CN207109818U - A kind of screw shell pile pulling device and screw shell pile pulling system - Google Patents
A kind of screw shell pile pulling device and screw shell pile pulling system Download PDFInfo
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Abstract
本实用新型提供一种螺旋套管拔桩设备以及螺旋套管拔桩系统,涉及建筑机械领域,该螺旋套管拔桩系统包括泥浆沉淀循环设备和螺旋套管拔桩设备,该螺旋套管拔桩设备包括挖桩机、臂架、成孔装置、动力装置以及泥浆循环装置,成孔装置包括定位套、套管和螺旋导流刀片,定位套固定连接于臂架靠近液压行走基座的一端,套管的一端可拆卸地连接于动力装置并与泥浆循环装置伸入动力装置的一端连通,套管的另一端穿过定位套,螺旋导流刀片呈螺旋状地固定绕设于套管的外周面。相较于现有技术,本实用新型提供的一种螺旋套管拔桩设备,结构简单、使用方便,具有良好的拔桩效果,同时拔桩效率高,能够快速地完成隔离动作。
The utility model provides a spiral casing pile pulling device and a spiral casing pile pulling system, which relate to the field of construction machinery. The spiral casing pile pulling system includes mud sedimentation circulation equipment and spiral casing pile pulling equipment. The spiral casing pulling pile Pile equipment includes pile excavator, boom, hole-forming device, power unit and mud circulation device. Hole-forming device includes positioning sleeve, casing and spiral guide blade. The positioning sleeve is fixedly connected to the end of the boom near the hydraulic travel base One end of the sleeve is detachably connected to the power unit and communicates with the end of the mud circulation device that extends into the power unit, the other end of the sleeve passes through the positioning sleeve, and the spiral guide blade is helically fixed around the sleeve. peripheral surface. Compared with the prior art, the utility model provides a spiral casing pile pulling device, which has a simple structure, is convenient to use, has a good pile pulling effect, and at the same time has high pile pulling efficiency, and can quickly complete the isolation action.
Description
技术领域technical field
本实用新型涉及建筑机械领域,具体而言,涉及一种螺旋套管拔桩设备以及螺旋套管拔桩系统。The utility model relates to the field of construction machinery, in particular to a spiral casing pile pulling device and a spiral casing pile pulling system.
背景技术Background technique
在建筑领域中,常常会遇到需要将之前打入地下的管桩拔出的情况,根据目前国内外类似施工情况,拔桩主要用于城市建设大中型建筑及地铁隧道的清除旧桩施工。而拔桩中最重要的就是消除或者减小桩侧摩擦阻力,现有的拔桩方法通常是通过(1)切削桩周土体拔桩、(2)振动双套管法以及(3)全套管振动辅助拔桩法来拔出管桩。In the field of construction, it is often necessary to pull out the pipe piles that have been driven into the ground. According to the current similar construction conditions at home and abroad, pile pulling is mainly used for the removal of old piles in large and medium-sized buildings in urban construction and subway tunnels. The most important thing in pile pulling is to eliminate or reduce the frictional resistance of the pile side. The existing pile pulling methods are usually through (1) cutting the soil around the pile to pull the pile, (2) vibrating double casing method and (3) full set Pipe vibration assisted pile extraction method is used to pull out pipe piles.
经发明人调研发现,现有的三种方案中,第一种方案技术较为先进,拔桩成功率高,但施工设备一般为国外进口设备,设备昂贵,施工成本相对较高;第二种方案拔桩原理较为简单,施工速度快,且目前国内已有专业基础公司申请专利技术并提供拔桩清障施工服务,但施工成本也相对较高;第三种方案对设备要求低,投入少,施工成本远低于前两种方案,但拔断的可能性较大,拔桩成功率较低。现有的拔桩设备的拔桩效果均不是特别理想。The inventor found that among the three existing schemes, the first scheme is more advanced in technology and has a high success rate of pile pulling, but the construction equipment is generally imported from abroad, the equipment is expensive, and the construction cost is relatively high; the second scheme The principle of pile pulling is relatively simple, and the construction speed is fast. At present, there are professional foundation companies in China that have applied for patented technology and provided pile pulling and obstacle removal construction services, but the construction cost is relatively high; the third option requires less equipment and less investment. The construction cost is much lower than the former two schemes, but the possibility of pulling out is higher, and the success rate of pile pulling is lower. The pile pulling effects of the existing pile pulling equipment are not particularly ideal.
有鉴于此,设计制造出一种使用简单,经济效益好的螺旋套管拔桩设备就显得尤为重要。In view of this, it is particularly important to design and manufacture a kind of easy to use, good spiral casing pile pulling equipment of economic benefit.
实用新型内容Utility model content
本实用新型的目的在于提供一种螺旋套管拔桩设备,其结构简单、使用方便,具有良好的拔桩效果,同时拔桩效率高。The purpose of the utility model is to provide a spiral casing pile pulling device, which has a simple structure, is convenient to use, has a good pile pulling effect, and has high pile pulling efficiency.
