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CN207013741U - A kind of frock for turning eccentric shaft parts - Google Patents

A kind of frock for turning eccentric shaft parts Download PDF

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Publication number
CN207013741U
CN207013741U CN201720871077.5U CN201720871077U CN207013741U CN 207013741 U CN207013741 U CN 207013741U CN 201720871077 U CN201720871077 U CN 201720871077U CN 207013741 U CN207013741 U CN 207013741U
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China
Prior art keywords
outer circle
inner hole
clamping disc
center
positioning inner
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Expired - Fee Related
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CN201720871077.5U
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Chinese (zh)
Inventor
朱晓敏
宋骏
姚奇
尤胜超
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Anhui Heli Co Ltd
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Anhui Heli Co Ltd
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Expired - Fee Related legal-status Critical Current
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Abstract

本实用新型公开了一种用于车削偏心轴类零件的工装,包括夹紧盘和车床的三爪卡盘,所述三爪卡盘设有均分的且自动对中的三只卡爪,所述夹紧盘装夹在卡爪中心。所述夹紧盘为一段圆柱体,所述圆柱体沿轴线方向设有与圆柱体外圆相偏心的定位内孔,所述定位内孔沿径向设有一道贯穿外圆的开口槽,所述夹紧盘的外圆上设有两道方槽,这两道方槽均与定位内孔的轴线相平行。三爪卡盘夹紧夹紧盘的外圆,第一方槽和第二方槽处出现弹性变形使得紧夹紧盘将工件对中夹紧,开始车削。本实用新型操作方便,免去每一批次都要重复调整卡盘偏心量的麻烦,从而提高装夹工作效率,降低劳动强度。

The utility model discloses a tooling for turning eccentric shaft parts, which comprises a clamping disk and a three-jaw chuck of a lathe. The three-jaw chuck is provided with three equally divided and automatically centered claws. The clamping disc is clamped in the center of the jaw. The clamping disc is a section of cylinder, and the cylinder is provided with a positioning inner hole eccentrically with the outer circle of the cylinder along the axis direction, and the positioning inner hole is provided with an opening groove through the outer circle in the radial direction, and the Two square grooves are arranged on the outer circle of the clamping disc, and the two square grooves are parallel to the axis of the positioning inner hole. The three-jaw chuck clamps the outer circle of the clamping disc, and elastic deformation occurs at the first square groove and the second square groove, so that the clamping disc clamps the workpiece in the center and starts turning. The utility model is easy to operate, avoids the trouble of repeatedly adjusting the eccentricity of the chuck for each batch, thereby improving the clamping work efficiency and reducing labor intensity.

Description

一种用于车削偏心轴类零件的工装A tool for turning eccentric shaft parts

技术领域technical field

本实用新型涉及车床夹具技术,具体地说,它涉及一种用于车削偏心轴类零件的工装。The utility model relates to the lathe fixture technology, in particular to a tool for turning eccentric shaft parts.

背景技术Background technique

偏心轴是叉车中精度要求较高的零部件,传统加工手段采用四爪卡盘装夹,独立微调卡爪的车削方法,使得工件中心偏离卡盘中心,从而实现偏心轴的车削。这种方法存在调整困难、效率低、互换性差及精度不易保证的缺点。The eccentric shaft is a component that requires high precision in forklifts. The traditional processing method uses a four-jaw chuck to clamp, and the turning method of independently fine-tuning the jaws makes the center of the workpiece deviate from the center of the chuck, thereby realizing the turning of the eccentric shaft. This method has the disadvantages of difficult adjustment, low efficiency, poor interchangeability and difficulty in ensuring accuracy.

实用新型内容Utility model content

本实用新型的主要目的在于针对上述问题,提供了一种用于车削偏心轴类零件的工装。The main purpose of the utility model is to provide a tool for turning eccentric shaft parts in order to solve the above problems.

