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CN206882967U - The hermetically sealed underwater automatic welding wire-feed motor of lightweight - Google Patents

The hermetically sealed underwater automatic welding wire-feed motor of lightweight Download PDF

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CN206882967U
CN206882967U CN201720679959.1U CN201720679959U CN206882967U CN 206882967 U CN206882967 U CN 206882967U CN 201720679959 U CN201720679959 U CN 201720679959U CN 206882967 U CN206882967 U CN 206882967U
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wire
welding
welding wire
interface
lightweight
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王振民
谢芳祥
韩雷刚
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South China University of Technology SCUT
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Abstract

轻量化全密封水下自动焊接送丝机,包括设有数个接口的送丝机箱及密封绝缘于送丝机箱内的焊丝盘机构、减速传动机构、齿轮传动机构、压丝机构、具有密封防水功能的密封电机,送丝机箱上的接口包括气路接口、电力电缆接口和焊枪接口,通过气路接口充入送丝机箱内的保护气体在送丝机箱内形成与箱外水压平衡的箱内气压,密封电机、减速传动机构、齿轮传动机构依次相接,安装后的压丝机构和齿轮传动机构之间形成压力通道,卷绕在焊丝盘机构上的焊丝经压力通道被压紧、输送至送丝机箱的焊枪接口。本实用新型具有重量轻、密封性能好、能大大减少设备在水下工作出现故障的可能性等优点,本实用新型属于水下焊接技术领域。

Lightweight and fully sealed underwater automatic welding wire feeder, including a wire feeder box with several interfaces, a wire reel mechanism sealed and insulated in the wire feeder box, a deceleration drive mechanism, a gear drive mechanism, a wire pressing mechanism, and a sealed and waterproof function. The sealed motor of the wire feeder box includes the air circuit interface, the power cable interface and the welding torch interface. The protective gas charged into the wire feeder box through the air circuit interface forms a box inside the wire feeder box that is balanced with the water pressure outside the box. Air pressure, sealed motor, deceleration transmission mechanism, and gear transmission mechanism are connected in sequence. A pressure channel is formed between the installed wire pressing mechanism and the gear transmission mechanism. The welding wire wound on the wire reel mechanism is compressed and transported to the Welding torch interface for the wire feeder box. The utility model has the advantages of light weight, good sealing performance, and can greatly reduce the possibility of failure of equipment in underwater operation. The utility model belongs to the technical field of underwater welding.

Description

轻量化全密封水下自动焊接送丝机Lightweight fully sealed underwater automatic welding wire feeder

技术领域technical field

本实用新型属于水下焊接技术领域,尤其涉及一种轻量化全密封水下自动焊接送丝机。The utility model belongs to the technical field of underwater welding, in particular to a light-weight fully sealed underwater automatic welding wire feeder.

背景技术Background technique

随着国民经济及海洋技术的高速发展,大量的海洋工程需要建设和维护,且海洋工程不断地向深海推进,因此,对水下焊接需求迫切。水下焊接作为海洋工程建设和改造的关键技术,越来越被重视,学者和科研机构将水下焊接技术作为课题研究,并且由于水下环境的复杂性和不确定性,目前尚无完整的水下机器人焊接系统应用于水下工程焊接,因此水下焊接的应用需求越来越迫切。而焊接潜水送丝装置作为水下焊接的关键装备之一,潜水送丝装置的研究,推动了水下机器人焊接系统的发展。工程应用时,影响水下焊接质量的因素很多,焊接过程电弧的稳定燃烧是优质焊接的根本保证。要使水下电弧燃烧稳定,就必须有相应的电源与之匹配,有稳定可靠的送丝设备,能够建立稳定的电源-电弧系统。目前,已经出现一些稳定的水下焊接送丝设备,这些水下焊接送丝设备通过对送丝机箱进行密封处理以保持箱体内稳定的环境。但是,现有的这些设备仅对送丝机箱进行密封处理,在对送丝机箱密封过程中会采用多处密封处理,多个密封处理相当于“串联”,即使单个密封处理可靠性很高,但是多个密封处理可靠性却往往不理想,因此设备有发生渗水的可能性,由此导致电机损坏、设备无法正常工作;并且,设备一旦发生渗水,导致设备损坏,修理难度较大、费用高。再者,目前现有的水下送丝装置体积大、重量大,水下操作不太方便。With the rapid development of the national economy and marine technology, a large number of marine projects need to be constructed and maintained, and marine projects are constantly advancing to the deep sea. Therefore, there is an urgent need for underwater welding. As a key technology for marine engineering construction and transformation, underwater welding has been paid more and more attention. Scholars and scientific research institutions have taken underwater welding technology as a research topic. Due to the complexity and uncertainty of the underwater environment, there is no complete The underwater robot welding system is used in underwater engineering welding, so the application requirements of underwater welding are becoming more and more urgent. As one of the key equipment for underwater welding, the welding submersible wire feeding device has promoted the development of the underwater robot welding system. In engineering applications, there are many factors that affect the quality of underwater welding, and the stable combustion of the arc during the welding process is the fundamental guarantee for high-quality welding. In order to make the underwater arc burn stably, there must be a corresponding power supply to match it, stable and reliable wire feeding equipment, and a stable power supply-arc system. At present, there have been some stable underwater welding wire feeding equipment, and these underwater welding wire feeding equipment seal the wire feeding box to maintain a stable environment in the box. However, these existing devices only seal the wire feeder box, and multiple sealing treatments are used in the process of sealing the wire feeder box. Multiple sealing treatments are equivalent to "serial connection", even if the reliability of a single sealing treatment is high, However, the reliability of multiple sealing treatments is often unsatisfactory, so there is a possibility of water seepage in the equipment, which will cause damage to the motor and malfunction of the equipment; moreover, once water seepage occurs in the equipment, the equipment will be damaged, and the repair is difficult and expensive. . Furthermore, the existing underwater wire feeding device is bulky and heavy, and the underwater operation is inconvenient.

