CN207042864U - A kind of agricultural material product Quick Response Code automatically scanning loading device - Google Patents
A kind of agricultural material product Quick Response Code automatically scanning loading device Download PDFInfo
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Abstract
本实用新型公开了一种农资产品二维码自动扫描入库装置，包括有输送带和连接于输送带后端的下料分拨机构，输送带从前至后依次被分为入料段、整平段和扫码剔除段；输送带的整平段选用带有方形整平管的辊轴输送机构，输送带扫码剔除段的前部位于输送带外罩设有扫码箱，输送带扫码剔除段的后部设置有剔除机构，下料分拨机构包括有设置于输送带后端的下料带，下料带与输送带水平垂直，下料带的两端均为出料口，下料带的驱动电机与工控机连接，工控机上设置有定时器，定时器定时控制下料带的驱动电机正转或反转实现分拨下料。本实用新型在农资产品进行输送入库的同时进行扫码信息录入，保证了所有入库产品均扫码信息录入成功的同时避免统计误差。
The utility model discloses a storage device for automatically scanning two-dimensional codes of agricultural materials products, which comprises a conveyor belt and a feeding and distributing mechanism connected to the rear end of the conveyor belt. Flat section and code-scanning and rejecting section; the conveyor belt's leveling section adopts a roller conveyor mechanism with a square leveling tube, and the front part of the conveyor belt's code-scanning and rejecting section is located on the outer cover of the conveyor belt. The rear part of the rejecting section is provided with a rejecting mechanism. The feeding distribution mechanism includes a feeding belt arranged at the rear end of the conveyor belt. The feeding belt is horizontal and vertical to the conveyor belt. Both ends of the feeding belt are outlets. The driving motor of the belt is connected with the industrial computer, and the industrial computer is provided with a timer, and the timer regularly controls the forward rotation or reverse rotation of the driving motor of the unloading belt to realize the distribution and unloading. The utility model performs scanning code information input while the agricultural material products are being transported into the warehouse, which ensures that all the warehouse-in products are successfully entered into the code scanning information and avoids statistical errors at the same time.
Description
技术领域technical field
本实用新型涉及农资产品管理设备领域，具体是一种农资产品二维码自动扫描入库装置。The utility model relates to the field of agricultural material product management equipment, in particular to an automatic scanning storage device for two-dimensional codes of agricultural material products.
背景技术Background technique
目前，农资产品在包装后进行仓储管理时需要对每袋农资产品进行登记管理， 现有的登记管理方法采用人工登记记录农资产品的品种、类别和数量，操作麻烦，且极易出现统计误差。At present, each bag of agricultural materials needs to be registered for storage management after packaging. The existing registration management method uses manual registration to record the variety, category and quantity of agricultural materials, which is cumbersome to operate and prone to occurrence statistical error.
实用新型内容Utility model content
本实用新型要解决的技术问题是提供一种农资产品二维码自动扫描入库装置，在农资产品进行输送入库的同时进行扫码信息录入，便于后续的统计管理。The technical problem to be solved by the utility model is to provide an automatic scanning and storage device for two-dimensional codes of agricultural materials products, which can input scanning code information while the agricultural materials products are being transported into storage, so as to facilitate subsequent statistical management.
