CN207087466U - Powder metallurgy rod fixed ruler cutting device - Google Patents
Powder metallurgy rod fixed ruler cutting device Download PDFInfo
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- CN207087466U CN207087466U CN201721005079.2U CN201721005079U CN207087466U CN 207087466 U CN207087466 U CN 207087466U CN 201721005079 U CN201721005079 U CN 201721005079U CN 207087466 U CN207087466 U CN 207087466U
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- 238000004663 powder metallurgy Methods 0.000 title claims abstract description 17
- 238000005520 cutting process Methods 0.000 title abstract description 8
- 239000000463 material Substances 0.000 claims abstract description 76
- 239000002699 waste material Substances 0.000 claims abstract description 33
- 238000004513 sizing Methods 0.000 claims description 9
- 230000005540 biological transmission Effects 0.000 claims description 3
- 239000000428 dust Substances 0.000 description 17
- 238000000034 method Methods 0.000 description 4
- 238000003801 milling Methods 0.000 description 4
- 238000003754 machining Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- UONOETXJSWQNOL-UHFFFAOYSA-N tungsten carbide Chemical compound [W+]#[C-] UONOETXJSWQNOL-UHFFFAOYSA-N 0.000 description 2
- 229910001080 W alloy Inorganic materials 0.000 description 1
- MEOSMFUUJVIIKB-UHFFFAOYSA-N [W].[C] Chemical compound [W].[C] MEOSMFUUJVIIKB-UHFFFAOYSA-N 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
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Abstract
本实用新型公开了一种粉末冶金棒定尺切断装置,固定架位置在支架的顶板上,移动料板配置在固定架的框架上,于移动料板的前端边缘固连有物料端面定位块,在移动料板上有物料定尺块。收集罩位于移动料板顶面,在收集罩内于移动料板的上表面固连有物料定尺定位块,处于收集罩内的固定架上装有刀盘。收集罩的尾端与第二收集管的头端相连,第二收集管的尾端同多通管的右端进口相连。在支架顶板下侧装有的废料下料斗上端口对着收集罩的排料槽,废料下料斗的下端出口同第一收集管的头端相连,第一收集管的尾端连接多通管的中端进口,多通管的中端出口连接废料收集斗。物料在定尺切断过程中所产生的废料经几级收集,实现资源再利用,不污染环境。
The utility model discloses a powder metallurgy rod cut-to-length device. The fixed frame is located on the top plate of the bracket, the moving material plate is arranged on the frame of the fixed frame, and a material end surface positioning block is fixedly connected to the front edge of the moving material plate. There are material measuring blocks on the moving material plate. The collecting cover is located on the top surface of the moving material plate, and the upper surface of the moving material plate is fixedly connected with a material locating block in the collecting cover, and a cutter head is installed on the fixed frame in the collecting cover. The tail end of the collection cover is connected with the head end of the second collection pipe, and the tail end of the second collection pipe is connected with the inlet at the right end of the multiway pipe. The upper port of the waste material lower hopper installed on the lower side of the support top plate is facing the discharge groove of the collection cover, the lower end outlet of the waste material lower hopper is connected with the head end of the first collection pipe, and the tail end of the first collection pipe is connected with the multi-way pipe. The middle end inlet, the middle end outlet of the multi-way pipe is connected to the waste collection bucket. The waste generated during the cutting process of the material is collected in several stages to realize resource reuse without polluting the environment.
Description
技术领域technical field
本实用新型涉及一种机械领域内物料的定尺切断装置,尤其涉及一种为制造铣刀或钻头(钻花)用的碳一钨合金棒实行定尺剪切的粉末冶金棒定尺切断装置。The utility model relates to a cut-to-length device for materials in the mechanical field, in particular to a powder metallurgy rod cut-to-length device for cutting carbon-tungsten alloy rods used for milling cutters or drill bits (drilling flowers) to a fixed length .