一种用于车削偏心轴类零件的工装,包括夹紧盘1和车床的三爪卡盘2,所述三爪卡盘2设有均分的且自动对中的三只卡爪21,所述夹紧盘1装夹在卡爪21中心。所述夹紧盘1为一段圆柱体,所述圆柱体沿轴线方向设有与圆柱体外圆相偏心的定位内孔11,所述定位内孔11沿径向设有一道贯穿外圆的开口槽12,所述夹紧盘1的外圆上设有两道方槽,这两道方槽分别为第一方槽13和第二方槽14,且两道方槽均与定位内孔11的轴线相平行。所述定位内孔11与夹紧盘1外圆的偏心距为e。使用时,需要车削加工成偏心e的工件的外圆插入定位内孔11,拧紧三爪卡盘2时,三只卡爪21夹紧夹紧盘1的外圆,第一方槽13和第二方槽14处出现弹性变形使得夹紧盘1将工件对中夹紧。A tool for turning eccentric shaft parts, comprising a clamping plate 1 and a three-jaw chuck 2 of a lathe, the three-jaw chuck 2 is provided with three jaws 21 that are equally divided and automatically centered, the The clamping disc 1 is clamped in the center of the jaw 21. The clamping disc 1 is a section of cylinder, and the cylinder is provided with a positioning inner hole 11 eccentrically with the outer circle of the cylinder along the axis direction, and the positioning inner hole 11 is provided with an opening groove through the outer circle in the radial direction 12. There are two square grooves on the outer circle of the clamping disc 1, the two square grooves are respectively the first square groove 13 and the second square groove 14, and the two square grooves are connected with the positioning inner hole 11 Axes are parallel. The eccentric distance between the positioning inner hole 11 and the outer circle of the clamping disc 1 is e. When in use, the outer circle of the workpiece that needs to be turned into an eccentric e is inserted into the positioning inner hole 11, and when the three-jaw chuck 2 is tightened, the three jaws 21 clamp the outer circle of the clamping disc 1, the first square groove 13 and the second Elastic deformation occurs at the two square grooves 14 so that the clamping disc 1 clamps the workpiece centrally.

进一步限定的技术方案如下:Further defined technical solutions are as follows:

所述夹紧盘1的端面上设有外圆中心15和定位内孔中心16,外圆中心15和定位内孔中心16之间的距离为偏心距e,外圆中心15和定位内孔中心16的连线的延长线穿过开口槽12的中心,第一方槽13和第二方槽14与外圆中心15和定位内孔中心16的连线的延长线镜像对称。所述夹紧盘1一端的端面上设有定位面3,所述定位面3与定位内孔11垂直。所述开口槽12的宽度为1~4mm。所述定位内孔11与所述工件的外圆为间隙配合,单边间隙为0.025~0.035mm。The end face of the clamping disc 1 is provided with an outer circle center 15 and a positioning inner hole center 16, the distance between the outer circle center 15 and the positioning inner hole center 16 is the eccentricity e, and the outer circle center 15 and the positioning inner hole center The extension line of the connection line of 16 passes through the center of the opening groove 12, and the extension line of the connection line between the first square groove 13 and the second square groove 14 and the outer circle center 15 and the positioning inner hole center 16 is mirror-symmetrical. A positioning surface 3 is provided on the end surface of one end of the clamping disc 1 , and the positioning surface 3 is perpendicular to the positioning inner hole 11 . The width of the opening groove 12 is 1-4mm. The positioning inner hole 11 is in clearance fit with the outer circle of the workpiece, and the unilateral clearance is 0.025-0.035 mm.

本实用新型的有益技术效果是:The beneficial technical effect of the utility model is:

(1)装夹定位可靠,保证产品质量:通过第一方槽和第二方槽的巧妙设计,使夹紧盘具有一定弹性,实现定位夹紧一次完成,满足产品质量要求。(1) Reliable clamping and positioning to ensure product quality: Through the ingenious design of the first square groove and the second square groove, the clamping plate has a certain degree of elasticity, and the positioning and clamping can be completed at one time to meet the product quality requirements.

(2)提高工作效率、降低劳动强度:操作方便,免去每一批次都要重复调整四爪卡盘偏心量的麻烦,从而提高装夹工作效率,降低劳动强度。(2) Improve work efficiency and reduce labor intensity: It is easy to operate, eliminating the trouble of repeatedly adjusting the eccentricity of the four-jaw chuck for each batch, thereby improving the clamping work efficiency and reducing labor intensity.

