[go: up one dir, main page]

CN206955502U - A kind of high tower wind-powered electricity generation lifts crawler body derrick crane - Google Patents

A kind of high tower wind-powered electricity generation lifts crawler body derrick crane Download PDF

Info

Publication number
CN206955502U
CN206955502U CN201720752222.8U CN201720752222U CN206955502U CN 206955502 U CN206955502 U CN 206955502U CN 201720752222 U CN201720752222 U CN 201720752222U CN 206955502 U CN206955502 U CN 206955502U
Authority
CN
China
Prior art keywords
tower
hoisting
crane
crawler
chassis
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201720752222.8U
Other languages
Chinese (zh)
Inventor
秦义校
蒋记
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Taiyuan University of Science and Technology
Original Assignee
Taiyuan University of Science and Technology
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Taiyuan University of Science and Technology filed Critical Taiyuan University of Science and Technology
Priority to CN201720752222.8U priority Critical patent/CN206955502U/en
Application granted granted Critical
Publication of CN206955502U publication Critical patent/CN206955502U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Landscapes

  • Jib Cranes (AREA)

Abstract

本实用新型公开一种高塔风电吊装履带底盘塔式起重机,包括履带底盘、塔身主臂架、回转平台、起升机构、臂架结构、平衡配重、控制系统和变幅机构等部分。这种新的履带塔式起重机作业时,履带底盘运行到作业位置,把任何形式的塔式起重机安装在底盘上,吊装时履带底盘固定不动,代替了塔式起重机的混凝土基础基座;上部塔式起重机部分的自安装、拆卸和作业方式不变,当进行风电吊装等特种作业时,塔式起重机起吊臂架和平衡臂架的长度可以按作业幅度要求进行专门构造。本实用新型能够快速转场安装拆卸,提高风电吊装效率,适应狭小场地高塔大功率风电吊装需求,提高吊装安全性,降低吊装成本,减小对生态环境的破坏性。

The utility model discloses a crawler chassis tower crane for high-tower wind power hoisting, which comprises crawler chassis, tower main arm frame, slewing platform, hoisting mechanism, arm frame structure, balance counterweight, control system, luffing mechanism and other parts. When this new crawler tower crane is in operation, the crawler chassis moves to the working position, and any form of tower crane is installed on the chassis. When hoisting, the crawler chassis is fixed and replaces the concrete foundation of the tower crane; the upper part The self-installation, disassembly and operation methods of the tower crane remain unchanged. When performing special operations such as wind power hoisting, the length of the tower crane's lifting jib and balance jib can be specially constructed according to the requirements of the operating range. The utility model can be quickly installed and disassembled in transition, improves the efficiency of wind power hoisting, adapts to the hoisting requirements of high-power wind power for high towers in narrow sites, improves hoisting safety, reduces hoisting costs, and reduces damage to the ecological environment.

Description

一种高塔风电吊装履带底盘塔式起重机A high-tower wind power hoisting crawler chassis tower crane

技术领域technical field

本实用新型涉及起重机领域,具体地,涉及一种高塔风电吊装履带底盘塔式起重机。The utility model relates to the field of cranes, in particular to a high-tower wind power hoisting crawler chassis tower crane.