实用新型内容Utility model content

针对上述问题,本实用新型提供一种采用双重密封防水处理且能有效减小设备水下工作因渗水发生故障可能性的轻量化全密封水下自动焊接送丝机。In view of the above problems, the utility model provides a lightweight fully sealed underwater automatic welding wire feeder which adopts double sealing and waterproof treatment and can effectively reduce the possibility of failure of the equipment underwater due to water seepage.

轻量化全密封水下自动焊接送丝机,包括设有数个接口的送丝机箱及密封绝缘于送丝机箱内的焊丝盘机构、减速传动机构、齿轮传动机构、压丝机构、具有密封防水功能的密封电机,送丝机箱上的接口包括气路接口、电力电缆接口和焊枪接口,通过气路接口充入送丝机箱内的保护气体在送丝机箱内形成与箱外水压平衡的箱内气压,密封电机、减速传动机构、齿轮传动机构依次相接,安装后的压丝机构和齿轮传动机构之间形成压力通道,卷绕在焊丝盘机构上的焊丝经压力通道被压紧、输送至送丝机箱的焊枪接口。采用这种结构,即使发生一次渗水也不会影响设备正常运转、工作,维护也只需重新对送丝机箱重新做密封防水处理;双重密封的密封防水效果更好,大大减少渗水对设备的影响,减少出现渗水故障,提升设备稳定性,送丝更稳定。Lightweight and fully sealed underwater automatic welding wire feeder, including a wire feeder box with several interfaces, a wire reel mechanism sealed and insulated in the wire feeder box, a deceleration drive mechanism, a gear drive mechanism, a wire pressing mechanism, and a sealed and waterproof function. The sealed motor of the wire feeder box includes the air circuit interface, the power cable interface and the welding torch interface. The protective gas charged into the wire feeder box through the air circuit interface forms a box inside the wire feeder box that is balanced with the water pressure outside the box. Air pressure, sealed motor, deceleration transmission mechanism, and gear transmission mechanism are connected in sequence. A pressure channel is formed between the installed wire pressing mechanism and the gear transmission mechanism. The welding wire wound on the wire reel mechanism is compressed and transported to the Welding torch interface for the wire feeder box. With this structure, even if water seepage occurs once, it will not affect the normal operation and work of the equipment, and maintenance only needs to re-seal and waterproof the wire feeder box; the double-sealed sealing and waterproof effect is better, greatly reducing the impact of water seepage on the equipment , Reduce water seepage failures, improve equipment stability, and wire feeding is more stable.

作为一种优选,送丝机箱上设有密封绝缘处理的焊枪接口和电力电缆接口,焊枪接口和电力电缆接口在送丝机箱内部通过电缆连接。采用这种结构,在送丝机箱的接口处做好密封防水处理,做好设备防水的第一道防线,形成相对稳定的机箱内部工作环境。As a preference, the wire feeder box is provided with a sealed and insulated welding torch interface and a power cable interface, and the welding torch interface and the power cable interface are connected by cables inside the wire feeder box. With this structure, seal and waterproof treatment is done at the interface of the wire feeder box, the first line of defense for equipment waterproofing, and a relatively stable internal working environment of the box is formed.

作为一种优选,焊枪接口包括焊枪枪座、不锈钢法兰、绝缘套、O形密封圈、绝缘垫片、焊接电缆接线端子,焊枪枪座由送丝机箱外起依次穿过不锈钢法兰、绝缘套、送丝机箱壁、绝缘垫片再伸入送丝机箱内,焊枪枪座通过带密封圈套筒的螺栓连接法兰固定在送丝机箱壁上,焊枪枪座位于送丝机箱外的一端安装焊接电缆接线端子,在绝缘套和送丝机箱壁之间用O形密封圈密封。采用这种结构,能有效地对焊枪接口密封防水和绝缘,能严密地密封送丝机箱,从而能保证送丝机箱内稳定的工作环境。As a preference, the welding torch interface includes a welding torch holder, a stainless steel flange, an insulating sleeve, an O-ring, an insulating gasket, and a welding cable terminal, and the welding torch holder passes through the stainless steel flange, insulating The sleeve, the wall of the wire feeder box, and the insulating gasket extend into the wire feeder box. The welding torch holder is fixed on the wall of the wire feeder box through the bolt connection flange with the sleeve of the sealing ring. The welding torch holder is located at one end outside the wire feeder box. Install the welding cable terminals and seal with an O-ring between the insulating sleeve and the wall of the wire feeder box. Adopting this structure can effectively seal, waterproof and insulate the welding torch interface, and can tightly seal the wire feeding box, thereby ensuring a stable working environment in the wire feeding box.

作为一种优选,电力电缆接口包括导电柱体、绝缘套、绝缘密封套、O形密封圈、圆螺母、焊接电缆接线端子,导电柱由送丝机箱内依次穿过绝缘套、送丝机箱壁、绝缘密封套再通过圆螺母固定,导电柱在送丝机箱内的一端通过六角螺母拧紧,导电柱在送丝机箱外的一端安装焊接电缆接线端子,在绝缘密封套和导电柱体、送丝机箱之间用O形密封圈密封。采用这种结构,能有效地对电力电缆接口密封防水和绝缘,能严密地密封送丝机箱,从而能保证送丝机箱内稳定的工作环境。As a preference, the power cable interface includes a conductive cylinder, an insulating sleeve, an insulating sealing sleeve, an O-shaped sealing ring, a round nut, and a welding cable terminal. , The insulating sealing sleeve is fixed by a round nut, the conductive post is tightened by a hexagonal nut at one end inside the wire feeder box, and the welding cable terminal is installed on the end of the conductive post outside the wire feeding box, and the insulating sealing cover and the conductive post, wire feeding The case is sealed with an O-ring. This structure can effectively seal, waterproof and insulate the power cable interface, and can tightly seal the wire feeder box, thus ensuring a stable working environment in the wire feeder box.