附图说明Description of drawings

图1为本实用新型结构示意图。Fig. 1 is the structural representation of the utility model.

图2为本实用新型端面偏心结构示意图。Fig. 2 is a schematic diagram of the eccentric structure of the end face of the utility model.

图3本实用新型定位面示意图。Fig. 3 is a schematic diagram of the positioning surface of the utility model.

图4为本实用新型使用状态示意图。Fig. 4 is a schematic view of the utility model in use.

上图中序号说明:夹紧盘1、定位内孔11、开口槽12、第一方槽13、第二方槽14、外圆中心15、定位内孔中心16、三爪卡盘2、卡爪21、定位面3、偏心轴工件4、偏心距e。Description of serial numbers in the above figure: clamping plate 1, positioning inner hole 11, opening slot 12, first square slot 13, second square slot 14, outer circle center 15, positioning inner hole center 16, three-jaw chuck 2, chuck Claw 21, positioning surface 3, eccentric shaft workpiece 4, eccentric distance e.

具体实施方式detailed description

下面结合附图,通过实施例对本实用新型作进一步地说明。Below in conjunction with accompanying drawing, the utility model is further described by embodiment.

实施例Example

一种用于车削偏心轴类零件的工装,包括夹紧盘1和车床的三爪卡盘2,所述三爪卡盘2设有均分的且自动对中的三只卡爪21,所述夹紧盘1装夹在卡爪21中心。A tool for turning eccentric shaft parts, comprising a clamping plate 1 and a three-jaw chuck 2 of a lathe, the three-jaw chuck 2 is provided with three jaws 21 that are equally divided and automatically centered, the The clamping disc 1 is clamped in the center of the jaw 21.

参见图1和图2,所述夹紧盘1为一段圆柱体,所述圆柱体沿轴线方向设有与圆柱体外圆相偏心的定位内孔11,所述定位内孔11沿径向设有一道贯穿外圆的开口槽12,所述开口槽12的宽度为3mm。所述夹紧盘1的外圆上设有两道方槽,这两道方槽分别为第一方槽13和第二方槽14,且两道方槽均与定位内孔11的轴线相平行。所述定位内孔11与夹紧盘1外圆的偏心距为e。所述定位内孔11与所述工件的外圆为间隙配合,单边间隙为0.025mm。Referring to Figures 1 and 2, the clamping disc 1 is a section of cylinder, and the cylinder is provided with a positioning inner hole 11 eccentrically with the outer circle of the cylinder along the axial direction, and the positioning inner hole 11 is provided with a An open groove 12 runs through the outer circle, and the width of the open groove 12 is 3 mm. The outer circle of the clamping disc 1 is provided with two square grooves, the two square grooves are respectively the first square groove 13 and the second square groove 14, and the two square grooves are aligned with the axis of the positioning inner hole 11. parallel. The eccentric distance between the positioning inner hole 11 and the outer circle of the clamping disc 1 is e. The positioning inner hole 11 is in clearance fit with the outer circle of the workpiece, and the unilateral clearance is 0.025 mm.

参见图3,所述夹紧盘1一端的端面上设有定位面3,所述定位面3与定位内孔11垂直。Referring to FIG. 3 , a positioning surface 3 is provided on the end surface of one end of the clamping disc 1 , and the positioning surface 3 is perpendicular to the positioning inner hole 11 .

参见图4,需要车削加工成偏心e的偏心轴工件4的外圆插入定位内孔11,定位面3与三只卡爪的端面定位面贴合,拧紧三爪卡盘2,或轻踩车床液压三爪卡盘2的夹紧开关,这时三只卡爪21与夹紧盘1外圆接触,三只卡爪21迅速夹紧夹紧盘1的外圆,第一方槽13和第二方槽14处出现弹性变形使得夹紧盘1将工件对中夹紧,开始车削。Referring to Figure 4, the outer circle of the eccentric shaft workpiece 4 that needs to be turned into an eccentric e is inserted into the positioning inner hole 11, the positioning surface 3 fits the end positioning surfaces of the three jaws, tighten the three-jaw chuck 2, or lightly step on the lathe The clamping switch of the hydraulic three-jaw chuck 2, at this time, the three jaws 21 are in contact with the outer circle of the clamping disc 1, and the three jaws 21 quickly clamp the outer circle of the clamping disc 1, the first square groove 13 and the second Elastic deformation occurs at the two square grooves 14 so that the clamping disk 1 clamps the workpiece in the center and starts turning.