背景技术Background technique

在过去的几年里,以履带起重机和全地面汽车起重机为主的起重机械完成了大量的风机吊装作业。风电能源产业是以经济规模为主导的,塔柱建的越高,风机功率越大,风电场的投资回报越快。随着风机越来越大,风机高度不断提升,越来越多的风电场建在了难以进入的边远地区,并且安装时所要求的的空间越来越小,履带起重机和全地面汽车起重机的劣势逐渐显现出来。使用传统履带起重机和全地面起重机方案费用太高,并且签订风机安装合同的公司需要大量的物流工作要做。同时,履带起重机与地面为基础,配备了长臂架,以便达到风机安装要求的高度。随着风能产业的增长,风力发电机的组装越来越多的在大型机械不易进入的现场进行,如森林和山顶。运送像履带起重机这样的大型机械进入这样的现场确实不易。比如进入森林就需要砍伐树木,以便为100-150m长的臂架架设腾出空间,在安装风机时,还需要砍伐周围160m的树木以便进行臂架的拉起和放下作业。除了费用高以外,也是要考虑生态的问题。此外,风机高度的不断提升,吊装高度会超过履带起重机和全地面起重机的作业范围,给风电吊装带来了新的挑战。In the past few years, hoisting machinery mainly crawler cranes and all-terrain truck cranes have completed a large number of wind turbine hoisting operations. The wind power energy industry is dominated by economic scale. The higher the tower is built, the greater the power of the wind turbine, and the faster the return on investment of the wind farm. As wind turbines become larger and higher, more and more wind farms are built in remote areas that are difficult to access, and the space required for installation is getting smaller and smaller. The use of crawler cranes and all-terrain truck cranes The disadvantages gradually emerged. Using conventional crawler cranes and all-terrain cranes is too expensive a solution and requires a lot of logistical work for the company contracting the wind turbine installation. At the same time, the crawler crane is based on the ground and is equipped with a long arm frame so as to reach the height required for wind turbine installation. As the wind energy industry grows, wind turbines are increasingly being assembled on sites that are not easily accessible by large machinery, such as forests and mountain tops. Transporting such a large piece of machinery like a crawler crane into such a site is not easy. For example, when entering the forest, it is necessary to cut down trees to make room for the erection of the 100-150m long boom. When installing the wind turbine, it is also necessary to cut down the surrounding 160m trees for the lifting and lowering of the boom. In addition to the high cost, ecological issues must also be considered. In addition, with the continuous increase in the height of wind turbines, the hoisting height will exceed the operating range of crawler cranes and all-terrain cranes, which brings new challenges to wind power hoisting.

现有的塔式起重机工作高度较高时,均采用混凝土基础基座,这就给风电吊装作业带来了不便,混凝土基础基座耗时耗工,延长了风机吊装的工作周期,给风电吊装行业带来一定的损失,这也是塔式起重机在风电吊装中急需解决的一个难题。When the existing tower cranes have a high working height, they all use concrete foundation bases, which brings inconvenience to the wind power hoisting operation. The industry has brought certain losses, which is also a difficult problem that tower cranes need to solve urgently in wind power hoisting.

发明内容Contents of the invention

本实用新型的目的是提供了一种高塔风电吊装履带底盘塔式起重机,能够快速地转场安装拆卸,运输便利,提高风电或狭小场地吊装效率,适应狭小场地高塔大功率风电吊装需求,提高吊装安全性,降低吊装成本,减小对生态环境的破坏性。The purpose of this utility model is to provide a crawler chassis tower crane for high-tower wind power hoisting, which can be installed and disassembled quickly in transition, convenient in transportation, improves the hoisting efficiency of wind power or small sites, and adapts to the hoisting requirements of high towers and high-power wind power in small sites. Improve the safety of hoisting, reduce the cost of hoisting, and reduce the damage to the ecological environment.

为解决上述技术问题,本实用新型采用的一个技术方案是:提供一种高塔风电吊装履带底盘塔式起重机,包括履带底盘、塔身主臂架、回转平台、起升机构、臂架结构、平衡配重、控制系统和变幅机构等装置。其特征在于,所述履带底盘作为塔式起重机基座,由履带运行机构和一个单一底盘或者设有回转装置的上下车底盘组成,塔式起重机塔身结构固接支撑在单一底盘或者可以回转的上车底盘上,所述塔身主臂架、回转平台、起升机构、臂架结构、平衡配重、控制系统和变幅机构等装置属于任何形式的塔式起重机,如平头式、塔帽式和动臂式塔式起重机。In order to solve the above technical problems, a technical solution adopted by the utility model is to provide a crawler chassis tower crane for high-tower wind power hoisting, including a crawler chassis, a main boom frame of the tower body, a slewing platform, a lifting mechanism, a boom structure, Balance counterweight, control system and luffing mechanism and other devices. It is characterized in that, as the base of the tower crane, the crawler chassis is composed of a crawler running mechanism and a single chassis or a chassis with a slewing device for getting on and off the car, and the tower structure of the tower crane is fixedly supported on the single chassis or a rotatable On the chassis of the boarding vehicle, the tower main boom, slewing platform, hoisting mechanism, boom structure, balance counterweight, control system and luffing mechanism and other devices belong to any form of tower crane, such as flat head, tower cap, etc. Type and luffing jib tower cranes.

