CN207154512U - Pointer class rushes scrap (bridge) membrane module - Google Patents
Pointer class rushes scrap (bridge) membrane module Download PDFInfo
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- CN207154512U CN207154512U CN201720731887.0U CN201720731887U CN207154512U CN 207154512 U CN207154512 U CN 207154512U CN 201720731887 U CN201720731887 U CN 201720731887U CN 207154512 U CN207154512 U CN 207154512U
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- 239000012528 membrane Substances 0.000 title 1
- 238000003780 insertion Methods 0.000 claims abstract description 20
- 230000037431 insertion Effects 0.000 claims abstract description 20
- 230000006835 compression Effects 0.000 claims abstract description 10
- 238000007906 compression Methods 0.000 claims abstract description 10
- 238000004080 punching Methods 0.000 claims description 16
- 238000003825 pressing Methods 0.000 claims description 13
- 238000009826 distribution Methods 0.000 claims description 3
- 238000009415 formwork Methods 0.000 abstract description 12
- 239000000463 material Substances 0.000 description 11
- 238000000034 method Methods 0.000 description 4
- 238000009434 installation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 241001391944 Commicarpus scandens Species 0.000 description 1
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Abstract
一种指针类冲搭边模组件,包括上模及下模,上模包括上模板及固定在上模板上的冲头,冲头上插接有压板,压板上固定有一对分别分布在冲头两侧的插接杆,上模板的底面开有引导孔二,插接杆插接在孔一处,插接杆的顶端固定有插接在引导孔二处的限位块一,上模板的底面与压板的顶面之间安装有压缩弹簧;下模包括下模板,下模板上开有孔三,孔三的底面开有孔四,孔三处插接有支撑块,支撑块的底部固定有与孔四插接一起的限位块二,下模板上固定有竖杆,竖杆上插接有一对硬质板,两硬质板之间设有插接在竖杆上的橡胶弹簧,限位块二的底部固定有一组对称设置的顶杆,顶杆压在顶端的硬质板。本实用新型结构设计巧妙、合理,值得推广应用。
A pointer type stamping side die assembly, including an upper die and a lower die, the upper die includes an upper die and a punch fixed on the upper die, a press plate is inserted into the punch, and a pair of press plates are fixed on the press plate respectively distributed on the punch The insertion rods on both sides of the head, the bottom surface of the upper formwork is provided with guide hole two, the insertion rod is inserted into one hole, the top of the insertion rod is fixed with a limit block one inserted in the second guide hole, and the upper formwork A compression spring is installed between the bottom surface of the plate and the top surface of the pressure plate; the lower mold includes a lower template, a hole three is opened on the lower template, and a hole four is opened on the bottom surface of the hole three, and a support block is inserted in the hole three, and the bottom of the support block A limit block 2 connected with hole 4 is fixed, a vertical bar is fixed on the lower formwork, a pair of hard plates are inserted on the vertical bar, and a rubber spring inserted on the vertical bar is arranged between the two hard plates A group of symmetrically arranged ejector rods are fixed on the bottom of the limit block two, and the ejector rods are pressed against the hard plate at the top. The utility model has ingenious and reasonable structural design and is worthy of popularization and application.
Description
技术领域technical field
本实用新型涉及一种模具,尤其是一种指针类冲搭边模组件。The utility model relates to a mould, in particular to a pointer type stamping side mold assembly.
背景技术Background technique
在冲裁仪表指针类细长工件,由于工件细长、料薄且硬,所以传统是上对于这类冲裁件的冲裁都是非常困难的,成品率比较低,常常冲裁出来的工件边缘毛刺多,而且表面不平整,很多时候是要放在具有支撑块的冲裁孔上进行冲裁,并且冲头也需要是空心冲头,这种方式,不仅容易造成冲裁孔与支撑块之间的间隙处发生堵塞的情况,而且冲头也容易坏、复杂指针类冲头也不容易加工(如图6所示),不利于工件的长时间稳定冲裁,效率也较低。In the punching of slender workpieces such as instrument pointers, due to the slender workpieces, thin and hard materials, traditionally, it is very difficult to punch such blanked parts, and the yield is relatively low, and often punched out workpieces There are many burrs on the edge, and the surface is uneven. In many cases, it is necessary to punch on the punching hole with a support block, and the punch also needs to be a hollow punch. In this way, it is not only easy to cause the punching hole and the support block The gap between them is blocked, and the punch is easy to break, and the complex pointer punch is not easy to process (as shown in Figure 6), which is not conducive to the long-term stable punching of the workpiece, and the efficiency is also low.
