CN207222636U - A kind of rubber production film chill roll prosthetic device - Google Patents
A kind of rubber production film chill roll prosthetic device Download PDFInfo
- Publication number
- CN207222636U CN207222636U CN201721153397.3U CN201721153397U CN207222636U CN 207222636 U CN207222636 U CN 207222636U CN 201721153397 U CN201721153397 U CN 201721153397U CN 207222636 U CN207222636 U CN 207222636U
- Authority
- CN
- China
- Prior art keywords
- chill roll
- prosthetic device
- rubber production
- film chill
- pull rod
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000010092 rubber production Methods 0.000 title claims abstract description 21
- 238000003825 pressing Methods 0.000 claims description 26
- 238000010438 heat treatment Methods 0.000 claims description 10
- 238000005520 cutting process Methods 0.000 claims description 3
- 238000005259 measurement Methods 0.000 claims description 3
- 238000003466 welding Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 abstract 1
- 238000012423 maintenance Methods 0.000 description 12
- 238000005452 bending Methods 0.000 description 6
- 238000012937 correction Methods 0.000 description 2
- 230000000994 depressogenic effect Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000010349 pulsation Effects 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000005057 refrigeration Methods 0.000 description 1
Landscapes
- Prostheses (AREA)
Abstract
The utility model discloses a kind of rubber production film chill roll prosthetic device, including rack, two vertical guide rails are provided with front side of rack, supporting plate is slidably mounted on two vertical guide rails, down-feed screw is provided with rack, the motor axis connection of down-feed screw and lifting motor, supporting plate is provided with the threaded hole coordinated with leading screw, the top of supporting plate is provided with two conveyer belts set along left and right horizontal direction, each conveyer belt is provided with a driving motor for driving it to convey, side between two conveyer belts is provided with feeding sensor, opposite side between two conveyer belts is provided with a striker plate, the side of striker plate contacting material is provided with sensors in place.The beneficial effects of the utility model are：Applied to filling machine, lifting conveying and the horizontal feed of material are realized, realize the automation of loading and unloading, improve work efficiency, compared to artificial, both improved the stability of operating, and also reduced cost.
Description
Technical field
Rubber production film chill roll recovery technique field is the utility model is related to, a kind of particularly rubber production film is cold
But roller prosthetic device, is particularly suitable for the bending of rubber production film chill roll shaft end, deformed quick reparation.
Background technology
Need to re-replace main shaft during usual rubber production film chill roll maintenance spindle nose, maintenance cost is big, maintenance cycle
Long, maintenance cost is high.Film chill roll unit price in 27000 yuan/root, repair changing main-spindle and other fees about need 10000 yuan/
Root, maintenance duration need 60 days.
Utility model content
The purpose of the utility model is to overcome the shortcomings that the prior art, there is provided one kind reduces maintenance cost, improves maintenance
The rubber production film chill roll prosthetic device of efficiency.
The purpose of this utility model is achieved through the following technical solutions：A kind of rubber production film chill roll reparation dress
Put, including workbench and two it is highly equal and be installed on the support column on workbench, the upper end of each support column is respectively mounted
There is a bearing block, the both ends rotation of film chill roll to be repaired is installed in the bearing block of respective side, film chill roll
Be both provided with the top of axial both ends one be used for detect film chill roll bounce size dial indicator head, the two of film chill roll
The side of the main shaft at end is both provided with a pull rod, and pull rod bottom is fixedly installed on workbench, is set with each pull rod
One pressing plate that can be vertically moved up or down along pull rod, the upper end of each pull rod are mounted on one by screw thread and pull rod mating connection
Nut, nut are overlaid on pressing plate top, and one end of two pressing plates is overlaid on the main shaft of respective side, the other end of two pressing plates
Bottom be both provided with a cushion block for being used to support pressing plate, cushion block is installed on workbench.
The support column is square chest.
The measurement range of the dial indicator head is 0-10mm.
The stent for installing dial indicator head is provided with the workbench, two dial indicator heads pass through magnetic stand
It is installed on stent.
It is provided with T-slot on the workbench, support column, stent, the bottom of pull rod and cushion block are mounted on T-slot
It is interior.
The height of the support column is 500mm.
The rubber production film chill roll prosthetic device further includes the heating unit for being heated to main shaft.It is excellent
Choosing, the heating unit is gas welding cutting torch.
