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CN207155670U - A kind of frock suitable for big-and-middle-sized transformer radiator maintenance of fan - Google Patents

A kind of frock suitable for big-and-middle-sized transformer radiator maintenance of fan Download PDF

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Publication number
CN207155670U
CN207155670U CN201720923600.4U CN201720923600U CN207155670U CN 207155670 U CN207155670 U CN 207155670U CN 201720923600 U CN201720923600 U CN 201720923600U CN 207155670 U CN207155670 U CN 207155670U
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fan
big
threaded rod
pad
folder
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CN201720923600.4U
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Inventor
廖军
吴胜
张海峰
顾楹罡
许尧
贾凤鸣
王雄奇
丁学飞
彭翔天
张晓明
万礼嵩
黄长松
林长云
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Anhui Royal Thai Electric Co Ltd
State Grid Corp of China SGCC
Maintenace Co of State Grid Anhui Electric Power Co Ltd
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Anhui Royal Thai Electric Co Ltd
State Grid Corp of China SGCC
Maintenace Co of State Grid Anhui Electric Power Co Ltd
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Application filed by Anhui Royal Thai Electric Co Ltd, State Grid Corp of China SGCC, Maintenace Co of State Grid Anhui Electric Power Co Ltd filed Critical Anhui Royal Thai Electric Co Ltd
Priority to CN201720923600.4U priority Critical patent/CN207155670U/en
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Abstract

The utility model discloses a kind of frock suitable for big-and-middle-sized transformer radiator maintenance of fan, including fastener, telescoping mechanism, trimming assembly, armful folder;Telescoping mechanism is connected with fastener;Trimming assembly includes threaded rod, adapter sleeve, installed part, the output end connection of threaded rod and telescoping mechanism;Adapter sleeve is arranged on threaded rod, and the inner circumferential surface of adapter sleeve is provided with the internal thread being engaged with threaded rod;Installed part is rotatablely connected with adapter sleeve;Folder is embraced to be connected with installed part.

Description

一种适用于大中型变压器散热器风机检修的工装A tool suitable for overhauling and repairing radiator fans of large and medium-sized transformers

技术领域technical field

本实用新型涉及变压器散热器风机检修技术领域,尤其涉及一种适用于大中型变压器散热器风机检修的工装。The utility model relates to the technical field of inspection and maintenance of fan radiators for transformers, in particular to a tool suitable for inspection and repair of fan radiators for large and medium-sized transformers.

背景技术Background technique

目前大中型变压器的片式散热器必须配备多组风机进行降温,风机通常装设在散热器底部,变压器根据油温调节风机启动组数,一旦风冷系统发生故障,变压器油温会迅速升高,影响变压器运行安全,严重时甚至会导致主变故障、变电站全停。由于风机长期处于运行状态,容易发生故障,将故障风机及时进行检修对电力系统的安全稳定运行具有重要的作用。At present, the chip radiators of large and medium-sized transformers must be equipped with multiple sets of fans to cool down. The fans are usually installed at the bottom of the radiator. The transformer adjusts the number of fans to start according to the oil temperature. Once the air cooling system fails, the oil temperature of the transformer will rise rapidly. , affect the safety of transformer operation, and even lead to the failure of the main transformer and the complete shutdown of the substation in severe cases. Since the fan is in the running state for a long time, it is prone to failure. Timely maintenance of the faulty fan plays an important role in the safe and stable operation of the power system.

以往在对这类散热器风机进行更换处理时,往往依靠人抬肩扛的方式,由于散热器下方是事故油池,堆积了大量的鹅卵石,普通的叉车、工装等都无法移动到风机下方,由于风机较重(80kg-200kg不等),人工装拆时需要多人协同,若配合不当,及易导致风机损坏或者作业人员受伤,具有一定的风险;采用吊车等大型工具时,往往又受相邻带电间隔影响,现场施工安全风险较大,并且管控成本较高;由于检修时间的长短对电力系统可靠性、经济性指标都有很大影响,所以更换风机时希望能够尽量缩短检修时间。In the past, when replacing this type of radiator fan, people often relied on people to carry it on their shoulders. Because there is an accidental oil pool under the radiator, a large number of pebbles have accumulated, and ordinary forklifts, tooling, etc. cannot be moved to the bottom of the fan. Due to the heavy weight of the fan (ranging from 80kg to 200kg), multiple people are required to cooperate during manual assembly and disassembly. Due to the impact of adjacent live intervals, the site construction safety risk is greater, and the control cost is higher; because the length of maintenance time has a great impact on the reliability and economic indicators of the power system, it is hoped that the maintenance time can be shortened as much as possible when replacing the fan.