实用新型内容Utility model content
本实用新型要解决上述现有技术的缺点,提供一种能够连续精确的对指针类细长工件进行冲裁的指针类冲搭边模组件,满足了生产企业对于指针类工件生产效率高、精度高的需求。The utility model aims to solve the above-mentioned shortcomings of the prior art, and provides a pointer punching side mold assembly capable of continuously and accurately punching pointer-like slender workpieces, which satisfies the needs of production enterprises for high production efficiency of pointer-like workpieces. high precision requirements.
本实用新型解决其技术问题采用的技术方案:这种指针类冲搭边模组件,包括上模及下模,上模包括上模板及固定在上模板上的冲头,冲头上插接有压板,压板上固定有一对分别分布在冲头两侧的插接杆,上模板的底面开有孔一及截面大于孔一的引导孔二,插接杆插接在孔一处,插接杆的顶端固定有插接在引导孔二处的限位块一,上模板的底面与压板的顶面之间安装有压缩弹簧一;下模包括下模板,下模板上开有孔三,孔三的底面开有与孔三连通并截面大于孔三的孔四,孔三处插接有支撑块,支撑块的底部固定有与孔四插接一起的限位块二,下模板上固定有竖杆,竖杆上插接有一对硬质板,两硬质板之间设有插接在竖杆上的橡胶弹簧,限位块二的底部固定有一组对称设置的顶杆,顶杆压在顶端的硬质板处;下模板上设置有一对定位杆;当压板未压动下模板顶面时、压板底面与上模板底面之间的间距一大于冲头底面与上模板底面之间的间距二;定位杆与支撑块之间错开分布;上模板上固定有导套,下模板上固定有与导套配合的导柱,导柱安装有复位弹簧一。这里支撑块的作用是,用于支撑薄板板材;这里定位杆的作用是,用于薄板板材安装定位,用于后续冲头的冲压;这里竖杆、硬质板、橡胶弹簧、顶杆的作用是,用于冲头冲压薄板板材来冲落指针类工件时,支撑块可以与冲头一起移动,上模上移时,冲裁好的指针类工件能够通过橡胶弹簧的作用,使支撑块上移与下模板持平并送出冲裁好的指针类工件(如图4所示)。The technical scheme adopted by the utility model to solve its technical problems: the pointer-type punching side mold assembly includes an upper mold and a lower mold, and the upper mold includes an upper template and a punch fixed on the upper template, and the punch is plugged There is a pressing plate on which a pair of inserting rods respectively distributed on both sides of the punch are fixed. The bottom surface of the upper template is provided with a hole 1 and a guide hole 2 whose cross-section is larger than hole 1. The top of the rod is fixed with a limit block 1 inserted in the guide hole 2, and a compression spring 1 is installed between the bottom surface of the upper template and the top surface of the pressure plate; The bottom surface of the third hole is provided with a hole four connected to the hole three and having a cross-section larger than the hole three. A support block is inserted at the third hole, and the bottom of the support block is fixed with a limit block two connected with the hole four. A vertical rod, a pair of hard boards are plugged into the vertical rods, and a rubber spring plugged on the vertical rods is arranged between the two hard boards. A group of symmetrically arranged ejector rods are fixed at the bottom of the limit block 2, and the ejector rods press At the hard plate at the top; a pair of positioning rods are arranged on the lower formwork; when the pressure plate does not press the top surface of the lower formwork, the distance between the bottom surface of the pressure plate and the bottom surface of the upper formwork is greater than the distance between the bottom surface of the punch and the bottom surface of the upper formwork The distance between two; the staggered distribution between the positioning rod and the support block; the upper template is fixed with a guide sleeve, the lower template is fixed with a guide post cooperating with the guide sleeve, and the guide post is equipped with a return spring one. The role of the support block here is to support the thin plate; the role of the positioning rod here is to install and position the thin plate for subsequent stamping of the punch; here the role of the vertical bar, hard plate, rubber spring, and ejector rod Yes, when the punch is used to stamp the thin plate to punch down the pointer workpiece, the support block can move together with the punch. Move to the same level as the lower template and send out the punched pointer workpiece (as shown in Figure 4).