本实用新型的另一目的在于提供一种螺旋套管拔桩系统,其结构简单、使用方便,具有良好的拔桩效果,同时拔桩效率高。Another object of the present invention is to provide a spiral casing pile pulling system, which has a simple structure, is easy to use, has a good pile pulling effect, and has high pile pulling efficiency.
本实用新型是采用以下的技术方案来实现的。The utility model is realized by adopting the following technical solutions.
一种螺旋套管拔桩设备,用于拔出管桩,包括挖桩机、臂架、成孔装置、动力装置以及泥浆循环装置,臂架连接于挖桩机的一端,臂架上具有滑轨,动力装置滑动连接于滑轨,泥浆循环装置的一端伸入动力装置并与成孔装置连接,用于向成孔装置注入泥浆。成孔装置包括定位套、套管和螺旋导流刀片,定位套固定连接于臂架靠近挖桩机的一端,套管的一端可拆卸地连接于动力装置并与泥浆循环装置伸入动力装置的一端连通,套管的另一端穿过定位套,用于套设在管桩外,螺旋导流刀片呈螺旋状地固定绕设于套管的外周面,用于排出管桩周围的泥浆。A spiral casing pile pulling equipment is used to pull out pipe piles, including a pile digger, a boom, a hole forming device, a power device and a mud circulation device, the boom is connected to one end of the pile digger, and the boom has a sliding The power unit is slidably connected to the slide rail, and one end of the mud circulation device extends into the power unit and is connected with the hole-forming device for injecting mud into the hole-forming device. The hole-forming device includes a positioning sleeve, a sleeve and a spiral guide blade. The positioning sleeve is fixedly connected to the end of the arm frame close to the pile digger, and the end of the sleeve is detachably connected to the power unit and extends into the power unit with the mud circulation device. One end is connected, the other end of the casing passes through the positioning sleeve, and is used to be sleeved outside the pipe pile. The spiral guide blade is fixed and wound around the outer peripheral surface of the casing in a spiral shape, and is used to discharge the mud around the pipe pile.
进一步地,成孔装置还包括多个切削刀头,多个切削刀头均固定连接于套管远离动力装置的端部。Further, the hole-forming device further includes a plurality of cutting heads, and the plurality of cutting heads are all fixedly connected to the end of the casing away from the power device.
进一步地,每个切削刀头包括刃尖部、支撑部与连接部,连接部与套管固定连接,支撑部倾斜设置且固定连接于连接部,且支撑部上开设有引流槽,以使泥浆进入螺旋导流刀片,刃尖部固定连接支撑部的底部。Further, each cutting bit includes a cutting edge portion, a support portion and a connection portion, the connection portion is fixedly connected to the casing, the support portion is obliquely arranged and fixedly connected to the connection portion, and a drainage groove is opened on the support portion so that the mud Entering the helical guide blade, the blade tip is fixedly connected to the bottom of the support.
进一步地,切削刀头为硬质合金刀头。Further, the cutting bit is a cemented carbide bit.
进一步地,泥浆循环装置包括泥浆泵和泥浆管,泥浆泵与泥浆管连接,泥浆管伸入套管的顶部,泥浆泵用于抽取泥浆并通过泥浆管送入套管内进行循环。Further, the mud circulation device includes a mud pump and a mud pipe, the mud pump is connected to the mud pipe, and the mud pipe extends into the top of the casing, and the mud pump is used to extract mud and send it into the casing through the mud pipe for circulation.
进一步地,动力装置包括旋转钻机、承载平台和吊装机构,承载平台滑动连接于滑轨,吊装机构的一端连接于承载平台,另一端连接于臂架的顶部,用于吊装承载平台,旋转钻机容置于承载平台并与套管可拆卸连接。Further, the power device includes a rotary drilling rig, a bearing platform and a hoisting mechanism, the bearing platform is slidably connected to the slide rail, one end of the hoisting mechanism is connected to the bearing platform, and the other end is connected to the top of the boom for hoisting the bearing platform. Placed on the carrying platform and detachably connected with the casing.
进一步地,吊装机构包括吊装电机、吊装定滑轮、牵引绳、吊装动滑轮,吊装动滑轮固定连接于承载平台,吊装定滑轮固定连接于臂架的顶部,吊装电机固定连接于臂架,牵引绳的一端与吊装电机的输出轴连接,另一端依次绕制于吊装定滑轮与吊装动滑轮并固定连接于臂架,用于吊装承载平台。Further, the hoisting mechanism includes a hoisting motor, a hoisting fixed pulley, a traction rope, and a hoisting movable pulley, the hoisting movable pulley is fixedly connected to the bearing platform, the hoisting fixed pulley is fixedly connected to the top of the jib, the hoisting motor is fixedly connected to the jib, and one end of the traction rope It is connected with the output shaft of the hoisting motor, and the other end is wound on the hoisting fixed pulley and the hoisting movable pulley in turn and fixedly connected to the arm frame for hoisting the bearing platform.
