CN206895800U - A kind of device for improving fermented feed inoculation quality - Google Patents
A kind of device for improving fermented feed inoculation quality Download PDFInfo
- Publication number
- CN206895800U CN206895800U CN201720318958.4U CN201720318958U CN206895800U CN 206895800 U CN206895800 U CN 206895800U CN 201720318958 U CN201720318958 U CN 201720318958U CN 206895800 U CN206895800 U CN 206895800U
- Authority
- CN
- China
- Prior art keywords
- conveying worm
- liquid pump
- spray head
- radome fairing
- disc
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000011081 inoculation Methods 0.000 title claims abstract description 22
- 239000007921 spray Substances 0.000 claims abstract description 66
- 239000000463 material Substances 0.000 claims abstract description 59
- 239000007788 liquid Substances 0.000 claims abstract description 41
- 241000894006 Bacteria Species 0.000 claims abstract description 26
- 230000000813 microbial effect Effects 0.000 claims abstract description 18
- 238000007599 discharging Methods 0.000 claims abstract description 4
- 238000005507 spraying Methods 0.000 claims description 13
- 239000002068 microbial inoculum Substances 0.000 abstract description 30
- 239000002994 raw material Substances 0.000 abstract description 6
- 238000000855 fermentation Methods 0.000 description 11
- 230000004151 fermentation Effects 0.000 description 11
- 238000000034 method Methods 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 7
- 230000000694 effects Effects 0.000 description 5
- 238000010563 solid-state fermentation Methods 0.000 description 5
- 239000012530 fluid Substances 0.000 description 3
- 239000011344 liquid material Substances 0.000 description 3
- 244000005700 microbiome Species 0.000 description 3
- 238000000889 atomisation Methods 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000003595 mist Substances 0.000 description 2
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
Landscapes
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
The utility model discloses a kind of device for improving fermented feed inoculation quality, including hopper, conveying worm, mixer, spray cap, material radome fairing, disc spray head, microbial bacteria flow container, liquid pump, flowmeter, controller, the conveying worm is VFC, the disc spray head is arranged in the cover body of spray cap, the material radome fairing is arranged in the cover body of spray cap, and positioned at the surface of disc spray head, conveying worm discharging opening, spray cap, material radome fairing and disc spray head may be contained within same vertical center line, material radome fairing is half ellipsoidal surface housing shape, and convex surface is set vertically upward, conveying worm, liquid pump, flowmeter is connected with controller line and is controlled by the controller, and conveying worm controls with liquid pump for chain startup and stop.The utility model can strictly control the proportioning of raw material and microbial inoculum, solve inoculation material generation agglomerate, improve the inoculation quality of fermented feed.
Description
Technical field
The production equipment technology of feed grade acidulant is the utility model is related to, it is more particularly to a kind of to improve fermented feed
The device of inoculation quality.
Background technology
Fermented feed is to treat fermentation materials by being made wet after feedstuff inoculation mixed microorganism bacterium solution, then this is wet pending
Ferment material carries out the biological feedstuff that solid state fermentation handles to obtain.The wet moisture for treating fermentation materials being inoculated with after mixed microorganism bacterium solution
Content is all higher, and moisture is generally 35%~45%.Due to fermentation effect of the wet moisture for treating fermentation materials to material
Fruit plays bigger influence, so the proportioning of fermentation materials and microbial inoculum needs strict control, it is optimal to reach
Zymotechnique control condition.
Mixed simultaneously as fermentation raw material microbe inoculation bacterium solution in mixer is dry mash with the direct of big quantity of fluid
Close, the collocation mixing of this material state easily produces material conglomeration agglomeration problems in mixer.If the material after inoculation
In agglomerate be present, during solid state fermentation, aggregate material is unfermentable thorough, still non-yeastiness inside agglomerate, right
Significant impact is produced in the quality of product.
So there is an urgent need to one kind in the inoculation mixture manufacturing of solid state fermentation feed can strictly control raw material and micro- life
The proportioning of thing bacterium solution, the device that inoculation material produces lump problem is eliminated, to improve the inoculation quality of fermented feed, so as to produce
The good and stable fermented feed product of mass.
The content of the invention
The purpose of this utility model is, overcomes problems of the prior art, there is provided one kind improves fermented feed and connect
The device of kind quality, it can strictly control the proportioning of raw material and microbial inoculum, solve inoculation material generation agglomerate, improve and ferment
The inoculation quality of feed.