作为一种优选,密封电机包括电机机箱、定子、转子、后盖、前盖,后盖安装于电机机箱底部,前盖通过静密封圈密封安装于电机机箱开口端,定子固定于电机机箱内,在定子内部转动的转子位于定子内且转子一端安装于后盖,转子另一端伸出前盖并通过动密封圈密封安装于前盖。采用这种结构,动、静密封结合的方式对密封电机进行密封,能在电机进行动力输出的同时有效地密封防水,是保证设备在水下正常运转和工作的第二道防线,同时进一步地保护了电机,降低了电机发生渗水的概率。As a preference, the sealed motor includes a motor case, a stator, a rotor, a back cover, and a front cover, the back cover is installed on the bottom of the motor case, the front cover is sealed and installed on the open end of the motor case through a static sealing ring, and the stator is fixed in the motor case. The rotor rotating inside the stator is located in the stator, and one end of the rotor is installed on the rear cover, and the other end of the rotor protrudes from the front cover and is sealed and installed on the front cover through a dynamic sealing ring. With this structure, the sealed motor is sealed in a combination of dynamic and static sealing, which can effectively seal and waterproof while the motor is outputting power. It is the second line of defense to ensure the normal operation and work of the equipment underwater. The motor is protected and the probability of water seepage in the motor is reduced.

作为一种优选,减速传动机构包括减速机箱、蜗轮、蜗杆,蜗轮、蜗杆均在减速机箱内,蜗杆和密封电机的输出端相接,蜗轮和蜗杆相啮合,蜗轮的输出轴伸出减速机箱且和齿轮传动机构相连。采用这种结构,能稳定地传递力矩,对电机的输出力矩进行减速,满足工作要求。As a preference, the reduction transmission mechanism includes a reduction gear box, a worm gear, and a worm screw. The worm gear and the worm screw are all in the gear reduction gear box. Connected with the gear transmission mechanism. With this structure, the torque can be transmitted stably, and the output torque of the motor can be decelerated to meet the working requirements.

作为一种优选,齿轮传动机构包括齿轮支架和齿轮支架上的主动轮、从动轮组,主动轮安装于蜗轮的输出轴和齿轮传动机构相连的一端,由主动轮带动的从动轮组和主动轮相啮合;从动轮组包括两个从动轮,从动轮一端设有和主动轮相啮合的齿轮,从动轮另一端设有供焊丝通过的环形凹槽。采用这种结构,齿轮传动稳定,有利于稳定输送焊丝;在利用齿轮传动输送焊丝的同时,将齿轮传动的路径和焊丝输送的路径分开,防止焊丝输送时被搅拌入齿轮,进而影响送丝工作。As a preference, the gear transmission mechanism includes a gear bracket and a driving wheel and a driven wheel set on the gear bracket. meshing; the driven wheel set includes two driven wheels, one end of the driven wheel is provided with a gear meshed with the driving wheel, and the other end of the driven wheel is provided with an annular groove for the welding wire to pass through. With this structure, the gear transmission is stable, which is conducive to the stable delivery of welding wire; while using the gear transmission to transport the welding wire, the path of the gear transmission and the path of welding wire delivery are separated to prevent the welding wire from being stirred into the gear during delivery, thereby affecting the wire feeding work. .

作为一种优选,焊丝盘机构包括焊丝盘、焊丝盘轴、焊丝盘支承架,焊丝盘轴一端固定在焊丝盘支承架,焊丝盘通过中间的通孔安装在焊丝盘轴上,焊丝盘轴另一端用压紧螺母锁紧。采用这种结构,将焊丝盘稳定地旋转式安装在送丝机箱内,且这种结构有利于送丝机箱内的零部件布局设计,节约空间、减少送丝机的体积。As a preference, the wire spool mechanism includes a wire spool, a wire spool shaft, and a wire spool support frame, one end of the wire spool shaft is fixed on the wire spool support frame, and the wire spool is installed on the wire spool shaft through a through hole in the middle, and the wire spool shaft is another One end is locked with a compression nut. With this structure, the welding wire reel is stably rotatably installed in the wire feeder box, and this structure is beneficial to the layout design of parts in the wire feeder box, saving space and reducing the volume of the wire feeder.

作为一种优选,压丝机构包括压丝手柄和两个压丝轮组,压丝轮组包括压丝轮和压丝轮安装板,压丝轮固定于压丝轮安装板上,压丝轮安装板一端安装在送丝机箱上,两个压丝轮分别置于两个从动轮上,用于将压丝轮组压紧于从动轮组的压丝手柄安装在两个压丝轮安装板中间。采用这种结构,在安装调试装置时,焊丝位于从动轮的槽中,通过调节压丝手柄就可以调节压丝轮在从动轮的环形凹槽中的深度,从而调节压丝机构对焊丝的压紧程度。As a preference, the thread pressing mechanism includes a thread pressing handle and two thread pressing wheel groups, the thread pressing wheel group includes a thread pressing wheel and a thread pressing wheel mounting plate, the thread pressing wheel is fixed on the thread pressing wheel mounting plate, and the thread pressing wheel One end of the mounting plate is installed on the wire feeder box, and the two pressing wheels are respectively placed on the two driven wheels, and the pressing handle for pressing the pressing wheel group to the driven wheel group is installed on the two pressing wheel mounting plates middle. With this structure, when the debugging device is installed, the welding wire is located in the groove of the driven wheel, and the depth of the wire pressing wheel in the annular groove of the driven wheel can be adjusted by adjusting the wire pressing handle, thereby adjusting the pressing force of the wire pressing mechanism on the welding wire. tightness.