目前电力系统尚无安全、方便的工装用于上述大中型变压器散热器风机的检修。因此申请人提供一种适用于大中型变压器散热器风机检修的工装,以解决上述问题。At present, there is no safe and convenient tooling in the power system for the maintenance of the above-mentioned large and medium-sized transformer radiator fans. Therefore the applicant provides a kind of tool suitable for overhauling fan of radiator fan of large and medium-sized transformer, to solve the above-mentioned problem.

实用新型内容Utility model content

为了解决背景技术中存在的技术问题,本实用新型提出了一种适用于大中型变压器散热器风机检修的工装,效果好。In order to solve the technical problems existing in the background technology, the utility model proposes a tool suitable for the maintenance of large and medium-sized transformer radiator fans, with good effect.

一种适用于大中型变压器散热器风机检修的工装,包括紧固件、伸缩机构、微调组件、抱夹;A tool suitable for overhauling radiator fans of large and medium-sized transformers, including fasteners, telescopic mechanisms, fine-tuning components, and holding clips;

伸缩机构与紧固件连接;The telescopic mechanism is connected with the fastener;

微调组件包括螺纹杆、连接套、安装件,螺纹杆与伸缩机构的输出端连接;连接套安装在螺纹杆上,连接套的内周向表面设有与螺纹杆相配合的内螺纹;安装件与连接套转动连接;The fine-tuning assembly includes a threaded rod, a connecting sleeve, and a mounting piece. The threaded rod is connected to the output end of the telescopic mechanism; the connecting sleeve is installed on the threaded rod, and the inner peripheral surface of the connecting sleeve is provided with an internal thread matching the threaded rod; Rotate connection with connecting sleeve;

抱夹与安装件连接。The holding clip is connected with the mounting part.

优选的,还包括衬垫,衬垫为环形,衬垫位于抱夹的内侧,衬垫与抱夹连接,衬垫的外径与抱夹的内径相配合。Preferably, a liner is also included, the liner is ring-shaped, the liner is located inside the holding clip, the liner is connected with the holding clip, and the outer diameter of the liner matches the inner diameter of the holding clip.

优选的,衬垫的内径自上往下逐渐减小。Preferably, the inner diameter of the liner decreases gradually from top to bottom.

优选的,衬垫包括多个支撑块,支撑块为弧形,多个支撑块沿周向依次分布。Preferably, the liner includes a plurality of support blocks, the support blocks are arc-shaped, and the plurality of support blocks are sequentially distributed along the circumferential direction.

优选的,抱夹上设有第一卡接件;支撑块上设有与第一卡接件相配合的第一卡合件。Preferably, the holding clip is provided with a first clamping piece; the support block is provided with a first clamping piece matched with the first clamping piece.

优选的,安装件上设有第二卡接件;抱夹上设有与第二卡接件相配合的第二卡合件。Preferably, the mounting part is provided with a second clamping part; the holding clip is provided with a second clamping part matched with the second clamping part.