To solve above-mentioned existing technical problem, the utility model uses following technical scheme：One kind improves fermentation and raised
Expect the device of inoculation quality, including hopper, conveying worm, mixer, spray cap, material radome fairing, disc spray head, micro- life
Thing bacterium solution tank, liquid pump, flowmeter, controller, the conveying worm are VFC, and the hopper enters with conveying worm
Material end is connected, and the conveying worm discharge end is connected with spray cap top, and the spray cap bottom is stretched into inside mixer, institute
Disc spray head to be stated to be arranged in the cover body of spray cap, the material radome fairing is arranged in the cover body of spray cap, and positioned at circle
The surface of disk fog-spray nozzle, the conveying worm discharging opening, spray cap, material radome fairing and disc spray head may be contained within together
On one vertical center line, the material radome fairing is half ellipsoidal surface housing shape, and convex surface is set vertically upward, the microbial bacteria
Flow container is connected with liquid pump, flowmeter and disc spray head successively by pipeline, the conveying worm, liquid pump, flow
Meter is connected with controller line and is controlled by the controller, and conveying worm controls with liquid pump for chain startup and stop, spiral
Conveyer is turned on or off simultaneously with liquid pump, and multiple spray holes are set in the horizontal plane annular edge of the disc spray head.
The course of work of the present utility model is：Microbial bacteria needed for the production of sufficient amount is added into microbial bacteria flow container
Liquid, required feedstuff will be processed and added in hopper.
The addition of mixer microbial inoculum needed for per batch processed is set on the controller, it is former according to the feed of determination
The speed of material and technique addition ratio and disc spray head the spraying microbial inoculum of microbial inoculum, setting regulation spiral
The rotational frequency and rotation duration of conveyer, make the rotation duration of conveying worm and per the time-consuming phase of batch microbial inoculum spraying
Deng, and cause the ratio of the microbial inoculum addition and feedstuff addition added in mixer per batch processed to be equal to life
The weight ratio of production. art requirement.
First start mixer, restarting controller, then start conveying worm and liquid pump simultaneously, due to conveying worm
Controlled with liquid pump for chain startup and stop, conveying worm will be opened simultaneously with liquid pump.
Feedstuff in hopper is through in the uniform and stable addition mixer of conveying worm, because material radome fairing is half
Ellipsoid housing shape, and convex surface is set vertically upward, so feedstuff is fallen from spray cap center when flowing through material radome fairing,
The stream curtain freely falling body for being rectified into cylindrical shape is entered in mixer.
Effect of the microbial inoculum stored in microbial bacteria flow container through liquid pump flows through flowmeter, and from disc spray head
Middle uniform atomizing sprays, and because disc spray head is in cylindric stream curtain center, the microbial inoculum of atomization will be equal
Even to spray in the cylindric material flow of freely falling body formation, the material to spraying is played the effect of blocking by spray cap, avoids thing
Expect because the spraying of microbial inoculum is splashed.The microbial bacteria liquid measure signal flowed through is fed back to controller by flowmeter in real time, works as stream
Gauge detects that the microbial bacteria liquid measure flowed through is equal to the mixer set on controller microorganism needed for per batch processed in real time
During the addition of bacterium solution, controller control liquid pump stops.Rotation duration and every batch microbial bacteria due to conveying worm
Liquid spraying is time-consuming equal, so conveying worm will also stop together with liquid pump.
The material for being sprayed-on microbial inoculum is fallen into operating mixer, and blended machine is further well mixed, batch
It is secondary mixing terminate after, it is wet to treat that fermentation materials are made, can by this it is obtained it is wet treat fermentation materials be transferred to solid state fermentation link processing.
Then, mixer can start to repeat material addition-mixed process as above.
By treatment thereto, the mixed process of the feedstuff of dry mash and the microbial inoculum of liquid material is more warm
With, in mixer before mixed material, the feedstuff microbial inoculum by even application, in the absence of in mixer suddenly
Caused material conglomeration problem after big quantity of fluid is added, the inoculation quality of fermented feed is improved.
