CN207064307U - A kind of structure for ensureing large vertical water pumps guide bearing lubrication with clean water - Google Patents
A kind of structure for ensureing large vertical water pumps guide bearing lubrication with clean water Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型属于流体机械领域,涉及大型立式水泵,具体涉及一种保证大型立式水泵导轴承清水润滑的结构。The utility model belongs to the field of fluid machinery and relates to a large vertical water pump, in particular to a structure for ensuring the clear water lubrication of the guide bearing of the large vertical water pump.
背景技术Background technique
我国大型水泵以立式为主,一般只设置一只导轴承,位于导叶体内。导轴承是大型水泵的关键部件,起着承受水泵转动部件径向力、稳定叶轮转动的作用。水泵水润滑导轴承具有结构简单、造价低、可靠性好、不污染水质等优点,有河水润滑和清水润滑两种。叶轮直径在2.0 m左右及以上的大型立式水泵,泵轴不平衡径向力较大,宜采用清水润滑。传统的清水润滑导轴承上部清水箱与转动泵轴之间采用平板橡皮与不锈钢动环密封,由于水体从周围导叶出口流出,经后导水锥和清水箱时, 过流断面突然扩大, 在清水箱顶部的平板橡皮与不锈钢动环密封面处形成静水区和回流, 水体内的泥沙受重力作用在此积聚, 并经平板橡皮与不锈钢动环密封面的间隙进入清水箱和导轴承间隙,起磨料作用磨损轴承材料和轴颈, 部分泥沙还嵌入轴承材料内,反过来磨损轴颈。如果导轴承磨损量过大或损坏,则会造成机组轴线摆动增大, 振动加剧, 甚至发生叶片碰壳事故,造成事故停机。Large-scale water pumps in my country are mainly vertical, and generally only one guide bearing is installed, which is located in the guide vane body. The guide bearing is a key part of a large water pump, which plays the role of bearing the radial force of the rotating parts of the water pump and stabilizing the rotation of the impeller. The water-lubricated guide bearing of the water pump has the advantages of simple structure, low cost, good reliability, and no water pollution. There are two types of lubricated by river water and lubricated by clean water. For large vertical water pumps with an impeller diameter of about 2.0 m or more, the unbalanced radial force of the pump shaft is relatively large, so it should be lubricated with clean water. The gap between the clean water tank on the upper part of the traditional clear water lubricated guide bearing and the rotating pump shaft is sealed with a flat rubber and a stainless steel moving ring. As the water flows out from the outlet of the surrounding guide vane, when it passes through the rear water guide cone and the clean water tank, the flow section suddenly expands. The flat rubber on the top of the clean water tank and the sealing surface of the stainless steel moving ring form a still water area and backflow, and the sediment in the water body is accumulated here by the action of gravity, and enters the gap between the clean water tank and the guide bearing through the gap between the flat rubber and the stainless steel moving ring sealing surface , which acts as an abrasive to wear the bearing material and the journal, and part of the sand is also embedded in the bearing material, which in turn wears the journal. If the guide bearing wears too much or is damaged, it will cause the axis of the unit to swing more, the vibration will increase, and even the blades will collide with the casing, resulting in accidental shutdown.
实用新型内容Utility model content
本实用新型针对大型立式水泵所抽送水体及泥沙容易侵入泵清水润滑导轴承间隙,导轴承及泵轴轴颈易磨损的问题,提出了一种保证大型立式水泵导轴承清水润滑的结构。The utility model aims at the problem that the water body and sediment pumped by the large vertical water pump are easy to intrude into the gap of the pump clear water lubricated guide bearing, and the guide bearing and the pump shaft journal are easy to wear, and proposes a structure to ensure the clear water lubrication of the large vertical water pump guide bearing .
