CN207163185U - A kind of rice drying device of high energy source utilization rate - Google Patents
A kind of rice drying device of high energy source utilization rate Download PDFInfo
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- CN207163185U CN207163185U CN201721119754.4U CN201721119754U CN207163185U CN 207163185 U CN207163185 U CN 207163185U CN 201721119754 U CN201721119754 U CN 201721119754U CN 207163185 U CN207163185 U CN 207163185U
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Abstract
本实用新型公开了一种高能源利用率的稻谷干燥装置,包括箱体,所述箱体的一侧设有进料斗,所述进料斗连通箱体内部且外壁上设有固定环,所述固定环固定在箱体的内侧壁上,所述进料斗的出口端连接波纹转筒,所述波纹转筒的两侧分别设有轴承,所述轴承分别设在第一连接柱与第二连接柱上,所述第一连接柱与第二连接柱的上端固定在箱体内部顶壁上,所述波纹转筒的外侧壁上设有多个出气孔,所述波纹转筒的出口端设有出料。本实用新型通过波纹转筒作用稻谷,使稻谷的受热面持续改变,同时在扇叶与加热管作用下不停地吹入热风,使稻谷受热均匀,热量散失少,提高了能源利用率。
The utility model discloses a rice drying device with high energy utilization rate, which comprises a box body, a feeding hopper is arranged on one side of the box body, the feeding hopper is connected to the inside of the box body and a fixing ring is arranged on the outer wall, The fixed ring is fixed on the inner wall of the box body, the outlet end of the feed hopper is connected to the corrugated drum, and the two sides of the corrugated drum are respectively provided with bearings, and the bearings are respectively arranged on the first connecting column and the first connecting column. On the second connecting column, the upper ends of the first connecting column and the second connecting column are fixed on the inner top wall of the box, and a plurality of air outlets are provided on the outer wall of the corrugated drum. There is a discharge at the outlet. The utility model acts on the rice through the corrugated drum, so that the heating surface of the rice is continuously changed, and at the same time, under the action of the fan blade and the heating pipe, hot air is constantly blown in, so that the rice is heated evenly, with less heat loss, and the energy utilization rate is improved.
Description
技术领域technical field
本实用新型涉及稻谷干燥技术领域,尤其涉及一种高能源利用率的稻谷干燥装置。The utility model relates to the technical field of rice drying, in particular to a rice drying device with high energy utilization rate.
背景技术Background technique
水稻是我国主要的粮食作物之一,在多数省份得到广泛种植。新收获的稻谷因含水较高(25%~30%)不易储藏,而且品质劣变较快。据统计,我国每年因不能及时干燥而损失的稻谷约250万吨,相当于1000万人的年消费量。同时,应用于稻谷干燥的能耗占稻谷生产加工总能耗的64%,属于高能耗单元操作。在耕地面积不断减少,粮食安全和能源危机越显突出的今天,稻谷收获后及时、高品质、低能耗干燥已成为粮食干燥领域重要的研究课题。Rice is one of the main food crops in my country and is widely planted in most provinces. Newly harvested rice is not easy to store because of its high water content (25% to 30%), and its quality deteriorates quickly. According to statistics, my country loses about 2.5 million tons of rice every year due to failure to dry in time, which is equivalent to the annual consumption of 10 million people. At the same time, the energy consumption applied to rice drying accounts for 64% of the total energy consumption of rice production and processing, which is a high energy consumption unit operation. Today, as the area of arable land continues to decrease and food security and energy crises become more prominent, timely, high-quality, low-energy drying of rice after harvest has become an important research topic in the field of grain drying.
稻谷自身的生物学特征决定了其属于较难干燥的热敏性物料。目前,稻谷的干燥方式主要有自然晒干和机械干燥。受经济条件的制约,我国绝大多数农户多采用自然晒干的方式对自产稻谷进行干燥,这种干燥方式常受到天气和生物等因素影响,特别是我国南方地区,收获稻谷时常遇到阴雨天气,新鲜稻谷因得不到及时干燥易发霉或发芽,造成粮食浪费。The biological characteristics of rice itself determine that it is a heat-sensitive material that is difficult to dry. At present, the drying methods of rice mainly include natural drying and mechanical drying. Restricted by economic conditions, the vast majority of farmers in my country use natural drying to dry their own rice. This drying method is often affected by weather and biological factors, especially in southern China, where rice harvesting often encounters rainy weather. Due to the weather, fresh rice is prone to mold or germination because it cannot be dried in time, resulting in food waste.