进一步地,挖桩机包括液压行走基座、多根液压杆、行走组件以及支撑组件,臂架连接于液压行走基座的一端,行走组件连接于液压行走基座,支撑组件固定连接于液压行走基座的底部,多根液压杆的一端固定连接于液压行走基座,另一端固定连接于臂架,用于支撑臂架并调整臂架的高度。Further, the pile excavator includes a hydraulic walking base, a plurality of hydraulic rods, a walking assembly and a supporting assembly, the boom is connected to one end of the hydraulic walking base, the walking assembly is connected to the hydraulic walking base, and the supporting assembly is fixedly connected to the hydraulic walking base. At the bottom of the base, one end of a plurality of hydraulic rods is fixedly connected to the hydraulic traveling base, and the other end is fixedly connected to the jib, which is used to support the jib and adjust the height of the jib.
进一步地,支撑组件包括多个液压支撑轴与承载底板,承载底板固定连接于液压行走基座的底部,用于支撑液压行走基座,多个液压支撑轴两两相对地分设于液压行走基座的的底部的两侧,用于调整液压行走基座的高度并支撑液压行走基座。Further, the support assembly includes a plurality of hydraulic support shafts and a load-bearing base plate, the load base plate is fixedly connected to the bottom of the hydraulic travel base, and is used to support the hydraulic travel base, and the plurality of hydraulic support shafts are arranged on the hydraulic travel base oppositely. The two sides of the bottom are used to adjust the height of the hydraulic walking base and support the hydraulic walking base.
一种螺旋套管拔桩系统,用于拔出管桩,包括泥浆沉淀循环设备和螺旋套管拔桩设备,该螺旋套管拔桩设备包括挖桩机、臂架、成孔装置、动力装置以及泥浆循环装置,臂架连接于挖桩机的一端,臂架上具有滑轨,动力装置滑动连接于滑轨,泥浆循环装置的一端伸入动力装置并与成孔装置连接,用于向成孔装置注入泥浆。成孔装置包括定位套、套管和螺旋导流刀片,定位套固定连接于臂架靠近液压行走基座的一端,套管的一端可拆卸地连接于动力装置并与泥浆循环装置伸入动力装置的一端连通,套管的另一端穿过定位套,用于套设在管桩外,螺旋导流刀片呈螺旋状地固定绕设于套管的外周面,用于排出管桩周围的泥浆。泥浆沉淀循环设备与泥浆循环装置远离动力装置的一端连接,用于收集泥浆并进行沉淀后送入泥浆循环装置。A spiral casing pile pulling system is used to pull out pipe piles, including mud sedimentation circulation equipment and spiral casing pile pulling equipment, and the spiral casing pile pulling equipment includes a pile digger, a boom, a hole forming device, and a power device And the mud circulation device, the arm frame is connected to one end of the pile digger, the arm frame has a slide rail, the power device is slidably connected to the slide rail, and one end of the mud circulation device extends into the power device and is connected with the hole forming device for feeding The hole device is injected with mud. The hole-forming device includes a positioning sleeve, a casing and a spiral guide blade. The positioning sleeve is fixedly connected to one end of the boom near the hydraulic travel base, and one end of the sleeve is detachably connected to the power device and extends into the power device with the mud circulation device. One end of the casing is connected, the other end of the casing passes through the positioning sleeve, and is used to be sleeved outside the pipe pile. The spiral guide blade is fixed and wound around the outer peripheral surface of the casing in a spiral shape, and is used to discharge the mud around the pipe pile. The mud sedimentation circulation equipment is connected to the end of the mud circulation device away from the power plant, and is used to collect mud and deposit it before sending it to the mud circulation device.
本实用新型具有以下有益效果:The utility model has the following beneficial effects:
本实用新型提供的一种螺旋套管拔桩设备,将臂架连接于液压行走基座的一端,臂架上具有滑轨,动力装置滑动连接于滑轨,泥浆循环装置的一端伸入动力装置并与成孔装置连接,用于向成孔装置注入泥浆。将定位套固定连接于臂架靠近挖桩机的一端,套管的一端可拆卸地连接于动力装置并与泥浆循环装置伸入动力装置的一端连通,套管的另一端穿过定位套,螺旋导流刀片呈螺旋状地固定绕设于套管的外周面,用于排出管桩周围的泥浆。在进行拔桩时,首先通过臂架将动力装置吊至高处,将套管与动力装置连接并套设在管桩上,启动动力装置,套管做进给运动,不断将管桩周围的泥土破碎并送至地面,达到将管桩与周围泥土层隔离的效果,为拔桩做准备。相较于现有技术,本实用新型提供的一种螺旋套管拔桩设备,结构简单、使用方便,具有良好的拔桩效果,同时拔桩效率高,能够快速地完成隔离动作。The utility model provides a spiral casing pile pulling equipment, the arm frame is connected to one end of the hydraulic walking base, the arm frame has a slide rail, the power device is slidably connected to the slide rail, and one end of the mud circulation device extends into the power device And it is connected with the hole-forming device for injecting mud into the hole-forming device. The positioning sleeve is fixedly connected to the end of the boom close to the pile excavator, one end of the sleeve is detachably connected to the power unit and communicates with the end of the mud circulation device extending into the power unit, the other end of the sleeve passes through the positioning sleeve, and the screw The diversion blade is fixed and wound around the outer peripheral surface of the casing in a helical shape, and is used to discharge the mud around the pipe pile. When pulling out piles, the power device is first hoisted to a high place through the arm frame, the casing is connected to the power device and set on the pipe pile, the power device is started, and the casing performs a feeding movement to continuously remove the soil around the pipe pile. It is broken and sent to the ground to achieve the effect of isolating the pipe pile from the surrounding soil layer and preparing for pulling out the pile. Compared with the prior art, the utility model provides a pile pulling device with a spiral sleeve, which has a simple structure, is convenient to use, has a good pile pulling effect, and has high pile pulling efficiency, and can quickly complete the isolation action.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本实用新型的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following drawings will be briefly introduced in the embodiments. It should be understood that the following drawings only show some embodiments of the present invention. Therefore, it should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can also be obtained according to these drawings without creative work.