本实用新型中,在对片式散热器下方的风机进行调整或更换时,可以在散热器下方对检修工装灵活的进行组装,工装的抱夹通过伸缩机构调整到与风机同一水平位置,通过选择合适的衬垫,对风机进行牢固夹取后,检修人员可对故障风机快速安全的进行拆卸,拆卸完成后,通过伸缩机构可将风机平稳的垂直降落到地面,安装新风机时按上述相反流程即可,在整个检修过程中,微调组件可以起到灵活调节的作用,便于风机位置的小范围调整,使得螺栓拆卸、安装等工作容易进行。整个工装的使用涉及的工作范围很小,避免了人抬肩扛,极大减少了人员劳动强度,也避免的使用大型器械,检修人员工作范围不触及带电部分,安全可靠。In the utility model, when adjusting or replacing the fan below the fin radiator, the overhaul tooling can be flexibly assembled under the radiator, and the clamp of the tooling can be adjusted to the same horizontal position as the fan through the telescopic mechanism. With a suitable liner, after the fan is firmly clamped, the maintenance personnel can quickly and safely disassemble the faulty fan. After the disassembly is completed, the fan can be stably and vertically lowered to the ground through the telescopic mechanism. When installing a new fan, follow the above reverse process That is, during the whole inspection and maintenance process, the fine-tuning assembly can play a role of flexible adjustment, which is convenient for small-scale adjustment of the position of the fan, and makes it easy to carry out work such as bolt removal and installation. The use of the whole tooling involves a small working range, which avoids people carrying it on their shoulders, greatly reduces the labor intensity of personnel, and avoids the use of large equipment. The working range of maintenance personnel does not touch live parts, which is safe and reliable.

本实用新型还具有如下有益效果:The utility model also has the following beneficial effects:

(1)采用伸缩机构垂直移动风机:该装置可方便的安装在散热器底部,通过伸缩机构对风机进行上下移动,极大的降低了人员劳动强度。(1) Use the telescopic mechanism to move the fan vertically: the device can be conveniently installed at the bottom of the radiator, and the fan can be moved up and down through the telescopic mechanism, which greatly reduces the labor intensity of personnel.

(2)设计了微调组件:由于拆装风机螺栓时,稍有位置偏移,便不利于拆装工作,本工装上设计了微调组件,能够在小范围内对抱夹位置进行手动微调,检修人员在装拆螺栓时,可随意对风机位置进行微调,方便实用。(2) The fine-tuning component is designed: when disassembling and assembling the fan bolts, there is a slight position shift, which is not conducive to the disassembly and assembly work. The fine-tuning component is designed on this tooling, which can manually fine-tune the position of the clamp in a small range. When installing and removing bolts, personnel can fine-tune the position of the fan at will, which is convenient and practical.

(3)便携型好:该装置可拆分为多个装配件,所有装配件均可单人安装携带,便于携带,组装、拆卸很方便,不考虑风机在地面的搬运,现场一人就可完成安装。(3) Good portability: the device can be disassembled into multiple assemblies, all of which can be installed and carried by a single person, easy to carry, easy to assemble and disassemble, regardless of the handling of the fan on the ground, it can be completed by one person on site Install.

(4)安全性好:由于该装置作业范围小,风机移动过程中避免的使用人力,避免的触电、机械伤害等危险。(4) Good safety: due to the small operating range of the device, the use of manpower, electric shock, mechanical injury and other dangers are avoided during the movement of the fan.

(5)使用范围广,使用条件不受限制:该装置可用于对各种大中型变压器散热器风机进行检修,作业空间小,使用条件不受限制,该装置本体由金属或者高强度工程材料制成,各组件装配到位后,可实现对风机的固定,抱夹通过与不同风机相匹配的可调式衬垫接触风机,避免了风机被金属部件挤压损伤,同时确保了风机抱夹可以牢固的夹紧风机。(5) Wide range of use and unrestricted use conditions: the device can be used to overhaul various large and medium-sized transformer radiator fans, with small working space and unlimited use conditions. The device body is made of metal or high-strength engineering materials After each component is assembled in place, the fan can be fixed. The clamp contacts the fan through an adjustable pad that matches with different fans, which prevents the fan from being squeezed and damaged by metal parts, and ensures that the fan clamp can be firmly secured. Clamp the fan.

(6)操作简单、使用范围广:该装置使用简单,可在变电站各种场合使用,维护方便,一人即可完成操作。(6) Simple operation and wide application range: the device is easy to use and can be used in various occasions in substations. It is easy to maintain and can be operated by one person.