本实用新型的技术方案为：The technical scheme of the utility model is:
一种农资产品二维码自动扫描入库装置，包括有输送带和连接于输送带后端的下料分拨机构，所述的输送带从前至后依次被分为入料段、整平段和扫码剔除段；所述的输送带的整平段选用辊轴输送机构，所述的每个辊轴外均套装固定有截面为方形的整平管；所述的输送带扫码剔除段的前部且位于输送带外罩设有扫码箱，输送带扫码剔除段的后部设置有剔除机构；所述的扫码箱包括有罩设固定于输送带上的箱体、固定于箱体内的扫码相机和工控机、以及固定于箱体上且位于箱体外的显示屏和控制按键，且扫码相机、显示屏、控制按键均与工控机连接；所述的剔除机构包括有设置于输送带侧方且与工控机连接的光电传感器和设置于输送带上方且位于光电传感器后端的剔除滑块，所述的剔除滑块的运行轨道与输送带的输送方向水平垂直；所述的下料分拨机构包括有设置于输送带后端的下料带，所述的下料带与输送带水平垂直，下料带的两端均为出料口，所述的下料带的驱动电机与工控机连接，所述的工控机上设置有定时器，所述的定时器定时控制下料带的驱动电机正转或反转实现分拨下料。A two-dimensional code automatic scanning storage device for agricultural materials, including a conveyor belt and a feeding distribution mechanism connected to the rear end of the conveyor belt. The conveyor belt is divided into a feeding section and a leveling section from front to back. and scanning code rejecting section; the leveling section of the conveyor belt adopts a roller shaft conveying mechanism, and each of the described roller shafts is equipped with a square leveling tube with a cross section; the scanning code rejecting section of the conveyor belt The front part of the conveyor belt is provided with a scanning code box, and the rear part of the conveyor belt scanning code rejecting section is provided with a rejecting mechanism; the scanning code box includes a box body with a cover fixed on the conveyor belt, The code-scanning camera and industrial computer in the body, and the display screen and control buttons fixed on the box and outside the box, and the code-scanning camera, display screen, and control buttons are all connected to the industrial computer; the rejecting mechanism includes: The photoelectric sensor that is arranged on the side of the conveyor belt and connected with the industrial computer and the rejecting slider that is arranged on the conveyor belt and is located at the rear end of the photoelectric sensor, the running track of the rejecting slider is horizontal and vertical to the conveying direction of the conveyor belt; The blanking distribution mechanism includes a blanking belt arranged at the rear end of the conveyor belt. The blanking belt is horizontal and vertical to the conveyor belt. Both ends of the blanking belt are discharge ports. The drive of the blanking belt The motor is connected with the industrial computer, and the industrial computer is provided with a timer, and the timer regularly controls the driving motor of the blanking belt to rotate forward or reversely to realize the distribution and blanking.
所述的入料段的输送带正上方设置有两个相对的导向侧板，两个导向侧板的前部之间形成锥形截面结构，两斜置侧板之间的前端口径大于后端口径从而形成进料通道，两个导向侧板的后部为平行结构从而形成导向通道。There are two opposite guide side plates directly above the conveyor belt of the feeding section, a tapered cross-sectional structure is formed between the front parts of the two guide side plates, and the diameter of the front port between the two inclined side plates is larger than that of the rear end The diameter thus forms the feed channel, and the rear part of the two guide side plates is a parallel structure to form the guide channel.
所述的扫码箱箱体的顶部设置有显示屏转动支架，所述的显示屏固定连接于显示屏转动支架上。The top of the code scanning box body is provided with a display screen rotating bracket, and the display screen is fixedly connected to the display screen rotating bracket.
所述的扫码箱的箱体上且位于箱体外固定设置有报警指示灯，所述的报警指示灯与工控机连接。An alarm indicator light is fixedly arranged on the box body of the scanning code box outside the box, and the alarm indicator light is connected to the industrial computer.
所述的剔除机构包括有设置于输送带侧方且与工控机连接的光电传感器、设置于输送带上方且位于光电传感器后端的导向轨道、设置于导向轨道上的剔除滑块、分别与剔除滑块连接的弹性气体管路和回复弹簧、设置于弹性气体管路进气口处且与工控机连接的电磁进气阀和连接于输送带侧方且位于导向轨道后方的剔除滑板，所述的回复弹簧的一端、弹性气体管路的进气端均与输送带的一侧边固定连接，回复弹簧的另一端、弹性气体管路的出气端均连接剔除滑块，所述的剔除滑板为斜置滑板，其顶端与输送带的另一侧边固定连接，底端朝向地面。The rejecting mechanism includes a photoelectric sensor arranged on the side of the conveyor belt and connected to the industrial computer, a guide rail arranged above the conveyor belt and positioned at the rear end of the photoelectric sensor, a reject slider arranged on the guide rail, and a reject slider respectively. The elastic gas pipeline and the return spring connected by blocks, the electromagnetic intake valve arranged at the air inlet of the elastic gas pipeline and connected to the industrial computer, and the rejecting slide connected to the side of the conveyor belt and behind the guide track, said One end of the return spring and the inlet end of the elastic gas pipeline are fixedly connected to one side of the conveyor belt, and the other end of the return spring and the outlet end of the elastic gas pipeline are connected to a rejecting slider. Set the slide plate, its top end is fixedly connected with the other side of the conveyor belt, and its bottom end faces the ground.
所述的下料带的驱动电机上连接有控制继电器，所述的控制继电器与工控机连接。The driving motor of the unloading belt is connected with a control relay, and the control relay is connected with the industrial computer.