进一步完善,下模板上开有一对插接孔,各定位杆插接在插接孔上,各定位杆通过固定在下模板上的气缸上下驱动,定位杆的顶端为锥形面。这里定位杆通过气缸驱动并且顶端为锥形面的作用是,能够利用气缸驱动定位杆上下移动,从而在对薄板板材冲裁好后,薄板板材上的定位孔无需从定位杆上拿出,从而可以使薄板板材连续的平移就能够连续的对薄板板材进行冲裁加工,提高效率。Further improvement, a pair of insertion holes are opened on the lower formwork, each positioning rod is inserted into the insertion hole, and each positioning rod is driven up and down by a cylinder fixed on the lower formwork, and the top of the positioning rod is a tapered surface. Here, the positioning rod is driven by a cylinder and the top end is a tapered surface, so that the cylinder can be used to drive the positioning rod to move up and down, so that after the thin plate is punched out, the positioning hole on the thin plate does not need to be taken out from the positioning rod, thereby The continuous translation of the thin plate can continuously punch the thin plate, thereby improving the efficiency.
进一步完善,气缸与定位杆之间安装有缓冲件,缓冲件包括固定块,固定块上开有纵向孔及与纵向孔连通并截面小于纵向孔的插接孔一,定位杆的底部固定有插接在纵向孔处的限位块三,限位块三与纵向孔底面之间安装有压缩弹簧二;气缸的活塞杆固定在固定块处。这里缓冲件的作用是,在上模上的冲头对薄板板材进行冲裁时,定位杆无需先通过气缸驱动退到插接孔处,而是利用上模上的压板通过缓冲件下压,再下压的过程中同时通过上模上的冲头对薄板板材进行冲裁,冲裁好后,薄板板材用平移时,在利用气缸把定位杆退回到插接孔处,这么做的好处时,相对于冲裁前把定位杆退回到插接孔,这种方式对薄板板材正被冲裁时,位置不会发生不确定的偏移,这样冲裁出来的指针类工件精度更高(如图4所示)。Further improvement, a cushioning piece is installed between the cylinder and the positioning rod. The cushioning piece includes a fixed block. The limit block three is connected to the longitudinal hole, and the compression spring two is installed between the limit block three and the bottom surface of the longitudinal hole; the piston rod of the cylinder is fixed at the fixed block. The function of the buffer here is that when the punch on the upper die punches the thin plate, the positioning rod does not need to be driven back to the insertion hole through the cylinder, but is pressed down by the pressure plate on the upper die through the buffer. In the process of pressing down, the thin plate is punched through the punch on the upper die at the same time. After punching, when the thin plate is moved in translation, use the cylinder to return the positioning rod to the insertion hole. The benefits of doing so are Compared with returning the positioning rod to the socket hole before punching, in this way, when the thin plate is being punched, the position will not shift indefinitely, so that the precision of the punched pointer workpiece is higher (such as Figure 4).