本实用新型尤其适合批量车削加工偏心轴类零件。根据每一批偏心轴类零件的偏心距e,制作与之匹配的夹紧盘1。The utility model is especially suitable for turning and processing eccentric shaft parts in batches. According to the eccentricity e of each batch of eccentric shaft parts, the matching clamping disk 1 is manufactured.

以上内容并非对本实用新型的结构、形状作任何形式上的限制。凡是依据本实用新型的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本实用新型技术方案的范围内。The above content is not intended to limit any form to the structure and shape of the present utility model. Any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention still belong to the scope of the technical solution of the present invention.

Claims (5)

1.一种用于车削偏心轴类零件的工装,包括夹紧盘(1)和车床的三爪卡盘(2),所述三爪卡盘(2)设有均分的且自动对中的三只卡爪(21),所述夹紧盘(1)装夹在卡爪(21)中心,其特征在于:所述夹紧盘(1)为一段圆柱体,所述圆柱体沿轴线方向设有与圆柱体外圆相偏心的定位内孔(11),所述定位内孔(11)沿径向设有一道贯穿外圆的开口槽(12),所述夹紧盘(1)的外圆上设有两道方槽,这两道方槽分别为第一方槽(13)和第二方槽(14),且两道方槽均与定位内孔(11)的轴线相平行;所述定位内孔(11)与夹紧盘(1)外圆的偏心距为e;1. A tooling for turning eccentric shaft parts, comprising a clamping disc (1) and a three-jaw chuck (2) of a lathe, the three-jaw chuck (2) is provided with an evenly divided and automatically centered The clamping disc (1) is clamped at the center of the jaws (21), and it is characterized in that: the clamping disc (1) is a section of cylinder, and the cylinder is along the axis The direction is provided with a positioning inner hole (11) that is eccentric to the outer circle of the cylinder, and the positioning inner hole (11) is provided with an opening groove (12) that runs through the outer circle in the radial direction, and the clamping disc (1) There are two square grooves on the outer circle, the two square grooves are the first square groove (13) and the second square groove (14), and the two square grooves are parallel to the axis of the positioning inner hole (11) ; The eccentric distance between the positioning inner hole (11) and the outer circle of the clamping disc (1) is e; 使用时,需要车削加工成偏心e的工件的外圆插入定位内孔(11),拧紧三爪卡盘(2)时,三只卡爪(21)夹紧夹紧盘(1)的外圆,第一方槽(13)和第二方槽(14)处出现弹性变形使得夹紧盘(1)将工件对中夹紧。When in use, the outer circle of the workpiece that needs to be turned into an eccentric e is inserted into the positioning inner hole (11), and when the three-jaw chuck (2) is tightened, the three jaws (21) clamp the outer circle of the clamping disc (1) , elastic deformation occurs at the first square groove (13) and the second square groove (14), so that the clamping disc (1) clamps the workpiece centrally. 2.根据权利要求1所述的一种用于车削偏心轴类零件的工装,其特征在于:所述夹紧盘(1)的端面上设有外圆中心(15)和定位内孔中心(16),外圆中心(15)和定位内孔中心(16)之间的距离为偏心距e,外圆中心(15)和定位内孔中心(16)的连线的延长线穿过开口槽(12)的中心,第一方槽(13)和第二方槽(14)与外圆中心(15)和定位内孔中心(16)的连线的延长线镜像对称。2. A tool for turning eccentric shaft parts according to claim 1, characterized in that: the end surface of the clamping disc (1) is provided with an outer circle center (15) and a positioning inner hole center ( 16), the distance between the center of the outer circle (15) and the center of the positioning inner hole (16) is the eccentricity e, and the extension line of the line connecting the center of the outer circle (15) and the center of the positioning inner hole (16) passes through the open slot In the center of (12), the first square groove (13) and the second square groove (14) are mirror-symmetrical to the extended line of the connecting line of the outer circle center (15) and the positioning inner hole center (16). 3.根据权利要求1所述的一种用于车削偏心轴类零件的工装,其特征在于:所述夹紧盘(1)一端的端面上设有定位面(3),所述定位面(3)与定位内孔(11)垂直。3. A tool for turning eccentric shaft parts according to claim 1, characterized in that: a positioning surface (3) is provided on the end surface of one end of the clamping disc (1), and the positioning surface ( 3) Perpendicular to the positioning inner hole (11). 4.根据权利要求1所述的一种用于车削偏心轴类零件的工装,其特征在于:所述开口槽(12)的宽度为1~4mm。4. A tool for turning eccentric shaft parts according to claim 1, characterized in that the width of the opening groove (12) is 1-4 mm. 5.根据权利要求1所述的一种用于车削偏心轴类零件的工装,其特征在于:所述定位内孔(11)与所述工件的外圆为间隙配合,单边间隙为0.025~0.035mm。5. A tooling for turning eccentric shaft parts according to claim 1, characterized in that: the positioning inner hole (11) is in clearance fit with the outer circle of the workpiece, and the unilateral clearance is 0.025- 0.035mm.
CN201720871077.5U 2017-07-18 2017-07-18 A kind of frock for turning eccentric shaft parts Expired - Fee Related CN207013741U (en)

