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CN206972436U - Vane change device and the wind power generating set with the vane change device - Google Patents

Vane change device and the wind power generating set with the vane change device Download PDF

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Publication number
CN206972436U
CN206972436U CN201720936790.3U CN201720936790U CN206972436U CN 206972436 U CN206972436 U CN 206972436U CN 201720936790 U CN201720936790 U CN 201720936790U CN 206972436 U CN206972436 U CN 206972436U
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pitch
bearing
blade
control device
pitch control
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袁春梅
高斯
代兴文
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Beijing Goldwind Science and Creation Windpower Equipment Co Ltd
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Beijing Goldwind Science and Creation Windpower Equipment Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/72Wind turbines with rotation axis in wind direction

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Abstract

The utility model provides a kind of vane change device for wind power generating set and the wind power generating set with the vane change device.The wind power generating set includes wheel hub and blade, the vane change device includes pitch variable bearings, cog belt and the drive mechanism for driving cog belt, the pitch variable bearings include bearing inner race and bearing outer ring, the bearing inner race includes the extension extended axially outwardly, the blade is fixedly connected with the extension, the bearing outer ring is fixedly connected with the wheel hub, and the cog belt is connected on the extension.According to vane change device of the present utility model and wind power generating set, it is possible to increase blade root ultimate bending moment load level, the safety coefficient of vane change device, reduce the failure risk of the failure risk of pitch variable bearings, the failure risk of cog belt and bolt.

Description

变桨装置以及具有该变桨装置的风力发电机组Pitch changing device and wind power generating set with the pitch changing device

技术领域technical field

本实用新型涉及风力发电技术领域,更具体地,涉及一种用于风力发电机组的变桨装置以及具有该变桨装置的风力发电机组。The utility model relates to the technical field of wind power generation, in particular to a pitch changing device for a wind power generating set and a wind generating set with the pitch changing device.

背景技术Background technique

风力发电机组是一种通过叶轮转动将风能转化为电能的大型发电装置,风力发电机组利用变桨装置根据风速的变化对叶片的桨叶角度进行调节以控制叶轮对风能的吸收。The wind turbine is a large-scale power generation device that converts wind energy into electrical energy through the rotation of the impeller. The wind turbine uses the pitch device to adjust the blade angle of the blade according to the change of wind speed to control the absorption of wind energy by the impeller.

具体地,在风力发电机组正常运行期间,当风速超过风力发电机组的额定风速时,为了控制风力发电机组的功率输出,通过变桨装置控制叶片的桨叶角度在0°~30°之间,保证叶轮的转速限定在额定范围内,并且通过变桨装置例如将叶片顺桨到90°位置实现停机。Specifically, during the normal operation of the wind generator set, when the wind speed exceeds the rated wind speed of the wind generator set, in order to control the power output of the wind generator set, the blade angle of the blade is controlled by the pitch control device to be between 0° and 30°, Ensure that the rotational speed of the impeller is limited within the rated range, and realize shutdown by feathering the blades to a 90° position through the pitch control device, for example.

图1示出了现有技术中的一种变桨装置的示意图。图2示出了图1中的变桨装置的局部剖视侧视图。如图1和2所示,变桨装置包括变桨轴承2,变桨轴承2内包括轴承内圈21和轴承外圈22,作为风力发电机组的基体的轮毂1通过轮毂连接螺栓7与变桨轴承2的轴承内圈21固定连接,风力发电机组的叶片6通过叶片连接螺栓8与变桨轴承2的轴承外圈22固定连接,传动带3绕过驱动机构4、张紧轮31和传动带预紧装置32张紧连接于变桨轴承2的轴承外圈22的外周圆柱面上。当需要进行变桨作业时,驱动机构4驱动传动带3,从而带动变桨轴承2的轴承外圈22和风力发电机组的叶片6相对于变桨轴承2的轴承内圈21和风力发电机组的轮毂1转动,实现叶片的变桨。Fig. 1 shows a schematic diagram of a pitch control device in the prior art. FIG. 2 shows a partially cut-away side view of the pitch device in FIG. 1 . As shown in Figures 1 and 2, the pitch control device includes a pitch bearing 2. The pitch bearing 2 includes a bearing inner ring 21 and a bearing outer ring 22. The hub 1, which is the base of the wind power generating set, is connected to the pitch bearing 2 through the hub connecting bolts 7. The bearing inner ring 21 of the bearing 2 is fixedly connected, the blade 6 of the wind power generator is fixedly connected with the bearing outer ring 22 of the pitch bearing 2 through the blade connecting bolt 8, and the transmission belt 3 bypasses the drive mechanism 4, the tension pulley 31 and the transmission belt pretension The device 32 is tensioned on the outer cylindrical surface of the bearing outer ring 22 of the pitch bearing 2 . When it is necessary to perform the pitch operation, the driving mechanism 4 drives the transmission belt 3, thereby driving the bearing outer ring 22 of the pitch bearing 2 and the blade 6 of the wind power generating set relative to the bearing inner ring 21 of the pitch bearing 2 and the hub of the wind generating set 1 Rotate to realize the pitch change of the blade.

然而,上述变桨装置存在一定的问题。具体地,在同等规格叶片情况下,叶片所受的弯矩相同。由于在现有技术中叶片6与变桨轴承2的轴承外圈22连接,因此在同等规格叶片情况下,变桨轴承2的尺寸较小,相应的变桨轴承与轮毂连接螺栓7、轴承钢球的节圆直径、传动带直径布局均较小。由于载荷与弯矩大小成正比,与节圆直径成反比,所以,弯矩相同的情况下,钢球所承受的载荷以及螺栓所受的载荷均较大。这导致在叶片变桨过程中,变桨轴承2承受较大的变桨载荷。因而,变桨轴承2的与轮毂1连接的螺栓、变桨轴承2的滚珠等均受到较大的载荷,容易造成变桨轴承2自身及自身构件的损坏等。因此,现有技术中的变桨装置存在变桨轴承套圈安全系数较低、变桨轴承与轮毂连接螺栓安全系数较低、传动带安全系数较低,从而容易失效的问题。However, there are certain problems in the above-mentioned pitch control device. Specifically, in the case of blades of the same specification, the bending moments experienced by the blades are the same. Because the blade 6 is connected to the bearing outer ring 22 of the pitch bearing 2 in the prior art, the size of the pitch bearing 2 is smaller in the case of blades of the same specification, and the corresponding pitch bearing and hub connecting bolts 7, bearing steel The pitch circle diameter of the ball and the layout of the drive belt diameter are both small. Since the load is proportional to the magnitude of the bending moment and inversely proportional to the diameter of the pitch circle, under the same bending moment, the load on the steel ball and the load on the bolt are larger. This results in that the pitch bearing 2 bears a relatively large pitch load during the pitching process of the blade. Therefore, the bolts connected to the hub 1 of the pitch bearing 2 and the balls of the pitch bearing 2 are subject to relatively large loads, which may easily cause damage to the pitch bearing 2 itself and its components. Therefore, the pitch control device in the prior art has the problems of low safety factor of the pitch bearing ring, low safety factor of the pitch bearing and hub connecting bolts, and low safety factor of the transmission belt, thus easily failing.

实用新型内容Utility model content

为了解决上述现有技术的问题,本实用新型提供一种用于风力发电机组的变桨装置以及具有该变桨装置的风力发电机组,所述变桨装置能够提高变桨装置的各个部件的安全系数,提升变桨装置的安全性能。In order to solve the above-mentioned problems in the prior art, the utility model provides a pitch changing device for a wind power generating set and a wind power generating set with the pitch changing device, the pitch changing device can improve the safety of each component of the pitch changing device coefficient to improve the safety performance of the pitch device.