作为一种优选,还包括焊丝检测机构,焊丝检测机构包括导电柱、绝缘板、联接板、轴、扭簧,轴一端固定在送丝机箱,另一端通过扭簧安装联接板,联接板上安装有和焊丝保持接触的导电柱,在导电柱和联接板之间安装有绝缘板,导电柱和焊接电源输出端电连接。采用这种结构,导电柱能保持和焊丝接触,同时导电柱又和焊接电源输出端连接,因此,焊丝、导电柱、焊接电源输出端构成回路,在焊接前及焊接过程,实时检测回路连通与否即可判断焊丝是否还有余量。As a preference, it also includes a welding wire detection mechanism. The welding wire detection mechanism includes a conductive column, an insulating plate, a connecting plate, a shaft, and a torsion spring. There is a conductive column in contact with the welding wire, an insulating plate is installed between the conductive column and the connection plate, and the conductive column is electrically connected with the output terminal of the welding power supply. With this structure, the conductive column can keep in contact with the welding wire, and at the same time, the conductive column is connected to the output end of the welding power supply. Therefore, the welding wire, the conductive column, and the output end of the welding power supply form a loop. If not, it can be judged whether there is still a margin in the welding wire.

本实用新型的优点:Advantage of the utility model:

1、采用双重密封防水处理的设计,即同时对送丝机箱和密封电机进行防水密封处理,因此,密封防水性能更好,即使发生一次渗水也不会影响设备正常运转、工作,维护也只需重新对送丝机箱重新做密封防水处理;大大减少设备在水下工作时出现故障的概率,提升设备稳定性,送丝更稳定。1. The design of double sealing and waterproof treatment is adopted, that is, the wire feeding box and the sealed motor are waterproofed and sealed at the same time. Therefore, the sealing and waterproof performance is better. Even if a water seepage occurs, the normal operation and work of the equipment will not be affected, and maintenance is only required. Re-seal and waterproof the wire feeding box; greatly reduce the probability of equipment failure when working underwater, improve the stability of the equipment, and make the wire feeding more stable.

2、对电力电缆接口、焊枪接口等进行绝缘密封处理,有效地严密地密封了送丝机箱。2. Insulate and seal the power cable interface, welding torch interface, etc., effectively sealing the wire feeder box tightly.

3、从动轮一端设有和主动轮相啮合的齿轮,从动轮另一端设有供焊丝通过环形凹槽,在从动轮上将用于传动的齿轮和用于输送焊丝环形凹槽分开,因此在利用齿轮传动输送焊丝的同时,也能避免输送的焊丝卷入齿轮,设备工作和运转更稳定、顺畅。3. One end of the driven wheel is provided with a gear that meshes with the driving wheel, and the other end of the driven wheel is provided with an annular groove for the welding wire to pass through. On the driven wheel, the gear for transmission and the annular groove for conveying the welding wire are separated, so in While using the gear transmission to transport the welding wire, it can also prevent the transported welding wire from being involved in the gear, and the equipment works and runs more stably and smoothly.

4、设有焊丝检测机构,能检测焊丝是否还有余量;因此,在不易观察焊丝量情况下,焊丝检测机构能检测焊丝余量。4. Equipped with a welding wire detection mechanism, which can detect whether there is still a surplus of welding wire; therefore, when it is difficult to observe the amount of welding wire, the welding wire detection mechanism can detect the surplus of welding wire.

5、焊丝校直机构,能将卷绕的焊丝校直,并能起导向作用,使焊丝平稳地进入齿轮传动机构。5. The welding wire straightening mechanism can straighten the wound welding wire and play a guiding role so that the welding wire enters the gear transmission mechanism smoothly.

附图说明Description of drawings

图1为轻量化全密封水下自动焊接送丝机的结构示意图。Figure 1 is a structural schematic diagram of a lightweight fully sealed underwater automatic welding wire feeder.

图2为轻量化全密封水下自动焊接送丝机的俯视图。Figure 2 is a top view of a lightweight fully sealed underwater automatic welding wire feeder.

图3为电力电缆接口的结构示意图。Fig. 3 is a schematic structural diagram of the power cable interface.

图4为焊枪接口的结构示意图。Fig. 4 is a structural schematic diagram of the welding torch interface.

图5为焊丝检测机构的前视图。Fig. 5 is a front view of the welding wire detection mechanism.

图6为焊丝检测机构的俯视图。Fig. 6 is a top view of the welding wire detection mechanism.

图7为焊丝盘机构的结构示意图。Fig. 7 is a structural schematic diagram of the wire reel mechanism.

其中,1为焊枪接口,2为送丝机箱,3为从动轮,4为主动轮,5为绝缘垫,6为齿轮支架,7为密封电机,8为安装接口,9为焊丝盘机构,10为电力电缆接口,11为压丝轮安装板,12为压丝轮,13为压丝手柄,14为焊丝校直机构,15为手柄轴,16为焊丝检测机构,17为气路接口,18为减速传动机构,19为电机驱动接口,20为焊丝导管,21为手柄螺母,22六角螺母,23为导电柱体,24为绝缘套,25为绝缘密封套,26为圆螺母,27为焊接电缆接线端子,28为O形密封圈,29为焊枪枪座,30为不锈钢法兰,31为绝缘套,32为O形密封圈,33为内六角圆柱头螺钉,34为绝缘套垫片,35为导电柱,36为绝缘套,37为联接板,38为扭簧,39为轴,40六角螺母,41为焊丝盘支承架,42为焊丝盘,43为焊丝盘轴,44为压紧螺母。Among them, 1 is the welding gun interface, 2 is the wire feeder box, 3 is the driven wheel, 4 is the driving wheel, 5 is the insulating pad, 6 is the gear bracket, 7 is the sealed motor, 8 is the installation interface, 9 is the wire reel mechanism, 10 11 is the wire pressing wheel mounting plate, 12 is the wire pressing wheel, 13 is the wire pressing handle, 14 is the welding wire straightening mechanism, 15 is the handle shaft, 16 is the welding wire detection mechanism, 17 is the air circuit interface, 18 19 is the motor drive interface, 20 is the welding wire conduit, 21 is the handle nut, 22 is the hex nut, 23 is the conductive cylinder, 24 is the insulating sleeve, 25 is the insulating sealing sleeve, 26 is the round nut, 27 is the welding Cable terminal, 28 is an O-ring, 29 is a welding torch seat, 30 is a stainless steel flange, 31 is an insulating sleeve, 32 is an O-ring, 33 is a hexagon socket head screw, 34 is an insulating sleeve gasket, 35 is a conductive column, 36 is an insulating sleeve, 37 is a connecting plate, 38 is a torsion spring, 39 is a shaft, 40 is a hex nut, 41 is a wire reel support frame, 42 is a wire reel, 43 is a wire reel shaft, and 44 is a compression nuts.