进一步的,所述的高塔风电吊装履带底盘塔式起重机作业时,所述履带底盘运行到作业位置,把任何形式的塔式起重机安装在底盘上,吊装时履带底盘固定不动,代替了塔式起重机的混凝土基础基座。Further, when the high-tower wind power hoisting crawler chassis tower crane is in operation, the crawler chassis moves to the working position, any form of tower crane is installed on the chassis, and the crawler chassis is fixed during hoisting, replacing the tower Concrete foundation pedestals for cranes.

进一步的,所述高塔风电吊装履带底盘塔式起重机的起吊臂架和平衡臂架的长度可以按作业幅度要求进行专门构造。Further, the length of the lifting jib and the balance jib of the crawler chassis tower crane for hoisting high-tower wind power can be specially constructed according to the requirements of the working range.

本实用新型的其他特征在随后的具体实施方式部分予详细说明。Other features of the present utility model are described in detail in the following specific embodiments.

附图说明Description of drawings

附图是用来提供对本实用新型的进一步理解,并且构成说明书的一部分,与下面的具体实施方式一起用于解释本实用新型,但并不构成对本实用新型的限制。在附图中:The accompanying drawings are used to provide a further understanding of the utility model, and constitute a part of the description, together with the following specific embodiments, are used to explain the utility model, but do not constitute a limitation to the utility model. In the attached picture:

图1是本实用新型所述上回转式履带底盘塔式起重机的结构示意图;Fig. 1 is the structure schematic diagram of upper rotary type crawler chassis tower crane described in the utility model;

图2是本实用新型所述动臂式履带底盘塔式起重机的结构示意图;Fig. 2 is a structural schematic diagram of the boom-type crawler chassis tower crane described in the utility model;

图3是本实用新型所述履带单一底盘的结构示意图;Fig. 3 is a schematic structural view of a single crawler chassis of the utility model;

附图标记说明Explanation of reference signs

1.履带底盘 2.塔身主臂架 3.回转平台1. Crawler chassis 2. Tower main boom 3. Slewing platform

4.平衡配重5.臂架结构6.起升机构7.轮毂4. Balance counterweight 5. Boom structure 6. Lifting mechanism 7. Hub

8.叶片吊装夹具9.叶片10.上附着架 11.塔筒8. Blade hoisting fixture 9. Blade 10. Upper attachment frame 11. Tower tube

12.下附着架13.发电机机舱14.控制系统 15.变幅机构12. Lower attachment frame 13. Generator cabin 14. Control system 15. Luffing mechanism

16.履带底盘固定装置 17.履带底盘与塔身臂架连接点。16. Crawler chassis fixing device 17. Connection point between crawler chassis and tower jib.

具体实施方式Detailed ways

以下结合附图对本实用新型的具体实施方式进行详细说明。应当理解的是,此处所描述的具体实施方式仅用于说明和解释本实用新型,并不用于限制本实用新型。The specific embodiment of the utility model will be described in detail below in conjunction with the accompanying drawings. It should be understood that the specific embodiments described here are only used to illustrate and explain the utility model, and are not intended to limit the utility model.