根据本实用新型的一方面,提供一种用于风力发电机组的变桨装置,所述风力发电机组包括轮毂和叶片,所述变桨装置可包括变桨轴承、传动元件以及用于驱动所述传动元件的驱动机构,所述变桨轴承包括轴承内圈和轴承外圈,所述轴承内圈包括沿轴向向外延伸的延伸部,所述叶片可与所述延伸部固定连接,所述轴承外圈可与所述轮毂固定连接,所述传动元件可设置在所述延伸部上。According to an aspect of the present utility model, there is provided a pitch control device for a wind power generating set, the wind power generating set includes a hub and blades, and the pitch changing device may include a pitch bearing, a transmission element, and a device for driving the The driving mechanism of the transmission element, the pitch bearing includes a bearing inner ring and a bearing outer ring, the bearing inner ring includes an extension extending axially outward, the blade can be fixedly connected to the extension, the The bearing outer ring can be fixedly connected with the hub, and the transmission element can be arranged on the extension part.

根据本实用新型的一方面,所述轴承内圈可具有沿轴向延伸并沿圆周方向布置的多个轴向通孔,多个所述轴向通孔可延伸穿过所述延伸部,轴承内圈连接螺栓穿过所述轴向通孔后紧固到所述叶片。According to an aspect of the present utility model, the inner ring of the bearing may have a plurality of axial through holes extending axially and arranged in the circumferential direction, and the plurality of axial through holes may extend through the extending portion, and the bearing The connecting bolts of the inner ring pass through the axial through holes and are fastened to the blades.

根据本实用新型的一方面,所述延伸部可包括从所述轴承内圈沿轴向向外延伸的轴向延伸部分以及设置在所述轴向延伸部分外周的凸起结构。According to an aspect of the present invention, the extending portion may include an axially extending portion extending axially outward from the inner ring of the bearing, and a protruding structure disposed on an outer periphery of the axially extending portion.

根据本实用新型的一方面,所述凸起结构可与所述轴向延伸部分分开形成,所述凸起结构嵌入到所述轴向延伸部分的外周。According to an aspect of the present invention, the protruding structure may be formed separately from the axially extending portion, and the protruding structure is embedded into the outer periphery of the axially extending portion.

根据本实用新型的一方面,所述凸起结构可包括径向向内延伸的插入凸起,所述轴向延伸部分的外周具有相应的插入凹槽。According to an aspect of the present invention, the protruding structure may include an insertion protrusion extending radially inward, and the outer periphery of the axially extending portion has a corresponding insertion groove.

根据本实用新型的一方面,所述凸起结构可包括从所述轴向延伸部分沿径向向外延伸的径向延伸部分以及从所述径向延伸部分的端部沿轴向延伸的传动元件安装部。According to an aspect of the present invention, the protruding structure may include a radially extending portion extending radially outward from the axially extending portion, and a drive shaft extending axially from the end of the radially extending portion. Component mounting section.

根据本实用新型的一方面,所述凸起结构可具有如下结构特征中的至少一种:所述凸起结构中形成有减重孔;所述凸起结构为圆环形或部分圆环形;所述凸起结构的半径方向上的截面形状为“一”形、“T”形或“L”形。According to one aspect of the present utility model, the raised structure may have at least one of the following structural features: a lightening hole is formed in the raised structure; the raised structure is circular or partially circular ; The cross-sectional shape of the protruding structure in the radial direction is "-", "T" or "L".

根据本实用新型的一方面,所述传动元件可为传动带、传动链或钢绳,所述传动元件缠绕在所述延伸部的外圆周表面上。According to an aspect of the present invention, the transmission element can be a transmission belt, a transmission chain or a steel rope, and the transmission element is wound on the outer circumferential surface of the extension part.

根据本实用新型的一方面,所述传动带可为齿形带或齿形链。According to an aspect of the present invention, the transmission belt can be a toothed belt or a toothed chain.

根据本实用新型的一方面,所述延伸部的外圆周表面上可形成有齿形结构。According to an aspect of the present invention, a tooth-shaped structure may be formed on the outer peripheral surface of the extension part.

根据本实用新型的一方面,所述延伸部上可设置有限定传动元件的安装位置的凹槽。According to an aspect of the present invention, the extension part may be provided with a groove defining the installation position of the transmission element.

根据本实用新型的另一方面,提供了一种风力发电机组,所述风力发电机组包括可如上所述的变桨装置。According to another aspect of the present utility model, a wind power generating set is provided, and the wind generating set includes the pitch control device as described above.

根据本实用新型的实施例的用于风力发电机组的变桨装置,在保证叶片规格相同的情况下,通过内圈连接盘进行内圈变桨所用变桨轴承尺寸相应增大,螺栓节圆直径增大且螺栓数量增加,传动元件分布直径随之增大,提高了叶根的抗载能力,降低了单个螺栓所受的载荷,降低了轴承滚动体所受的载荷。According to the pitch-changing device for wind power generators according to the embodiment of the present invention, under the condition that the specifications of the blades are the same, the size of the pitch-changing bearing used for the inner-ring pitch-changing through the inner-ring connection plate increases accordingly, and the diameter of the bolt pitch circle As the number of bolts increases, the distribution diameter of the transmission elements increases accordingly, which improves the anti-load capacity of the blade root, reduces the load on a single bolt, and reduces the load on the rolling elements of the bearing.

因此,根据本实用新型的实施例的用于风力发电机组的变桨装置提高叶根极限弯矩载荷水平、提高变桨轴承与连接螺栓的安全系数、提高变桨轴承内圈和外圈的安全系数以及提高传动元件的安全系数。Therefore, the pitch control device for wind power generators according to the embodiment of the present utility model improves the ultimate bending moment load level of the blade root, improves the safety factor of the pitch bearing and the connecting bolts, and improves the safety of the inner ring and outer ring of the pitch bearing. factor and improve the safety factor of transmission components.

附图说明Description of drawings

通过下面结合附图对实施例进行的描述,本实用新型的上述和/或其它目的和优点将会变得更加清楚,其中:The above-mentioned and/or other purposes and advantages of the present utility model will become more clear through the following description of the embodiments in conjunction with the accompanying drawings, wherein:

图1示出了现有技术中的一种变桨装置的示意图;Fig. 1 shows a schematic diagram of a pitch device in the prior art;

图2示出了图1中的变桨装置的局部剖视侧视图;Fig. 2 shows a partially cut-away side view of the pitch control device in Fig. 1;

图3是根据本实用新型第一实施例的变桨装置的立体图;Fig. 3 is a perspective view of a pitch device according to a first embodiment of the present invention;

图4是根据本实用新型第一实施例的变桨装置的局部剖视图;Fig. 4 is a partial cross-sectional view of the pitch device according to the first embodiment of the present invention;

图5是根据本实用新型第一实施例的变桨装置的连接盘的立体图;Fig. 5 is a perspective view of the connection plate of the pitch control device according to the first embodiment of the present invention;

图6A是根据本实用新型第二实施例的变桨装置的局部剖视图;Fig. 6A is a partial sectional view of a pitch control device according to a second embodiment of the present invention;

图6B是根据本实用新型第二实施例的变桨装置的连接盘的平面图;Fig. 6B is a plan view of the connection plate of the pitch control device according to the second embodiment of the present invention;

图6C是根据本实用新型第二实施例的变桨装置的连接盘的主视剖视图;Fig. 6C is a front sectional view of the connection plate of the pitch control device according to the second embodiment of the present invention;

图7A和7B是根据本实用新型第三实施例的变桨装置的局部剖视图;7A and 7B are partial cross-sectional views of a pitch device according to a third embodiment of the present invention;

图8A和8B是根据本实用新型第四实施例的变桨装置的局部剖视图;8A and 8B are partial cross-sectional views of a pitch device according to a fourth embodiment of the present invention;

图9A和9B是根据本实用新型第五实施例的变桨装置的局部剖视图。9A and 9B are partial sectional views of a pitch control device according to a fifth embodiment of the present invention.