背景技术Background technique
在机加工领域内,铣刀或/和钻头是用得较多的机加工工具,制造铣刀或/和钻头的原材料通常是碳钨(WC)粉末冶金圆棒,圆棒的规格尺寸视不同铣刀或钻头规格而定,其中的长度(如250~400mm)定尺用切断装置来完成。在本实用新型之前,在本领域的技术人员设计过不同结构形状的定尺切断装置,即定尺切断机,它们各有其特点,发挥过各自特长;但最大的不足之处是粉末冶金棒在定尺切断过程中所产生的粉尘(即废料)不能很好地收集,污染了环境,余料未很好集中收集处理,造成原材料的浪费,增大了企业成本负担。In the field of machining, milling cutters or/and drills are widely used machining tools. The raw materials for manufacturing milling cutters or/and drills are usually tungsten carbide (WC) powder metallurgy round rods, and the specifications and sizes of the round rods vary. The milling cutter or drill bit depends on the specifications, and the length (such as 250-400mm) is determined by a cutting device. Before the utility model, those skilled in the art have designed cut-to-length devices of different structural shapes, i.e. cut-to-length machines, which each have their own characteristics and have played their respective strengths; but the biggest deficiency is the powder metallurgy rod The dust (that is, waste material) generated during the cut-to-length process cannot be collected well, polluting the environment, and the remaining materials are not well collected and processed, resulting in waste of raw materials and increasing the cost burden of the enterprise.
发明内容Contents of the invention
本实用新型的目的在于提供一种可集中回收WC粉末冶金棒在定尺切断过程中所产生的粉尘(废料)及其余料实现集中收集的粉末冶金棒定尺切断装置。The purpose of the utility model is to provide a powder metallurgy rod cut-to-length device that can centrally collect the dust (waste) and other materials generated during the cut-to-length process of WC powder metallurgy rods.
为实现上述目的,本实用新型所采用的技术方案是:所述的粉末冶金棒定尺切断装置包括废料收集斗、第一收集管和第二收集管、废料下料斗、支架、移动料板、收集罩、物料端而定位块、固定架、刀盘、物料定尺定位块、多通管,以及物料定尺块,在四方形体的支架顶板上有固定架,移动料板配置在固定架的框架上,在移动料板的前端边缘配置有物料端面定位块,在物料端面定位块的相对面,在移动料板上固连有数量大于等于1的物料定尺块,位置在移动料板顶面的收集罩同第二收集管的头端相连。在收集罩内于移动料板的上表面固连有物料定尺定位块(所述物料定尺定位块同物料端面定位块在同一横向线上),位于收集罩内的固定架上装有刀盘(所述刀盘由专用传动机构带动)。In order to achieve the above object, the technical solution adopted by the utility model is: the described powder metallurgy rod cut-to-length device includes a waste material collection hopper, a first collection pipe and a second collection pipe, a waste material lowering hopper, a bracket, a moving material plate, The collecting cover, the positioning block at the material end, the fixed frame, the cutter head, the material sizing positioning block, the multi-way pipe, and the material sizing block have a fixed frame on the top plate of the square bracket, and the moving material plate is arranged on the fixed frame. On the frame, a material end face positioning block is arranged on the front edge of the moving material plate. On the opposite side of the material end face positioning block, there are fixed size blocks with a quantity greater than or equal to 1 on the moving material plate, and the position is on the top of the moving material plate. The collection cover on the surface is connected with the head end of the second collection pipe. In the collection cover, there is a material fixed-length positioning block fixedly connected to the upper surface of the moving material plate (the material fixed-length positioning block is on the same horizontal line as the material end face positioning block), and a cutter head is installed on the fixed frame in the collection cover. (The cutter head is driven by a special transmission mechanism).
第二收集管的尾端同多通管的右端进口连接,在支架顶板下侧装有的废料下料斗的上端口对着收集罩的排料槽,废料下料斗的下端出口同第一收集管的头端相连,第一收集管的尾端连接多通管的中端进口,多通管的中端出口连接废料收集斗,多通管的左端出口连接带抽风机的除尘箱。The tail end of the second collection pipe is connected with the inlet of the right end of the multi-way pipe, the upper port of the waste material lower hopper installed on the lower side of the support top plate faces the discharge groove of the collection cover, and the lower end outlet of the waste material lower hopper is the same as the first collection pipe The head end of the first collection pipe is connected to the middle inlet of the multi-way pipe, the middle outlet of the multi-way pipe is connected to the waste collection bucket, and the left end outlet of the multi-way pipe is connected to the dust removal box with an exhaust fan.