图1为本实用新型第一实施例提供的螺旋套管拔桩设备的整体结构示意图;Fig. 1 is the overall structural schematic diagram of the spiral casing pile pulling equipment provided by the first embodiment of the present invention;
图2为图1中切削刀头的连接结构示意图;Fig. 2 is a schematic diagram of the connection structure of the cutting head in Fig. 1;
图3为图1中动力装置的连接结构示意图;Fig. 3 is a schematic diagram of the connection structure of the power unit in Fig. 1;
图4为图1中挖桩机的连接结构示意图。Fig. 4 is a schematic diagram of the connection structure of the pile excavator in Fig. 1 .
图标:100-螺旋套管拔桩设备;110-挖桩机;111-液压行走基座;113-液压杆;115-行走组件;117-支撑组件;1171-液压支撑轴;1173-承载底板;130-臂架;150-成孔装置;151-定位套;153-套管;155-螺旋导流刀片;157-切削刀头;1571-刃尖部;1573-支撑部;1575-连接部;170-动力装置;171-旋转钻机;173-承载平台;175-吊装机构;1751-吊装电机;1753-吊装定滑轮;1755-牵引绳;1757-吊装动滑轮;190-泥浆循环装置;191-泥浆泵;193-泥浆管。Icons: 100-spiral casing pile pulling equipment; 110-pile digger; 111-hydraulic traveling base; 113-hydraulic rod; 115-traveling components; 117-supporting components; 130-arm frame; 150-hole forming device; 151-positioning sleeve; 153-sleeve; 155-spiral guide blade; 157-cutting head; 170-power device; 171-rotary drilling rig; 173-carrying platform; 175-hoisting mechanism; 1751-hoisting motor; 1753-hoisting fixed pulley; 1755-traction rope; pump; 193-mud pipe.
具体实施方式Detailed ways
为使本实用新型实施例的目的、技术方案和优点更加清楚,下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本实用新型实施例的组件可以以各种不同的配置来布置和设计。In order to make the purpose, technical solutions and advantages of the embodiments of the utility model more clear, the technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the utility model. Obviously, the described The embodiments are some embodiments of the present utility model, but not all embodiments. The components of the embodiments of the invention generally described and illustrated in the figures herein may be arranged and designed in a variety of different configurations.
因此,以下对在附图中提供的本实用新型的实施例的详细描述并非旨在限制要求保护的本实用新型的范围,而是仅仅表示本实用新型的选定实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that like numerals and letters denote similar items in the following figures, therefore, once an item is defined in one figure, it does not require further definition and explanation in subsequent figures.
在本实用新型的描述中,需要说明的是,术语“中心”、“上”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该实用新型产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”等仅用于区分描述,而不能理解为指示或暗示相对重要性。In the description of the present utility model, it should be noted that the orientations or positional relationships indicated by the terms "center", "upper", "vertical", "horizontal", "inner" and "outer" are based on the drawings. The orientation or positional relationship shown, or the orientation or positional relationship that the utility model product is usually placed in use, is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the referred device or element must have a specific Orientation, construction and operation in a specific orientation, and therefore should not be construed as limiting the utility model. In addition, the terms "first", "second", etc. are only used for distinguishing descriptions, and should not be construed as indicating or implying relative importance.
在本实用新型的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“相连”、“安装”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should also be noted that, unless otherwise clearly stipulated and limited, the terms "setting", "connecting", "installing" and "connecting" should be understood in a broad sense, for example, it can be a fixed connection , can also be detachably connected, or integrally connected; can be mechanically connected, can also be electrically connected; can be directly connected, can also be indirectly connected through an intermediary, and can be internal communication between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model in specific situations.
下面结合附图,对本实用新型的一些实施方式作详细说明。在不冲突的情况下,下述的实施例中的特征可以相互组合。Below in conjunction with the accompanying drawings, some embodiments of the present utility model will be described in detail. In the case of no conflict, the features in the following embodiments can be combined with each other.
第一实施例first embodiment
参见图1,本实施例提供一种螺旋套管拔桩设备100,用于拔出管桩,该螺旋套管拔桩设备100包括挖桩机110、臂架130、成孔装置150、动力装置170以及泥浆循环装置190,臂架130连接于挖桩机110的一端,臂架130上具有滑轨,动力装置170滑动连接于滑轨,泥浆循环装置190的一端伸入动力装置170并与成孔装置150连接,用于向成孔装置150注入泥浆。Referring to Fig. 1 , the present embodiment provides a spiral casing pile pulling device 100 for pulling out pipe piles. 170 and the mud circulation device 190, the boom 130 is connected to one end of the pile excavator 110, the boom 130 has a slide rail, the power unit 170 is slidably connected to the slide rail, and one end of the mud circulation device 190 stretches into the power unit 170 and is integrated with the The hole device 150 is connected for injecting mud into the hole forming device 150 .