具体实施方式Detailed ways

由于现有技术的变桨装置将叶片与变桨轴承的轴承外圈连接而采用外圈变桨方案,因此,存在变桨装置安全系数低的问题。为了解决上述问题,本实用新型提出,采用与现有技术的外圈变桨方案不同的内圈变桨方案,使叶片与变桨轴承的轴承内圈连接,通过传动元件(例如,传动带)带动叶片和轴承内圈相对于轴承外圈以及轮毂旋转预定角度,实现叶片旋转变桨。因此,与现有技术的外圈变桨方案相比,在同等叶片情况下,即叶根直径保持不变的情况下,由于叶根与轴承内圈连接,则轴承内圈以及轴承外圈的尺寸均需要相应增大,轮毂连接法兰的直径也相应增加,相应地,轴承滚动体的节圆直径、传动元件布局直径、连接螺栓的直径等均可相应增加,从而能够改善变桨装置中各个部件的安全系数,提高变桨装置的安全性能。Because the pitch control device in the prior art connects the blades with the bearing outer ring of the pitch control bearing and adopts an outer ring pitch change scheme, there is a problem of low safety factor of the pitch control device. In order to solve the above problems, the utility model proposes to adopt an inner ring pitch change scheme different from the outer ring pitch change scheme of the prior art, so that the blades are connected with the bearing inner ring of the pitch bearing, and driven by a transmission element (for example, a transmission belt). The blade and the inner ring of the bearing rotate at a predetermined angle relative to the outer ring of the bearing and the hub, so as to realize the rotation and pitch of the blade. Therefore, compared with the outer ring pitch change scheme of the prior art, under the same blade condition, that is, when the diameter of the blade root remains unchanged, since the blade root is connected to the inner ring of the bearing, the bearing inner ring and the outer ring of the bearing The size needs to be increased accordingly, and the diameter of the hub connecting flange should also be increased accordingly. Correspondingly, the pitch circle diameter of the bearing rolling elements, the layout diameter of the transmission elements, and the diameter of the connecting bolts can all be increased accordingly, so as to improve the performance of the pitch control device. The safety factor of each component improves the safety performance of the pitch control device.

针对本实用新型提出的内圈变桨方案,本说明书提供了实现叶片与轴承内圈连接以及如何与传动元件连接的多个示例性实施方式。下面,将参照附图来详细说明本实用新型的各个具体实施例。Aiming at the pitch change scheme of the inner ring proposed by the utility model, this specification provides several exemplary implementations of how to realize the connection between the blade and the inner ring of the bearing and how to connect with the transmission element. Below, various specific embodiments of the present utility model will be described in detail with reference to the accompanying drawings.

第一实施例first embodiment

图3是根据本实用新型的第一实施例的变桨装置的立体图。图4是根据本实用新型的第一实施例的变桨装置的局部剖视图。图5是根据本实用新型第一实施例的变桨装置的连接盘的立体图。Fig. 3 is a perspective view of the pitch device according to the first embodiment of the present invention. Fig. 4 is a partial sectional view of the pitch control device according to the first embodiment of the present invention. Fig. 5 is a perspective view of the connection plate of the pitch control device according to the first embodiment of the present invention.

如图3和图4所示,根据本实用新型第一实施例的变桨装置包括变桨轴承2、连接盘10、驱动机构4以及传动元件。变桨轴承2包括轴承内圈21、轴承外圈22以及设置在轴承内圈21和轴承外圈22之间的滚动体23(例如,滚珠或滚柱),该轴承外圈22套设在轴承内圈21的外周,且能够相对于轴承内圈21旋转。轴承外圈22可通过轴承外圈连接螺栓7与轮毂1固定连接,轴承内圈21可通过轴承内圈连接螺栓8与叶片6固定连接。连接盘10位于轴承内圈21与叶片6之间。As shown in FIG. 3 and FIG. 4 , the pitch control device according to the first embodiment of the present invention includes a pitch bearing 2 , a connecting plate 10 , a driving mechanism 4 and transmission elements. The pitch bearing 2 includes a bearing inner ring 21, a bearing outer ring 22, and rolling elements 23 (for example, balls or rollers) arranged between the bearing inner ring 21 and the bearing outer ring 22. The bearing outer ring 22 is sleeved on the bearing The outer periphery of the inner ring 21 is rotatable relative to the inner ring 21 of the bearing. The bearing outer ring 22 can be fixedly connected to the hub 1 through the bearing outer ring connecting bolts 7 , and the bearing inner ring 21 can be fixedly connected to the blade 6 through the bearing inner ring connecting bolts 8 . The connection disc 10 is located between the bearing inner ring 21 and the blade 6 .

驱动机构4与传动元件之间的传动方式可以采用带传动、链条传动、卷扬传动、钢绳传动等方式。相应地,传动元件可以是传动带、传动链、钢绳等,只要能够将驱动力传递给叶片6以使叶片6旋转即可。在下面的描述中,以传动元件为传动带为例进行描述。The transmission mode between the driving mechanism 4 and the transmission element can adopt modes such as belt transmission, chain transmission, hoisting transmission, and steel rope transmission. Correspondingly, the transmission element may be a transmission belt, a transmission chain, a steel rope, etc., as long as the driving force can be transmitted to the blade 6 to make the blade 6 rotate. In the following description, the transmission element is a transmission belt as an example for description.

在变桨装置安装到风力发电机组的状态下,轴承外圈22固定连接到风力发电机组的轮毂1上,连接盘10固定连接在轴承内圈21与叶片6之间。更具体地,连接盘10的轴向第一端接触轴承内圈21,连接盘10的轴向第二端接触叶片6的叶根端部。在与轴承内圈21的法兰连接通孔对应的位置,连接盘10上设置有相应的轴向通孔14(将在下面进行详细描述),轴承内圈连接螺栓8依次穿过轴承内圈21上的通孔和连接盘10上的通孔,然后旋拧到叶片6的叶根部螺纹盲孔中,通过紧固螺母紧固后,将轴承内圈21、连接盘10和叶片6固定连接在一起。驱动机构4设置在风力发电机组的轮毂1上,传动带3跨过驱动机构4,并套设在连接盘10的外周,两端通过预紧装置32预紧在连接盘10的外圆周表面上。当需要调整叶片6的桨叶角时,驱动机构4运行,传动带3在驱动机构4的驱动下带动连接盘10、轴承内圈21和叶片6相对于轴承外圈22和轮毂1旋转预定角度,从而实现叶片6的变桨。When the pitch control device is installed on the wind power generator set, the bearing outer ring 22 is fixedly connected to the hub 1 of the wind power generator set, and the connection disc 10 is fixedly connected between the bearing inner ring 21 and the blade 6 . More specifically, the first axial end of the connecting disc 10 contacts the bearing inner ring 21 , and the second axial end of the connecting disc 10 contacts the root end of the blade 6 . At the position corresponding to the flange connection through hole of the bearing inner ring 21, a corresponding axial through hole 14 (will be described in detail below) is provided on the connecting plate 10, and the bearing inner ring connecting bolts 8 pass through the bearing inner ring in turn 21 and the through hole on the connection plate 10, and then screwed into the threaded blind hole of the blade root of the blade 6, and after being tightened by the fastening nut, the bearing inner ring 21, the connection plate 10 and the blade 6 are fixedly connected together. The driving mechanism 4 is arranged on the hub 1 of the wind power generating set. The transmission belt 3 straddles the driving mechanism 4 and is sheathed on the outer circumference of the connection plate 10 . When the blade angle of the blade 6 needs to be adjusted, the driving mechanism 4 operates, and the transmission belt 3 drives the connection plate 10, the bearing inner ring 21 and the blade 6 to rotate a predetermined angle relative to the bearing outer ring 22 and the hub 1 under the drive of the driving mechanism 4, Thereby, the pitch of the blade 6 is realized.

在根据本实用新型的实施例中,驱动机构4由变桨驱动齿轮构成,变桨装置还可包括张紧轮31,传动带3通过张紧轮31和变桨驱动齿轮4张紧在连接盘10的外周上。In an embodiment according to the present utility model, the driving mechanism 4 is composed of a pitch-changing drive gear, and the pitch-changing device may also include a tension pulley 31, and the transmission belt 3 is tensioned on the connection plate 10 through the tension pulley 31 and the pitch-change drive gear 4. on the periphery.

如图3-5所示,在本实用新型的实施例中,连接盘10为圆环盘状结构。为了便于描述连接盘10的结构,可沿着径向方向将连接盘10划分为内圆周部分11、外圆周部分13以及连接外圆周部分13和内圆周部分11的中间过渡部分12。As shown in FIGS. 3-5 , in the embodiment of the present invention, the connecting disc 10 is a circular disc-shaped structure. To facilitate the description of the structure of the connecting plate 10 , the connecting plate 10 can be divided into an inner peripheral portion 11 , an outer peripheral portion 13 , and an intermediate transition portion 12 connecting the outer peripheral portion 13 and the inner peripheral portion 11 along the radial direction.