该工装可在狭小范围内对散热器风机进行检修,能够便捷的对风机进行拆除、安装,该装置能够灵活的在变电站现场进行组装,提供了辅助升降功能,降低了人员劳动强度,作业范围小、便于携带、安全可靠、作业成本低廉。The tooling can overhaul the radiator fan in a narrow range, and can easily dismantle and install the fan. The device can be assembled flexibly at the substation site, provides auxiliary lifting function, reduces labor intensity, and has a small operating range. , Easy to carry, safe and reliable, low operating cost.

附图说明Description of drawings

图1为本实用新型的爆炸图;Fig. 1 is the explosion diagram of the utility model;

图2为微调组件的结构示意图;Fig. 2 is the structural representation of fine-tuning assembly;

图3为本实用新型使用时的结构示意图;Fig. 3 is the structural representation when the utility model is used;

图4为本实用新型使用时的结构示意图。Fig. 4 is a schematic structural view of the utility model when in use.

具体实施方式Detailed ways

需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互的结合;下面参考附图并结合实施例对本实用新型做详细说明。It should be noted that, in the case of no conflict, the embodiments in the present application and the features in the embodiments can be combined with each other; the utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

参照图1-4:Referring to Figure 1-4:

本实用新型提出的一种适用于大中型变压器散热器风机检修的工装,用于对风机A检修,包括紧固件1、伸缩机构2、微调组件、抱夹3。The utility model proposes a tool suitable for overhauling fan A of large and medium-sized transformer radiators. It is used for overhauling fan A, and includes fastener 1, telescopic mechanism 2, fine-tuning assembly, and holding clip 3.

伸缩机构2与紧固件1连接;微调组件包括螺纹杆4、连接套5、安装件6,螺纹杆4与伸缩机构2的输出端连接;连接套5安装在螺纹杆4上,连接套5 的内周向表面设有与螺纹杆4相配合的内螺纹;安装件6与连接套5转动连接;抱夹3与安装件6连接。The telescopic mechanism 2 is connected with the fastener 1; the fine-tuning assembly includes a threaded rod 4, a connecting sleeve 5, and a mounting piece 6, and the threaded rod 4 is connected with the output end of the telescopic mechanism 2; the connecting sleeve 5 is installed on the threaded rod 4, and the connecting sleeve 5 The inner peripheral surface of the inner surface is provided with an internal thread matched with the threaded rod 4; the mounting part 6 is rotationally connected with the connecting sleeve 5;

本实施例还包括衬垫7,衬垫7为环形,衬垫7位于抱夹3的内侧,衬垫7 与抱夹3连接,衬垫7的外径与抱夹3的内径相配合。衬垫7可以为橡胶等弹性材料制成,抱夹3通过衬垫7与风机A接触,避免损坏风机表面;也能够保证抱夹3夹紧风机。This embodiment also includes a liner 7 , which is ring-shaped. The liner 7 is located inside the holding clip 3 . The liner 7 is connected to the holding clip 3 . The outer diameter of the liner 7 matches the inner diameter of the holding clip 3 . The liner 7 can be made of elastic material such as rubber, and the clamp 3 contacts the fan A through the liner 7 to avoid damage to the surface of the fan; it can also ensure that the clamp 3 clamps the fan.

本实施例中,衬垫7的内径自上往下逐渐减小;方便与风机相配合,也能够适应夹持不同尺寸的风机A。In this embodiment, the inner diameter of the liner 7 decreases gradually from top to bottom; it is convenient to cooperate with the fans, and can also be adapted to clamp fans A of different sizes.

本实施例中,衬垫7包括多个支撑块701,支撑块701为弧形,多个支撑块 701沿周向依次分布;衬垫7由多个支撑块701构成,相邻两个支撑块701之间有间隙,方便支撑块701变形,方便将风机夹持固定,移动、安装、拆卸支撑块701更加的方便、快捷,提高更换风机的效率。In this embodiment, the liner 7 includes a plurality of support blocks 701, the support blocks 701 are arc-shaped, and the plurality of support blocks 701 are distributed sequentially along the circumferential direction; the liner 7 is composed of a plurality of support blocks 701, and two adjacent support blocks There is a gap between 701, which facilitates the deformation of the supporting block 701, and is convenient for clamping and fixing the fan. It is more convenient and fast to move, install and disassemble the supporting block 701, and improve the efficiency of replacing the fan.

