CN207096170U - The equipment for detecting steel pipe seam intensity - Google Patents
The equipment for detecting steel pipe seam intensity Download PDFInfo
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- CN207096170U CN207096170U CN201720532889.7U CN201720532889U CN207096170U CN 207096170 U CN207096170 U CN 207096170U CN 201720532889 U CN201720532889 U CN 201720532889U CN 207096170 U CN207096170 U CN 207096170U
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 35
- 239000010959 steel Substances 0.000 title claims abstract description 35
- 238000001514 detection method Methods 0.000 claims abstract description 97
- 238000002372 labelling Methods 0.000 claims abstract description 13
- 238000013519 translation Methods 0.000 claims abstract description 8
- 230000001360 synchronised effect Effects 0.000 claims description 15
- 230000033001 locomotion Effects 0.000 claims description 7
- 239000007788 liquid Substances 0.000 claims description 6
- 230000001105 regulatory effect Effects 0.000 claims description 6
- 239000000049 pigment Substances 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 2
- 230000005611 electricity Effects 0.000 claims 1
- 238000010276 construction Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000000523 sample Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
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- Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)
Abstract
The utility model discloses a kind of equipment for detecting steel pipe seam intensity, including frame, rotating turret and rotating turret bearing, the rotating turret is rotatably installed on the rotating turret bearing, and the rotating turret bearing is arranged in the frame, and rotating turret bearing can be relative to the frame rectilinear translation；The rotating turret includes two annular endplates installed with one heart, at least two guide rods are provided between two annular endplates, the detection components seat of annular and supersonic detector and flaw labeling device on the detection components seat can be included along the detection components of its axial translation, the detection components by being provided with the guide rod.The equipment of detection steel pipe seam intensity of the present utility model is detected by the supersonic detector on rotating turret to weld seam, and rejected region is marked by flaw labeling device, supersonic detector can be translated relative to rotating turret and and then rotating turret turns round, the purpose of various weld seams can flexibly be detected by reaching, detection efficiency is high, practical.
Description
Technical field
Testing equipment field is the utility model is related to, particularly a kind of steel pipe seam intensity detecting device.
Background technology
Steel pipe is the common used material in production and living, and small to arrive automobile frame greatly to large-scale steel structure frame, steel pipe is all
Essential raw material, the steel pipe currently commonly used have two kinds, and the first is seamless steel pipe, and second is welded steel pipes, for
Second of steel pipe, its weld seam form is varied, and simplest is steel pipes with straight, and the weld seam form for the steel pipe also having can be bent
Seam or spiral seam, the automatic detection for the weld strength of these steel pipes are an industrial problems.
The method of detection steel pipe seam intensity is mainly to detect the weldquality of steel pipe at present.It is domestic at present widely used
Method of detection is still flaw detection by hand, and its operating procedure is considerably complicated, and the ultrasonic probe of different angle need to be used according to the shape of weld seam,
And continuous shift position, to ensure the incoming position of supersonic beam, the property of weld defect is finally judged according to echo waveform, its
Labor intensity is big, and detection efficiency is low, and heavy rain in many cases will rely on the experience of operator, it is easy to cause to fail to judge and judge by accident.Closely
There are some multi channel ultrasonic flaw detector devices over year, can realize more acoustic beams using multi channel ultrasonic flaw detector device while detect a flaw,
But because position movement is also inconvenient, it is not easy to realize automation, so the requirement of high-volume seam inspection still can not be met.
Existing pipeline flaw detection device is that pipeline inside is detected a flaw mostly, and super Lu's flaw detection is being carried out to pipeline external surface
Device in, its apparatus structure is complicated, and can not be positioned well, and detection accuracy is low, be not easy to realize it is full-automatic, and
Caliber of some devices just for a certain model, it is impossible to be widely used in a variety of calibers, especially for mobile revolution inconvenience
Large-scale steel pipe, it is necessary to flexible detection mode.