经检索,授权号为CN205511994U的中国专利,公开了一种带式稻谷连续干燥装置,包括布风板、干燥箱、输送带、输送辊、进料筒、蒸汽加热装置,干燥箱内安装输送带和输送辊,所述输送带下方设置布风板,干燥箱的前端顶部安装进料筒;进料筒的下部安装蒸汽进管,蒸汽进管与蒸汽加热装置连接,进料筒的顶部安装进料斗和蒸汽过滤器,蒸汽过滤器连接蒸汽出管,蒸汽出管连接至蒸汽加热装置。本实用新型实现了稻谷连续干燥,并且采用蒸汽预热提高了干燥效率,但通过蒸汽预热加重了稻谷自身的潮湿度,在后续干燥时需要更多的能源对其进行干燥,浪费了能源,提高了干燥成本。After retrieval, the Chinese patent with the authorization number CN205511994U discloses a belt-type rice continuous drying device, including an air distribution plate, a drying box, a conveyor belt, a conveyor roller, a feeding cylinder, and a steam heating device, and a conveyor belt is installed in the drying box. and the conveying roller, the air distribution plate is arranged under the conveyer belt, the feeding cylinder is installed on the top of the front end of the drying box; the steam inlet pipe is installed on the lower part of the feeding cylinder, the steam inlet pipe is connected with the steam heating device, and the inlet A hopper and a steam filter, the steam filter is connected to a steam outlet pipe, and the steam outlet pipe is connected to a steam heating device. The utility model realizes the continuous drying of rice, and adopts steam preheating to improve the drying efficiency, but the humidity of the rice itself is aggravated by steam preheating, and more energy is needed to dry it during subsequent drying, which wastes energy. Increased drying costs.
实用新型内容Utility model content
本实用新型的目的在于提供一种高能源利用率的稻谷干燥装置,具备使稻谷受热均匀,无热量散失,提高了能源利用率的优点,解决了浪费了能源,提高了干燥成本的问题。The purpose of the utility model is to provide a rice drying device with high energy utilization rate, which has the advantages of evenly heating the rice without heat loss and improving the energy utilization rate, and solves the problems of wasting energy and increasing drying costs.
根据本实用新型实施例的一种高能源利用率的稻谷干燥装置,包括箱体,所述箱体的一侧设有进料斗,所述进料斗连通箱体内部且外壁上设有固定环,所述固定环固定在箱体的内侧壁上,所述进料斗的出口端连接波纹转筒,所述波纹转筒的两侧分别设有轴承,所述轴承分别设在第一连接柱与第二连接柱上,所述第一连接柱与第二连接柱的上端固定在箱体内部顶壁上,所述波纹转筒的外侧壁上设有多个出气孔,所述波纹转筒的出口端设有出料盘,所述出料盘远离波纹转筒的一侧设有第一过滤网,所述第一过滤网内设有加热管,所述加热管一侧设有扇叶,所述扇叶与电机转头传动连接,所述电机设在箱体远离进料斗的一侧,所述第一过滤网下方设有出料口,所述出料口上设有用于控制稻谷流量的卸料阀,所述箱体顶端中部设有出气管,所述出气管内设置有可拆卸的第二过滤网。A paddy drying device with high energy utilization rate according to an embodiment of the present invention comprises a box body, one side of the box body is provided with a feeding hopper, and the feeding hopper is connected to the inside of the box body and a fixed ring, the fixed ring is fixed on the inner wall of the box, the outlet end of the feed hopper is connected to the corrugated drum, the two sides of the corrugated drum are respectively provided with bearings, and the bearings are respectively arranged on the first connection column and the second connecting column, the upper ends of the first connecting column and the second connecting column are fixed on the inner top wall of the box, and a plurality of air outlets are provided on the outer wall of the corrugated drum, and the corrugated drum The outlet end of the barrel is provided with a discharge tray, and the side of the discharge tray away from the corrugated drum is provided with a first filter screen, and a heating pipe is provided in the first filter screen, and a fan is provided on one side of the heating pipe. leaves, the fan blades are connected with the motor rotor, the motor is located on the side of the box body away from the feed hopper, a discharge port is provided under the first filter, and a discharge port is provided on the discharge port for controlling For the discharge valve of rice flow, an air outlet pipe is arranged in the middle part of the top of the box body, and a detachable second filter screen is arranged in the air outlet pipe.