所述的剔除滑板包括有一体连接的水平导板和斜置导板，水平导板的端部与输送带的另一侧边固定连接，斜置导板的底端朝向地面。The rejecting slide includes an integrally connected horizontal guide plate and an inclined guide plate, the end of the horizontal guide plate is fixedly connected to the other side of the conveyor belt, and the bottom end of the inclined guide plate faces the ground.
所述的输送带的驱动机构与工控机连接。The driving mechanism of the conveyor belt is connected with the industrial computer.
本实用新型的优点：Advantage of the utility model:
本实用新型是在常规的输送带上进入扫描入库的设备，将输送农资产品的同时对其上的二维码进行扫描信息录入，便于后续统计管理，且降低了劳动力，避免了统计误差；本实用新型的扫码剔除段前端进行扫码，后端将扫码失败的农资产品进行剔除检验，保证了所有入库产品均扫码信息录入成功；本实用新型的下料分拨机构采用双出料结构，保证一端出料的同时，另一端的出料产品进行统计入库，从而提高了扫描入库的工作效率；本实用新型的入料段和整平段保证了农资产品快速进料和展平，方便后续的扫码相机进行快速的扫描。The utility model is a device that scans and enters the warehouse on the conventional conveyor belt, and scans and enters the two-dimensional code on the agricultural materials while transporting agricultural materials, which is convenient for subsequent statistical management, reduces labor force, and avoids statistical errors. ; The front end of the code scanning and elimination section of the utility model scans the code, and the rear end rejects and inspects the agricultural materials products that fail to scan the code, ensuring that all the products stored in the warehouse are successfully entered by scanning the code information; the material distribution mechanism of the utility model The double discharge structure is adopted to ensure that at the same time as one end is discharged, the output products at the other end are counted into the warehouse, thereby improving the work efficiency of scanning and storage; the feeding section and the leveling section of the utility model ensure that the agricultural materials products Fast feeding and flattening, convenient for subsequent scanning cameras for fast scanning.
附图说明Description of drawings
图1是本实用新型的结构示意图。Fig. 1 is a structural representation of the utility model.
图2是本实用新型剔除机构的结构示意图。Fig. 2 is a structural schematic diagram of the rejecting mechanism of the utility model.
图3是本实用新型下料分拨机构的侧视图。Fig. 3 is a side view of the material distribution mechanism of the utility model.
图4是本实用新型的控制原理框图。Fig. 4 is a control principle block diagram of the utility model.
具体实施方式detailed description
下面将结合本实用新型实施例中的附图，对本实用新型实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本实用新型一部分实施例，而不是全部的实施例。基于本实用新型中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
见图1-图4，一种农资产品二维码自动扫描入库装置，包括有输送带1和连接于输送带1后端的下料分拨机构，输送带1从前至后依次被分为入料段、整平段和扫码剔除段；See Figures 1-4, a device for automatically scanning two-dimensional codes of agricultural materials into storage, including a conveyor belt 1 and a feeding and distributing mechanism connected to the rear end of the conveyor belt 1. The conveyor belt 1 is sequentially divided into Feeding section, leveling section and code scanning and rejecting section;
入料段的输送带1正上方设置有两个相对的导向侧板2，两个导向侧板2的前部之间形成锥形截面结构，两斜置侧板之间的前端口径大于后端口径从而形成进料通道，两个导向侧板的后部为平行结构从而形成导向通道；There are two opposite guide side plates 2 directly above the conveyor belt 1 in the feeding section, and a tapered cross-sectional structure is formed between the front parts of the two guide side plates 2, and the diameter of the front port between the two oblique side plates is larger than that of the rear end The caliber forms the feeding channel, and the rear part of the two guiding side plates is a parallel structure to form the guiding channel;