The content of the invention
Goal of the invention：In order to overcome the deficiencies in the prior art, the utility model provides detection steel pipe seam intensity
Equipment, the steel pipe seam intensity detection detected to weld strength according to the shape of weld seam and steel pipe flexible in size fills
Put.
Technical scheme：To achieve the above object, the equipment of detection steel pipe seam intensity of the present utility model, including frame,
Rotating turret and rotating turret bearing, the rotating turret are rotatably installed on the rotating turret bearing, and the rotating turret bearing is pacified
In the frame, rotating turret bearing can be relative to the frame rectilinear translation；The rotating turret includes two installations with one heart
Annular endplate, be provided with least two guide rods between two annular endplates, being provided with the guide rod can be axially flat along it
The detection components of shifting, the detection components include the detection components seat of annular and surpassing on the detection components seat
Sonic analyzer and flaw labeling device, the flaw detection head of supersonic detector and the mark head of flaw labeling device can be
The radially adjusting position of the detection components seat；Round ring guide, the rotation are mounted on each annular endplate
The arc shaped slider for coordinating the round ring guide to use is fixed with frame bearing；The detection components are driven by first driving means
Translated relative to guide rod, the rotating turret is driven by the second drive device and rotated relative to the rotating turret bearing, described turn
Moving frame bearing is driven by the 3rd drive device and translated relative to the frame.
Further, the detection components also include the vision-based detection component being arranged on the detection components seat, described
Vision-based detection component includes camera and annular light source, and the camera lens of the annular light source and camera is co-axially mounted, the camera lens of camera
It is oriented the axial direction of the detection components seat.
Further, the detection components also include be arranged on the detection components seat on can be along the detection components seat
Radiai adjustment several sliding blocks, it is described flaw detection head and mark head be separately mounted on two different sliding blocks；All
Sliding block synchronously can make radial motion relative to the detection components seat.
Further, feed screw nut is installed on the sliding block, is provided with the detection components seat and the leading screw spiral shell
The leading screw that mother is used cooperatively, one end of each leading screw are provided with synchronous pinion gear, are also equipped with the detection components seat
The synchronous gear wheel engaged with all synchronous pinion gear, it is also equipped with being used to drive the synchronous gear wheel on detection components seat
The manual regulating device of motion.
Further, the manual regulating device includes and the adjustment gear of the synchronous gear wheel engagement and connection institute
State the adjusting knob of adjustment gear.
Further, the flaw labeling device also includes liquid pigment tank, liquid pump and magnetic valve, between three successively
Connected by pipeline, the magnetic valve connects the mark head by pipeline.
Further, a guide rod is provided with the stepped tooth arranged along its axial linear array, described first
Drive device includes the first motor being arranged on the detection components seat and on the output shaft of first motor
First gear, the first gear engages with the stepped tooth.
Further, second drive device include be arranged on the annular endplate on second gear, installed in institute
State the second motor on rotating turret bearing and the 3rd gear on second motor output shaft, the 3rd gear
Engaged with second gear.
Further, the 3rd drive device include be arranged on the frame on rack, installed in the rotating turret
The 3rd motor on bearing and the 4th gear on the output shaft of the 3rd motor, the 4th wheel and rack
Engagement.
Beneficial effect：The equipment of detection steel pipe seam intensity of the present utility model passes through the ultrasonic wave on rotating turret
Defectoscope is detected to weld seam, and rejected region is marked by flaw labeling device, and supersonic detector can be relative
Translated in rotating turret and and then rotating turret turns round, reach the purpose that can flexibly detect various weld seams, detection efficiency is high, practicality
By force.
Brief description of the drawings
Accompanying drawing 1 is the overall construction drawing of steel pipe seam intensity detecting device；
Accompanying drawing 2 is the first viewing angle constructions figure of detection components part；
Accompanying drawing 3 is the second viewing angle constructions figure of detection components part；
Accompanying drawing 4 is the partial enlarged drawing of detection components part.
Embodiment
The utility model is further described below in conjunction with the accompanying drawings.