采用如上技术方案所提供的一种冶金棒定尺切断装置与现有技术相比,技术效果在于:①对粉末冶金棒在定尺切断过程中所产生的粉尘(废料)采用双收集管收集方式。在移动料板的上表面安装有与收集罩相连接(连通)的第二收集管,在物料(粉末冶金棒)定尺切断过程中向上飞扬的粉尘经收集罩后进入第二收集管带走;而在物料(粉末冶金棒)定尺切断过程中向下落下的粉尘经废料下料斗进入第一收集管带走,所以在相对密封的系统中所有粉尘(废料)均被收集。Compared with the existing technology, the metallurgical rod sizing and cutting device provided by the above technical scheme has the following technical effects: ① The dust (waste) generated during the sizing and cutting of powder metallurgy rods is collected by double collection pipes . A second collection pipe connected (communicated) with the collection cover is installed on the upper surface of the moving material plate, and the dust that flies upward during the cutting process of the material (powder metallurgy rod) enters the second collection pipe after passing through the collection cover. ; while the dust falling down during the cut-to-length process of the material (powder metallurgy rod) enters the first collecting pipe through the waste hopper and is taken away, so all dust (waste) is collected in a relatively sealed system.
②在第一收集管与第二收集管相连的多通管中间端安装有废料收集斗,从第一收集管及从第二收集管来的粉尘(废料)绝大部分落入废料收集斗进行统一收集,极少部分粉尘从与除尘箱相连的端头抽走进入除尘箱,集中收集。通常在所述除尘箱上装有抽风机。② A waste collection bucket is installed at the middle end of the multi-way pipe connecting the first collection pipe and the second collection pipe. Most of the dust (waste) from the first collection pipe and the second collection pipe falls into the waste collection bucket Unified collection, a very small part of the dust is sucked from the end connected to the dust removal box into the dust removal box for centralized collection. Usually, an exhaust fan is installed on the dust removal box.
③所述的粉末冶金棒经定尺切断(剪切)后的余料作为回收料统一收集,重新利用。③ The remaining material after the powder metallurgy rod is cut to length (cut) is collected as recycled material and reused.
附图说明Description of drawings
图1为本实用新型所述的粉末冶金棒定尺切断装置的外部立体示意图。Fig. 1 is an external perspective schematic diagram of the powder metallurgy rod cutting-to-length device described in the utility model.
图2为图1的右向平面示意图。FIG. 2 is a right-hand plan view of FIG. 1 .
图3为沿图2的E-E线剖视示意图。Fig. 3 is a schematic cross-sectional view along line E-E of Fig. 2 .
具体实施方式Detailed ways
下面结合附图对本实用新型的具体实施方式作进一步的详细描述。Below in conjunction with accompanying drawing, specific embodiment of the present utility model is described in further detail.
(如附图所示)本实用新型所述的粉末冶金棒定尺切断装置包括废料收集斗1、第一收集管2和第二收集管8、废料下料斗3、支架4、移动料板5、收集罩6、物料端面定位块7、固定架9、刀盘11、物料定尺定位块12、多通管13,以及物料定尺块14。(As shown in the accompanying drawings) The powder metallurgy rod cut-to-length device described in the utility model includes a waste material collection bucket 1, a first collection pipe 2 and a second collection pipe 8, a waste material lowering hopper 3, a bracket 4, and a moving material plate 5 , collection cover 6, material end face positioning block 7, fixed frame 9, cutter head 11, material fixed-length positioning block 12, multi-way pipe 13, and material fixed-length block 14.
在用型材制作的四方形体的支架4的顶板上有固定架9,移动料板5(活动式)配置在固定架9的框架上,而物料端面定位块7配置在移动料板5的前端边缘,而在物料端口定位块7的相对面在移动料板5上固连有数量大于等于1的物料定尺块14,待定尺切断的物料10(即粉末合金棒10)从物料端面定位块7和物料定尺块14的空间中插入收集罩6(如图1、2),物料10的头部可以伸出收集罩6外。位置在移动料板5顶面的收集罩6(如经铰链)同第二收集管8的头端相连。在收集罩6内于移动料板5的上表面固连有物料定尺定位块12(如图3),所述物料定尺定位块12同物料端面定位块7在同一横向线上。位于收集罩6内的固定架9上装有刀盘(也可称飞剪)11,所述刀盘11由专用传动机构带动,已有技术。当需要定尺切断物料(即粉末冶金棒)10时,先由物料定尺块14对设定的物料定尺长度进行确定,输入控制器,其后把物料10从物料端面定位块7及物料定尺块14的空间处插入到收集罩6内,根据不同的定尺要求进行定位。启动不作相对移动的刀盘11,并人工或机械带动移动料板5使物料10对着刀盘11对物料10进行定尺切断,使物料的定尺长度控制在250~400mm范围。There is a fixed frame 9 on the top plate of the square bracket 4 made of profiles, and the moving material plate 5 (movable) is arranged on the frame of the fixed frame 9, and the material end face positioning block 7 is arranged on the front edge of the moving material plate 5 , and on the opposite surface of the material port locating block 7, there are fixedly connected a material sizing block 14 with a quantity greater than or equal to 1 on the moving material plate 5, and the material 10 (that is, the powder alloy rod 10) to be cut off from the material end face locating block 7 Insert the collection cover 6 (as shown in Fig. 1 and 2) in the