成孔装置150包括定位套151、套管153、螺旋导流刀片155以及多个切削刀头157,定位套151固定连接于臂架130靠近挖桩机110的一端,套管153的一端可拆卸地连接于动力装置170并与泥浆循环装置190伸入动力装置170的一端连通,套管153的另一端穿过定位套151,用于套设在管桩外,螺旋导流刀片155呈螺旋状地固定绕设于套管153的外周面,用于排出管桩周围的泥浆。多个切削刀头157均固定连接于套管153远离动力装置170的端部。The hole-forming device 150 includes a positioning sleeve 151, a casing 153, a spiral guide blade 155 and a plurality of cutting cutter heads 157. The positioning sleeve 151 is fixedly connected to one end of the boom 130 close to the pile digger 110, and one end of the casing 153 is detachable. The ground is connected to the power unit 170 and communicates with one end of the mud circulation unit 190 extending into the power unit 170. The other end of the sleeve 153 passes through the positioning sleeve 151 and is used to be sleeved outside the pipe pile. The spiral guide blade 155 is in a spiral shape The ground is fixedly wound around the outer peripheral surface of the casing 153, and is used for discharging the mud around the pipe pile. A plurality of cutting bits 157 are fixedly connected to the end of the casing 153 away from the power device 170 .
在本实施例中,螺旋导流刀片155仅仅设置在套管153的下半段,而上半段不设置螺旋导流刀片155,节约了一定的成本同时也减轻了整个套管153所承受的负荷。In this embodiment, the helical guide blade 155 is only arranged on the lower half of the sleeve 153, and the upper half is not provided with the helical guide blade 155, which saves a certain cost and also reduces the burden on the entire sleeve 153. load.
泥浆循环装置190包括泥浆泵191和泥浆管193,泥浆泵191与泥浆管193连接,泥浆管193伸入套管153的顶部,泥浆泵191用于抽取泥浆并通过泥浆管193送入套管153内进行循环。The mud circulation device 190 includes a mud pump 191 and a mud pipe 193. The mud pump 191 is connected with the mud pipe 193. The mud pipe 193 extends into the top of the casing 153. The mud pump 191 is used to extract mud and send it into the casing 153 through the mud pipe 193. cycle inside.
在本实施例中,泥浆管193为软管,并随着套管153运动。同时,此处泥浆管193的管径可根据泥浆的浑浊程度进行更换,也可适当地增加水量来进行稀释。In this embodiment, the mud pipe 193 is a hose and moves with the casing 153 . Simultaneously, the diameter of the mud pipe 193 here can be replaced according to the turbidity of the mud, and the amount of water can also be appropriately increased for dilution.
参见图2,每个切削刀头157包括刃尖部1571、支撑部1573与连接部1575,连接部1575与套管153固定连接,支撑部1573倾斜设置且固定连接于连接部1575,且支撑部1573上开设有引流槽,以使泥浆进入螺旋导流刀片155,刃尖部1571固定连接支撑部1573的底部。Referring to Fig. 2, each cutting bit 157 includes a cutting edge portion 1571, a support portion 1573 and a connection portion 1575, the connection portion 1575 is fixedly connected to the sleeve 153, the support portion 1573 is obliquely arranged and fixedly connected to the connection portion 1575, and the support portion Drainage grooves are opened on 1573 to allow mud to enter the spiral guide blade 155 , and the blade tip 1571 is fixedly connected to the bottom of the support portion 1573 .
在本实施例中,切削刀头157为硬质合金刀头。当然,并不仅仅限于此,此处切削刀头157也可以是钨钢刀头或者立方氮化硼刀头等其他材料,但凡具有较强硬度与韧性的材料均在本实用新型的保护范围之内。需要说明的是,此处也可以根据土质条件的不同选择具有不同切削刀头157的套管153,在此不做赘述。In this embodiment, the cutting bit 157 is a cemented carbide bit. Of course, it is not limited to this, the cutting head 157 here can also be other materials such as tungsten steel head or cubic boron nitride head, but all materials with strong hardness and toughness are within the scope of protection of the present utility model . It should be noted that the casing 153 with different cutting bits 157 can also be selected according to different soil conditions, and details will not be described here.
参见图3,动力装置170包括旋转钻机171、承载平台173和吊装机构175,承载平台173滑动连接于滑轨,吊装机构175的一端连接于承载平台173,另一端连接于臂架130的顶部,用于吊装承载平台173,旋转钻机171容置于承载平台173并与套管153可拆卸连接。Referring to Fig. 3, the power unit 170 includes a rotary drilling rig 171, a carrying platform 173 and a lifting mechanism 175, the carrying platform 173 is slidably connected to the slide rail, one end of the lifting mechanism 175 is connected to the carrying platform 173, and the other end is connected to the top of the boom 130, For hoisting the bearing platform 173 , the rotary drilling rig 171 is accommodated on the bearing platform 173 and is detachably connected with the casing 153 .