2 bearing blocks are respectively assembled to film chill roll shaft end appropriate location during reparation, two support columns are installed on
On workbench, appropriate location is kept.The film for assembling bearing block cooling roll shaft lifting is installed on square chest, uses dial indicator head
The cylindrical peak of chill roll is found out, mark is carried out and is fixed bending small one end progress pressing plate, is i.e. rotation is small positioned at bending
One end main shaft side nut, pressing plate is pressed down against by nut, so as to compress the side main shaft by pressing plate, makes film chill roll
Do not allow to rotate, then the pressing plate of opposite side is pressed in the position of main shaft bending most serious, by screwing the nut of the side, makes pressure
Plate compresses main shaft, then carries out crooked position heating with heating unit, screw on nut again when heating-up temperature is suitable, so that with pressing
Plate carries out depressed fast correction.Table look-up bounce situation is beaten after pressure, it is repeated multiple times to be corrected, until two ending pulsation of chill roll exists
Untill ideal range (circular runout is within 0.15mm).
The utility model has the following advantages：
The utility model provides a kind of simple, fast, accurately method for maintaining --- office for rubber production film chill roll
Repoussage reparation is heated in portion, and deforming serious main-axis end to chill roll is effectively repaired, and recovers the machining accuracy of chill roll, full
Sufficient requirement, it is easy to maintenance, reach the whole main shaft without replacing chill roll, save main shaft more conversion materials and related processing dimension
Expense is repaiied, spindle processing, weld interval is saved, shortens maintenance cycle, improves maintenance efficiency up to more than 90%, final realize meets
Quality requirement, reduce cost, shorten maintenance cycle, reach the effect for meeting normally to produce.One is repaired using the utility model
At 500 yuan or so, maintenance time of one can complete when 8 is small or so film refrigeration costs.
Brief description of the drawings
Fig. 1 is the structure diagram of the utility model.
In figure, 1- workbench, 2- support columns, 3- film chill rolls, 4- bearing blocks, 5- dial indicator heads, 6- pull rods, 7- pressures
Plate, 8- nuts, 9- main shafts, 10- cushion blocks, 11- stents, 12-T type grooves.
Embodiment
The utility model is further described below in conjunction with the accompanying drawings：
As shown in Figure 1, a kind of rubber production film chill roll prosthetic device, including workbench 1 and two it is highly equal and
The support column 2 being installed on workbench 1, the upper end of each support column 2 are mounted on a bearing block 4, film to be repaired
The both ends rotation of chill roll 3 is installed in the bearing block 4 of respective side, is both provided with the top of the axial both ends of film chill roll 3
One dial indicator head 5 for being used to detect the bounce size of film chill roll 3, the side of the main shaft 9 at the both ends of film chill roll 3 is all provided with
A pull rod 6 is equipped with, 6 bottom of pull rod is fixedly installed on workbench 1, and one is set with each pull rod 6 to hang down along pull rod 6
The pressing plate 7 of drop is gone straight up to, the upper end of each pull rod 6 is mounted on a nut 8 being connected by screw thread and pull rod 6, nut 8
7 top of pressing plate is overlaid on, one end of two pressing plates 7 is overlaid on the main shaft 9 of respective side, the bottom of the other end of two pressing plates 7
Portion is both provided with a cushion block for being used to support pressing plate 7 10, and cushion block 10 is installed on workbench 1.
The support column 2 is square chest.
The measurement range of the dial indicator head 5 is 0-10mm.
The stent 11 for installing dial indicator head 5 is provided with the workbench 1, two dial indicator heads 5 pass through magnetic
Power gauge stand is installed on stent 11.
It is provided with T-slot 12 on the workbench 1, support column 2, stent 11, the bottom of pull rod 6 and cushion block 10 are respectively mounted
In in T-slot 12.
The height of the support column 2 is 500mm.
The rubber production film chill roll prosthetic device further includes the heating unit for being heated to main shaft 9.
Preferably, the heating unit is gas welding cutting torch.