为了解决上述问题,本实用新型的技术方案为,一种保证大型立式水泵导轴承清水润滑的结构,包括泵轴及其轴颈,套设于泵轴外的导轴承,容纳安装水泵导轴承的导叶体,套设于泵轴外的护管及静水密封装置,用于泵轴穿出泵体密封的填料函部件,用于安装固定填料函部件的上盖及垂直同心调整装置,用于供给润滑所需压力清水的供水管;In order to solve the above problems, the technical solution of the utility model is a structure for ensuring the lubricating water of the guide bearing of a large vertical water pump. The guide vane body, the protective tube and hydrostatic sealing device set outside the pump shaft, the stuffing box part used for the pump shaft to pass through the pump body seal, the upper cover and the vertical concentric adjustment device for installing and fixing the stuffing box part, used Water supply pipes for supplying pressure water required for lubrication;
护管下端与导轴承上端面连接固定并密封,且护管与泵轴同轴,护管上端穿过水泵上盖至填料函部件下部的清水箱,护管与上盖不固定连接,护管与上盖间设置静水密封装置;所述上盖通过垂直同心调整装置设置安装在基础混凝土上,上盖中部设有用于安装填料函部件的定位止口;所述供水管由填料函部件下部清水箱外侧引出。The lower end of the protective tube is fixed and sealed with the upper surface of the guide bearing, and the protective tube is coaxial with the pump shaft. The upper end of the protective tube passes through the upper cover of the water pump to the fresh water tank at the lower part of the stuffing box. The protective tube is not fixedly connected with the upper cover. The protective tube A hydrostatic sealing device is installed between the upper cover and the upper cover; the upper cover is installed on the foundation concrete through a vertical concentric adjustment device, and the middle part of the upper cover is provided with a positioning stop for installing stuffing box parts; the water supply pipe is cleaned by the lower part of the stuffing box parts out of the box.
优选的,所述静水密封装置由填料、对开型填料压盖和调整螺栓及螺母组成,上盖上设有安装填料的止口,填料压盖压紧填料并通过调整螺栓及螺母固定在上盖上,填料压盖为对开型。Preferably, the hydrostatic sealing device is composed of packing, split packing gland, adjusting bolts and nuts, the upper cover is provided with a stopper for installing packing, and the packing gland compresses the packing and is fixed on the upper cover by adjusting bolts and nuts. On the cover, the packing gland is split type.
优选的,所述垂直同心调整装置,由上座、调整螺钉及垫铁、地脚螺栓及小千斤顶组成,上座底部通过调整螺钉及垫铁、地脚螺栓固定在基础混凝土面上,上座外侧通过小千斤顶平移定位固定在基础混凝土面上,上盖与上座通过定位销定位、橡胶绳密封、刚性连接。Preferably, the vertical concentric adjustment device is composed of an upper seat, an adjustment screw, a pad iron, an anchor bolt and a small jack, the bottom of the upper seat is fixed on the foundation concrete surface through the adjustment screw, the pad iron, and the anchor bolt, and the outer side of the upper seat is passed through a small jack. The jack is positioned and fixed on the foundation concrete surface, and the upper cover and the upper seat are positioned by positioning pins, sealed and rigidly connected by rubber ropes.
优选的,所述填料函部件安装于上盖中部的止口中,填料函部件包括填料函体、排水管、填料压盖、填料、水封环、水封管、螺栓、螺母;填料函体与上盖通过止口精密定位,用螺栓及螺母法兰刚性连接,橡胶绳密封。Preferably, the stuffing box part is installed in the spigot in the middle part of the upper cover, and the stuffing box part includes a stuffing box body, a drain pipe, a packing gland, packing, a water seal ring, a water seal pipe, bolts, and nuts; the stuffing box body and The upper cover is precisely positioned by the spigot, rigidly connected by bolts and nuts flange, and sealed by rubber rope.
优选的,所述护管为对开型。Preferably, the protection tube is split type.
本实用新型的有益效果为:The beneficial effects of the utility model are:
与传统结构相比,对于多泥沙河水泵站大型立式水泵,本实用新型结构水泵导轴承内充满外加的压力清水,清水压力大于外部泵体内含有泥沙的水体压力,保证润滑所需的清水流量,水泵导轴承清水腔上部泵轴水密封装置移至泵体外部,完全与被抽送的含有泥沙的泵内水体隔绝开,能够有效防止抽送水体中的泥沙侵入水泵导轴承间隙内,具有很好的清水润滑条件,减轻水泵导轴承磨损,延长使用寿命,保证水泵清水润滑导轴承的可靠耐久性;所述填料函垂直同心调整装置能够保证填料函与泵轴轴颈四周间隙均匀,填料受力均匀密封好、磨损小,保证填料密封的可靠耐久性;所述护管上部与上盖之间的静水密封装置的设置,能够避免结构尺寸和安装误差的影响。Compared with the traditional structure, for the large-scale vertical water pump of the muddy river water pumping station, the guide bearing of the water pump with the structure of the utility model is filled with externally pressured clean water, and the pressure of the clean water is greater than the pressure of the water body containing sediment in the external pump body to ensure the required lubrication. The clean water flow, the pump shaft water seal device on the upper part of the clean water chamber of the pump guide bearing is moved to the outside of the pump body, completely isolated from the pumped water containing sediment, which can effectively prevent the sediment in the pumped water from intruding into the gap of the pump guide bearing , has good clean water lubrication conditions, reduces the wear of the water pump guide bearing, prolongs the service life, and ensures the reliability and durability of the water pump clean water lubricated guide bearing; the vertical concentric adjustment device of the stuffing box can ensure that the gap between the stuffing box and the pump shaft journal is uniform , the packing is evenly stressed and sealed well, and the wear is small, ensuring the reliability and durability of the packing seal; the setting of the hydrostatic sealing device between the upper part of the protective tube and the upper cover can avoid the influence of structural size and installation errors.