space of the material fixed size block 14, and the head of the material 10 can stretch out of the collection cover 6. The collecting cover 6 positioned on the top surface of the moving material plate 5 is connected to the head end of the second collecting pipe 8 (eg via a hinge). In the collection cover 6, a material fixed-length positioning block 12 (as shown in Figure 3) is fixedly connected to the upper surface of the moving material plate 5, and the material fixed-length positioning block 12 is on the same transverse line as the material end face positioning block 7. A cutter head (also known as a flying shear) 11 is mounted on the fixed frame 9 located in the collection cover 6, and the cutter head 11 is driven by a special transmission mechanism, which is known in the art. When the material (i.e. powder metallurgy rod) 10 needs to be cut to length, the length of the material to be set is first determined by the material length block 14 and input to the controller, and then the material 10 is moved from the material end face positioning block 7 to the material The space of the sizing block 14 is inserted into the collection cover 6 and positioned according to different sizing requirements. Start the cutter head 11 that does not move relative to each other, and manually or mechanically move the material plate 5 to make the material 10 face the cutter head 11 to cut the material 10 to length, so that the length of the material is controlled within the range of 250-400mm.
收集罩6的尾端与第二收集管8的头端相连并连通。第二收集管8的尾端连接并连通多通管13的右端进口。The tail end of the collection cover 6 is connected and communicated with the head end of the second collection pipe 8 . The tail end of the second collecting pipe 8 is connected to and communicated with the inlet at the right end of the multiway pipe 13 .
在支架4的顶板下侧装有的废料下料斗3的上端口对着收集罩6的排料槽,废料下料斗3的下端出口同第一收集管2的头端相连并连通,而第一收集管2的尾端连接并连通多通管13的中端进口,多通管13的中端出口连接并连通废料收集斗1,而多通管13的左端出口连接除尘箱,所述除尘箱上安装有抽风机。The upper port of the waste material lower hopper 3 installed on the top plate lower side of the support 4 faces the discharge groove of the collection cover 6, and the lower end outlet of the waste material lower hopper 3 is connected and communicated with the head end of the first collecting pipe 2, and the first The tail end of the collection pipe 2 is connected and communicated with the middle inlet of the multi-way pipe 13, the middle outlet of the multi-way pipe 13 is connected with and communicated with the waste collection bucket 1, and the left end outlet of the multi-way pipe 13 is connected with the dust removal box, and the dust removal box An exhaust fan is installed on it.
在刀盘11对物料(粉末冶金棒)10进行定尺切断所产生的废料(粉尘)在与多通管13相连接的除尘箱上安装的抽风机作用下分二路(即第一收集管2和第二收集管8)带走,绝大部分废料汇聚于废料收集斗1中,极少部分废料进入除尘箱内进行统一收取,废料收集率提高50~80%,环保效益好。细心操作,即可达到本实用新型所述的目的。The waste (dust) produced by cutting the material (powder metallurgy rod) 10 to length at the cutter head 11 is divided into two paths (i.e. the first collection pipe) under the action of the exhaust fan installed on the dust removal box connected to the multi-way pipe 13 2 and the second collection pipe 8), most of the waste is collected in the waste collection bucket 1, and a very small part of the waste is collected in the dust box for unified collection. The waste collection rate is increased by 50-80%, and the environmental protection benefit is good. Careful operation can reach the purpose described in the utility model.
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CN110666164A (en) * | 2019-11-12 | 2020-01-10 | 张家港振江粉末冶金制品有限公司 | Powder metallurgy sintering device |
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CN110666164A (en) * | 2019-11-12 | 2020-01-10 | 张家港振江粉末冶金制品有限公司 | Powder metallurgy sintering device |
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Assignee: Guangdong Yongge Precision Technology Co.,Ltd. Assignor: HUNAN TIANYI HI-TECH MATERIAL MANUFACTURE CO.,LTD. Contract record no.: X2024980022713 Denomination of utility model: Powder metallurgy rod cutting device with fixed length Granted publication date: 20180313 License type: Common License Record date: 20241107 |