请参阅图1,本实用新型实施例包括:Please refer to Fig. 1, the utility model embodiment comprises:

所述履带底盘作为塔式起重机基座,由履带运行机构和一个单一底盘或者设有回转装置的上下车底盘组成,塔式起重机塔身结构固接支撑在单一底盘或者可以回转的上车底盘上,所述塔身主臂架、回转平台、起升机构、臂架结构、平衡配重、控制系统和变幅机构等装置属于任何形式的塔式起重机,如平头式、塔帽式和动臂式塔式起重机。The crawler chassis is used as the base of the tower crane, and is composed of a crawler running mechanism and a single chassis or a chassis for getting on and off the car with a slewing device. , the tower main jib, slewing platform, hoisting mechanism, jib structure, balance counterweight, control system and luffing mechanism and other devices belong to any form of tower crane, such as flat head type, tower hat type and boom tower crane.

一种高塔风电吊装履带底盘塔式起重机,以塔帽式履带底盘塔式起重机为例,包括履带底盘1、塔身主臂架2、回转平台3、平衡配重装置4、臂架结构5、起升机构6。其特征在于,所述履带底盘1作为塔式起重机基座,由履带运行机构和一个单一底盘或者设有回转装置的上下车底盘组成,塔式起重机塔身结构固接支撑在单一底盘或者可以回转的上车底盘上,所述塔身主臂架2、回转平台3、平衡配重4、臂架结构5、起升机构6、控制系统14等装置属于塔帽式塔式起重机。A crawler chassis tower crane for high-tower wind power hoisting, taking the tower cap crawler chassis tower crane as an example, including crawler chassis 1, tower body main boom frame 2, slewing platform 3, balance counterweight device 4, and boom structure 5 , Lifting mechanism 6. It is characterized in that the crawler chassis 1 is used as the base of the tower crane, and is composed of a crawler running mechanism and a single chassis or a chassis with a slewing device for getting on and off the car, and the tower structure of the tower crane is fixedly supported on the single chassis or can be turned On the upper chassis of the car, the tower body main boom frame 2, slewing platform 3, balance counterweight 4, boom structure 5, hoisting mechanism 6, control system 14 and other devices belong to the tower hat type tower crane.

另外,所述履带底盘1自行驶至风电吊装现场后,到达指定地点后,通过履带底盘固定装置16安装在风电塔筒地基的一侧,用于支撑整个塔式起重机进行吊装,作业过程中不能移动。在吊装完毕后,完成起重机主体拆卸后,履带底盘1可自行驶离开风电吊装现场。In addition, after the crawler chassis 1 travels to the wind power hoisting site and arrives at the designated location, it is installed on one side of the wind power tower foundation through the crawler chassis fixing device 16 to support the entire tower crane for hoisting. move. After the hoisting is completed and the main body of the crane is disassembled, the crawler chassis 1 can drive away from the wind power hoisting site by itself.

另外,所述塔身主臂架2通过履带底盘与塔身臂架连接装置17与履带底盘1相连接,在完成塔筒11第一阶段吊装后,即安装下附着架10,保证塔机的整体稳定性,在完成塔筒11第三阶段吊装后,即安装上附着架12,期间如有需要,可安装多个附着架。In addition, the tower body main boom 2 is connected to the crawler chassis 1 through the crawler chassis and the tower boom connecting device 17, and after the first stage hoisting of the tower tube 11 is completed, the lower attachment frame 10 is installed to ensure the stability of the tower crane. For the overall stability, after the third stage hoisting of the tower tube 11 is completed, the attachment frame 12 is installed, during which multiple attachment frames can be installed if necessary.

另外,所述控制系统14通过小车改变起重机的工作幅度,从而完成对塔筒11、发电机机舱13、轮毂7、叶片9等不同风电零部件的吊装。In addition, the control system 14 changes the working range of the crane through the trolley, thereby completing the hoisting of different wind power components such as the tower 11, the generator nacelle 13, the hub 7, and the blade 9.