附图说明Description of drawings
图1为本实用新型保证大型立式水泵导轴承清水润滑的结构总图。Fig. 1 is the general structural diagram of the utility model guaranteeing the clear water lubrication of the guide bearing of the large vertical water pump.
图2为本实用新型中填料函部件连接及其垂直同心调整装置结构图。Fig. 2 is a structural diagram of the connection of stuffing box components and its vertical concentric adjustment device in the utility model.
图3为本实用新型中填料函部件与水泵上盖连接的俯视图。Fig. 3 is a top view of the connection between the stuffing box part and the water pump upper cover in the utility model.
图4为本实用新型中护管与上盖之间的静水密封装置结构图(图2中A-A剖视图)。Fig. 4 is a structural diagram of the hydrostatic sealing device between the protective tube and the upper cover of the utility model (A-A sectional view in Fig. 2).
图中:泵轴1、导轴承2、导叶体3、护管4、填料函部件5、填料函体5-1、排水管5-2、填料压盖5-3、填料5-4、水封环5-5、水封管5-6、螺栓5-7、螺母5-8、螺栓及螺母5-9、橡胶绳5-10、上盖6、垂直同心调整装置7、上座7-1、调整螺钉及垫铁7-2、地脚螺栓7-3、小千斤顶7-4、定位销7-5、橡胶绳7-6、静水密封装置8、静水密封填料8-1、小填料压盖8-2、调整螺栓及螺母8-3、后导水锥9、供水管10。In the figure: pump shaft 1, guide bearing 2, guide vane body 3, protective tube 4, stuffing box part 5, stuffing box body 5-1, drain pipe 5-2, packing gland 5-3, packing 5-4, Water seal ring 5-5, water seal pipe 5-6, bolt 5-7, nut 5-8, bolt and nut 5-9, rubber rope 5-10, upper cover 6, vertical concentric adjustment device 7, upper seat 7- 1. Adjusting screw and pad iron 7-2, anchor bolt 7-3, small jack 7-4, positioning pin 7-5, rubber rope 7-6, hydrostatic sealing device 8, hydrostatic sealing packing 8-1, small packing Gland 8-2, adjusting bolt and nut 8-3, rear water guiding cone 9, water supply pipe 10.
具体实施方式Detailed ways
下面结合附图对本实用新型作进一步说明:Below in conjunction with accompanying drawing, the utility model is further described:
图中1-4所示一种保证大型立式水泵导轴承清水润滑的结构,包括泵轴1,套设于泵轴上的导轴承2,容纳安装导轴承的导叶体3,套设于泵轴外的护管4,用于护管4与上盖6之间密封的静水密封装置8,用于泵轴1穿出上盖6密封的填料函部件5,用于调整上盖及填料函与水泵机组中心线垂直同心的垂直同心调整装置7,用于供给润滑所需压力清水的供水管10。1-4 in the figure shows a structure to ensure the clear water lubrication of the guide bearing of a large vertical water pump. The protective pipe 4 outside the pump shaft is used for the hydrostatic sealing device 8 between the protective pipe 4 and the upper cover 6, and the stuffing box part 5 is used for the seal of the pump shaft 1 passing through the upper cover 6, and is used for adjusting the upper cover and packing The vertical concentric adjustment device 7 which is vertically concentric with the center line of the water pump unit is used for supplying the water supply pipe 10 for lubricating required pressure clear water.