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108581566A (en) * 2018-05-30 2018-09-28 昆山名威精密工业有限公司 A kind of processing unit (plant) and its processing technology of automobile engine eccentric wheel
CN108747522A (en) * 2018-06-30 2018-11-06 安徽合力股份有限公司 A kind of eccentric tooling for filter cartridge processing
CN109676156A (en) * 2019-02-23 2019-04-26 海盐展翔精密成形技术有限公司 A kind of processing method of preshoot adjustment taper pin
TWI671148B (en) * 2018-05-11 2019-09-11 黃耀德 Chuck jig and jaw assembly having the same
CN110561161A (en) * 2019-09-11 2019-12-13 中核(天津)科技发展有限公司 Special clamp for turning special-shaped eccentric long pipe part and using method thereof
CN114260737A (en) * 2021-12-20 2022-04-01 山西平阳重工机械有限责任公司 Angle pipe joint machining and clamping device and machining method
CN115319511A (en) * 2022-04-22 2022-11-11 成都飞机工业(集团)有限责任公司 Turning device and turning method for eccentric part
CN115741172A (en) * 2022-12-27 2023-03-07 贵州精立航太科技有限公司 Thin-wall part temperature measuring joint machining tool and machining method

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI671148B (en) * 2018-05-11 2019-09-11 黃耀德 Chuck jig and jaw assembly having the same
CN108581566A (en) * 2018-05-30 2018-09-28 昆山名威精密工业有限公司 A kind of processing unit (plant) and its processing technology of automobile engine eccentric wheel
CN108581566B (en) * 2018-05-30 2023-10-27 昆山名威精密工业有限公司 Machining device and machining process for eccentric wheel of automobile engine
CN108747522A (en) * 2018-06-30 2018-11-06 安徽合力股份有限公司 A kind of eccentric tooling for filter cartridge processing
CN108747522B (en) * 2018-06-30 2023-12-29 安徽合力股份有限公司 Eccentric tool for machining filter cylinder
CN109676156A (en) * 2019-02-23 2019-04-26 海盐展翔精密成形技术有限公司 A kind of processing method of preshoot adjustment taper pin
CN110561161A (en) * 2019-09-11 2019-12-13 中核(天津)科技发展有限公司 Special clamp for turning special-shaped eccentric long pipe part and using method thereof
CN114260737A (en) * 2021-12-20 2022-04-01 山西平阳重工机械有限责任公司 Angle pipe joint machining and clamping device and machining method
CN115319511A (en) * 2022-04-22 2022-11-11 成都飞机工业(集团)有限责任公司 Turning device and turning method for eccentric part
CN115319511B (en) * 2022-04-22 2023-12-08 成都飞机工业(集团)有限责任公司 Turning device and turning method for eccentric part
CN115741172A (en) * 2022-12-27 2023-03-07 贵州精立航太科技有限公司 Thin-wall part temperature measuring joint machining tool and machining method

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