Compared with prior art, the beneficial effects of the utility model are：
Feedstuff and microbial inoculum all pass through accurate strict measurement, and during raw material carries out bacterium solution spraying,
Conveying worm and liquid pump synchronously carry out start and stop, and operation duration is consistent, and the adding proportion of two kinds of materials will in strict conformity with production
Ask, product proportioning homogeneity is stable.
Liquid-drop diameter is small, the uniform optimal spray form of spray pattern being formed after the ejection of disc spray head for microbial inoculum
State, contribute to atomized liquid and feedstuff uniform adsorption.The half ellipsoidal surface housing shape material set vertically upward using convex surface
The form that radome fairing and disc spray head are engaged so that material can fully be atomized shape under the flow regime of stable and uniform
The microbial inoculum spraying of state, material microbe inoculation bacterium solution is more uniform, the mixed process of such dry mash and liquid material
More gentle, in the absence of unexpected caused material conglomeration problem after adding liquid, the inoculation quality of fermented feed is improved.
Brief description of the drawings
Fig. 1 is a kind of schematic diagram for the device for improving fermented feed inoculation quality of the utility model.
Fig. 2 is the front view of material radome fairing.
View when Fig. 3 is conveying worm and the collaborative work of disc spray head.
Fig. 4 is sectional view of the disc spray head to the cylindric stream curtain spraying state of freely falling body.
Description of reference numerals：1- hoppers, 2- conveying worms, 3- mixers, 4- spray caps, 5- materials radome fairing, 6- circles
Disk fog-spray nozzle, 7- microbial bacterias flow container, 8- liquid pumps, 9- flowmeters, 10- controllers.
Embodiment
The utility model is further illustrated with reference to the accompanying drawings and examples.
As shown in Figure 1 to 4, it is a kind of improve fermented feed inoculation quality device, including hopper 1, conveying worm 2,
Mixer 3, spray cap 4, material radome fairing 5, disc spray are first 6, microbial bacteria flow container 7, liquid pump 8, flowmeter 9, controller
10, the conveying worm 2 is VFC, and the hopper 1 is connected with the feed end of conveying worm 2, the conveying worm 2
Discharge end is connected with the top of spray cap 4, and the bottom of spray cap 4 is stretched into inside mixer 3, and the disc spray first 6 is arranged on
In the cover body of spray cap 4, the material radome fairing 5 is arranged in the cover body of spray cap 4, and positioned at disc spray first 6 just on
Side, the discharging opening of conveying worm 2, spray cap 4, material radome fairing 5 and disc spray first 6 may be contained within same vertical centre
On line, the material radome fairing 5 is half ellipsoidal surface housing shape, and convex surface is set vertically upward, and the microbial bacteria flow container 7 passes through
Pipeline is connected with liquid pump 8, flowmeter 9 and disc spray first 6 successively, the conveying worm 2, liquid pump 8, flowmeter 9
Controlled with the connection of controller 10 and controlled device 10, and conveying worm 2 controls with liquid pump 8 for chain startup and stop,
Conveying worm 2 is turned on or off simultaneously with liquid pump 8, is set in the horizontal plane annular edge of the disc spray first 6 multiple
Spray holes.
The course of work of the present utility model is：
Microbial inoculum needed for the production of sufficient amount is added into microbial bacteria flow container 7, required feedstuff will be processed
Add in hopper 1.
The addition of the microbial inoculum needed for per batch processed of mixer 3 is set on controller 10, according to the feeding of determination
Expect the speed of the first 6 spraying microbial inoculum of technique addition ratio and disc spray of raw material and microbial inoculum, setting is adjusted
Save the rotational frequency of conveying worm 2 and rotate duration, make the rotation duration of conveying worm 2 with being sprayed per batch microbial inoculum
Mist takes microbial inoculum addition and feedstuff addition equal, and that cause every batch processed addition in mixer 3
Ratio is equal to the weight ratio of manufacturing technique requirent.
First start mixer 3, restarting controller 10, then start conveying worm 2 and liquid pump 8 simultaneously, due to spiral
Conveyer 2 is controlled with liquid pump 8 for chain startup and stop, and conveying worm 2 will be opened simultaneously with liquid pump 8.
Feedstuff in hopper 1 is through in the uniform and stable addition mixer 3 of conveying worm 2, due to material radome fairing 5
For half ellipsoidal surface housing shape, and convex surface is set vertically upward, so feedstuff is fallen from the center of spray cap 4 flows through material rectification
When covering 5, the stream curtain freely falling body for being rectified into cylindrical shape is entered in mixer 3.