如图5所示,内圆周部分11中开设有多个第一轴向通孔14,多个第一轴向通孔14沿着轴向延伸并沿圆周方向均匀布置。在轴承内圈21上设置有与该多个第一轴向通孔14对应的多个第二轴向通孔(可以为螺纹孔),在叶片6的叶根部设置有对应的多个螺纹孔,叶片6的根部的螺纹孔可为盲孔。在连接轴承内圈21、连接盘10与叶片6时,将轴承内圈21、连接盘10与叶片6同轴对准,并使三者的螺纹孔或通孔在轴向上相应对准,轴承内圈连接螺栓8依次穿过轴承内圈21的第二轴向通孔和连接盘10上的第一轴向通孔14之后,旋拧到风力发电机组的叶片6的螺纹孔中,然后通过螺母进行紧固,从而实现将风力发电机组的叶片6与变桨轴承2的轴承内圈21的固定连接(如图3和4所示)。As shown in FIG. 5 , a plurality of first axial through holes 14 are opened in the inner peripheral portion 11 , and the plurality of first axial through holes 14 extend along the axial direction and are evenly arranged along the circumferential direction. A plurality of second axial through holes (which may be threaded holes) corresponding to the plurality of first axial through holes 14 are provided on the bearing inner ring 21, and a plurality of corresponding threaded holes are provided at the blade root of the blade 6 , the threaded hole at the root of the blade 6 may be a blind hole. When connecting the bearing inner ring 21, the connecting disc 10 and the blade 6, align the bearing inner ring 21, the connecting disc 10 and the blade 6 coaxially, and align the threaded holes or through holes of the three in the axial direction accordingly, After the bearing inner ring connecting bolt 8 passes through the second axial through hole of the bearing inner ring 21 and the first axial through hole 14 on the connection plate 10 in sequence, it is screwed into the threaded hole of the blade 6 of the wind power generating set, and then The nuts are fastened to realize the fixed connection between the blade 6 of the wind power generating set and the bearing inner ring 21 of the pitch bearing 2 (as shown in FIGS. 3 and 4 ).

此外,在实施例中,轴承外圈22设置有多个螺纹孔或通孔。通过轴承外圈连接螺栓7穿过轴承外圈22后紧固到风力发电机组的轮毂1的对应螺纹孔,从而实现将轴承外圈22和风力发电机组的轮毂1固定连接。Furthermore, in the embodiment, the bearing outer ring 22 is provided with a plurality of threaded holes or through holes. The bearing outer ring connecting bolts 7 pass through the bearing outer ring 22 and are fastened to the corresponding threaded holes of the hub 1 of the wind power generating set, thereby realizing the fixed connection between the bearing outer ring 22 and the hub 1 of the wind generating set.

除了上述在叶片6的根部设置螺纹孔的方式之外,也可以在叶片6的根部预埋一圈螺柱,所述螺柱在叶片6的根部上沿圆周方向设置。当将叶片6与连接盘10以及轴承内圈21连接时,叶片6的螺柱依次穿过连接盘10的第一轴向通孔14和轴承内圈21的第二轴向通孔,然后通过螺母进行紧固。In addition to the above method of providing threaded holes at the root of the blade 6 , a circle of studs can also be pre-embedded at the root of the blade 6 , and the studs are arranged on the root of the blade 6 along the circumferential direction. When the blade 6 is connected to the connection plate 10 and the bearing inner ring 21, the stud of the blade 6 passes through the first axial through hole 14 of the connection plate 10 and the second axial through hole of the bearing inner ring 21 in sequence, and then passes through the Nuts are tightened.

由于传动带3具有一定的宽度,为了满足传动带3的安装要求,连接盘10与传动带3接触的外圆周部分13的表面轴向厚度大于或等于传动带3的宽度,因此连接盘10的外圆周部分13可能会做的较厚;同时为了满足与叶片6以及轴承内圈21进行螺栓连接的强度要求,连接盘10的与轴承内圈连接螺栓8连接的内圆周部分11的厚度也可能较大。Since the transmission belt 3 has a certain width, in order to meet the installation requirements of the transmission belt 3, the surface axial thickness of the outer circumferential part 13 of the connection plate 10 contacting the transmission belt 3 is greater than or equal to the width of the transmission belt 3, so the outer circumferential part 13 of the connection plate 10 It may be thicker; at the same time, in order to meet the strength requirements for the bolt connection with the blade 6 and the bearing inner ring 21, the thickness of the inner peripheral part 11 of the connection plate 10 connected with the bearing inner ring connecting bolt 8 may also be relatively large.

因此,为了降低连接盘10的重量,节约成本,连接盘10的外圆周部分13可以形成为非整圆结构,例如,内圆周部分11为整圆结构,而中间过渡部分12和外圆周部分13形成为非整圆结构,而是为圆环的一部分。这是因为在叶片6的实际变桨过程中叶片6的变桨角度是在0°~30°之间,且传动带3的缠绕角度如图3所示,并未缠绕连接盘10的整个圆周上,因此只要连接盘10的结构能够满足传动带3的缠绕要求即可。在本实施例中,将连接盘10的外周部分设计为非整圆结构,能够节约材料成本且减轻连接盘10的自重。显然,在实际实施过程中,根据实际需要也可以将连接盘10设计为整圆结构。Therefore, in order to reduce the weight of the connecting plate 10 and save costs, the outer peripheral portion 13 of the connecting plate 10 can be formed into a non-circular structure, for example, the inner peripheral portion 11 is a full circular structure, and the intermediate transition portion 12 and the outer peripheral portion 13 Formed not as a full circle structure, but as a part of a ring. This is because the pitching angle of the blade 6 is between 0° and 30° during the actual pitching process of the blade 6, and the winding angle of the transmission belt 3 is shown in FIG. , so as long as the structure of the connecting plate 10 can meet the winding requirements of the transmission belt 3 . In this embodiment, the outer peripheral portion of the connection plate 10 is designed as a non-circular structure, which can save material cost and reduce the weight of the connection plate 10 . Obviously, in the actual implementation process, the connection plate 10 can also be designed as a full circle structure according to actual needs.

此外,还可以将中间过渡部分12设置为轮辐状结构,换句话说,可以在连接盘10的中间过渡部分12中设置有多个间隔开的减重孔15,以进一步减轻连接盘10的自重。In addition, the intermediate transition portion 12 can also be arranged as a spoke-shaped structure, in other words, a plurality of spaced apart weight-reducing holes 15 can be arranged in the intermediate transition portion 12 of the connection plate 10, so as to further reduce the self-weight of the connection plate 10 .

除了上述构造之外,在满足安装需要和强度要求的情况下,中间过渡部分12还可以设置得较薄,使中间过渡部分12的轴向厚度小于或等于内圆周部分11的轴向厚度,或者小于或等于内圆周部分11和外圆周部分13的轴向厚度,从而进一步减轻连接盘10的重量。在这种情况下,内圆周部分11和外圆周部分13大体为圆筒形,沿连接盘10的半径方向截取的截面形状可近似为“工”或“Z”形。In addition to the above-mentioned configurations, the intermediate transition portion 12 can also be set thinner, so that the axial thickness of the intermediate transition portion 12 is less than or equal to the axial thickness of the inner peripheral portion 11, or Less than or equal to the axial thickness of the inner peripheral portion 11 and the outer peripheral portion 13, so as to further reduce the weight of the connecting plate 10. In this case, the inner peripheral portion 11 and the outer peripheral portion 13 are generally cylindrical, and the cross-sectional shape taken along the radial direction of the land 10 may be approximately "I" or "Z".

在本实用新型中,对于连接盘10的各部分的径向宽度以及轴向厚度等尺寸,没有特别的限制,只要在安装过程中以及安装之后,连接盘10与轴承外圈22以及轴承外圈连接螺栓7之间不发生干涉即可。In the present utility model, there are no special restrictions on the radial width and axial thickness of each part of the connection plate 10, as long as the connection plate 10 and the bearing outer ring 22 and the bearing outer ring are well connected during and after installation. It is sufficient that there is no interference between the connecting bolts 7 .