在本实施例中,旋转钻机171为110kw的双电机旋转动力头,为套管153提供旋转动力。In this embodiment, the rotary drilling machine 171 is a 110kw dual-motor rotary power head, which provides rotary power for the casing 153 .
吊装机构175包括吊装电机1751、吊装定滑轮1753、牵引绳1755、吊装动滑轮1757,吊装动滑轮1757固定连接于承载平台173,吊装定滑轮1753固定连接于臂架130的顶部,吊装电机1751固定连接于臂架130,牵引绳1755的一端与吊装电机1751的输出轴连接,另一端依次绕制于吊装定滑轮1753与吊装动滑轮1757并固定连接于臂架130,用于吊装承载平台173。The hoisting mechanism 175 includes a hoisting motor 1751, a hoisting fixed pulley 1753, a traction rope 1755, and a hoisting movable pulley 1757. The hoisting movable pulley 1757 is fixedly connected to the bearing platform 173, the hoisting fixed pulley 1753 is fixedly connected to the top of the boom 130, and the hoisting motor 1751 is fixedly connected to the On the boom 130, one end of the traction rope 1755 is connected to the output shaft of the hoisting motor 1751, and the other end is sequentially wound on the hoisting fixed pulley 1753 and the hoisting movable pulley 1757 and fixedly connected to the boom 130 for hoisting the load-bearing platform 173.
在本实施例中,牵引绳1755为钢索,并通过吊装电机1751绕制来控制长度,从而控制动力装置170的高度。In this embodiment, the traction rope 1755 is a steel cable, and is wound by the hoisting motor 1751 to control the length, thereby controlling the height of the power device 170 .
参见图4,挖桩机110包括液压行走基座111、多根液压杆113、行走组件115以及支撑组件117,臂架130连接于液压行走基座111的一端,行走组件115连接于液压行走基座111,支撑组件117固定连接于液压行走基座111的底部,多根液压杆113的一端固定连接于液压行走基座111,另一端固定连接于臂架130,用于支撑臂架130并调整臂架130的高度。Referring to Fig. 4, the pile excavator 110 includes a hydraulic travel base 111, a plurality of hydraulic rods 113, a travel assembly 115 and a support assembly 117, the boom 130 is connected to one end of the hydraulic travel base 111, and the travel assembly 115 is connected to the hydraulic travel base. Seat 111, support assembly 117 is fixedly connected to the bottom of hydraulic travel base 111, one end of multiple hydraulic rods 113 is fixedly connected to hydraulic travel base 111, and the other end is fixedly connected to boom 130, for supporting boom 130 and adjusting The height of the boom 130.
支撑组件117包括多个液压支撑轴1171与承载底板1173,承载底板1173固定连接于液压行走基座111的底部,用于支撑液压行走基座111,多个液压支撑轴1171两两相对地分设于液压行走基座111的的底部的两侧,用于调整液压行走基座111的高度并支撑液压行走基座111。The support assembly 117 includes a plurality of hydraulic support shafts 1171 and a load base plate 1173, the load base plate 1173 is fixedly connected to the bottom of the hydraulic travel base 111, and is used to support the hydraulic travel base 111, and the multiple hydraulic support shafts 1171 are arranged in pairs opposite to each other. Both sides of the bottom of the hydraulic walking base 111 are used to adjust the height of the hydraulic walking base 111 and support the hydraulic walking base 111 .
综上所述,本实施例提供的一种螺旋套管拔桩设备100,其工作原理如下:利用通长无缝钢管作为套管153,套管153的内径比管桩外径略大,在套管153的下段外周面绕制有螺旋导流刀片155,并在套管153的底部端面设置有硬质合金刀头,用臂架130通过动力装置170将套管153悬吊起来并使其套住待拔管桩的桩头,利用旋转钻机171产生的扭力带动套管153旋转沉管,硬质合金刀头不断切削底层土体,同时螺旋导流刀片155对土体进行二次破碎并将土排出孔外,使得管桩周围的土体与管桩分离并在管桩周围形成环状间隙,然后将套管153拔出,用吊机拔出管桩。相较于现有技术,本实施例提供的一种螺旋套管拔桩设备100,结构简单、使用方便,能够有效地将管桩与周围土体分离,使得拔桩效率高。In summary, the spiral casing pile pulling device 100 provided in this embodiment has the following working principle: use a full-length seamless steel pipe as the casing 153, and the inner diameter of the casing 153 is slightly larger than the outer diameter of the pipe pile. The outer peripheral surface of the lower section of the casing 153 is wound with a spiral guide blade 155, and a hard alloy cutter head is arranged on the bottom end surface of the casing 153, and the casing 153 is suspended by the arm frame 130 through the power unit 170 and made to Cover the pile head of the pile to be pulled out, use the torque generated by the rotary drilling rig 171 to drive the casing 153 to rotate the immersed pipe, the carbide cutter head will continuously cut the underlying soil, and at the same time, the spiral guide blade 155 will perform secondary crushing on the soil and The soil is discharged out of the hole, so that the soil around the pipe pile is separated from the pipe pile and an annular gap is formed around the pipe pile, then the casing 153 is pulled out, and the pipe pile is pulled out with a crane. Compared with the prior art, the spiral casing pile pulling device 100 provided in this embodiment has a simple structure and is easy to use, and can effectively separate the pipe pile from the surrounding soil, so that the pile pulling efficiency is high.