The equipment of detection steel pipe seam intensity as shown in accompanying drawing 1 to accompanying drawing 3, including frame 1, rotating turret 2 and rotation
Frame bearing 3, the rotating turret 2 are rotatably installed on the rotating turret bearing 3, and the rotating turret bearing 3 is arranged on the machine
On frame 1, rotating turret bearing 3 can be relative to the rectilinear translation of frame 1；The rotating turret 2 includes two annulars installed with one heart
It is provided with least two guide rod 2-2, the guide rod 2-2 that be provided with can be along it between end plate 2-1, two annular endplate 2-1
The detection components 4 of axial translation, the detection components 4 include the detection components seat 4-1 of annular and installed in the detections
Supersonic detector 5 and flaw labeling device 6 on assembly sea 4-1, the flaw detection head 5-1 and defect of supersonic detector 5
The mark head 6-1 of labelling apparatus 6 can be in the radially adjusting position of the detection components seat 4-1；Each annular endplate
Round ring guide 2-3 is mounted on 2-1, is fixed with the rotating turret bearing 3 and coordinates the round ring guide 2-3 to use
Arc shaped slider 3-1；The detection components 4 are driven by first driving means 7 and translated relative to guide rod 2-2, the rotating turret 2
Driven by the second drive device 8 and rotated relative to the rotating turret bearing 3, the rotating turret bearing 3 is driven by the 3rd drive device 9
It is dynamic to be translated relative to the frame 1.
The detection components 4 also include the vision-based detection component 10 being arranged on the detection components seat 4-1, the vision
Detection components include camera 10-1 and annular light source 10-2, the annular light source 10-2 and camera 10-1 camera lens are coaxially pacified
Dress, camera 10-1 camera lens are oriented the axial direction of the detection components seat 4-1.
The detection components 4 also include be arranged on the detection components seat 4-1 on can be along the detection components seat 4-1's
Several sliding blocks 4-2, the flaw detection head 5-1 and mark head 6-1 of radiai adjustment are separately mounted to two different sliding block 4-
On 2；All sliding block 4-2 synchronously can make radial motion relative to the detection components seat 4-1.
As shown in Figure 4, it is provided with feed screw nut 4-3, the detection components seat 4-1 and is provided with the sliding block 4-2
The leading screw 4-4 being used cooperatively with the feed screw nut 4-3, each leading screw 4-4 one end are provided with synchronous pinion gear 4-5,
The synchronous gear wheel 4-6 with all synchronous pinion gear 4-5 engagements, detection components are also equipped with the detection components seat 4-1
The manual regulating device for driving the synchronous gear wheel 4-6 motions is also equipped with seat 4-1.
The manual regulating device is including described in the adjustment gear 4-7 and connection with the synchronous gear wheel 4-6 engagements
Adjustment gear 4-7 adjusting knob 4-8.
The flaw labeling device 6 also includes liquid pigment tank 6-2, liquid pump 6-3 and magnetic valve 6-4, between three according to
Secondary to be connected by pipeline, the magnetic valve 6-4 connects the mark head 6-1 by pipeline.
There is a guide rod 2-2 to be provided with the stepped tooth arranged along its axial linear array, the first driving dress
Putting 7 includes the first motor 7-1 on the detection components seat 4-1 and the output installed in the first motor 7-1
First gear 7-2 on axle, the first gear 7-2 engage with the stepped tooth.
Second drive device 8 include be arranged on the annular endplate 2-1 on second gear, installed in the rotation
The second motor 8-2 on frame bearing 3 and the 3rd gear 8-1 on the second motor 8-2 output shafts, the described 3rd
Gear 8-1 engages with second gear.
3rd drive device 9 include be arranged on the frame 1 on rack 9-1, installed in the rotating turret bearing
The 3rd motor 9-2 on 3 and the 4th gear 9-3 on the output shaft of the 3rd motor 9-2, the 4th gear
9-3 engages with rack 9-1.