在将本实施例的变桨装置与风力发电机组装配时,可以采用如下方式:首先通过轴承外圈连接螺栓7将轴承外圈22与风力发电机组的轮毂1固定连接,再将连接盘10放置就位,通过轴承内圈连接螺栓8将轴承内圈21与连接盘10和风力发电机组的叶片6固定连接,这样安装顺序能够避免外圈连接螺栓7与连接盘10之间的干涉。When assembling the pitch control device of this embodiment with the wind power generator set, the following method can be adopted: first, the bearing outer ring 22 is fixedly connected to the hub 1 of the wind power generator set through the bearing outer ring connecting bolt 7, and then the connecting plate 10 is placed In place, the bearing inner ring 21 is fixedly connected to the connecting plate 10 and the blade 6 of the wind power generator through the bearing inner ring connecting bolts 8, so that the installation sequence can avoid interference between the outer ring connecting bolts 7 and the connecting plate 10.

在本实用新型的示例性实施例中,连接盘10的外周与传动带3依靠摩擦进行传动。因此,根据需要,可以在连接盘10的外圆周面上进行相应的减摩处理或增摩处理,改变配合表面摩擦系数,以满足不同传动带的传动要求,并避免传动带3与连接盘10之间出现打滑的风险。In an exemplary embodiment of the present invention, the outer circumference of the connection plate 10 and the transmission belt 3 rely on friction for transmission. Therefore, according to the needs, corresponding friction reduction treatment or friction increase treatment can be carried out on the outer peripheral surface of the connection plate 10, and the friction coefficient of the mating surface can be changed to meet the transmission requirements of different transmission belts and avoid friction between the transmission belt 3 and the connection plate 10. Risk of slippage.

可选地,传动带3可以为齿形带或齿形链等。在传动带3为齿形带或齿形链的情况下,还可在连接盘10的外圆周面上设置齿形结构,以与齿形带或齿形链配合。Optionally, the drive belt 3 can be a toothed belt or a toothed chain, etc. In the case that the transmission belt 3 is a toothed belt or a toothed chain, a toothed structure can also be provided on the outer peripheral surface of the connection plate 10 to cooperate with the toothed belt or the toothed chain.

第二实施例second embodiment

图6A是根据本实用新型第二实施例的变桨装置的局部剖视图。图6B是根据本实用新型第二实施例的变桨装置的连接盘的平面图。图6C是根据本实用新型第二实施例的变桨装置的连接盘的主视剖视图。Fig. 6A is a partial sectional view of a pitch control device according to a second embodiment of the present invention. Fig. 6B is a plan view of the connection plate of the pitch control device according to the second embodiment of the present invention. Fig. 6C is a front sectional view of the connecting plate of the pitch control device according to the second embodiment of the present invention.

如图6A所示,根据本实用新型第二实施例的变桨装置也包括连接盘。图6B和6C示出了根据本实用新型第二实施例的变桨装置的连接盘的结构示意图。与第一实施例的变桨装置不同的是,根据本实用新型第二实施例的变桨装置,连接盘40的设置位置和结构发生了改变。除了连接盘40与叶片6的结构,根据本实用新型第二实施例的变桨装置的结构与根据第一实施例的变桨装置的结构相同,因此,这里省略相同部分的描述,而仅描述与第一实施例不同的部分。As shown in FIG. 6A , the pitch control device according to the second embodiment of the present invention also includes a connecting plate. 6B and 6C are schematic structural diagrams of the connection plate of the pitch control device according to the second embodiment of the present invention. Different from the pitch control device in the first embodiment, according to the pitch control device in the second embodiment of the present invention, the setting position and structure of the connecting plate 40 are changed. Except for the structure of the connection plate 40 and the blade 6, the structure of the pitch control device according to the second embodiment of the present invention is the same as the structure of the pitch control device according to the first embodiment, therefore, the description of the same parts is omitted here, and only the description Differences from the first embodiment.

如图6B和6C所示,在本实用新型的第二实施例中,连接盘40也可为圆环盘状,并且包括内圆周部分41、外圆周部分43以及连接内圆周部分41和外圆周部分43的中间过渡部分42。连接盘40的内圆周部分41结合到叶片6的靠近变桨轴承2的位置处。作为示例,叶片6的叶根外圆周上可形成有插入凹槽,连接盘40的内圆周部分41可插入到叶片6的插入凹槽中。内圆周部分41上可形成有螺栓孔,在内圆周部分插入叶片6的插入凹槽中的情况下,可以通过内圈连接螺栓8将连接盘40预埋连接在叶片6的叶根部的插入凹槽中。传动带3通过传动带预紧装置连接到连接盘40的外圆周表面上,从而驱动叶片6旋转变桨。As shown in Figures 6B and 6C, in the second embodiment of the present utility model, the connecting disc 40 may also be in the shape of an annular disc, and includes an inner circumferential part 41, an outer circumferential part 43 and a connection between the inner circumferential part 41 and the outer circumferential part. Section 43 of the intermediate transition section 42 . The inner circumferential portion 41 of the connection plate 40 is bonded to the blade 6 at a position close to the pitch bearing 2 . As an example, an insertion groove may be formed on the outer circumference of the blade root of the blade 6 , and the inner peripheral portion 41 of the connection disc 40 may be inserted into the insertion groove of the blade 6 . Bolt holes can be formed on the inner peripheral portion 41, and when the inner peripheral portion is inserted into the insertion groove of the blade 6, the connecting plate 40 can be pre-embedded and connected to the insertion groove of the blade root of the blade 6 through the inner ring connecting bolt 8. in the slot. The transmission belt 3 is connected to the outer peripheral surface of the connecting disc 40 through the transmission belt pretensioning device, so as to drive the blade 6 to rotate and pitch.

为了便于将连接盘40连接到叶片6的叶根外圆周上,连接盘40可以形成为多个弧段,在安装到叶根上时拼接成圆环或圆环的一部分。图6B示出了连接盘40由两个弧段部分构成。每个弧段部分的圆周角小于或等于180度。为了便于安装连接盘40,优选地,连接盘40可由3-6个弧段部分构成。In order to facilitate the connection of the connecting disc 40 to the outer circumference of the blade root of the blade 6, the connecting disc 40 may be formed into a plurality of arc segments, which are spliced into a ring or a part of a ring when installed on the blade root. FIG. 6B shows that the land 40 is composed of two arc segments. The circumferential angle of each arc segment is less than or equal to 180 degrees. In order to facilitate the installation of the connecting plate 40, preferably, the connecting plate 40 can be composed of 3-6 arc segments.

可沿径向将多个弧段部分分别嵌入到叶片6的叶根的插入凹槽中。优选地,连接盘40的内圆周部分41形成有多个插入凸起44,所述多个插入凸起44沿着径向向内的方向延伸,并沿着圆周方向均匀布置。插入凸起44上可形成有轴向通孔45,用于与叶片6进行螺栓连接。所述多个插入凸起44嵌入并连接到叶片6的插入凹槽中,通过螺栓与叶片6固定连接。A plurality of arc segment portions may be respectively embedded into insertion grooves of the blade root of the blade 6 in the radial direction. Preferably, the inner circumferential portion 41 of the connection plate 40 is formed with a plurality of insertion protrusions 44 extending in a radially inward direction and uniformly arranged along the circumferential direction. An axial through hole 45 may be formed on the insertion protrusion 44 for bolt connection with the blade 6 . The plurality of insertion protrusions 44 are embedded and connected to the insertion grooves of the blade 6 , and are fixedly connected to the blade 6 by bolts.

在第二实施例中,连接盘40与叶片6的连接方式不限于图示的方式,也可以采用销连接、楔形连接、止口定位等方式。In the second embodiment, the connection method between the connection plate 40 and the blade 6 is not limited to the one shown in the figure, and a pin connection, wedge connection, seam positioning and other methods may also be used.