第二实施例second embodiment
本实施例提供的一种螺旋套管拔桩系统(图未示),用于拔出管桩,包括泥浆沉淀循环设备(图未示)和螺旋套管拔桩设备100,其中螺旋套管拔桩设备100的基本结构和原理及产生的技术效果和第一实施例相同,为简要描述,本实施例部分未提及之处,可参考第一实施例中相应内容。A spiral casing pile pulling system (not shown in the figure) provided in this embodiment is used for pulling out pipe piles, including mud sedimentation circulation equipment (not shown in the figure) and a spiral casing pile pulling device 100, wherein the spiral casing pulling The basic structure, principle and technical effect of the pile equipment 100 are the same as those of the first embodiment. For a brief description, for parts not mentioned in this embodiment, reference may be made to the corresponding content in the first embodiment.
该螺旋套管拔桩设备100包括挖桩机110、成孔装置150、动力装置170以及泥浆循环装置190,挖桩机110包括臂架130和液压行走基座111,臂架130连接于液压行走基座111的一端,臂架130上具有滑轨,动力装置170滑动连接于滑轨,泥浆循环装置190的一端伸入动力装置170并与成孔装置150连接,用于向成孔装置150注入泥浆。成孔装置150包括定位套151、套管153和螺旋导流刀片155,定位套151固定连接于臂架130靠近液压行走基座111的一端,套管153的一端可拆卸地连接于动力装置170并与泥浆循环装置190伸入动力装置170的一端连通,套管153的另一端穿过定位套151,用于套设在管桩外,螺旋导流刀片155呈螺旋状地固定绕设于套管153的外周面,用于排出管桩周围的泥浆。The spiral casing pile pulling equipment 100 includes a pile digging machine 110, a hole forming device 150, a power unit 170, and a mud circulation device 190. The pile digging machine 110 includes a boom 130 and a hydraulic walking base 111. The boom 130 is connected to the hydraulic walking One end of the base 111 has a slide rail on the boom 130, and the power unit 170 is slidably connected to the slide rail. One end of the mud circulation device 190 extends into the power unit 170 and is connected with the hole forming device 150 for injecting into the hole forming device 150. mud. The hole-forming device 150 includes a positioning sleeve 151, a sleeve 153 and a spiral guide blade 155. The positioning sleeve 151 is fixedly connected to one end of the boom 130 close to the hydraulic travel base 111, and one end of the sleeve 153 is detachably connected to the power unit 170. And communicate with one end of the mud circulation device 190 extending into the power device 170, the other end of the sleeve 153 passes through the positioning sleeve 151, and is used to be sleeved outside the pipe pile, and the spiral guide blade 155 is fixed and wound around the sleeve in a spiral shape. The outer peripheral surface of the pipe 153 is used to discharge the mud around the pipe pile.
泥浆沉淀循环设备与泥浆循环装置190远离动力装置170的一端连接,用于收集泥浆并进行沉淀后送入泥浆循环装置190。The mud sedimentation circulation equipment is connected to the end of the mud circulation device 190 away from the power plant 170 , and is used for collecting mud and depositing it before sending it to the mud circulation device 190 .
在本实施例中,泥浆沉淀循环设备也可以通过在管桩附近开挖泥浆池来替代,并通过管道将泥浆池与管桩孔连通,使得管桩孔中带出的泥浆流入泥浆池进行沉淀,沉淀后的泥浆通过泥浆循环装置190重新送入套管153,使得套管153底部的土层持续泥浆化,有利于拔桩的进行。In this embodiment, the mud sedimentation circulation equipment can also be replaced by excavating a mud pool near the pipe pile, and the mud pool is connected with the pipe pile hole through a pipeline, so that the mud brought out of the pipe pile hole flows into the mud pool for sedimentation , the sedimented mud is re-sent into the casing 153 through the mud circulation device 190, so that the soil layer at the bottom of the casing 153 is continuously slurried, which is beneficial to the extraction of piles.
本实用新型提供的一种螺旋套管拔桩系统,通过泥浆沉淀循环设备与泥浆循环装置190连接,使得管桩孔中出来的泥浆能够循环利用,进一步地使得套管153底部的土层更易分离,提高了拔桩效率。The utility model provides a spiral casing pile pulling system, which is connected with the mud circulation device 190 through the mud sedimentation circulation equipment, so that the mud coming out of the pipe pile hole can be recycled, and further makes the soil layer at the bottom of the casing 153 easier to separate , improving the pile pulling efficiency.
以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,对于本领域的技术人员来说,本实用新型可以有各种更改和变化。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the utility model, and are not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.