本实用新型有益的效果是:本实用新型结构设计巧妙、合理,首先板薄板板料上的定位孔配合在定位杆上,用于薄板板料的安装定位,然后下移上模,上模上的压板压住薄板板料,继续快速下移上模,上模上的冲头快速对薄板板材进行冲压,这时,支撑块受压,在薄板板材受到冲裁孔剪切冲裁时,支撑块起到支撑防止冲裁下来的工件变形,且边缘更光洁、毛刺少的作用,值得推广应用。The beneficial effects of the utility model are: the structure design of the utility model is ingenious and reasonable. Firstly, the positioning holes on the sheet metal are matched with the positioning rods for the installation and positioning of the sheet material, and then the upper mold is moved down, and the upper mold The pressing plate presses the sheet material, and continues to move the upper die quickly, and the punch on the upper die quickly punches the sheet material. At this time, the support block is pressed. When the sheet material is sheared by the punching hole, the support The block plays the role of supporting and preventing the deformation of the blanked workpiece, and the edge is smoother and the burr is less, so it is worthy of popularization and application.
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型的缓冲件区域剖面图;Fig. 2 is a cross-sectional view of the buffer member area of the present utility model;
图3为图2的A区域局部放大图;Fig. 3 is a partial enlarged view of area A of Fig. 2;
图4为本实用新型的工作原理流程图;Fig. 4 is the working principle flowchart of the utility model;
图5为本实用新型的薄板板材及指针类工件成品的流程图;Fig. 5 is the flow chart of the thin plate plate and pointer class workpiece finished products of the present invention;
图6为传统指针类冲裁示意图。Fig. 6 is a schematic diagram of traditional pointer punching.
附图标记说明:上模1,上模板1-1,孔一1-1a,引导孔二1-1b,冲头1-2,压板1-3,插接杆1-4,限位块一1-5,压缩弹簧一1-6,导套1-7,下模2,下模板2-1,孔三2-1a,孔四2-1b,插接孔2-1c,支撑块2-2,限位块2-2a,竖杆2-3,硬质板2-4,橡胶弹簧2-5,顶杆2-6,定位杆2-7,锥形面2-7a,限位块三2-7b,导柱2-8,气缸2-9,缓冲件2-10,固定块2-10a,纵向孔2a-10a,插接孔一2b-10a,压缩弹簧二2-10b,复位弹簧3,薄板板材4,指针类工件4-1,定位孔4-2。Explanation of reference numerals: upper mold 1, upper template 1-1, hole one 1-1a, guide hole two 1-1b, punch 1-2, pressure plate 1-3, insertion rod 1-4, limit block one 1-5, compression spring 1-6, guide sleeve 1-7, lower mold 2, lower template 2-1, hole 3 2-1a, hole 4 2-1b, socket hole 2-1c, support block 2- 2. Limiting block 2-2a, vertical rod 2-3, hard plate 2-4, rubber spring 2-5, ejector rod 2-6, positioning rod 2-7, tapered surface 2-7a, limiting block Three 2-7b, guide post 2-8, cylinder 2-9, cushioning member 2-10, fixed block 2-10a, longitudinal hole 2a-10a, insertion hole one 2b-10a, compression spring two 2-10b, reset Spring 3, sheet metal 4, pointer workpiece 4-1, positioning hole 4-2.
具体实施方式Detailed ways
下面结合附图对本实用新型作进一步说明:Below in conjunction with accompanying drawing, the utility model is further described:
参照附图:这种指针类冲搭边模组件,包括上模1及下模2,上模1包括上模板1-1及固定在上模板1-1上的冲头1-2,冲头1-2上插接有压板1-3,压板1-3上固定有一对分别分布在冲头1-2两侧的插接杆1-4,上模板1-1的底面开有孔一1-1a及截面大于孔一1-1a 的引导孔二1-1b,插接杆1-4插接在孔一1-1a处,插接杆1-4的顶端固定有插接在引导孔二1-1b处的限位块一1-5,上模板1-1的底面与压板1-3的顶面之间安装有压缩弹簧一1-6;下模2包括下模板2-1,下模板2-1上开有孔三2-1a,孔三2-1a的底面开有与孔三2-1a 连通并截面大于孔三2-1a的孔四2-1b,孔三2-1a处插接有支撑块2-2,支撑块2-2的底部固定有与孔四2-1b插接一起的限位块二2-2a,下模板2-1上固定有竖杆2-3,竖杆2-3 上插接有一对硬质板2-4,两硬质板2-4之间设有插接在竖杆2-3上的橡胶弹簧2-5,限位块二2-2a的底部固定有一组对称设置的顶杆2-6,顶杆2-6压在顶端的硬质板2-4处;下模板2-1上设置有一对定位杆2-7;当压板1-3未压动下模板2-1顶面时、压板1-3底面与上模板1-1底面之间的间距一a大于冲头1-2底面与上模板1-1底面之间的间距二b;定位杆2-7与支撑块2-2之间错开分布;上模板1-1上固定有导套1-7,下模板2-1上固定有与导套1-7配合的导柱2-8,导柱2-8上安装有复位弹簧一3。Referring to the accompanying drawings: this kind of pointer-type punching side die assembly includes an upper die 1 and a lower die 2, and the upper die 1 includes an upper die 1-1 and a punch 1-2 fixed on the upper die 1-1. The head 1-2 is plugged with a pressure plate 1-3, and a pair of insertion rods 1-4 respectively distributed on both sides of the punch 1-2 are fixed on the pressure plate 1-3, and a hole is opened on the bottom surface of the upper template 1-1. 1-1a and the guide hole 1-1b whose cross-section is larger than hole 1-1a, the insertion rod 1-4 is plugged in the hole 1-1a, and the top of the insertion rod 1-4 is fixed with a 2. The limit block 1-5 at the 1-1b place, the compression spring 1-6 is installed between the bottom surface of the upper template 1-1 and the top surface of the pressing plate 1-3; the lower mold 2 includes the lower template 2-1, Hole three 2-1a is provided on the lower template 2-1, and the bottom surface of hole three 2-1a is provided with hole four 2-1b which is connected with hole three 2-1a and whose section is larger than hole three 2-1a, hole three 2-1a A support block 2-2 is inserted at the bottom of the support block 2-2, and a limit block 2 2-2a plugged with hole 4 2-1b is fixed on the bottom of the support block 2-2, and a vertical bar 2-3 is fixed on the lower formwork 2-1 , a pair of hard plates 2-4 are inserted on the vertical bar 2-3, and a rubber spring 2-5 inserted on the vertical bar 2-3 is provided between the two hard plates 2-4, and the limit block two 2 The bottom of -2a is fixed with a group of symmetrically arranged ejector rods 2-6, and the ejector rods 2-6 are pressed against the hard plate 2-4 at the top; a pair of positioning rods 2-7 are arranged on the lower template 2-1; when the pressing plate 1-3 When the top surface of the lower template 2-1 is not pressed, the distance a between the bottom surface of the pressing plate 1-3 and the bottom surface of the upper template 1-1 is greater than the distance between the bottom surface of the punch 1-2 and the bottom surface of the upper template 1-1 Spacing 2b; staggered distribution between positioning rod 2-7 and support block 2-2; guide sleeve 1-7 is fixed on the upper formwork 1-1, and guide sleeve 1-7 is fixed on the lower formwork 2-1 Guide post 2-8, back-moving spring-3 is installed on the guide post 2-8.
下模板2-1上开有一对插接孔2-1c,各定位杆2-7插接在插接孔2-1c上,各定位杆2-7通过固定在下模板2-1上的气缸2-9上下驱动,定位杆2-7的顶端为锥形面2-7a。A pair of insertion holes 2-1c are opened on the lower template 2-1, and each positioning rod 2-7 is plugged on the insertion hole 2-1c, and each positioning rod 2-7 passes through the cylinder 2 fixed on the lower template 2-1. -9 is driven up and down, and the top of the positioning rod 2-7 is a tapered surface 2-7a.