本实施例中,抱夹3上设有第一卡接件;支撑块701上设有与第一卡接件相配合的第一卡合件。便于支撑块701与抱夹3拆卸安装,便于更换不同尺寸的支撑块701,方便夹持不同尺寸的风机。In this embodiment, the holding clip 3 is provided with a first clamping part; the support block 701 is provided with a first clamping part matched with the first clamping part. It is convenient to disassemble and install the support block 701 and the holding clip 3 , to replace the support block 701 of different sizes, and to clamp fans of different sizes.

本实施例中,安装件6上设有第二卡接件;抱夹3上设有与第二卡接件相配合的第二卡合件。方便拆卸、更换抱夹3,便于夹持不同尺寸的风机。拆成各小部件,方便运输。In this embodiment, the mounting part 6 is provided with a second clipping part; the holding clip 3 is provided with a second clipping part matched with the second clipping part. It is convenient to disassemble and replace the holding clip 3, and it is convenient to hold fans of different sizes. Disassemble into small parts for easy transportation.

以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above is only a preferred embodiment of the utility model, but the scope of protection of the utility model is not limited thereto. The equivalent replacement or change of the new technical solution and the concept of the utility model shall be covered by the protection scope of the utility model.

Claims (6)

  1. A kind of 1. frock suitable for big-and-middle-sized transformer radiator maintenance of fan, it is characterised in that:
    Including fastener, telescoping mechanism, trimming assembly, armful folder;
    Telescoping mechanism is connected with fastener;
    Trimming assembly includes threaded rod, adapter sleeve, installed part, the output end connection of threaded rod and telescoping mechanism;Adapter sleeve is installed On threaded rod, the inner circumferential surface of adapter sleeve is provided with the internal thread being engaged with threaded rod;Installed part rotates with adapter sleeve to be connected Connect;
    Folder is embraced to be connected with installed part.
  2. 2. the frock according to claim 1 suitable for big-and-middle-sized transformer radiator maintenance of fan, it is characterised in that:Also Including pad, pad and press from both sides connection with embracing positioned at an armful inner side for folder, pad for annular, pad, the external diameter of pad and the internal diameter for embracing folder It is engaged.
  3. 3. the frock according to claim 2 suitable for big-and-middle-sized transformer radiator maintenance of fan, it is characterised in that:Lining The internal diameter of pad is gradually reduced from top to down.
  4. 4. the frock according to claim 2 suitable for big-and-middle-sized transformer radiator maintenance of fan, it is characterised in that:Lining Pad includes multiple support blocks, and support block is arc, and multiple support blocks are circumferentially sequentially distributed.
  5. 5. the frock according to claim 4 suitable for big-and-middle-sized transformer radiator maintenance of fan, it is characterised in that:Embrace Folder is provided with the first shackle member;Support block is provided with the first fastener being engaged with the first shackle member.
  6. 6. the frock according to claim 1 suitable for big-and-middle-sized transformer radiator maintenance of fan, it is characterised in that:Peace Piece installing is provided with the second shackle member;Embrace folder and be provided with the second fastener being engaged with the second shackle member.
CN201720923600.4U 2017-07-27 2017-07-27 A kind of frock suitable for big-and-middle-sized transformer radiator maintenance of fan Active CN207155670U (en)

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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107443296A (en) * 2017-07-27 2017-12-08 国网安徽省电力公司检修公司 A kind of frock suitable for big-and-middle-sized transformer radiator maintenance of fan

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107443296A (en) * 2017-07-27 2017-12-08 国网安徽省电力公司检修公司 A kind of frock suitable for big-and-middle-sized transformer radiator maintenance of fan

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