与根据本实用新型第一实施例的连接盘10类似地,在满足安装需要和强度要求的情况下,连接盘40的外圆周部分43也可以不形成为整圆结构,也可以使中间过渡部分42的轴向厚度较薄,以及在中间过渡部分形成有减重孔等。此外,沿连接盘40的半径方向截取的截面形状可近似为“工”形、“Z”形、“L”形或“T”形。Similar to the connection plate 10 according to the first embodiment of the present utility model, in the case of meeting the installation requirements and strength requirements, the outer peripheral portion 43 of the connection plate 40 may not be formed as a full circle structure, and the intermediate transition portion may also be made The axial thickness of 42 is relatively thin, and lightening holes and the like are formed in the middle transition part. In addition, the cross-sectional shape taken along the radial direction of the land 40 may be approximately "I", "Z", "L" or "T".

连接盘40的形状不限于图示形状以及上面描述的形状,只要连接盘40的外圆周表面能够满足传动带的配合需求以及安装需要和强度要求即可。The shape of the connection plate 40 is not limited to the shape shown in the figure and the shape described above, as long as the outer peripheral surface of the connection plate 40 can meet the matching requirements, installation requirements and strength requirements of the transmission belt.

第三实施例third embodiment

图7A和图7B示出了根据本实用新型第三实施例的变桨装置的局部剖视图。根据第三实施例的变桨装置也包括连接盘,但是,与第一实施例和第二实施例不同的是,根据第三实施例的连接盘与叶片6形成为一体结构,即,使内圆周部分与叶根形成为一体结构。换句话说,可以在叶片6的叶根部的外周面上一体形成有凸起结构60,代替第一实施例和第二实施例中的连接盘。当然,凸起结构60与叶根的外周面之间也可以是可拆卸的。传动带3通过预紧装置连接在该凸起结构60的外圆周表面上,直接驱动叶片6旋转变桨。7A and 7B show partial cross-sectional views of a pitch control device according to a third embodiment of the present invention. The pitch control device according to the third embodiment also includes a connection plate, but, unlike the first embodiment and the second embodiment, the connection plate and the blade 6 according to the third embodiment form an integral structure, that is, the inner The circumferential portion forms an integral structure with the blade root. In other words, the protruding structure 60 may be integrally formed on the outer peripheral surface of the blade root of the blade 6 instead of the connection plate in the first embodiment and the second embodiment. Of course, the protruding structure 60 may also be detachable from the outer peripheral surface of the blade root. The transmission belt 3 is connected to the outer peripheral surface of the protruding structure 60 through a pretensioning device, and directly drives the blade 6 to rotate and pitch.

凸起结构60可包括从叶根外周沿径向向外延伸的径向延伸部分,传动带3可以缠绕在所述径向延伸部分的外圆周表面上。更进一步地,所述凸起结构60还可以包括从径向延伸部分端部沿轴向延伸的轴向延伸部分,传动带3可以缠绕在所述轴向延伸部分的外圆周表面上。The protruding structure 60 may include a radially extending portion extending radially outward from the outer periphery of the blade root, and the transmission belt 3 may be wound on the outer circumferential surface of the radially extending portion. Furthermore, the protruding structure 60 may also include an axially extending portion axially extending from the end of the radially extending portion, and the transmission belt 3 may be wound on the outer circumferential surface of the axially extending portion.

与第一实施例和第二实施例的连接盘类似,该凸起结构60也可以形成为圆环形或部分圆环形,凸起结构60的外圆周部分也可以不形成为整圆结构,也可以在径向延伸部中形成有减重孔等。关于凸起结构60的形状可以与图5所示的连接盘10和图6B中示出的连接盘40的形状相同或近似,这里不再详细描述。Similar to the connecting pads of the first embodiment and the second embodiment, the protruding structure 60 may also be formed into a circular ring or a partial circular ring, and the outer peripheral part of the protruding structure 60 may not be formed as a full circle structure, Lightening holes or the like may also be formed in the radially extending portion. The shape of the protruding structure 60 may be the same as or similar to that of the land 10 shown in FIG. 5 and the land 40 shown in FIG. 6B , and will not be described in detail here.

如图7A所示,在制作叶片6的过程中,可以利用制作叶片材料相同的材料来形成凸起结构60。可选地,如图7B所示,在制作叶片6的材料不能满足变桨操作的强度要求的情况下,可以选取其他合适的材料加工叶根部以及凸起结构60,从而满足强度要求。As shown in FIG. 7A , in the process of manufacturing the blade 6 , the same material as the blade is used to form the protruding structure 60 . Optionally, as shown in FIG. 7B , if the material for making the blade 6 cannot meet the strength requirements of the pitch operation, other suitable materials can be selected to process the blade root and the raised structure 60 so as to meet the strength requirements.

根据本实施例的凸起结构60的形状不限于图示形状,只要凸起结构60的外圆周表面能够满足传动带的配合需求即可。为了满足不同传动带的传动要求,可以对凸起结构60的外圆周面上进行相应的减摩或增摩处理,改变配合表面的摩擦系数。可选地,传动带3可以为齿形带或齿形链,因此,还可在凸起结构60的外圆周面上设置齿形结构,以与齿形带或齿形链配合。The shape of the protruding structure 60 according to this embodiment is not limited to the illustrated shape, as long as the outer peripheral surface of the protruding structure 60 can meet the matching requirements of the transmission belt. In order to meet the transmission requirements of different transmission belts, corresponding friction reduction or friction increase treatment can be performed on the outer peripheral surface of the protruding structure 60 to change the friction coefficient of the mating surface. Optionally, the transmission belt 3 can be a toothed belt or a toothed chain, therefore, a toothed structure can also be provided on the outer peripheral surface of the protruding structure 60 to cooperate with the toothed belt or the toothed chain.

第四实施例Fourth embodiment

图8A和图8B示出了根据本实用新型第四实施例的变桨装置的局部剖视图。与根据本实用新型第一和第二实施例不同的是,根据第四实施例的变桨装置省略了连接盘,而是与根据本实用新型的第三实施例类似,传动带3通过传动带预紧装置直接连接到叶片6的叶根部,从而驱动叶片6旋转变桨。但是,与第三实施例不同的是,在叶片6的叶根外周没有形成凸起结构60,而是将传动带3直接缠绕在叶根外周上。8A and 8B show partial cross-sectional views of a pitch control device according to a fourth embodiment of the present invention. Different from the first and second embodiments of the present invention, the pitch control device according to the fourth embodiment omits the connection plate, but similar to the third embodiment of the present invention, the transmission belt 3 is pre-tensioned by the transmission belt The device is directly connected to the root of the blade 6 to drive the blade 6 to rotate and pitch. However, different from the third embodiment, no protruding structure 60 is formed on the outer periphery of the blade root of the blade 6 , but the drive belt 3 is directly wound on the outer periphery of the blade root.

为了进一步限定叶片6与传动带3的配合范围,如图8B所示,可以在叶根部与传动带配合部分开设有凹槽601或其他类似处理,以使传动带3稳定地设置在凹槽601内,防止传动带3上下窜动。In order to further limit the range of cooperation between the blade 6 and the transmission belt 3, as shown in Figure 8B, a groove 601 or other similar treatment can be opened at the matching part of the blade root and the transmission belt, so that the transmission belt 3 is stably arranged in the groove 601 to prevent Transmission belt 3 moves up and down.

同样地,叶片6的与传动带3的配合表面可以采用相应的减摩或增摩处理,改变配合表面摩擦系数。可选地,传动带3可以为齿形带或齿形链,因此,还可在叶片6的叶根的外圆周面上设置齿形结构,以与齿形带或齿形链配合。Similarly, the mating surface of the blade 6 and the transmission belt 3 can be treated with corresponding friction reduction or friction increase to change the friction coefficient of the mating surface. Optionally, the transmission belt 3 can be a toothed belt or a toothed chain, therefore, a toothed structure can also be provided on the outer circumferential surface of the blade root of the blade 6 to cooperate with the toothed belt or the toothed chain.