另外,在动臂式履带底盘塔式起重机中,所述控制系统14通过变幅机构15改变起重机的工作幅度。In addition, in the boom crawler chassis tower crane, the control system 14 changes the working range of the crane through the luffing mechanism 15 .

本实用新型提供一种高塔风电吊装履带底盘塔式起重机,通过履带底盘固定装置16将履带底盘1固定于地面后,通过履带底盘与塔身臂架连接.点17将履带底盘1和塔身主臂架2连接在一起,而后将回转平台3、平衡配重4、臂架结构5、起升机构6、控制系统14、变幅机构15安装完毕后,在提升塔身主臂架2的高度的同时,完成塔筒11的安装,并通过上附着架10、下附着架12将塔身主臂架2与塔筒11相连接。当塔身主臂架2高度达到吊装发电机机舱13、轮毂7、叶片9的要求时,调整回转平台3,找到风电各零部件的最佳吊装角度和吊装幅度,进行吊装作业。完成吊装作业后,塔机臂架结构5调整至安装角度后,塔机开始自拆卸作业,依次拆卸塔身主臂架2的臂节、附着架10、下附着架12、平衡配重4、起升机构6、变幅机构15、臂架结构5、回转平台3,最后履带底盘1解除固定,自行驶离开风电吊装现场,完成整个吊装作业。The utility model provides a crawler chassis tower crane for high-tower wind power hoisting. After the crawler chassis 1 is fixed on the ground through the crawler chassis fixing device 16, the crawler chassis 1 is connected to the tower arm frame through the crawler chassis. Point 17 connects the crawler chassis 1 and the tower body. The main boom frame 2 is connected together, and then after the slewing platform 3, the counterweight 4, the boom structure 5, the hoisting mechanism 6, the control system 14, and the luffing mechanism 15 are installed, the main boom frame 2 of the hoisting tower body At the same time, the installation of the tower tube 11 is completed, and the main boom frame 2 of the tower body is connected with the tower tube 11 through the upper attachment frame 10 and the lower attachment frame 12 . When the height of the main boom frame 2 of the tower reaches the requirements for hoisting the generator nacelle 13, the hub 7, and the blades 9, adjust the slewing platform 3 to find the best hoisting angle and hoisting range for each component of the wind power, and carry out the hoisting operation. After the hoisting operation is completed, after the jib structure 5 of the tower crane is adjusted to the installation angle, the tower crane starts self-disassembly operation, and the jib section of the main jib frame 2 of the tower body, the attachment frame 10, the lower attachment frame 12, the balance counterweight 4, Lifting mechanism 6, luffing mechanism 15, jib structure 5, slewing platform 3, and finally the crawler chassis 1 is unfixed, and leaves the wind power hoisting site by self-driving to complete the whole hoisting operation.

以上结合附图详细描述了本实用新型的实施方式,但是,本实用新型并限于上述实施方式中的具体细节,在本实用新型的技术构思范围内,可以对本实用新型技术方案进行多种简单变型,这些简单变型均属于本实用新型的保护范围。The embodiments of the utility model have been described in detail above in conjunction with the accompanying drawings. However, the utility model is not limited to the specific details of the above-mentioned embodiments. Within the scope of the technical concept of the utility model, various simple modifications can be made to the technical solution of the utility model. , these simple modifications all belong to the protection scope of the present utility model.

Claims (3)