进一步的,所述箱体内的顶壁两侧均设有用于吸收稻谷中水蒸汽的活性炭。Further, both sides of the top wall in the box are provided with activated carbon for absorbing water vapor in the rice.
进一步的,所述第二过滤网通过固定块固定在出气管的内壁上,所述固定块呈两两对称分布且固定块间设有用于插入第二过滤网的间隙。Further, the second filter screen is fixed on the inner wall of the air outlet pipe through fixing blocks, and the fixing blocks are symmetrically distributed in pairs, and there is a gap between the fixing blocks for inserting the second filter screen.
进一步的,所述第二过滤网的一侧设有密封垫,所述密封垫的直径大于间隙。Further, a gasket is provided on one side of the second filter net, and the diameter of the gasket is larger than the gap.
进一步的,所述密封垫远离第二过滤网的一侧设有用于拆卸与安装第二过滤网的把手。Further, a handle for dismounting and installing the second filter is provided on the side of the sealing pad away from the second filter.
进一步的,所述电机底端设有电机座,所述电机座与箱体一体成型。Further, a motor seat is provided at the bottom end of the motor, and the motor seat is integrally formed with the box body.
本实用新型与现有技术相比具有的有益效果是:波纹转筒内壁上设有内纹路,稻谷从进料斗进入波纹转筒内时,外接传动装置带动波纹转筒转动,同时箱体内的加热管启动加热,电机带动扇叶旋转将热风吹入波纹转筒内,稻谷在内纹路作用下逐步向出料盘一侧移动,电机作用的风向与稻谷移动方向相向,可充分与稻谷接触,同时旋转中的稻谷受热面随时变化,使稻谷中的水蒸气能够充分被蒸发,并从波纹转筒上的出气孔流出,从出气孔流出的水蒸气被活性炭所吸收,避免了水蒸气重新附着在稻谷上,稻谷中的灰尘在第一过滤网与第二过滤网的作用下,不会飘入环境中造成空气污染,第一过滤网避免了电机上吸附灰尘,第二过滤网为可拆卸连接,在过滤效果降低时,可拉动把手将第二过滤网从出气管内拉出,清洗后再放入,保证出气效率,从出料盘落下的稻谷直接掉入出料口上,出料口上的卸料阀可以调节稻谷的流速,为人们收集带来了便捷;本实用新型通过波纹转筒作用稻谷,使稻谷的受热面持续改变,同时在扇叶与加热管作用下不停地吹入热风,使稻谷受热均匀,无热量散失,提高了能源利用率,为稻谷的干燥带来了便捷。Compared with the prior art, the utility model has the beneficial effects that: the inner wall of the corrugated drum is provided with inner lines, and when the rice enters the corrugated drum from the feeding hopper, the external transmission device drives the corrugated drum to rotate, and at the same time, the corrugated drum in the box The heating tube starts to heat, the motor drives the fan blades to rotate and blows hot air into the corrugated drum, and the rice gradually moves to the side of the discharge tray under the action of the inner grain, and the wind direction of the motor is opposite to the moving direction of the rice, which can fully contact the rice. At the same time, the heating surface of the rotating rice changes at any time, so that the water vapor in the rice can be fully evaporated, and flow out from the air outlet holes on the corrugated drum, and the water vapor flowing out from the air outlet holes is absorbed by the activated carbon to avoid water vapor reattachment On the rice, the dust in the rice will not float into the environment and cause air pollution under the action of the first filter and the second filter. The first filter prevents dust from being adsorbed on the motor, and the second filter is detachable. When the filtering effect is reduced, you can pull the handle to pull out the second filter from the outlet pipe, and then put it in after cleaning to ensure the air outlet efficiency. The rice falling from the outlet tray will directly fall into the outlet. The unique unloading valve can adjust the flow rate of the rice, which brings convenience for people to collect; the utility model uses the corrugated drum to act on the rice, so that the heating surface of the rice is continuously changed, and at the same time, it is continuously blown in under the action of the fan blades and the heating tube. The hot air makes the rice evenly heated without heat loss, which improves the energy utilization rate and brings convenience to the rice drying.
附图说明Description of drawings
附图用来提供对本实用新型的进一步理解,并且构成说明书的一部分,与本实用新型的实施例一起用于解释本实用新型,并不构成对本实用新型的限制。在附图中:The accompanying drawings are used to provide a further understanding of the utility model, and constitute a part of the description, and are used to explain the utility model together with the embodiments of the utility model, and do not constitute a limitation to the utility model. In the attached picture:
图1为本实用新型提出的一种高能源利用率的稻谷干燥装置的结构示意图。Fig. 1 is a structural schematic diagram of a rice drying device with high energy utilization rate proposed by the utility model.