具体实施方式detailed description

下面结合附图对本实用新型做进一步的具体说明。Below in conjunction with accompanying drawing, the utility model is described in further detail.

轻量化全密封水下自动焊接送丝机,包括送丝机箱、焊丝盘机构、减速传动机构、齿轮传动机构、压丝机构、焊丝校直机构、焊丝检测机构,焊丝盘机构、减速传动机构、齿轮传动机构、压丝机构、焊丝校直机构、焊丝检测机构均密封于送丝机箱内,通过送丝机箱上的气路接口充入送丝机箱内的保护气体在送丝机箱内形成与箱外水压平衡的箱内气压,密封电机、减速传动机构、齿轮传动机构依次相接,安装后的压丝机构和齿轮传动机构之间形成压力通道,卷绕在焊丝盘机构上的焊丝经压力通道被压紧、输送至送丝机箱的焊枪接口。Lightweight fully sealed underwater automatic welding wire feeder, including wire feeder box, welding wire reel mechanism, reduction transmission mechanism, gear transmission mechanism, wire pressing mechanism, welding wire straightening mechanism, welding wire detection mechanism, welding wire reel mechanism, reduction transmission mechanism, The gear transmission mechanism, wire pressing mechanism, welding wire straightening mechanism and welding wire detection mechanism are all sealed in the wire feeder box. The air pressure inside the box is balanced by the external water pressure, the sealed motor, the reduction transmission mechanism, and the gear transmission mechanism are connected in sequence. After installation, a pressure channel is formed between the wire pressing mechanism and the gear transmission mechanism. The channel is compacted and delivered to the torch port of the wire feeder housing.

本实施例中,送丝机箱呈长方体形,由钛合金制成,在送丝机箱左侧板上设有焊枪接口及气路接口,送丝机箱右侧板上电力电缆接口,焊枪接口和电力电缆接口都绝缘处理、密封处理,焊枪接口和电力电缆接口在送丝机箱内部通过电缆连接。In this embodiment, the wire feeder box is in the shape of a rectangular parallelepiped and is made of titanium alloy. On the left side panel of the wire feeder box, there are welding torch interface and gas path interface, and on the right side panel of the wire feeder box, there are power cable interface, welding torch interface and power supply. The cable interface is insulated and sealed, and the welding torch interface and the power cable interface are connected by cables inside the wire feeder box.

本实施例中,送丝机箱的上侧板上设有可视面板,送丝机箱上设有数个接口,包括焊枪接口、气路接口、电力电缆接口、电机驱动电缆接口、安装接口,为实现对送丝机箱内的组件的密封,对送丝机箱的可视面板密封、焊枪接口密封、气路接口密封、电力电缆接口密封、电机驱动电缆接口密封、安装接口密封,均采用静密封圈密封并采用绝缘处理。更换焊丝只需将可视面板拆卸,维护简单方便,能应用于各种场合的焊接。与传统送丝机一样,往送丝机箱里充入等同水压的气体,送丝机箱体内部的气压与箱体外部的水压相互抵消,减小了送丝机箱等部件的压力。In this embodiment, a visible panel is provided on the upper side plate of the wire feeder box, and several interfaces are provided on the wire feeder box, including a welding torch interface, an air circuit interface, a power cable interface, a motor drive cable interface, and an installation interface. The sealing of the components in the wire feeder box, the seal of the visible panel of the wire feeder box, the sealing of the welding torch interface, the sealing of the gas circuit interface, the sealing of the power cable interface, the sealing of the motor drive cable interface, and the sealing of the installation interface are all sealed with static sealing rings And use insulation treatment. To replace the welding wire, you only need to disassemble the visible panel. The maintenance is simple and convenient, and it can be applied to welding in various occasions. Like the traditional wire feeder, the gas equal to the water pressure is filled into the wire feeder box, and the air pressure inside the wire feeder box and the water pressure outside the box cancel each other out, reducing the pressure on the wire feeder box and other components.

如图4,焊枪接口包括焊枪枪座、不锈钢法兰、绝缘套、O形密封圈、绝缘垫片、焊接电缆接线端子,焊枪枪座由送丝机箱外起依次穿过不锈钢法兰、绝缘套、送丝机箱壁、绝缘垫片再伸入送丝机箱内,焊枪枪座通过带密封圈套筒的螺栓连接法兰固定在送丝机箱壁上,焊枪枪座位于送丝机箱外的一端安装焊接电缆接线端子,在绝缘套和送丝机箱壁之间用O形密封圈密封。焊枪枪座通过内六角圆柱头螺钉固定。As shown in Figure 4, the welding torch interface includes a welding torch holder, a stainless steel flange, an insulating sleeve, an O-ring, an insulating gasket, and a welding cable terminal. The welding torch holder passes through the stainless steel flange and the insulating sleeve from outside the wire feeder box , the wall of the wire feeder box, and the insulating gasket extend into the wire feeder box, and the welding torch holder is fixed on the wall of the wire feeder box through the bolted connection flange with the sleeve of the sealing ring, and the welding gun holder is installed at one end outside the wire feeder box Welding cable terminals, sealed with an O-ring between the insulating sleeve and the wall of the wire feeder box. The torch holder is secured by hexagon socket head screws.