The equipment of detection steel pipe seam intensity of the present utility model passes through the supersonic detector pair on rotating turret
Weld seam is detected, and rejected region is marked by flaw labeling device, and supersonic detector can be relative to rotating turret
Translation and and then rotating turret turn round, and reach the purpose that can flexibly detect various weld seams, detection efficiency is high, practical.
Described above is only preferred embodiment of the present utility model, it should be pointed out that：For the common skill of the art
For art personnel, on the premise of the utility model principle is not departed from, some improvements and modifications can also be made, these improve and
Retouching also should be regarded as the scope of protection of the utility model.
Claims (9)
1. detect the equipment of steel pipe seam intensity, it is characterised in that：Including frame (1), rotating turret (2) and rotating turret bearing
(3), the rotating turret (2) is rotatably installed on the rotating turret bearing (3), and the rotating turret bearing (3) is installed in described
In frame (1), rotating turret bearing (3) can be relative to the frame (1) rectilinear translation；The rotating turret (2) includes two with one heart
The annular endplate (2-1) of installation, at least two guide rods (2-2), the guide rod are provided between two annular endplates (2-1)
The detection components of annular can be included along the detection components (4) of its axial translation, the detection components (4) by being provided with (2-2)
Seat (4-1) and supersonic detector (5) and flaw labeling device (6) on the detection components seat (4-1), surpass
The flaw detection head (5-1) of sonic analyzer (5) and the mark head (6-1) of flaw labeling device (6) can be in the detection components
The radially adjusting position of seat (4-1)；It is mounted on round ring guide (2-3) on each annular endplate (2-1), described turn
The arc shaped slider (3-1) for coordinating the round ring guide (2-3) to use is fixed with moving frame bearing (3)；The detection components (4)
Translated by first driving means (7) driving relative to guide rod (2-2), the rotating turret (2) is driven by the second drive device (8)
Rotated relative to the rotating turret bearing (3), the rotating turret bearing (3) is driven relative to described by the 3rd drive device (9)
Frame (1) translates.
2. the equipment of detection steel pipe seam intensity according to claim 1, it is characterised in that：The detection components (4) are also
Including the vision-based detection component (10) on the detection components seat (4-1), the vision-based detection component includes camera
(10-1) and annular light source (10-2), the annular light source (10-2) and the camera lens of camera (10-1) are co-axially mounted, camera
The camera lens of (10-1) is oriented the axial direction of the detection components seat (4-1).
3. the equipment of detection steel pipe seam intensity according to claim 1, it is characterised in that：The detection components (4) are also
Including can be slided along several of the radiai adjustment of the detection components seat (4-1) on the detection components seat (4-1)
Block (4-2), the flaw detection head (5-1) and mark head (6-1) are separately mounted on two different sliding blocks (4-2)；All
Sliding block (4-2) synchronously can make radial motion relative to the detection components seat (4-1).
4. the equipment of detection steel pipe seam intensity according to claim 3, it is characterised in that：Pacify on the sliding block (4-2)
Equipped with feed screw nut (4-3), the silk being used cooperatively with the feed screw nut (4-3) is installed on the detection components seat (4-1)
Thick stick (4-4), one end of each leading screw (4-4) are provided with synchronous pinion gear (4-5), gone back on the detection components seat (4-1)
Synchronous gear wheel (4-6) with all synchronous pinion gears (4-5) engagement is installed, is also equipped with detection components seat (4-1)
For driving the manual regulating device of synchronous gear wheel (4-6) motion.
5. the equipment of detection steel pipe seam intensity according to claim 4, it is characterised in that：The manual regulating device bag
Include the adjusting knob with the adjustment gear (4-7) of synchronous gear wheel (4-6) engagement and the connection adjustment gear (4-7)
(4-8)。
6. the equipment of detection steel pipe seam intensity according to claim 1, it is characterised in that：The flaw labeling device
(6) also include liquid pigment tank (6-2), liquid pump (6-3) and magnetic valve (6-4), pipeline series connection, institute are passed sequentially through between three
State magnetic valve (6-4) and the mark head (6-1) is connected by pipeline.
