monitoring, wide application, and can also be applied to Other types of precast piles.
附图说明:Description of drawings:
图1为本实用新型所述端部敞口型PHC管桩桩端阻力测试装置的主体结构原理示意图。Fig. 1 is a schematic diagram of the principle structure of the main structure of the open-end PHC pipe pile end resistance testing device of the utility model.
图2为本实用新型所述管桩接桩原理示意图。Fig. 2 is a schematic diagram of the principle of pipe pile connection described in the utility model.
图3为本实用新型所述管桩桩端结构原理示意图。Fig. 3 is a schematic diagram of the structure principle of the pile end of the pipe pile described in the utility model.
图4为本实用新型实施例所述其中一根试验桩的测试结果。Fig. 4 is the test result of one of the test piles described in the embodiment of the present invention.
图5为本实用新型实施例所述另外一根试验桩的测试结果。Fig. 5 is the test result of another test pile described in the embodiment of the present invention.
具体实施方式:Detailed ways:
下面通过实施例并结合附图对本实用新型作进一步说明。Below by embodiment and in conjunction with accompanying drawing, the utility model is further described.
实施例:Example:
本实施例所述端部敞口型PHC管桩桩端阻力测试装置的主体结构包括管桩1、底座钢板2、温度自补偿式光纤光栅土压力传感器3、铠装光缆4、光纤光栅分析仪5、牵引槽6、内壁凹槽7、桩身第一钻孔8、外壁凹槽9、桩身第二钻孔10、法兰接头11、接桩焊缝12和传感器嵌入孔13,管桩1为端部敞口型PHC管桩;圆环形结构、厚度为3cm的底座钢板2内外直径与管桩1内外直径相同,底座钢板2与管桩1桩端处自带的圆环形钢板焊接在一起;底座钢板2上预留两个对称布置的传感器嵌入孔13,传感器嵌入孔13的直径略大于温度自补偿式光纤光栅土压力传感器3,底座钢板2上预留有与传感器嵌入孔13相连、宽度为5mm的牵引槽6;温度自补偿式光纤光栅土压力传感器3安装在底座钢板2上预留的传感器嵌入孔13内,温度自补偿式光纤光栅土压力传感器3的底面和侧面用植筋胶与管桩1紧密粘贴,保证温度自补偿式光纤光栅土压力传感器3微凸出底座钢板2,使得温度自补偿式光纤光栅土压力传感器3与管桩1、底座钢板2成为一整体;温度自补偿式光纤光栅土压力传感器3的引线用铠装光缆4保护;管桩1的内外壁上分别开有内壁凹槽7和外壁凹槽9,管桩1的桩端开有桩身第一钻孔8,桩顶开有桩身第二钻孔10,铠装光缆4通过底座钢板2上的牵引槽6从管桩1的内壁凹槽7经桩身第一钻孔8引入管桩1的外壁凹槽9,然后经桩身第二钻孔10从管桩1的内部引出与光纤光栅分析仪5连接,牵引槽6、内壁凹槽7、桩身第一钻孔8、外壁凹槽9、桩身第二钻孔10内的铠装光缆4采用结构胶封装;底座钢板2防止管桩1在施工过程中温度自补偿式光纤光栅土压力传感器3脱落或受损,保证温度自补偿式光纤光栅土压力传感器3均匀受力,温度自补偿式光纤光栅土压力传感器3能够自动剔除温度变化对测试结果的影响,因此,本试验方法不需要考虑温度补偿;一根管桩1的长度不够时,从桩身第一钻孔8中穿出带有法兰接头11的铠装光缆4,将铠装光缆4与另一根管桩1的桩身第二钻孔10中引出的同样带有法兰接头11的铠装光缆4连接,并将两根管桩沿管桩抱箍板周边焊接对齐形成接桩焊缝12。The main structure of the open-ended PHC pipe pile end resistance testing device described in this embodiment includes a pipe pile 1, a base steel plate 2, a temperature self-compensating fiber grating soil pressure sensor 3, an armored optical cable 4, and a fiber grating analyzer 5. Traction groove 6, inner wall groove 7, pile body first bore hole 8, outer wall groove 9, pile body second bore hole 10, flange joint 11, pile connection seam 12 and sensor embedding hole 13, pipe pile 1 is an open-ended PHC pipe pile; the inner and outer diameters of the base steel plate 2 with a circular structure and a thickness of 3 cm are the same as the inner and outer diameters of the pipe pile 1, and the base steel plate 2 and the circular steel plate at the end of the pipe pile 1 Welded together; two symmetrically arranged sensor embedding holes 13 are reserved on the base steel plate 2, the diameter of the sensor embedding holes 13 is slightly larger than the temperature self-compensating fiber grating earth pressure sensor 3, and the base steel plate 2 is reserved with sensor embedding holes 13 connected traction groove 6 with a width of 5mm; the temperature self-compensating fiber grating earth pressure sensor 3 is installed in the sensor embedding hole 13 reserved on the base steel plate 2, the bottom surface and the side surface of the temperature self-compensating fiber grating earth pressure sensor 3 Use planting glue to stick tightly to the pipe pile 1 to ensure that the temperature self-compensating fiber grating soil pressure sensor 3 slightly protrudes from the base steel plate 2, so that the temperature self-compensating fiber grating soil pressure sensor 3 is integrated with the pipe pile 1 and the base steel plate 2 Overall; the lead wire of the temperature self-compensating fiber grating earth pressure sensor 3 is protected by an armored optical cable 4; the inner and outer walls of the pipe pile 1 are