图2为图1中A区域的结构放大图。FIG. 2 is an enlarged view of the structure of area A in FIG. 1 .
图中:1-箱体、2-进料斗、3-固定环、4-第一连接柱、5-轴承、6-波纹转筒、7-第二连接柱、8-出料盘、9-电机、10-扇叶、11-加热管、12-第一过滤网、13-出气孔、14-出料口、15-卸料阀、16-活性炭、17-出气管、18-第二过滤网、19-固定块、20-密封垫、21-把手。In the figure: 1-box, 2-feed hopper, 3-fixed ring, 4-first connecting column, 5-bearing, 6-corrugated drum, 7-second connecting column, 8-discharging tray, 9 -motor, 10-blade, 11-heating pipe, 12-first filter, 13-air outlet, 14-outlet, 15-discharging valve, 16-activated carbon, 17-outlet pipe, 18-second Filter screen, 19-fixed block, 20-sealing pad, 21-handle.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
参照图1-2,一种高能源利用率的稻谷干燥装置,包括箱体1,箱体1的一侧设有进料斗2,进料斗2连通箱体1内部且外壁上设有固定环3,固定环3固定在箱体1的内侧壁上,进料斗2的出口端连接波纹转筒6,波纹转筒6内壁上设有内纹路,波纹转筒6的两侧分别设有轴承5,轴承5分别设在第一连接柱4与第二连接柱7上,第一连接柱4与第二连接柱7的上端固定在箱体1内部顶壁上,波纹转筒6的外侧壁上设有多个出气孔13,波纹转筒6的出口端设有出料盘8,出料盘8远离波纹转筒6的一侧设有第一过滤网12,第一过滤网12内设有加热管11,加热管11一侧设有扇叶10,扇叶10与电机9转头传动连接,电机9设在箱体1远离进料斗2的一侧,第一过滤网12下方设有出料口14,出料口14上设有用于控制稻谷流量的卸料阀15,箱体1顶端中部设有出气管17,出气管17内设置有可拆卸的第二过滤网18,第二过滤网18使灰尘不会飘入环境中造成空气污染。Referring to Figure 1-2, a paddy drying device with high energy utilization rate includes a box body 1, a feed hopper 2 is provided on one side of the box body 1, and the feed hopper 2 communicates with the inside of the box body 1 and a fixed The ring 3 and the fixed ring 3 are fixed on the inner wall of the box body 1, the outlet end of the feed hopper 2 is connected to the corrugated drum 6, the inner wall of the corrugated drum 6 is provided with inner lines, and the two sides of the corrugated drum 6 are respectively provided with The bearing 5 and the bearing 5 are arranged on the first connecting column 4 and the second connecting column 7 respectively. The wall is provided with a plurality of air outlet holes 13, the outlet end of the corrugated drum 6 is provided with a discharge tray 8, and the side of the discharge tray 8 away from the corrugated drum 6 is provided with a first filter screen 12, and inside the first filter screen 12 A heating pipe 11 is provided, and a fan blade 10 is provided on one side of the heating pipe 11, and the fan blade 10 is connected to the motor 9 in a rotary transmission manner. A discharge port 14 is provided, and the discharge port 14 is provided with a discharge valve 15 for controlling the flow of rice, and the middle part of the top of the casing 1 is provided with an air outlet pipe 17, and a detachable second filter screen 18 is arranged in the air outlet pipe 17. The second filter screen 18 prevents dust from floating into the environment and causing air pollution.
箱体1内的顶壁两侧均设有用于吸收稻谷中水蒸汽的活性炭16;第二过滤网18通过固定块19固定在出气管17的内壁上,固定块19呈两两对称分布且固定块19间设有用于插入第二过滤网18的间隙;第二过滤网18的一侧设有密封垫20,密封垫20的直径大于间隙;密封垫20远离第二过滤网18的一侧设有用于拆卸与安装第二过滤网18的把手21;电机9底端设有电机座,电机座与箱体1一体成型。Both sides of the top wall in the casing 1 are provided with activated carbon 16 for absorbing water vapor in the rice; the second filter screen 18 is fixed on the inwall of the air outlet pipe 17 by the fixed block 19, and the fixed block 19 is symmetrically distributed in pairs and fixed A gap for inserting the second filter screen 18 is provided between the blocks 19; a side of the second filter screen 18 is provided with a gasket 20, and the diameter of the gasket 20 is greater than the gap; the side of the gasket 20 away from the second filter screen 18 is provided There is a handle 21 for dismounting and installing the second filter screen 18; the bottom end of the motor 9 is provided with a motor seat, and the motor seat and the box body 1 are integrally formed.