输送带1的整平段选用辊轴输送机构3，每个辊轴外均套装固定有截面为方形的整平管4；The leveling section of the conveyor belt 1 adopts a roller shaft conveying mechanism 3, and each roller shaft is equipped with a leveling tube 4 with a square cross section;
输送带1扫码剔除段的前部位于输送带外罩设有扫码箱，输送带1扫码剔除段的后部设置有剔除机构6；The front part of the conveyor belt 1 scanning code rejecting section is located on the conveyor belt cover and is equipped with a scanning code box, and the rear part of the conveyor belt 1 scanning code rejecting section is provided with a rejecting mechanism 6;
扫码箱包括有罩设固定于输送带1上的箱体51，固定于箱体51内的扫码相机52和工控机53，固定于箱体51上且位于箱体外的显示屏转动支架54、控制按键55和报警指示灯56，以及固定连接于显示屏转动支架54上的显示屏57；扫码相机52、显示屏57、控制按键55、报警指示灯56均与工控机53连接；输送带1的驱动机构与工控机53连接，通过工控机53控制启动；The code scanning box includes a box body 51 fixed on the conveyor belt 1, a code scanning camera 52 and an industrial computer 53 fixed in the box body 51, and a display screen rotating bracket fixed on the box body 51 and located outside the box body. 54, control button 55 and alarm indicator light 56, and the display screen 57 that is fixedly connected on the display screen rotating bracket 54; Scan code camera 52, display screen 57, control button 55, alarm indicator light 56 are all connected with industrial computer 53; The driving mechanism of the conveyor belt 1 is connected with the industrial computer 53, and is controlled and started by the industrial computer 53;
见图2，剔除机构6包括有设置于输送带1侧方且与工控机53连接的光电传感器61、设置于输送带1上方且位于光电传感器61后端的导向轨道62、设置于导向轨道62上的剔除滑块63、分别与剔除滑块63连接的弹性气体管路64和回复弹簧65、设置于弹性气体管路64进气口处且与工控机53连接的电磁进气阀66和连接于输送带1侧方且位于导向轨道62后方的剔除滑板67，回复弹簧65的一端、弹性气体管路64的进气端均与输送带1的一侧边固定连接，回复弹簧65的另一端、弹性气体管路64的出气端均连接剔除滑块63，剔除滑板67包括有一体连接的水平导板和斜置导板，水平导板的端部与输送带1的另一侧边固定连接，斜置导板的底端朝向地面；2, the rejecting mechanism 6 includes a photoelectric sensor 61 arranged on the side of the conveyor belt 1 and connected to the industrial computer 53, a guide rail 62 arranged above the conveyor belt 1 and positioned at the rear end of the photoelectric sensor 61, and a guide rail 62 arranged on the guide rail 62. The reject slider 63, the elastic gas pipeline 64 and the return spring 65 connected with the reject slider 63 respectively, the electromagnetic inlet valve 66 that is arranged at the air inlet of the elastic gas pipeline 64 and is connected with the industrial computer 53 and is connected to Conveyor belt 1 side and be positioned at guide rail 62 rears reject slide plate 67, one end of return spring 65, the air inlet end of elastic gas pipeline 64 are all fixedly connected with the side limit of conveyer belt 1, the other end of return spring 65, The air outlet ends of the elastic gas pipeline 64 are all connected to the rejection slider 63, and the rejection slider 67 includes a horizontal guide plate and an inclined guide plate integrally connected, the end of the horizontal guide plate is fixedly connected with the other side of the conveyor belt 1, and the inclined guide plate with the bottom facing the ground;
见图3，下料分拨机构包括有设置于输送带1后端的下料带7，下料带7与输送带1水平垂直，下料带7的两端均为出料口，下料带7的驱动电机8上连接有控制继电器9，控制继电器9与工控机53连接，工控机53上设置有定时器58，定时器58定时控制驱动电机8正转或反转实现分拨下料。See Figure 3, the blanking distribution mechanism includes a blanking belt 7 arranged at the rear end of the conveyor belt 1, the blanking belt 7 is horizontal and vertical to the conveyor belt 1, and both ends of the blanking belt 7 are discharge ports. The drive motor 8 of 7 is connected with control relay 9, and control relay 9 is connected with industrial computer 53, and industrial computer 53 is provided with timer 58, and timer 58 regularly controls drive motor 8 forward rotation or reverse rotation to realize distribution and blanking.