Claims (10)
- A kind of 1. screw shell pile pulling device, for extracting pile tube, it is characterised in that including pile digger, arm support, hole-forming device, Power set and Slarry cycling apptss, the arm support are connected to one end of the pile digger, have slide rail, institute on the arm support State power set and be slidably connected to the slide rail, one end of the Slarry cycling apptss stretch into the power set and with it is described into Aperture apparatus connects, for injecting mud to the hole-forming device;The hole-forming device includes positioning sleeve, sleeve pipe and spiral stream guidance blade, and the positioning sleeve is fixedly connected on the arm support and leaned on One end of the nearly pile digger, one end of described sleeve pipe are removably attachable to the power set and circulated with the mud fill One end connection for stretching into the power set is put, the other end of described sleeve pipe passes through the positioning sleeve, for being set in the pipe Stake is outer, and the spiral stream guidance blade spirally fixes the outer peripheral face for being set around described sleeve pipe, for discharging the pile tube week The mud enclosed.
- 2. screw shell pile pulling device according to claim 1, it is characterised in that the hole-forming device also includes multiple cut Sharpener head, multiple cutter tips are fixedly connected with end of the described sleeve pipe away from the power set.
- 3. screw shell pile pulling device according to claim 2, it is characterised in that each cutter tip includes blade tip Portion, supporting part and connecting portion, the connecting portion are fixedly connected with described sleeve pipe, and the supporting part is obliquely installed and is fixedly connected on The connecting portion, and drainage trough is offered on the supporting part, so that the mud enters the spiral stream guidance blade, the sword Tip is fixedly connected with the bottom of the supporting part.
- 4. screw shell pile pulling device according to claim 2, it is characterised in that the cutter tip is carbide cutter tool Head.
- 5. screw shell pile pulling device according to claim 1, it is characterised in that the Slarry cycling apptss include mud Pump and mud tube, the slush pump are connected with the mud tube, and the mud tube stretches into the top of described sleeve pipe, the slush pump Circulated for extracting the mud and being sent into by the mud tube in described sleeve pipe.
- 6. screw shell pile pulling device according to claim 1, it is characterised in that the power set include rotary drilling Machine, carrying platform and hoisting mechanism, the carrying platform are slidably connected to the slide rail, and one end of the hoisting mechanism is connected to The carrying platform, the other end are connected to the top of the arm support, and for lifting the carrying platform, the rotary rig houses It is detachably connected in the carrying platform and with described sleeve pipe.
- 7. screw shell pile pulling device according to claim 6, it is characterised in that the hoisting mechanism includes lifting electricity Machine, lifting fixed pulley, pull rope, lifting movable pulley, the lifting movable pulley are fixedly connected on the carrying platform, the lifting Fixed pulley is fixedly connected on the top of the arm support, and the lifting motor is fixedly connected on the arm support, and the one of the pull rope End and the output axis connection of the lifting motor, the other end are wound in the lifting fixed pulley and the lifting movable pulley simultaneously successively The arm support is fixedly connected on, for lifting the carrying platform.
- 8. according to the screw shell pile pulling device described in claim any one of 1-7, it is characterised in that the pile digger includes liquid Pressure walking pedestal, more hydraulic stems, walking component and support component, the arm support are connected to the one of the hydraulic moving pedestal End, the walking component are connected to the hydraulic moving pedestal, and the support component is fixedly connected on the hydraulic moving pedestal Bottom, one end of the more hydraulic stems is fixedly connected on the hydraulic moving pedestal, and the other end is fixedly connected on the arm Frame, for supporting the arm support and adjusting the height of the arm support.
- 9. screw shell pile pulling device according to claim 8, it is characterised in that the support component includes multiple hydraulic pressure Support shaft and weight tray, the weight tray is fixedly connected on the bottom of the hydraulic moving pedestal, for supporting the liquid Pressure walking pedestal, multiple hydraulic support shafts are relatively divided into the both sides of the bottom of the hydraulic moving pedestal two-by-two, For adjusting the height of the hydraulic moving pedestal and supporting the hydraulic moving pedestal.
- 10. a kind of screw shell pile pulling system, for extracting pile tube, it is characterised in that including mud sediment recycle unit and such as Screw shell pile pulling device described in claim any one of 1-9, the mud sediment recycle unit fill with mud circulation Put one end away from the power set to connect, for collecting the mud and being sent into the mud circulation dress after being precipitated Put.
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Publication number | Priority date | Publication date | Assignee | Title |
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CN107354945A (en) * | 2017-08-30 | 2017-11-17 | 中铁十局集团桥梁有限公司 | A kind of screw shell pile pulling device and screw shell pile pulling system |
CN110952553A (en) * | 2019-12-11 | 2020-04-03 | 谢铁如 | Ground anchor dismantling machine for power engineering |
-
2017
- 2017-08-30 CN CN201721101941.XU patent/CN207109818U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107354945A (en) * | 2017-08-30 | 2017-11-17 | 中铁十局集团桥梁有限公司 | A kind of screw shell pile pulling device and screw shell pile pulling system |
CN110952553A (en) * | 2019-12-11 | 2020-04-03 | 谢铁如 | Ground anchor dismantling machine for power engineering |
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