如图3,电力电缆接口包括导电柱体、绝缘套、绝缘密封套、O形密封圈、圆螺母、焊接电缆接线端子,导电柱体由送丝机箱内起依次穿过绝缘套、送丝机箱壁、绝缘密封套再通过圆螺母固定,导电柱体在送丝机箱内的一端通过六角螺母拧紧,导电柱体在送丝机箱外的一端安装焊接电缆接线端子,在绝缘密封套和导电柱体、送丝机箱之间用O形密封圈密封。As shown in Figure 3, the power cable interface includes a conductive cylinder, an insulating sleeve, an insulating sealing sleeve, an O-ring, a round nut, and a welding cable terminal. The wall and the insulating sealing sleeve are fixed by round nuts, and one end of the conductive cylinder inside the wire feeder box is tightened by a hex nut, and the end of the conductive cylinder outside the wire feeding box is installed with a welding cable terminal. , The O-ring seal is used between the wire feeder boxes.

本实施例中,密封电机固定在送丝机箱的底板上,密封电机包括电机机箱、定子、转子、后盖、前盖,后盖安装于电机机箱底部,前盖通过静密封圈密封安装于电机机箱开口端,定子固定于电机机箱内,在定子内部转动的转子位于定子内且转子一端安装于后盖,转子另一端伸出前盖并通过动密封圈密封安装于前盖。减速传动机构包括减速机箱、蜗轮、蜗杆,蜗轮、蜗杆均在减速机箱内,蜗杆和密封电机的输出端相接,蜗轮和蜗杆相啮合,蜗轮的输出轴伸出减速机箱且和齿轮传动机构相连。齿轮传动机构包括齿轮支架和齿轮支架内的主动轮、从动轮组,主动轮安装于蜗轮的输出轴和齿轮机构相连的一端,由主动轮带动的从动轮组和主动轮相啮合;从动轮组包括两个从动轮,从动轮一端设有和主动轮相啮合的齿轮,从动轮另一端设有供焊丝通过的环形凹槽。压丝机构包括压丝手柄和两个压丝轮组,压丝轮组包括压丝轮和压丝轮安装板,压丝轮固定于压丝轮安装板上,压丝轮安装板一端安装在送丝机箱上,两个压丝轮分别置于两个从动轮上,压丝手柄用于将压丝轮组压紧于从动轮组,压丝手柄安装在两个压丝轮安装板中间。压丝手柄包括手柄轴、手柄螺母。在送丝机箱内,两个从动轮之间且在从动轮上方设于手柄轴安装端,手柄轴安装端在竖直方向开设有容纳安装手柄轴的竖腔,在横向方向上开设有供焊丝通过的通道。手柄轴从两压丝轮安装板之间伸出并在端部安装手柄螺母,拧紧手柄螺母从而将压丝轮组压紧于从动轮组。在送丝机箱的前侧板上安装焊丝盘机构。焊丝盘机构包括焊丝盘轴、焊丝盘、压紧螺母、焊丝盘支承架,焊丝盘支承架安装送丝机箱内,焊丝盘轴一端通过六角螺母固定在焊丝盘支承架,用于卷绕焊丝的焊丝盘中间开设有和焊丝盘轴相匹配的通孔,焊丝盘轴穿过焊丝盘的通孔,在焊丝盘轴另一端通过弹簧套和黄色模具弹簧安装焊丝盘,在通过压紧螺母压紧从而将焊丝盘压住在焊丝盘轴上。齿轮支架与送丝机箱的底板连接处采用绝缘螺栓套与绝缘垫复结合的方式,使与送丝机箱的底板连接的螺栓和齿轮支架不直接接触连接,实现齿轮支架、送丝机箱内部和外部的绝缘。In this embodiment, the sealed motor is fixed on the bottom plate of the wire feeder box. The sealed motor includes a motor box, a stator, a rotor, a back cover, and a front cover. At the open end of the case, the stator is fixed in the motor case, the rotor rotating inside the stator is located in the stator and one end of the rotor is installed on the back cover, and the other end of the rotor extends out of the front cover and is sealed and installed on the front cover through a dynamic sealing ring. The reduction transmission mechanism includes a reduction box, a worm gear, and a worm. The worm gear and the worm are all in the reduction box. The worm is connected to the output end of the sealed motor, and the worm gear and the worm are meshed. The output shaft of the worm wheel extends out of the reduction box and is connected to the gear transmission mechanism. . The gear transmission mechanism includes the gear bracket and the driving wheel and the driven wheel group in the gear bracket. The driving wheel is installed at the end where the output shaft of the worm wheel is connected to the gear mechanism, and the driven wheel group driven by the driving wheel meshes with the driving wheel; the driven wheel group It includes two driven wheels, one end of the driven wheel is provided with a gear meshed with the driving wheel, and the other end of the driven wheel is provided with an annular groove for the passage of welding wire. The thread pressing mechanism includes a thread pressing handle and two thread pressing wheel sets. The thread pressing wheel set includes a thread pressing wheel and a thread pressing wheel mounting plate. The thread pressing wheel is fixed on the thread pressing wheel mounting plate. One end of the thread pressing wheel mounting plate is installed on the On the wire feeder box, two wire pressing wheels are respectively placed on two driven wheels, and the wire pressing handle is used to press the wire pressing wheel group to the driven wheel group, and the wire pressing handle is installed in the middle of the two pressing wheel mounting plates. The wire pressing handle comprises a handle shaft and a handle nut. In the wire feeder box, between the two driven wheels and above the driven wheels, the installation end of the handle shaft is provided. The installation end of the handle shaft is provided with a vertical cavity for accommodating the handle shaft in the vertical direction, and a welding wire supply is provided in the horizontal direction. passage through. The handle shaft protrudes from between the two pressing wheel mounting plates and a handle nut is installed at the end, and the handle nut is tightened so that the pressing wheel group is pressed against the driven wheel group. Install the wire spool mechanism on the front side panel of the wire feeder housing. The welding wire spool mechanism includes a wire spool shaft, a wire spool, a compression nut, and a wire spool support frame. The wire spool support frame is installed in the wire feeder box, and one end of the wire spool shaft is fixed on the wire spool support frame by a hexagonal nut for winding the welding wire. There is a through hole matching the wire spool shaft in the middle of the wire spool, the wire spool shaft passes through the through hole of the wire spool, and the wire spool is installed on the other end of the wire spool shaft through a spring sleeve and a yellow mold spring, and then compressed by a compression nut This presses the wire spool against the wire spool shaft. The connection between the gear bracket and the bottom plate of the wire feeder box adopts the combination of insulating bolt sleeves and insulating pads, so that the bolts connected to the bottom plate of the wire feeder box and the gear bracket do not directly contact and connect, and realize the inside and outside of the gear bracket and the wire feeder box. insulation.