气缸2-9与定位杆2-7之间安装有缓冲件2-10,缓冲件2-10包括固定块2-10a,固定块2-10a上开有纵向孔2a-10a及与纵向孔2a-10a连通并截面小于纵向孔2a-10a的插接孔一2b-10a,定位杆2-7的底部固定有插接在纵向孔2a-10a处的限位块三2-7b,限位块三2-7b与纵向孔2a-10a底面之间安装有压缩弹簧二2-10b;气缸2-9的活塞杆固定在固定块2-10a处。A buffer 2-10 is installed between the cylinder 2-9 and the positioning rod 2-7, and the buffer 2-10 includes a fixed block 2-10a, and the fixed block 2-10a has a longitudinal hole 2a-10a and a vertical hole 2a -10a is connected and the section is smaller than the insertion hole 2b-10a of the longitudinal hole 2a-10a, and the bottom of the positioning rod 2-7 is fixed with a limit block three 2-7b inserted in the longitudinal hole 2a-10a, the limit block A compression spring two 2-10b is installed between three 2-7b and the bottom surface of the longitudinal hole 2a-10a; the piston rod of the cylinder 2-9 is fixed at the fixed block 2-10a.
本实用新型的工作原理:首先板薄板板料4上的定位孔4-2配合在定位杆2-7上,用于薄板板料4的定位安装,然后下移上模1,上模1上的压板1-3压住薄板板料4,与此同时,压板1-3也同时压动定位杆2-7下移,气缸不动,定位杆2-7通过缓冲件2-10移到插接孔2b-10a处,继续快速下移上模1,上模1上的冲头1-2快速对薄板板材4进行冲压,这时,支撑块2-2受压,在薄板板材4受到冲裁孔(孔三2-1a)剪切冲裁时,支撑块2-2 一起下移并冲裁出指针类工件4-1,冲裁好后,上模1上移,通过橡胶弹簧2-5,支撑块2-2 及指针类工件4-1复位到初始位置,定位杆2-7通过缓冲件2-10上的压缩弹簧二2-10b上移到初始位置,这时,驱动气缸2-9,气缸2-9驱动复位的定位杆2-7退回到插接孔2-1c 用于薄板板材4的平移,薄板板材4等间距平移好后,再利用气缸2-9驱动定位杆2-7上移,定位杆2-7通过锥形面2-7a对薄板板材4的定位孔4-2进行定位,从而定位好薄板板材4,从而对薄板板材4的再次冲裁(如图2、3、4、5所示),这种方式精度高、效率高,值得推广应用。The working principle of the utility model: firstly, the positioning hole 4-2 on the plate sheet material 4 is matched with the positioning rod 2-7, which is used for the positioning installation of the sheet material 4, and then the upper mold 1 is moved down, and the upper mold 1 The pressing plate 1-3 presses the thin plate material 4. At the same time, the pressing plate 1-3 also presses the positioning rod 2-7 to move down, the cylinder does not move, and the positioning rod 2-7 moves to the insertion position through the buffer member 2-10. At the connection hole 2b-10a, continue to move the upper die 1 down quickly, and the punch 1-2 on the upper die 1 quickly punches the thin plate 4. At this time, the support block 2-2 is pressed, and the thin plate 4 is punched. When cutting the hole (hole 3 2-1a) and punching, the support block 2-2 moves down together and punches out the pointer workpiece 4-1. After punching, the upper die 1 moves up, and the rubber spring 2- 5. The support block 2-2 and the pointer workpiece 4-1 are reset to the initial position, and the positioning rod 2-7 is moved up to the initial position through the compression spring 2-10b on the buffer member 2-10. At this time, the drive cylinder 2 -9, the positioning rod 2-7 driven by the cylinder 2-9 returns to the socket hole 2-1c for the translation of the thin plate and plate 4. After the thin plate and plate 4 are equally spaced in translation, the cylinder 2-9 is used to drive the positioning rod 2 -7 moves up, and the positioning rod 2-7 positions the positioning hole 4-2 of the sheet material 4 through the tapered surface 2-7a, thereby positioning the sheet material 4, thereby punching the sheet material 4 again (as shown in Figure 2 , 3, 4, and 5), this method has high precision and high efficiency, and is worthy of popularization and application.
虽然本实用新型已通过参考优选的实施例进行了图示和描述,但是,本专业普通技术人员应当了解,在权利要求书的范围内,可作形式和细节上的各种各样变化。Although the present invention has been illustrated and described with reference to preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made within the scope of the claims.
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