CN207051481U - SCM Based fork truck collision avoidance system - Google Patents
SCM Based fork truck collision avoidance system Download PDFInfo
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- CN207051481U CN207051481U CN201720667124.4U CN201720667124U CN207051481U CN 207051481 U CN207051481 U CN 207051481U CN 201720667124 U CN201720667124 U CN 201720667124U CN 207051481 U CN207051481 U CN 207051481U
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Abstract
Description
技术领域technical field
本实用新型涉及一种基于单片机的叉车防碰撞系统,属于重型机械装备领域的辅助系统。The utility model relates to a forklift anti-collision system based on a single-chip microcomputer, which belongs to the auxiliary system in the field of heavy machinery equipment.
背景技术Background technique
目前,用叉车运送大型货物的时候,驾驶员的视野出现盲区,导致货物碰撞的情况发生。为了顺利的完成搬运任务,驾驶员必须下车查看货物与障碍物的相对位置距离或者在其他人员的配合下完成货物位置转移的工作。这样不仅存在安全隐患,而且工作效率十分低下。At present, when using a forklift to transport large goods, the driver's field of vision has a blind spot, which leads to the occurrence of goods collisions. In order to successfully complete the handling task, the driver must get off the car to check the relative position distance between the cargo and the obstacle or complete the position transfer of the cargo with the cooperation of other personnel. This not only has potential safety hazards, but also reduces work efficiency.
大体积货物在长、宽、高三个方向上都超出了驾驶员的视野范围,长度方向和宽度方向可以在其他人员的配合下比较容易得到控制,但是高度方向即使有别人的配合也很难得到控制。Large-volume goods are beyond the driver's field of vision in the three directions of length, width and height. The length direction and width direction can be controlled more easily with the cooperation of other personnel, but the height direction is difficult to obtain even with the cooperation of others. control.
为了解决驾驶员驾驶叉车运输大型货物是出现盲区的情况,需要设计一套系统,扩大驾驶员的视野,避免大型货物与其他物体相互碰撞,以提高工作效率和安全性。In order to solve the situation where the driver drives a forklift to transport large goods and there is a blind spot, it is necessary to design a system to expand the driver's field of vision and avoid collisions between large goods and other objects, so as to improve work efficiency and safety.
实用新型内容Utility model content
本实用新型的目的是克服现有技术存在的不足,提供一种基于单片机的叉车防碰撞系统。The purpose of the utility model is to overcome the deficiencies in the prior art and provide a forklift anti-collision system based on a single-chip microcomputer.
本实用新型的目的通过以下技术方案来实现:The purpose of this utility model is achieved through the following technical solutions:
基于单片机的叉车防碰撞系统,特点是:包括信号采集装置和信号接收装置,所述信号采集装置包含依次通讯连接的超声波传感器、信号处理模块、A/D转换模块、单片机控制模块、编码芯片以及无线发射模块;所述信号接收装置包含依次通讯连接的无线接收模块、解码芯片以及单片机控制模块。The forklift anti-collision system based on the single-chip microcomputer is characterized in that it includes a signal acquisition device and a signal receiving device, and the signal acquisition device includes an ultrasonic sensor, a signal processing module, an A/D conversion module, a single-chip microcomputer control module, an encoding chip and A wireless transmitting module; the signal receiving device includes a wireless receiving module, a decoding chip and a single-chip microcomputer control module sequentially connected by communication.
进一步地,上述的基于单片机的叉车防碰撞系统,其中,所述信号接收装置的单片机控制模块通讯连接显示屏和警报器。Further, in the above single-chip microcomputer-based forklift anti-collision system, wherein, the single-chip microcomputer control module of the signal receiving device is connected to the display screen and the alarm through communication.
进一步地,上述的基于单片机的叉车防碰撞系统,其中,所述显示屏为LED显示屏。Furthermore, in the above-mentioned forklift anti-collision system based on a single-chip microcomputer, the display screen is an LED display screen.
进一步地,上述的基于单片机的叉车防碰撞系统,其中,根据具体情况的需要在货物的关键位置设置信号采集装置,信号采集装置采集货物某一部分到障碍物的相对位置信号,信号处理后通过无线发射模块传送给信号接收装置,信号接收装置将信号处理后转化为直观的可读信号,供驾驶员参考。Further, the above-mentioned forklift anti-collision system based on a single-chip microcomputer, wherein, according to the needs of the specific situation, a signal acquisition device is installed at a key position of the cargo. The transmitting module transmits to the signal receiving device, and the signal receiving device converts the signal into an intuitive readable signal for the driver's reference.
进一步地,上述的基于单片机的叉车防碰撞系统,其中,根据搬运物体的形状在其不同部位设置分别设置信号采集装置,每个信号采集装置设置编号。Further, in the above-mentioned forklift anti-collision system based on a single-chip microcomputer, signal collection devices are respectively provided at different positions according to the shape of the transported object, and each signal collection device is provided with a number.
本实用新型与现有技术相比具有显著的优点和有益效果,具体体现在以下方面:Compared with the prior art, the utility model has significant advantages and beneficial effects, which are embodied in the following aspects:
本实用新型基于单片机的叉车防碰撞系统,解决叉车搬运大型货物的同时,容易发生碰撞和需要其他人员协助的问题。从而消除工作中的安全隐患和工作效率低下的问题。The utility model is an anti-collision system for a forklift based on a single-chip microcomputer, which solves the problems that the forklift is easy to collide and needs the assistance of other personnel while carrying large goods. Thereby eliminating the safety hazards and low work efficiency in the work.
附图说明Description of drawings
图1:本实用新型的系统架构示意图。Figure 1: Schematic diagram of the system architecture of the utility model.