7. the equipment of detection steel pipe seam intensity according to claim 1, it is characterised in that：There is a guide rod
(2-2) is provided with the stepped tooth arranged along its axial linear array, and the first driving means (7) include being arranged on the detection
The first motor (7-1) in assembly sea (4-1) and the first gear on the output shaft of first motor (7-1)
(7-2), the first gear (7-2) are engaged with the stepped tooth.
8. the equipment of detection steel pipe seam intensity according to claim 1, it is characterised in that：Second drive device
(8) second gear for including being arranged on the annular endplate (2-1), the second electricity on the rotating turret bearing (3)
Machine (8-2) and the 3rd gear (8-1) on the second motor (8-2) output shaft, the 3rd gear (8-1) with
Second gear engages.
9. the equipment of detection steel pipe seam intensity according to claim 1, it is characterised in that：3rd drive device
(9) rack (9-1), the 3rd motor (9- on the rotating turret bearing (3) being arranged in the frame (1) are included
And the 4th gear (9-3) on the output shaft of the 3rd motor (9-2), the 4th gear (9-3) and tooth 2)
Bar (9-1) engages.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720532889.7U CN207096170U (en) | 2017-05-15 | 2017-05-15 | The equipment for detecting steel pipe seam intensity |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720532889.7U CN207096170U (en) | 2017-05-15 | 2017-05-15 | The equipment for detecting steel pipe seam intensity |
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| Publication Number | Publication Date |
|---|---|
| CN207096170U true CN207096170U (en) | 2018-03-13 |
Family
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720532889.7U Active CN207096170U (en) | 2017-05-15 | 2017-05-15 | The equipment for detecting steel pipe seam intensity |
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| Country | Link |
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| CN (1) | CN207096170U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107024540A (en) * | 2017-05-15 | 2017-08-08 | 江苏承中和高精度钢管制造有限公司 | It is a kind of new to be used for steel pipe seam intensity detecting device |
| CN111089900A (en) * | 2019-12-26 | 2020-05-01 | 泰州市诚安无损检测有限公司 | Steel pipe longitudinal joint ultrasonic detection device |
| CN111426755A (en) * | 2020-05-28 | 2020-07-17 | 新兴铸管股份有限公司 | Steel pipe flaw detection auxiliary device |
| CN113063917A (en) * | 2021-03-12 | 2021-07-02 | 蔡忠文 | Surface inspection and flaw detection device for large mechanical parts |
-
2017
- 2017-05-15 CN CN201720532889.7U patent/CN207096170U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107024540A (en) * | 2017-05-15 | 2017-08-08 | 江苏承中和高精度钢管制造有限公司 | It is a kind of new to be used for steel pipe seam intensity detecting device |
| CN111089900A (en) * | 2019-12-26 | 2020-05-01 | 泰州市诚安无损检测有限公司 | Steel pipe longitudinal joint ultrasonic detection device |
| CN111426755A (en) * | 2020-05-28 | 2020-07-17 | 新兴铸管股份有限公司 | Steel pipe flaw detection auxiliary device |
| CN113063917A (en) * | 2021-03-12 | 2021-07-02 | 蔡忠文 | Surface inspection and flaw detection device for large mechanical parts |
| CN113063917B (en) * | 2021-03-12 | 2022-12-20 | 青岛应龙机械有限责任公司 | Surface inspection and flaw detection device for large mechanical parts |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address |
Address after: 1-8 Zhangxing Road, Yanqiao Street, Huishan District, Wuxi City, Jiangsu Province, 214000 Patentee after: Jiangsu Chengzhong Intelligent Manufacturing Co.,Ltd. Country or region after: China Address before: 214171 Zhangxing Road, Yanqiao Supporting Zone, Huishan Economic Development Zone, Wuxi City, Jiangsu Province Patentee before: JIANGSU CHENGZHONGHE HIGH PRECISION STEEL PIPES MAKING Co.,Ltd. Country or region before: China |
|
| CP03 | Change of name, title or address |