本实施例中,还包括焊丝校直机构、焊丝检测机构。焊丝校直机构安装在齿轮支架的外侧,且焊丝校直机构位于焊丝盘机构和齿轮支架之间,焊丝校直机构为一圆柱体,圆柱体中心开设和焊丝直径相匹配的通孔,焊丝校直机构安装在齿轮支架的外侧。焊丝检测机构包括导电柱、绝缘板、联接板、轴、扭簧,轴一端固定在焊丝盘内,另一端通过扭簧安装联接板,联接板上安装有和焊丝保持接触的导电柱,在导电柱和联接板之间安装有绝缘板,导电柱和焊接电源输出端电连接。在焊丝充足时,导电柱和焊丝、焊接电源输出端连通形成回路;若焊丝不足,则回路断开。因此,可以通过检测焊丝的检测电路是否连通来判断焊丝是否还有余量。In this embodiment, a welding wire straightening mechanism and a welding wire detection mechanism are also included. The welding wire straightening mechanism is installed on the outside of the gear bracket, and the welding wire straightening mechanism is located between the welding wire reel mechanism and the gear bracket. The welding wire straightening mechanism is a cylinder, and a through hole matching the diameter of the welding wire is opened in the center of the cylinder. The straight mechanism is installed on the outside of the gear bracket. The welding wire detection mechanism includes a conductive column, an insulating plate, a connecting plate, a shaft, and a torsion spring. One end of the shaft is fixed in the wire reel, and the other end is installed with a connecting plate through a torsion spring. An insulating plate is installed between the column and the connection plate, and the conductive column is electrically connected with the output terminal of the welding power supply. When the welding wire is sufficient, the conductive column is connected with the welding wire and the output end of the welding power supply to form a loop; if the welding wire is insufficient, the loop is disconnected. Therefore, it can be judged whether the welding wire has a surplus by detecting whether the detection circuit of the welding wire is connected.

送丝机箱、电机机箱、减速机箱、齿轮支架等均采用钛合金制成,对于其他组成零部件充分采用密度小、耐腐蚀的钛合金材料制作,因此显著减小设备的重量和体积,且具有较好的耐腐蚀性。其次,设计时尽量缩减空间,焊丝则采用一公斤量级的,压丝手柄也设计采用小型化。因此,轻量化全密封水下自动焊接送丝机还具有体积小、质量轻的优点。The wire feed case, motor case, reducer case, gear bracket, etc. are all made of titanium alloy, and other components are fully made of low-density, corrosion-resistant titanium alloy materials, so the weight and volume of the equipment are significantly reduced, and it has Better corrosion resistance. Secondly, try to reduce the space in the design, the welding wire is in the order of one kilogram, and the wire pressing handle is also designed to be miniaturized. Therefore, the lightweight fully sealed underwater automatic welding wire feeder also has the advantages of small size and light weight.

本实用新型的工作过程和原理:将密封电机密封防水处理并安装于送丝机箱内,焊丝盘安装在焊丝盘轴上。调松压丝手柄的手柄螺母,使得压丝轮微小幅度上移,从而减小压丝轮和从动轮上环形凹槽对焊丝的压力。牵出焊丝进入焊丝导管,再将焊丝穿过焊丝校直机构,再进入齿轮支架;焊丝经过一个从动轮上的环形凹槽,焊丝再穿过手柄轴安装端的通道,再经过另一个从动轮上的环形凹槽后进入焊枪接口,焊枪接口安装有焊枪。此时,再将焊丝调整使得在环形凹槽中的焊丝同时位于压丝轮下方,拧紧手柄螺母,压丝轮向下压在焊丝上,焊丝位于压丝轮和从动轮之间,即焊丝通过压丝轮和从动轮之间形成的压力通道,手柄螺母拧的越紧,焊丝所受压力越大,可在安装时将手柄螺母的松紧程度调整合适,使焊丝的压力较为合适。将各个接线端子之间需要连接的均连接好,盖上可视面板,并对可视面板做好密封和绝缘处理。再检查送丝机箱的各个接口的密封性和绝缘性,若密封性和绝缘性都没问题,再检测焊丝的检测回路是否连通,若回路通则说明焊丝还有余量。此时,通过气路接口给送丝机箱内充入保护气体,以平衡箱体内部气压与外部水压。启动焊枪、密封电机,电机将动力传给减速传动机构,蜗轮蜗杆转动,主动轮跟随转动,从动轮受主动轮驱动也开始转动,焊丝往焊枪接口方向移动,从而后续的焊丝盘也会不断转动释放出卷绕的焊丝,为焊接提供所需的焊丝。The working process and principle of the utility model: the sealed motor is sealed and waterproofed and installed in the wire feeder box, and the welding wire reel is installed on the welding wire reel shaft. Loosen the handle nut of the wire pressing handle, so that the wire pressing wheel moves up slightly, thereby reducing the pressure on the welding wire from the ring groove on the wire pressing wheel and the driven wheel. Pull out the welding wire and enter the welding wire conduit, then pass the welding wire through the welding wire straightening mechanism, and then enter the gear bracket; the welding wire passes through the annular groove on a driven wheel, and then passes through the channel at the installation end of the handle shaft, and then passes through another driven wheel. Enter the welding torch interface behind the annular groove of the welding torch interface, and the welding torch is installed on the welding torch interface. At this time, adjust the welding wire so that the welding wire in the annular groove is located under the wire pressing wheel at the same time, tighten the handle nut, and the pressing wire wheel presses down on the welding wire, and the welding wire is located between the pressing wire wheel and the driven wheel, that is, the welding wire passes through The pressure channel formed between the wire pressing wheel and the driven wheel, the tighter the handle nut is tightened, the greater the pressure on the welding wire, the tightness of the handle nut can be adjusted properly during installation to make the pressure of the welding wire more appropriate. Connect all terminals that need to be connected, cover the visible panel, and seal and insulate the visible panel. Then check the tightness and insulation of each interface of the wire feeder box. If the tightness and insulation are all right, then check whether the detection circuit of the welding wire is connected. If the circuit is open, it means that there is still a surplus of welding wire. At this time, fill the wire feeder box with protective gas through the gas circuit interface to balance the air pressure inside the box and the external water pressure. Start the welding torch and seal the motor, the motor transmits power to the reduction transmission mechanism, the worm gear rotates, the driving wheel follows the rotation, the driven wheel is driven by the driving wheel and also starts to rotate, the welding wire moves to the direction of the welding torch interface, so that the subsequent welding wire reel will also continue to rotate The coiled wire is released to provide the required wire for welding.