respectively provided with an inner wall groove 7 and an outer wall groove 9, and the pile end of the pipe pile 1 is provided with a pile The first borehole 8 of the pile body, the pile top has a second borehole 10 of the pile body, and the armored optical cable 4 is introduced from the inner wall groove 7 of the pipe pile 1 through the first borehole 8 of the pile body through the traction groove 6 on the base plate 2 The outer wall groove 9 of the pipe pile 1 is then drawn from the inside of the pipe pile 1 through the second borehole 10 of the pile body to be connected with the fiber grating analyzer 5, the traction groove 6, the inner wall groove 7, the first borehole 8 of the pile body, The outer wall groove 9 and the armored optical cable 4 in the second borehole 10 of the pile body are encapsulated with structural glue; the base steel plate 2 prevents the temperature self-compensating fiber grating earth pressure sensor 3 from falling off or being damaged during the construction of the pipe pile 1, ensuring The temperature self-compensating fiber grating soil pressure sensor 3 is uniformly stressed, and the temperature self-compensating fiber grating soil pressure sensor 3 can automatically eliminate the influence of temperature changes on the test results. Therefore, this test method does not need to consider temperature compensation; a pipe pile When the length of 1 is not enough, pass the armored optical cable 4 with flange joint 11 from the first borehole 8 of the pile body, and connect the armored optical cable 4 with the second borehole 10 of the pile body of another pipe pile 1 The lead-out armored optical cable 4 with the same flange joint 11 is connected, and the two pipe piles are welded and aligned along the periphery of the pipe pile hoop plate to form a pile welding seam 12 .
本实施例实现端部敞口型PHC管桩桩端阻力测试的具体过程:This embodiment realizes the specific process of pile end resistance test of open-ended PHC pipe pile:
(1)将加工好的底座钢板2与管桩1桩端的圆环形端头板焊接在一起,其中底座钢板2在桩端近内边缘处预留传感器嵌入孔13(直径略大于温度自补偿式光纤光栅土压力传感器3,深度略小于温度自补偿式光纤光栅土压力传感器3的厚度)和宽度5mm的牵引槽6;沿桩外壁侧表面预刻宽度5mm的外壁凹槽9,在管桩1的桩顶和桩端用电钻钻孔形成桩身第二钻孔10和桩身第一钻孔8,并在桩端内壁预留宽度5mm的内壁凹槽7;(1) Weld the processed base steel plate 2 and the circular end plate at the pile end of the pipe pile 1 together, wherein the base steel plate 2 reserves a sensor embedding hole 13 (diameter slightly larger than the temperature self-compensating hole 13) near the inner edge of the pile end. type fiber grating earth pressure sensor 3, the depth is slightly smaller than the thickness of temperature self-compensating fiber grating earth pressure sensor 3) and the traction groove 6 of width 5mm; The pile top and the pile end of 1 are drilled with an electric drill to form the second borehole 10 of the pile body and the first borehole 8 of the pile body, and reserve an inner wall groove 7 with a width of 5mm on the pile end inner wall;
(2)将温度自补偿式光纤光栅土压力传感器3放入传感器嵌入孔13中,铠装光缆4沿牵引槽6和内壁凹槽7从管桩内部穿出再沿桩身凹槽9顺线,最后从桩身第二钻孔10中引出并全程临时固定,再在内壁凹槽7、外壁凹槽9、桩身第二钻孔10和桩身第一钻孔8中灌入植筋胶封装,此时要保证温度自补偿式光纤光栅土压力传感器3与管桩桩端土接触面齐平以反映桩端与岩土的相互作用;(2) Put the temperature self-compensating fiber grating earth pressure sensor 3 into the sensor embedding hole 13, and the armored optical cable 4 passes through the pipe pile along the traction groove 6 and the inner wall groove 7, and then along the pile body groove 9 along the line , and finally lead out from the second borehole 10 of the pile body and temporarily fix the whole process, and then pour the planting glue into the inner wall groove 7, the outer wall groove 9, the second pile body bore hole 10 and the pile body first borehole 8 for encapsulation , at this time, it is necessary to ensure that the temperature self-compensating fiber grating soil pressure sensor 3 is flush with the soil contact surface at the pile tip of the pipe pile to reflect the interaction between the pile tip and rock and soil;