2 bearing blocks 4 are respectively assembled to 3 shaft end appropriate location of film chill roll during reparation, two support columns 2 are installed
On workbench 1, appropriate location is kept.3 axis of film chill roll for assembling bearing block 4 lifting is installed on square chest, with hundred
Point gauge outfit 5 finds out the cylindrical peak of chill roll, carries out mark and is fixed bending small one end and carrying out pressing plate 7, that is, rotates position
Nut 8 in 9 side of main shaft for bending small one end, is pressed down against pressing plate 7, so as to compress the side main shaft by pressing plate 7 by nut 8
9, make film chill roll 3 not allow to rotate, the pressing plate 7 of opposite side is then pressed in the position that main shaft 9 bends most serious, passes through rotation
The nut 8 of the side is twisted, pressing plate 7 is compressed main shaft 9, then crooked position heating is carried out with heating unit, when heating-up temperature is suitable
Screw on nut 8 again, so as to carry out depressed fast correction with pressing plate 7.Table look-up bounce situation is beaten after pressure, it is repeated multiple times to carry out school
Just, until two ending pulsation of chill roll is resonable think scope untill (circular runout is within 0.15mm).
Claims (8)
- A kind of 1. rubber production film chill roll prosthetic device, it is characterised in that：It is highly equal including workbench (1) and two and The support column (2) being installed on workbench (1), the upper end of each support column (2) is mounted on a bearing block (4), to be repaired The both ends rotation of multiple film chill roll (3) is installed in the bearing block (4) of respective side, the axial both ends of film chill roll (3) Top be both provided with one be used for detect film chill roll (3) bounce size dial indicator head (5), film chill roll (3) The side of the main shaft (9) at both ends is both provided with a pull rod (6), and pull rod (6) bottom is fixedly installed on workbench (1), each A pressing plate (7) that can be vertically moved up or down along pull rod (6) is set with pull rod (6), the upper end of each pull rod (6) is mounted on one A nut (8) being connected by screw thread and pull rod (6), nut (8) are overlaid on pressing plate (7) top, and the one of two pressing plates (7) End is overlaid on the main shaft (9) of respective side, and the bottom of the other end of two pressing plates (7) is both provided with one and is used to support pressing plate (7) cushion block (10), cushion block (10) are installed on workbench (1).
- A kind of 2. rubber production film chill roll prosthetic device according to claim 1, it is characterised in that：The support Column (2) is square chest.
- A kind of 3. rubber production film chill roll prosthetic device according to claim 2, it is characterised in that：The percentage The measurement range of gauge outfit (5) is 0-10mm.
- A kind of 4. rubber production film chill roll prosthetic device according to claim 1, it is characterised in that：The work The stent (11) for installing dial indicator head (5) is provided with platform (1), two dial indicator heads (5) are installed by magnetic stand In on stent (11).
- A kind of 5. rubber production film chill roll prosthetic device according to claim 4, it is characterised in that：The work It is provided with T-slot (12) on platform (1), support column (2), stent (11), the bottom of pull rod (6) and cushion block (10) are mounted on T-shaped In groove (12).
- A kind of 6. rubber production film chill roll prosthetic device according to claim 1 or 2, it is characterised in that：Described The height of support column (2) is 500mm.
- A kind of 7. rubber production film chill roll prosthetic device according to claim 1, it is characterised in that：Further include and be used for The heating unit heated to main shaft (9).
- A kind of 8. rubber production film chill roll prosthetic device according to claim 7, it is characterised in that：The heating Device is gas welding cutting torch.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721153397.3U CN207222636U (en) | 2017-09-11 | 2017-09-11 | A kind of rubber production film chill roll prosthetic device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721153397.3U CN207222636U (en) | 2017-09-11 | 2017-09-11 | A kind of rubber production film chill roll prosthetic device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207222636U true CN207222636U (en) | 2018-04-13 |
Family
ID=61861185
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721153397.3U Expired - Fee Related CN207222636U (en) | 2017-09-11 | 2017-09-11 | A kind of rubber production film chill roll prosthetic device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207222636U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108480519A (en) * | 2018-06-13 | 2018-09-04 | 莫小雨 | A kind of building frame-supporting column reinforcing bar prosthetic appliance and its construction technology |
| CN110340802A (en) * | 2019-06-15 | 2019-10-18 | 龙口矿业集团有限公司 | A kind of belt roller maintenance platform |
-
2017
- 2017-09-11 CN CN201721153397.3U patent/CN207222636U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108480519A (en) * | 2018-06-13 | 2018-09-04 | 莫小雨 | A kind of building frame-supporting column reinforcing bar prosthetic appliance and its construction technology |
| CN108480519B (en) * | 2018-06-13 | 2019-11-12 | 福建省顺安建筑工程有限公司 | A kind of repairing equipment and construction technology of steel bar of building frame pillar |
| CN110340802A (en) * | 2019-06-15 | 2019-10-18 | 龙口矿业集团有限公司 | A kind of belt roller maintenance platform |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180413 |