第五实施例fifth embodiment

图9A和9B示出了根据本实用新型第五实施例的变桨装置的局部剖视图。与根据本实用新型的上述实施例不同的是,变桨轴承2的轴承内圈21沿着轴向向外延伸超过轴承外圈22预定长度,换句话说,轴承内圈21在轴向上面向叶片6的方向形成有延伸部210、310,轴承内圈21上的轴向通孔也延伸穿过延伸部210、310,因此,可以使轴承内圈连接螺栓8穿过轴承内圈21以及延伸部210、310之后紧固到叶片6,从而将叶片6与轴承内圈21固定连接。9A and 9B show partial cross-sectional views of a pitch control device according to a fifth embodiment of the present invention. Different from the above-mentioned embodiments according to the present utility model, the bearing inner ring 21 of the pitch bearing 2 extends outward in the axial direction beyond the predetermined length of the bearing outer ring 22, in other words, the bearing inner ring 21 faces in the axial direction The direction of the blade 6 is formed with extensions 210, 310, and the axial through holes on the bearing inner ring 21 also extend through the extensions 210, 310, so that the bearing inner ring connecting bolts 8 can pass through the bearing inner ring 21 and extend The parts 210 , 310 are then fastened to the blade 6 , thereby firmly connecting the blade 6 with the bearing inner ring 21 .

传动带3通过预紧装置连接在轴承内圈21的延伸部210、310的外圆周表面上,驱动轴承内圈21旋转,通过轴承内圈21带动叶片6旋转变桨。The transmission belt 3 is connected to the outer circumferential surfaces of the extensions 210 and 310 of the bearing inner ring 21 through a pre-tightening device to drive the bearing inner ring 21 to rotate, and the bearing inner ring 21 drives the blade 6 to rotate and change pitch.

如图9A所示,延伸部210可沿着轴向方向从轴承内圈21延伸预定长度,形状大体为圆筒形。所述预定长度大于所述传动带3的宽度。为了与传动带3配合,可以对延伸部210的外圆周表面进行相应处理,例如,对该外圆周面进行增摩或减摩处理。可选地,传动带3可以为齿形带或齿形链,因此,还可在该外圆周表面上形成齿形结构,以与齿形带或齿形链啮合。As shown in FIG. 9A , the extension portion 210 may extend a predetermined length from the bearing inner ring 21 in the axial direction, and is generally cylindrical in shape. The predetermined length is greater than the width of the transmission belt 3 . In order to cooperate with the transmission belt 3 , the outer peripheral surface of the extension part 210 can be treated accordingly, for example, the outer peripheral surface can be subjected to friction-increasing or friction-reducing treatment. Optionally, the transmission belt 3 can be a toothed belt or a toothed chain, therefore, a toothed structure can also be formed on the outer peripheral surface to mesh with the toothed belt or the toothed chain.

如图9B所示,延伸部310与图9A中的延伸部210不同,延伸部310是在图9A所示的延伸部210的基础上进一步包括凸起结构,以进一步增大传动带3的节圆直径。As shown in FIG. 9B , the extension 310 is different from the extension 210 in FIG. 9A . The extension 310 further includes a raised structure on the basis of the extension 210 shown in FIG. 9A to further increase the pitch circle of the transmission belt 3 diameter.

如图9B所示,延伸部310可以包括轴向延伸部分312以及形成在轴向延伸部分312外周的凸起结构。As shown in FIG. 9B , the extension part 310 may include an axial extension part 312 and a protruding structure formed on the outer periphery of the axial extension part 312 .

凸起结构可包括沿径向向外延伸的径向延伸部分314,在这种情况下,传动带3可缠绕在径向延伸部分314的外圆周表面上。进一步地,凸起结构还可以包括从径向延伸部分314的端部沿轴向延伸的传动元件安装部316,传动带3可缠绕在传动元件安装部316的外圆周表面上。凸起结构可以与轴向延伸部分312一体形成,也可以如第二实施例所示的连接盘40那样,形成为单独的部件,插入到轴向延伸部分312的外周上。例如,径向延伸部分314的内周可形成有径向向内延伸的插入凸起,轴向延伸部分312的外周可形成有对应的插入凹槽,从而凸起结构以插入凸起和插入凹槽相配合的方式与轴向延伸部分314结合。与前面描述的实施例中的连接盘40的结构类似,凸起结构的截面形状可以为“一”形、“T”或“L”形。凸起结构可以形成为圆环形或部分圆环形,径向延伸部分314上还可以形成有减重孔。The raised structure may include a radially extending portion 314 extending radially outward, and in this case, the drive belt 3 may be wound on an outer circumferential surface of the radially extending portion 314 . Further, the protruding structure may further include a transmission element mounting portion 316 axially extending from an end of the radially extending portion 314 , and the transmission belt 3 may be wound on an outer circumferential surface of the transmission element mounting portion 316 . The protruding structure can be integrally formed with the axially extending portion 312 , or can be formed as a separate component and inserted into the outer periphery of the axially extending portion 312 as in the connecting plate 40 shown in the second embodiment. For example, the inner circumference of the radially extending portion 314 can be formed with an insertion protrusion extending radially inward, and the outer circumference of the axially extending portion 312 can be formed with a corresponding insertion groove, so that the protrusion structure can be inserted into the protrusion and the insertion recess. The groove engages the axially extending portion 314 in a cooperating manner. Similar to the structure of the land 40 in the above-described embodiments, the cross-sectional shape of the protruding structure can be "-", "T" or "L". The protruding structure can be formed into a circular ring or a partial circular ring, and a lightening hole can also be formed on the radially extending portion 314 .

换句话说,可以通过将根据本实用新型第一实施例的连接盘10与轴承内圈21形成一体结构来得到图9B所示的实施例。或者说,图9B所示的变桨装置也包括连接盘80,该连接盘80与轴承内圈21一体形成,该连接盘80包括内圆周部分、外圆周部分以及连接内圆周部分和外圆周部分的中间过渡部分。轴承内圈21的多个轴向通孔延伸穿过所述内圆周部分。In other words, the embodiment shown in FIG. 9B can be obtained by integrating the connection plate 10 and the bearing inner ring 21 according to the first embodiment of the present invention. In other words, the pitch control device shown in FIG. 9B also includes a connection plate 80, which is integrally formed with the inner ring 21 of the bearing. the middle transition part. A plurality of axial through holes of the bearing inner ring 21 extend through the inner circumferential portion.

图9B中所示的连接盘80(即延伸部310)与前面描述的实施例中的连接盘10、连接盘40、凸起结构60的结构类似,连接盘80的径向截面可以为“工”形或“Z”形。变桨装置的其他结构与前面描述的实施例中的变桨结构的相应部件相同,因此,不再进行重复描述。The connection plate 80 (i.e. the extension 310) shown in FIG. " or "Z" shape. Other structures of the pitch control device are the same as the corresponding components of the pitch control structure in the above-described embodiments, so no repeated description is given.

虽然结合附图对上述五个实施例进行了分别描述,但是,对于本领域技术人员来说应该理解的是,在其中一个实例中描述的结构特征可以应用于其他实施例,在各个特征在不相互冲突的情况下,不同实施例中的特征可以相互组合而形成其他变型方实施例。例如,在图8B所示出的示例中,在叶根外圆周表面上开设凹槽,以防止传动带上下窜动,显然,该方式也可以适用于其他实施例中的变桨盘或延伸部等部件。Although the above five embodiments have been described separately in conjunction with the accompanying drawings, it should be understood by those skilled in the art that the structural features described in one of the examples can be applied to other embodiments, and each feature is in different In case of mutual conflict, features in different embodiments can be combined with each other to form other variant embodiments. For example, in the example shown in Figure 8B, grooves are provided on the outer circumferential surface of the blade root to prevent the drive belt from moving up and down. Obviously, this method can also be applied to the pitch disc or extension in other embodiments. part.

本实用新型的变桨装置可以应用于风力发电机组,因此,本实用新型提供了一种具有上述变桨装置的风力发电机组。The pitch changing device of the utility model can be applied to a wind power generating set, therefore, the utility model provides a wind generating set having the above pitch changing device.