图中各附图标记的含义见下表:See the table below for the meanings of the symbols in the figure:
具体实施方式detailed description
为了对本实用新型的技术特征、目的和效果有更加清楚的理解,现对照附图详细说明具体实施方案。In order to have a clearer understanding of the technical features, purposes and effects of the present utility model, specific implementations will now be described in detail with reference to the accompanying drawings.
如图1所示,基于单片机的叉车防碰撞系统,包括信号采集装置1和信号接收装置2,信号采集装置1包含依次通讯连接的超声波传感器101、信号处理模块102、A/D转换模块103、单片机控制模块104、编码芯片105以及无线发射模块106;信号接收装置2包含依次通讯连接的无线接收模块201、解码芯片202以及单片机控制模块203,单片机控制模块203通讯连接显示屏204和警报器205,显示屏204为LED显示屏。As shown in Figure 1, the forklift anti-collision system based on the single-chip microcomputer includes a signal acquisition device 1 and a signal receiving device 2, and the signal acquisition device 1 includes an ultrasonic sensor 101, a signal processing module 102, an A/D conversion module 103, Single-chip microcomputer control module 104, coding chip 105 and wireless transmitting module 106; Signal receiving device 2 comprises the wireless receiving module 201, decoding chip 202 and single-chip microcomputer control module 203 of sequential communication connection, single-chip microcomputer control module 203 communication connection display screen 204 and alarm 205 , the display screen 204 is an LED display screen.
根据具体情况的需要在货物的关键位置设置信号采集装置1,信号采集装置1采集货物某一部分到障碍物的相对位置信号,信号处理后通过无线发射模块106传送给信号接收装置2,信号接收装置2将信号处理后转化为直观的可读信号,供驾驶员参考。According to the needs of the specific situation, the signal acquisition device 1 is set at the key position of the cargo. The signal acquisition device 1 collects a relative position signal from a certain part of the cargo to the obstacle. After the signal is processed, it is transmitted to the signal receiving device 2 through the wireless transmission module 106. The signal receiving device 2 Convert the signal into an intuitive readable signal after processing for the driver's reference.
超声波传感器101作为整个系统的输入,为系统提供信号来源;显示屏204和警报器205作为整个系统的输出,为驾驶员提供各个方位的视野信号和警报信号。The ultrasonic sensor 101 serves as the input of the entire system, providing a signal source for the system; the display screen 204 and the alarm 205 serve as the output of the entire system, providing the driver with vision signals and alarm signals in various directions.
单片机控制模块104主要对发射装置的各个模块进行控制。无线发射模块106的作用是对超声波传感器101采集信号经处理的信号进行发射,与信号接收装置2实现通信,实现短距离的信息传输。A/D转换模块103把传感器采集到的模拟信号转换成单片机可处理的数字信号。信号处理模块102主要把超声波传感器101采集到的微弱信号放大,同时消除干扰信号。显示屏204,显示超声波传感器采集到的距离信号,以及系统的工作状态。警报器205,当采集到的距离信号小于设定的阈值时,警报器205发出警报。The single-chip microcomputer control module 104 mainly controls each module of the transmitting device. The role of the wireless transmitting module 106 is to transmit the processed signal collected by the ultrasonic sensor 101 to realize communication with the signal receiving device 2 to realize short-distance information transmission. The A/D conversion module 103 converts the analog signal collected by the sensor into a digital signal that can be processed by the single-chip microcomputer. The signal processing module 102 mainly amplifies the weak signals collected by the ultrasonic sensor 101 and eliminates interference signals at the same time. The display screen 204 displays the distance signal collected by the ultrasonic sensor and the working status of the system. The alarm 205, when the collected distance signal is less than the set threshold, the alarm 205 sends out an alarm.
叉车运送大型货物时,根据搬运物体的形状,在不同部位分别设置信号采集装置1。因此系统工作的时候,会有多个信号来源。须对每个信号采集装置进行编号,以解决信号传输过程中出现错乱的现象,干扰驾驶员的判断,发生危险情况的问题。When a forklift transports large cargo, signal acquisition devices 1 are installed at different positions according to the shape of the object to be transported. Therefore, when the system is working, there will be multiple signal sources. Each signal acquisition device must be numbered to solve the problem of confusion in the signal transmission process, interference with the driver's judgment, and dangerous situations.
可以根据具体情况的需要在货物的关键位置设置信号采集装置1,信号采集装置1的数量视情况而定。The signal collection device 1 can be arranged at the key position of the goods according to the needs of the specific situation, and the number of the signal collection device 1 depends on the situation.
综上所述,本实用新型设计独特、结构新颖,基于单片机的叉车防碰撞系统,解决叉车搬运大型货物的同时,容易发生碰撞和需要其他人员协助的问题。从而消除工作中的安全隐患和工作效率低下的问题。To sum up, the utility model has a unique design and a novel structure. The forklift anti-collision system based on a single-chip microcomputer solves the problem that a forklift is prone to collisions and needs assistance from other personnel while carrying large goods. Thereby eliminating the safety hazards and low work efficiency in the work.
需要说明的是:以上所述仅为本实用新型的优选实施方式,并非用以限定本实用新型的权利范围;同时以上的描述,对于相关技术领域的专门人士应可明了及实施,因此其它未脱离本实用新型所揭示的精神下所完成的等效改变或修饰,均应包含在申请专利范围中。It should be noted that: the above description is only a preferred embodiment of the present utility model, and is not intended to limit the scope of rights of the present utility model; at the same time, the above description should be clear and implementable for professionals in the relevant technical field, so other unspecified Equivalent changes or modifications that deviate from the spirit disclosed in the utility model shall be included in the scope of the patent application.
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