1. a kind of high tower wind-powered electricity generation lifts crawler body derrick crane, including crawler body, tower body main boom, revolving dial, rise Rise the devices such as mechanism, jib structure, counterweight, control system and jib lubbing mechanism, it is characterised in that the crawler body conduct Derrick crane pedestal, it is made up of crawler belt travelling mechanism and a single chassis or the chassis up and down provided with slewing equipment, On the affixed upper chassis that is supported on single chassis or can turn round of tower body structure of tower crane, the tower body main boom, The devices such as revolving dial, lifting mechanism, jib structure, counterweight, control system and jib lubbing mechanism belong to any type of tower Formula crane, such as cab over type, tower hat type and whip-typed tower crane.
2. high tower wind-powered electricity generation according to claim 1 lifts crawler body derrick crane, it is characterised in that this new shoe During band derrick crane operation, the crawler body runs to job position, and any type of derrick crane is arranged on bottom On disk, crawler body is fixed during lifting, instead of the concrete foundation pedestal of derrick crane.
3. high tower wind-powered electricity generation according to claim 1 lifts crawler body derrick crane, it is characterised in that derrick crane Special configuration can be carried out by operation amplitude requirement by lifting by crane the length of arm support peace weighing apparatus arm support.
CN201720752222.8U 2017-06-27 2017-06-27 A kind of high tower wind-powered electricity generation lifts crawler body derrick crane Expired - Fee Related CN206955502U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201720752222.8U CN206955502U (en) 2017-06-27 2017-06-27 A kind of high tower wind-powered electricity generation lifts crawler body derrick crane

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201720752222.8U CN206955502U (en) 2017-06-27 2017-06-27 A kind of high tower wind-powered electricity generation lifts crawler body derrick crane

Publications (1)

Publication Number Publication Date
CN206955502U true CN206955502U (en) 2018-02-02

Family

ID=61386320

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201720752222.8U Expired - Fee Related CN206955502U (en) 2017-06-27 2017-06-27 A kind of high tower wind-powered electricity generation lifts crawler body derrick crane

Country Status (1)

Country Link
CN (1) CN206955502U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107117545A (en) * 2017-06-27 2017-09-01 太原科技大学 A kind of high tower wind-powered electricity generation lifts crawler body derrick crane

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107117545A (en) * 2017-06-27 2017-09-01 太原科技大学 A kind of high tower wind-powered electricity generation lifts crawler body derrick crane

Similar Documents

Publication Publication Date Title
CN101858308B (en) Wind power generator
US10094357B2 (en) Nacelle for a wind turbine generator including lifting apparatus
US9120652B2 (en) Service crane for a wind turbine
US20030183594A1 (en) Crane for the assembly of wind turbines and assembly procedure
US20140102039A1 (en) Method of setting up, maintaining and disassembling a wind turbine
US20160010621A1 (en) Tall wind turbine tower erection with climbing crane
US11808250B2 (en) Method and equipment for replacing wind turbine components
CN103303807B (en) A kind of from hoisting type wind power generating set hoisting crane
CN200988745Y (en) Hoisting device for mounting wind power generator
CN106150923A (en) A kind of adjustable wind-driven generator of traffic altitude
CN105271010A (en) Self-climbing crane
CN105110206A (en) Hoisting system of wind generating set and component hoisting method
CN205257825U (en) Offshore platform fan hoisting system
JP2002147340A (en) Wind turbine generator installation method and wind turbine generator
CN206955502U (en) A kind of high tower wind-powered electricity generation lifts crawler body derrick crane
CN108190765A (en) A kind of high tower Wind turbines lifting tire chassis derrick crane
CN204629405U (en) Navigational lighting aid tower fragile stem jacking system
RU2720731C1 (en) Wind turbine construction method and lifting beam for wind turbine rotor blade assembly
CN205918545U (en) Aerogenerator with adjustable aerial height
CN205076725U (en) Revolving stage structure and have hoist of wind -powered electricity generation installation ship of this revolving stage structure
CN209503282U (en) It is a kind of for welding the rotary workbench of wind power foundation tower
CN204251234U (en) For the Multifunctional aloft-work hoisting crane of wind-power electricity generation machine overhauling, maintenance
CN107117545A (en) A kind of high tower wind-powered electricity generation lifts crawler body derrick crane
CN207165365U (en) A kind of outdoor transformer installation support frame
CN103588131B (en) Eight-point synchronous automatic lifting maintenance platform

Legal Events

Date Code Title Description
GR01 Patent grant
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20180202

Termination date: 20180627