(3)待植筋胶固化2小时后,将管桩1引出的铠装光缆4与光纤光栅分析仪5连接,一方面检查测试装置连接是否完好,另一方面检查温度自补偿式光纤光栅土压力传感器3是否被损坏;在采用静压或锤击施工之前及时测量安装定位完成的温度自补偿式光纤光栅土压力传感器3的初始值,然后根据《建筑桩基技术规范》(JGJ94-2008)的具体要求进行施工,施工过程中作好施工记录与数据存储,并在使用过程中保护好测试仪器;(3) After the reinforcement glue is cured for 2 hours, connect the armored optical cable 4 led out of the pipe pile 1 to the fiber grating analyzer 5. On the one hand, check whether the connection of the test device is intact, and on the other hand, check the soil of the temperature self-compensating fiber grating Whether the pressure sensor 3 is damaged; measure the initial value of the temperature self-compensating fiber grating earth pressure sensor 3 installed and positioned in time before using static pressure or hammering construction, and then according to the "Technical Specifications for Building Pile Foundations" (JGJ94-2008) Carry out construction according to the specific requirements, make construction records and data storage during the construction process, and protect the testing equipment during use;
(4)如果一根管桩的长度达不到设计规定的深度,则进行接桩处理,此时上节桩需提前将铠装光缆沿桩身封装完毕,并从桩身第一钻孔8中穿出带有法兰接头11的铠装光缆4,将其与从已压入桩桩身第二钻孔10中引出的同样带有法兰接头11的铠装光缆4连接,确保上下法兰接通良好,将上下两节桩沿管桩抱箍版周边焊接对齐,保证焊接质量,上述工作完成后利用静压或锤击的施工方法继续贯入直至达到设计要求的沉桩控制条件。(4) If the length of a pipe pile does not reach the depth specified in the design, the pile connection shall be carried out. At this time, the armored optical cable shall be packaged along the pile body in advance for the upper section pile, and 8 holes shall be drilled from the first pile body. Pass the armored optical cable 4 with the flange joint 11 in the middle, and connect it with the armored optical cable 4 that also has the flange joint 11 that is drawn out from the second borehole 10 of the pile body that has been pressed into the pile body, to ensure that the up and down method The blue connection is good, and the upper and lower piles are welded and aligned along the periphery of the pipe pile hoop to ensure the welding quality. After the above work is completed, use static pressure or hammering construction methods to continue penetration until the pile sinking control conditions required by the design are met.
本实施例的试验桩为PHC-AB400型端部敞口型预应力混凝土管桩,壁厚95mm,桩长23m,在如表1所示试验场地下采用两根试验桩分别进行测试,测试结果分别如图4和图5所示。The test pile of this embodiment is the PHC-AB400 type end open type prestressed concrete pipe pile, the wall thickness is 95mm, and the pile length is 23m. Two test piles are used to test respectively under the test site as shown in Table 1. The test results They are shown in Figure 4 and Figure 5 respectively.
表1:试验场地地质情况Table 1: Geological conditions of the test site
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CN107642112A (en) * | 2017-09-30 | 2018-01-30 | 青岛理工大学 | Open-end PHC tubular pile end resistance testing device |
CN108505534A (en) * | 2018-05-24 | 2018-09-07 | 中能电力科技开发有限公司 | A kind of embedding rock single pile construction method of offshore wind turbine base expanding and base expanding formula and system |
US11986907B2 (en) * | 2022-07-22 | 2024-05-21 | Guangzhou Municipal Engineering Testing Co., Ltd. | Automatic weldding method and device for prestressed tubular piles |
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CN107642112A (en) * | 2017-09-30 | 2018-01-30 | 青岛理工大学 | Open-end PHC tubular pile end resistance testing device |
CN108505534A (en) * | 2018-05-24 | 2018-09-07 | 中能电力科技开发有限公司 | A kind of embedding rock single pile construction method of offshore wind turbine base expanding and base expanding formula and system |
US11986907B2 (en) * | 2022-07-22 | 2024-05-21 | Guangzhou Municipal Engineering Testing Co., Ltd. | Automatic weldding method and device for prestressed tubular piles |
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