根据本实用新型的实施例的用于风力发电机组的变桨装置以及具有所述变桨装置的风力发电机组,在叶片规格相同的情况下,通过将叶片连接到轴承内圈上,使得所采用的变桨轴承的尺寸相应增大,螺栓节圆直径增大且螺栓数量增加,传动带分布直径随之增大,提高了叶根的抗载能力,降低了单个螺栓所受的载荷,降低了轴承滚动体所受的载荷。According to the pitch changing device for a wind power generator set and the wind power generating set with the pitch changing device according to the embodiments of the present invention, when the specifications of the blades are the same, by connecting the blades to the inner ring of the bearing, the adopted The size of the pitch bearing increases accordingly, the diameter of the bolt pitch circle increases and the number of bolts increases, and the distribution diameter of the transmission belt increases accordingly, which improves the anti-load capacity of the blade root, reduces the load on a single bolt, and reduces the load on the bearing. load on the rolling elements.

具体地,根据本实用新型的实施例的用于风力发电机组的变桨装置提高叶根极限弯矩载荷水平、提高变桨轴承与连接螺栓的安全系数、提高变桨轴承内圈和外圈的安全系数以及提高传动带的安全系数,降低了变桨轴承断裂失效的风险以及传动带断裂失效的风险。Specifically, the pitch control device for wind power generators according to the embodiment of the present utility model improves the ultimate bending moment load level of the blade root, improves the safety factor of the pitch bearing and the connecting bolts, and improves the stability of the inner ring and outer ring of the pitch bearing. The safety factor and the improvement of the safety factor of the drive belt reduce the risk of fracture failure of the pitch bearing and the risk of fracture failure of the drive belt.

本实用新型的以上实施例仅仅是示例性的,而本实用新型并不受限于此。本领域技术人员应该理解:在不脱离本实用新型的原理和精神的情况下,可对这些实施例进行改变,其中,本实用新型的范围在权利要求及其等同物中限定。The above embodiments of the present invention are merely exemplary, and the present invention is not limited thereto. It should be understood by those skilled in the art that these embodiments can be changed without departing from the principle and spirit of the present invention, wherein the scope of the present invention is defined in the claims and their equivalents.

Claims (12)

1.一种用于风力发电机组的变桨装置,所述风力发电机组包括轮毂(1)和叶片(6),所述变桨装置包括变桨轴承(2)、传动元件以及用于驱动所述传动元件的驱动机构(4),其特征在于,1. A pitch-changing device for a wind power generating set, said wind generating set comprising a hub (1) and a blade (6), said pitch-changing device comprising a pitch-changing bearing (2), a transmission element and a blade for driving said pitch-changing device The driving mechanism (4) of the transmission element is characterized in that, 所述变桨轴承(2)包括轴承内圈(21)和轴承外圈(22),所述轴承内圈(21)包括沿轴向向外延伸的延伸部(210、310),所述叶片(6)与所述延伸部(210、310)固定连接,所述轴承外圈(22)与所述轮毂(1)固定连接,所述传动元件设置在所述延伸部(210、310)上。The pitch bearing (2) includes a bearing inner ring (21) and a bearing outer ring (22), the bearing inner ring (21) includes an extension (210, 310) extending axially outward, and the blade (6) Fixedly connected with the extension part (210, 310), the bearing outer ring (22) is fixedly connected with the hub (1), and the transmission element is arranged on the extension part (210, 310) . 2.如权利要求1所述的变桨装置,其特征在于,所述轴承内圈(21)具有沿轴向延伸并沿圆周方向布置的多个轴向通孔,多个所述轴向通孔延伸穿过所述延伸部(210、310),轴承内圈连接螺栓(8)穿过所述轴向通孔后紧固到所述叶片(6)。2. The pitch control device according to claim 1, characterized in that, the bearing inner ring (21) has a plurality of axial through holes extending in the axial direction and arranged in the circumferential direction, and the plurality of axial through holes The hole extends through the extension part (210, 310), and the bearing inner ring connecting bolt (8) is fastened to the blade (6) after passing through the axial through hole. 3.如权利要求1所述的变桨装置,其特征在于,所述延伸部(310)包括从所述轴承内圈(21)沿轴向向外延伸的轴向延伸部分(312)以及设置在所述轴向延伸部分(312)外周的凸起结构。3. The pitch control device according to claim 1, characterized in that, the extension part (310) includes an axial extension part (312) extending axially outward from the bearing inner ring (21) and a set Raised formations on the periphery of said axially extending portion (312). 4.如权利要求3所述的变桨装置,其特征在于,所述凸起结构与所述轴向延伸部分(312)分开形成,所述凸起结构嵌入到所述轴向延伸部分(312)的外周。4. The pitch control device according to claim 3, characterized in that, the protruding structure is formed separately from the axially extending portion (312), and the protruding structure is embedded in the axially extending portion (312) ) of the periphery. 5.如权利要求4所述的变桨装置,其特征在于,所述凸起结构包括径向向内延伸的插入凸起,所述轴向延伸部分(312)的外周具有相应的插入凹槽。5. The pitch control device according to claim 4, characterized in that, the protruding structure comprises an insertion protrusion extending radially inward, and the outer periphery of the axially extending portion (312) has a corresponding insertion groove . 6.如权利要求3所述的变桨装置,其特征在于,所述凸起结构包括从所述轴向延伸部分(312)沿径向向外延伸的径向延伸部分(314)以及从所述径向延伸部分(314)的端部沿轴向延伸的传动元件安装部(316)。6. The pitch control device according to claim 3, characterized in that, the protruding structure comprises a radially extending portion (314) extending radially outward from the axially extending portion (312) and extending from the axially extending portion (312). The end portion of the radially extending portion (314) is an axially extending transmission element mounting portion (316). 7.如权利要求3所述的变桨装置,其特征在于,所述凸起结构具有如下结构特征中的至少一种:7. The pitch control device according to claim 3, wherein the raised structure has at least one of the following structural features: 所述凸起结构中形成有减重孔;Lightening holes are formed in the raised structure; 所述凸起结构为圆环形或部分圆环形;The raised structure is circular or partially circular; 所述凸起结构的半径方向上的截面形状为“一”形、“T”形或“L”形。The cross-sectional shape of the protruding structure in the radial direction is "-", "T" or "L". 8.如权利要求1-7中任一项所述的变桨装置,其特征在于,所述传动元件为传动带、传动链或钢绳,所述传动元件缠绕在所述延伸部(210、310)的外圆周表面上。8. The pitch control device according to any one of claims 1-7, characterized in that, the transmission element is a transmission belt, a transmission chain or a steel rope, and the transmission element is wound around the extension part (210, 310 ) on the outer circumferential surface. 9.如权利要求8所述的变桨装置,其特征在于,所述传动带为齿形带或齿形链。9. The pitch control device according to claim 8, wherein the transmission belt is a toothed belt or a toothed chain. 10.如权利要求9所述的变桨装置,其特征在于,所述延伸部(210、310)的外圆周表面上形成有齿形结构。10. The pitch control device according to claim 9, characterized in that, a tooth-shaped structure is formed on the outer peripheral surface of the extension part (210, 310). 11.如权利要求8所述的变桨装置,其特征在于,所述延伸部(210、310)上设置有限定传动元件的安装位置的凹槽。11. The pitch control device according to claim 8, characterized in that, the extension part (210, 310) is provided with a groove defining the installation position of the transmission element. 12.一种风力发电机组,其特征在于,所述风力发电机组包括权利要求1-11中任一项所述的变桨装置。12. A wind generating set, characterized in that the wind generating set comprises the pitch control device according to any one of claims 1-11.
CN201720936790.3U 2017-07-28 2017-07-28 Vane change device and the wind power generating set with the vane change device Active CN206972436U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107165777A (en) * 2017-07-28 2017-09-15 北京金风科创风电设备有限公司 Become oar device and have this wind generating set who becomes oar device
CN111847231A (en) * 2020-07-24 2020-10-30 湘电风能有限公司 Simple device for improving hoisting and butt joint efficiency of blades of wind generating set

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107165777A (en) * 2017-07-28 2017-09-15 北京金风科创风电设备有限公司 Become oar device and have this wind generating set who becomes oar device
CN111847231A (en) * 2020-07-24 2020-10-30 湘电风能有限公司 Simple device for improving hoisting and butt joint efficiency of blades of wind generating set

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