本实用新型的工作原理：Working principle of the utility model:
（1）、首先将农资产品放置于输送带1的入料段，农资产品在导向侧板2的作用下快速导向进料；(1), first place the agricultural materials on the feeding section of the conveyor belt 1, and the agricultural materials are quickly guided to the feed under the action of the guide side plate 2;
（2）、农资产品进入整平段，整平段含有多个平行排列且大小不一的方形的整平管4，这些整平管4快速旋转，使包装好的农资产品在输送过程中不断振动，把袋装的粒状或者粉状农资产品颠开，使包装袋表面展平，使得包装袋经过扫码相机时能够拍摄到包含完整清晰的二维码信息的图片；(2) The agricultural material products enter the leveling section, which contains a number of square leveling tubes 4 arranged in parallel and of different sizes. These leveling tubes 4 rotate rapidly to make the packaged agricultural material products The machine vibrates continuously to shake the bagged granular or powdered agricultural materials and flatten the surface of the packaging bag, so that when the packaging bag passes through the code scanning camera, a picture containing complete and clear QR code information can be taken;
（3）、农资产品进入扫码剔除段，首先农资产品进入箱体51，扫码相机52拍摄二维码后将图像传输给工控机53，工控机53分析和识别采集到的包含二维码的图像，解码后将二维码信息存入数据库中，并在显示器57上实时显示图像信息和入库信息，然后农资产品从箱体51中输送出来，在经过光电传感器61位置时，光电传感器61探测到有产品经过，于是向工控机53发出触发信号，工控机53从数据库中查询该件产品的信息，如果该件产品包装上的二维码信息没有被识别，则工控机53控制电磁进气阀66打开，气体进入弹性气体管路64，气体推动剔除滑块63将扫码失败的农资产品剔除并沿剔除滑板67导出，以待后处理；另外剔除完成后，工控机53控制电磁进气阀66关闭，剔除滑块63在回复弹簧65的作用下回到初始位置；(3) The agricultural material products enter the scanning code elimination section. First, the agricultural material products enter the box 51. The scanning camera 52 captures the QR code and then transmits the image to the industrial computer 53. The industrial computer 53 analyzes and identifies the collected data containing two The two-dimensional code image, after decoding, store the two-dimensional code information in the database, and display the image information and warehousing information in real time on the display 57, and then the agricultural materials are transported out of the box body 51, and when passing through the position of the photoelectric sensor 61 , the photoelectric sensor 61 detects that a product passes by, and then sends a trigger signal to the industrial computer 53, and the industrial computer 53 queries the information of the product from the database. If the two-dimensional code information on the product packaging is not recognized, the industrial computer 53 controls the electromagnetic intake valve 66 to open, the gas enters the elastic gas pipeline 64, and the gas pushes the rejecting slider 63 to remove the agricultural materials products that failed to scan the code and export them along the rejecting slide 67 for post-processing; in addition, after the removal is completed, the industrial control The engine 53 controls the electromagnetic intake valve 66 to close, and the reject slide block 63 returns to the initial position under the action of the return spring 65;
（4）、扫码成功的农资产品最后进入下料分拨机构的下料带7上，随驱动电机8的正转或反转，从两端的出料口分别下料；在工控机53的作用下，当下料带7沿一个方向运行满预设时间后，将自动改变转动方向，在相反方向上运转相同时间，之后再次改变方向，如此不断循环，这样可以保证沿着农资产品可沿两个方向分时输出下料。(4) The agricultural materials products that have successfully scanned the code finally enter the unloading belt 7 of the unloading distribution mechanism, and are unloaded from the outlets at both ends with the forward or reverse rotation of the drive motor 8; the industrial computer 53 Under the action of the feed belt 7, after running in one direction for a full preset time, it will automatically change the direction of rotation, run in the opposite direction for the same time, and then change the direction again, so that the cycle is continuous, which can ensure that the agricultural materials can be rotated along the direction. Time-sharing output of blanks along two directions.
尽管已经示出和描述了本实用新型的实施例，对于本领域的普通技术人员而言，可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型，本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.
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| CN109794422A (en) * | 2019-04-04 | 2019-05-24 | 溧阳市新力机械铸造有限公司 | A workshop parts positioning system based on apriltag |
| CN111605959A (en) * | 2019-02-25 | 2020-09-01 | 北京京东尚科信息技术有限公司 | Automatic warehousing system, warehousing logistics system and automatic warehousing method |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111605959A (en) * | 2019-02-25 | 2020-09-01 | 北京京东尚科信息技术有限公司 | Automatic warehousing system, warehousing logistics system and automatic warehousing method |
| CN111605959B (en) * | 2019-02-25 | 2024-02-09 | 北京京东乾石科技有限公司 | Automatic warehousing system, warehousing logistics system and automatic warehousing method |
| CN109794422A (en) * | 2019-04-04 | 2019-05-24 | 溧阳市新力机械铸造有限公司 | A workshop parts positioning system based on apriltag |
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Address after: 230088 No. 2666 Xiyou Road, Hefei High-tech Zone, Anhui Province Patentee after: Hefei Institute of Technology Innovation Engineering, Chinese Academy of Sciences Address before: 230088 B block 1409, 860 innovation center, Wangjiang West Road, Hefei high tech Zone, Anhui. Patentee before: Hefei Institute of Technology Innovation Engineering, Chinese Academy of Sciences |