护管4为对开型,其下端与水泵导轴承2轴承体上端面连接固定并密封,且与泵轴同轴,上端穿过上盖6至填料函部件5的水箱底部,护管4与上盖6之间设静水密封装置8,保证护管可以自由伸缩,护管内壁与泵轴表面形成环形空腔。The protection tube 4 is split type, its lower end is fixed and sealed with the upper end surface of the water pump guide bearing 2 bearing body, and is coaxial with the pump shaft, the upper end passes through the upper cover 6 to the bottom of the water tank of the stuffing box part 5, the protection tube 4 and A hydrostatic sealing device 8 is arranged between the upper cover 6 to ensure that the protective tube can expand and contract freely, and the inner wall of the protective tube and the surface of the pump shaft form an annular cavity.
静水密封装置8由水泵上盖6、静水密封填料8-1、小填料压盖8-2、调整螺栓及螺母8-3组成,小填料压盖8-2为对开型。Hydrostatic sealing device 8 is made up of water pump loam cake 6, hydrostatic sealing packing 8-1, small packing gland 8-2, adjusting bolt and nut 8-3, and small packing gland 8-2 is a split type.
上盖6固定安装在上座7-1上,上盖与上座通过定位销7-5定位、橡胶绳7-6密封、刚性连接,上盖中部设有定位止口,用于安装填料函部件5;所述垂直同心调整装置7,包括上座7-1,调整螺钉及垫铁7-2、地脚螺栓7-3及小千斤顶7-4,水泵安装时,将调整螺钉及垫铁7-2、小千斤顶7-4置于上座与基础一期混凝土面之间,用于调整上盖6中部止口与水泵机组中心线的垂直同心。The upper cover 6 is fixedly installed on the upper seat 7-1, the upper cover and the upper seat are positioned by the positioning pin 7-5, sealed and rigidly connected by the rubber rope 7-6, and the middle part of the upper cover is provided with a positioning stop for installing the stuffing box part 5 The vertical concentric adjustment device 7 includes an upper seat 7-1, an adjustment screw and a pad iron 7-2, an anchor bolt 7-3 and a small jack 7-4, and when the water pump is installed, the adjustment screw and the pad iron 7-2 , small jack 7-4 is placed between the upper seat and the concrete surface of the first phase of the foundation, and is used to adjust the vertical concentricity of the seam in the middle of the loam cake 6 and the center line of the water pump unit.
填料函部件5,包括填料函体5-1、排水管5-2、填料压盖5-3、填料5-4、水封环5-5、水封管5-6、螺栓5-7、螺母5-8等零部件,填料函部件5安装于上盖6的中部止口中,与上盖6用螺栓及螺母5-9法兰刚性连接、止口精密定位,并以橡胶绳5-10密封,以保证填料函部件与水泵机组中心线的垂直同心,填料函与水泵轴轴颈四周间隙均匀,填料受力均匀密封好、磨损小。Stuffing box part 5, including stuffing box body 5-1, drain pipe 5-2, packing gland 5-3, packing 5-4, water seal ring 5-5, water seal pipe 5-6, bolts 5-7, Nuts 5-8 and other parts, the stuffing box part 5 is installed in the middle seam of the upper cover 6, and the upper cover 6 is rigidly connected with bolts and nuts 5-9 flange, the seam is precisely positioned, and the rubber rope 5-10 Sealing to ensure the vertical concentricity of the stuffing box parts and the center line of the pump unit, the gap between the stuffing box and the pump shaft journal is even, the packing is evenly stressed and sealed well, and the wear is small.
供水管10由填料函部件5下部清水箱外侧引出,且在水平方向上与法兰连接的螺栓及螺母5-9错开,润滑所需的压力清水由供水管10导入,向下经护管与泵轴之间的环形腔和导轴承间隙流出。这样,该结构使得外加的压力清水在轴承上部完全与泵内含沙水体隔绝开,能够有效防止泵内水体中的泥沙侵入水泵导轴承,使水泵导轴承具有很好的清水润滑条件,减小导轴承和泵轴轴颈磨损,延长使用寿命。The water supply pipe 10 is led out from the outside of the clean water tank at the lower part of the stuffing box part 5, and is staggered with the bolts and nuts 5-9 connected to the flange in the horizontal direction. The annular chamber between the pump shaft and the guide bearing clearance flows out. In this way, this structure completely isolates the external pressure water from the sandy water in the pump on the upper part of the bearing, which can effectively prevent the sediment in the water in the pump from invading the pump guide bearing, so that the water pump guide bearing has good lubricating conditions with clean water, reducing Minimal guide bearing and pump shaft journal wear for extended service life.
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