Effect of the microbial inoculum stored in microbial bacteria flow container 7 through liquid pump 8 flows through flowmeter 9, and is sprayed from disk
Uniform atomizing sprays in mist first 6, because disc spray first 6 is in cylindric stream curtain center, the microbial bacteria of atomization
In the cylindric material flow that liquid forms even application to freely falling body, the material to spraying is played the effect of blocking by spray cap 4,
Material is avoided to be splashed because of the spraying of microbial inoculum.The microbial bacteria liquid measure signal flowed through is fed back to control by flowmeter 9 in real time
Device 10, when flowmeter 9 detects that the microbial bacteria liquid measure flowed through is equal at the every batch of mixer 3 set on controller 10 in real time
During the addition of microbial inoculum needed for reason, controller 10 controls liquid pump 8 to stop.Due to the rotation duration of conveying worm 2
It is time-consuming equal with the spraying of every batch microbial inoculum, so conveying worm 2 will also stop together with liquid pump 8.
The material for being sprayed-on microbial inoculum is fallen into operating mixer 3, and blended machine 3 is further well mixed,
It is wet to treat that fermentation materials are made after batch mixing terminates, this obtained wet can be treated that fermentation materials are transferred at solid state fermentation link
Reason.Then, mixer can start to repeat material addition-mixed process as above.
By treatment thereto, the mixed process of the feedstuff of dry mash and the microbial inoculum of liquid material is more warm
With in mixer 3 before mixed material, the feedstuff microbial inoculum by even application, dashed forward in the absence of in mixer 3
Caused material conglomeration problem after big quantity of fluid is so added, the inoculation quality of fermented feed is improved.
Claims (1)
- A kind of 1. device for improving fermented feed inoculation quality, it is characterised in that：Including hopper（1）, conveying worm（2）, it is mixed Conjunction machine（3）, spray cap（4）, material radome fairing（5）, disc spray head（6）, microbial bacteria flow container（7）, liquid pump（8）, flow Meter（9）, controller（10）, the conveying worm（2）For VFC, the hopper（1）With conveying worm（2）Feed end It is connected, the conveying worm（2）Discharge end and spray cap（4）Top is connected, the spray cap（4）Mixer is stretched into bottom （3）Inside, the disc spray head（6）It is arranged on spray cap（4）Cover body in, the material radome fairing（5）It is arranged on spraying Cover（4）Cover body in, and be located at disc spray head（6）Surface, the conveying worm（2）Discharging opening, spray cap（4）、 Material radome fairing（5）With disc spray head（6）It may be contained within same vertical center line, the material radome fairing（5）It is ellipse for half Spherical shell shape, and convex surface is set vertically upward, the microbial bacteria flow container（7）By pipeline successively with liquid pump（8）, flow Meter（9）With disc spray head（6）It is connected, the conveying worm（2）, liquid pump（8）, flowmeter（9）And controller （10）Connection and controlled device（10）Control, and conveying worm（2）With liquid pump（8）Controlled for chain startup and stop, spiral shell Revolve conveyer（2）With liquid pump（8）It is turned on or off simultaneously, the disc spray head（6）Horizontal plane annular edge on set Multiple spray holes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720318958.4U CN206895800U (en) | 2017-03-29 | 2017-03-29 | A kind of device for improving fermented feed inoculation quality |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720318958.4U CN206895800U (en) | 2017-03-29 | 2017-03-29 | A kind of device for improving fermented feed inoculation quality |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206895800U true CN206895800U (en) | 2018-01-19 |
Family
ID=61293836
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720318958.4U Expired - Fee Related CN206895800U (en) | 2017-03-29 | 2017-03-29 | A kind of device for improving fermented feed inoculation quality |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206895800U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115041042A (en) * | 2022-06-07 | 2022-09-13 | 南京宝辉生物饲料有限公司 | Unattended biological feed raw material processing automatic system |
-
2017
- 2017-03-29 CN CN201720318958.4U patent/CN206895800U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115041042A (en) * | 2022-06-07 | 2022-09-13 | 南京宝辉生物饲料有限公司 | Unattended biological feed raw material processing automatic system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180119 Termination date: 20190329 |