使用时,装置接通外接电源,稻谷从进料斗2进入波纹转筒6内时,外接传动装置带动波纹转筒6转动,同时箱体1内的加热管11启动加热,电机9带动扇叶10旋转将热风吹入波纹转筒6内,稻谷在内纹路作用下逐步向出料盘8一侧移动,电机9作用的风向与稻谷移动方向相向,可充分与稻谷接触,同时旋转中的稻谷受热面随时变化,使稻谷中的水蒸气能够充分被蒸发,并从波纹转筒6上的出气孔13流出,从出气孔13流出的水蒸气被活性炭16所吸收,避免了水蒸气重新附着在稻谷上,稻谷中的灰尘在第一过滤网12与第二过滤网18的作用下,不会飘入环境中造成空气污染,第一过滤网12避免了电机9上吸附灰尘,第二过滤网18为可拆卸连接,在过滤效果降低时,可拉动把手21将第二过滤网18从出气管17内拉出,清洗后再放入,保证出气效率,从出料盘8落下的稻谷直接掉入出料口14上,出料口14上的卸料阀15可以调节稻谷的流速,为人们收集带来了便捷;本实用新型通过波纹转筒6作用稻谷,使稻谷的受热面持续改变,同时在扇叶10与加热管11作用下不停地吹入热风,使稻谷受热均匀,无热量散失,提高了能源利用率,为稻谷的干燥带来了便捷。When in use, the device is connected to an external power supply, and when rice enters the corrugated drum 6 from the feed hopper 2, the external transmission device drives the corrugated drum 6 to rotate, and at the same time, the heating tube 11 in the box body 1 starts heating, and the motor 9 drives the fan blades 10 rotations blow hot air into the corrugated drum 6, and the paddy gradually moves to the side of the discharge tray 8 under the action of the inner lines, and the wind direction of the motor 9 is opposite to the moving direction of the paddy, which can fully contact with the paddy, and at the same time, the paddy in the rotation The heating surface changes at any time, so that the water vapor in the rice can be fully evaporated, and flow out from the air outlet 13 on the corrugated drum 6, and the water vapor flowing out from the air outlet 13 is absorbed by the activated carbon 16, avoiding the water vapor from reattaching to the surface. On the rice, the dust in the rice will not float into the environment and cause air pollution under the action of the first filter screen 12 and the second filter screen 18. The first filter screen 12 avoids the adsorption of dust on the motor 9, and the second filter screen 18 is a detachable connection. When the filtering effect is reduced, the second filter screen 18 can be pulled out from the air outlet pipe 17 by pulling the handle 21, and then put in after cleaning to ensure the air outlet efficiency. On the material inlet and outlet 14, the discharge valve 15 on the material outlet 14 can adjust the flow rate of rice, which brings convenience for people to collect; the utility model acts on the rice through the corrugated drum 6, so that the heating surface of the rice is continuously changed, At the same time, under the action of the fan blades 10 and the heating pipe 11, the hot air is constantly blown in, so that the paddy is heated evenly without heat loss, which improves the energy utilization rate and brings convenience to the drying of the paddy.
本实用新型未详述之处,均为本领域技术人员的公知技术。The parts of the utility model that are not described in detail are the known techniques of those skilled in the art.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108613536A (en) * | 2018-05-25 | 2018-10-02 | 北京未森绿色科技有限公司 | A kind of roller pneumatic drier |
CN110044168A (en) * | 2019-04-02 | 2019-07-23 | 安徽省沃昇机电科技有限公司 | A kind of interior air-draft-type foodstuff drying device |
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2017
- 2017-09-01 CN CN201721119754.4U patent/CN207163185U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108613536A (en) * | 2018-05-25 | 2018-10-02 | 北京未森绿色科技有限公司 | A kind of roller pneumatic drier |
CN110044168A (en) * | 2019-04-02 | 2019-07-23 | 安徽省沃昇机电科技有限公司 | A kind of interior air-draft-type foodstuff drying device |
CN110044168B (en) * | 2019-04-02 | 2020-12-18 | 安徽欧瑞达电器科技有限公司 | Internal air draft type grain dryer |
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