除了本实施例提及的方式外,上述实施例为本实用新型较佳的实施方式,但本实用新型的实施方式并不受上述实施例的限制,其他的任何未背离本实用新型的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本实用新型的保护范围之内。In addition to the manner mentioned in this embodiment, the above-mentioned embodiment is a preferred embodiment of the present utility model, but the implementation of the present utility model is not limited by the above-mentioned embodiment, and any other does not deviate from the spirit of the present utility model Changes, modifications, substitutions, combinations, and simplifications made under the principle should all be equivalent replacement methods, and all are included in the protection scope of the present utility model.

Claims (10)

1. the hermetically sealed underwater automatic welding wire-feed motor of lightweight, it is characterised in that:Including the wire feed cabinet provided with several interfaces and Sealed insulation in the welding wire disc mechanism in wire feed cabinet, reduction gearing mechanism, gear drive, silk pressing mechanism, have sealing The sealed electric-motor of water-proof function, the interface on wire feed cabinet include air-path interface, power cable interface and welding gun interface, pass through gas Road interface is filled with the protective gas in wire feed cabinet and formed in wire feed cabinet and air pressure in the case of hydraulic balance outside case, sealing electricity Machine, reduction gearing mechanism, gear drive connect successively, and pressure is formed between the silk pressing mechanism and gear drive after installation Power passage, the welding wire on welding wire disc mechanism are compacted, are delivered to the welding gun interface of wire feed cabinet through pressure channel.
2. the hermetically sealed underwater automatic welding wire-feed motor of lightweight as claimed in claim 1, it is characterised in that:Wire feed cabinet is provided with The welding gun interface and power cable interface, welding gun interface and power cable interface of sealed insulation processing pass through in wire feed cabinet inside Cable connection.
3. the hermetically sealed underwater automatic welding wire-feed motor of lightweight as claimed in claim 2, it is characterised in that:Welding gun interface includes weldering Rifle gun platform, steel flange, insulation sleeve, O-ring seals, insulation spacer, welding cable binding post, welding gun gun platform is by wire-feed motor Rise outside case and sequentially pass through steel flange, insulation sleeve, wire-feed motor tank wall, insulation spacer and stretch into again in wire feed cabinet, welding gun gun platform It is fixed on by the bolted flange with sealing ring sleeve on wire-feed motor tank wall, welding gun gun platform is located at one end outside wire feed cabinet Erecting and welding cable connecting terminal, sealed between insulation sleeve and wire-feed motor tank wall with O-ring seals.
4. the hermetically sealed underwater automatic welding wire-feed motor of lightweight as claimed in claim 2, it is characterised in that:Power cable interface bag Conducting post, insulation sleeve, insulated enclosure set, O-ring seals, round nut, welding cable binding post are included, conducting post is by wire feed Sequentially pass through insulation sleeve, wire-feed motor tank wall, insulated enclosure set in cabinet to fix by round nut again, conducting post is in wire feed cabinet Interior one end is tightened by hex nut, one end erecting and welding cable connecting terminal of the conducting post outside wire feed cabinet, exhausted Sealed between edge sealing shroud and conducting post, wire feed cabinet with O-ring seals.
5. the hermetically sealed underwater automatic welding wire-feed motor of lightweight as claimed in claim 1, it is characterised in that:Sealed electric-motor includes electricity Machine cabinet, stator, rotor, bonnet, protecgulum, bonnet are installed on motor case bottom, and protecgulum is seal-installed on by static sealing ring Motor case openend, stator are fixed in motor case, are located in the rotor that stator interior rotates in stator and rotor one end Bonnet is installed on, the rotor other end stretches out protecgulum and is seal-installed on protecgulum by dynamic seal ring.
6. the hermetically sealed underwater automatic welding wire-feed motor of lightweight as claimed in claim 1, it is characterised in that:Reduction gearing mechanism bag Decelerating chassis, worm gear, worm screw are included, worm gear, worm screw are in decelerating chassis, and the output end of worm screw and sealed electric-motor connects, worm gear It is meshed with worm screw, the output shaft of worm gear stretches out decelerating chassis and is connected with gear drive.
7. the hermetically sealed underwater automatic welding wire-feed motor of lightweight as claimed in claim 6, it is characterised in that:Gear drive bag Driving wheel on gear stand and gear stand, driven wheels are included, driving wheel is installed on the output shaft and gear drive machine of worm gear The connected one end of structure, the driven wheels and driving wheel driven by driving wheel are meshed;Driven wheels include two driven pulleys, driven The gear that wheel one end is provided with and driving wheel is meshed, the driven pulley other end are provided with the annular groove passed through for welding wire.
8. the hermetically sealed underwater automatic welding wire-feed motor of lightweight as claimed in claim 7, it is characterised in that:Welding wire disc mechanism includes Wire reel, welding wire dish axle, wire reel bearing support, welding wire dish axle one end are fixed on wire reel bearing support, and wire reel passes through centre Through hole is arranged in welding wire dish axle, and the welding wire dish axle other end is locked with clamp nut.
9. the hermetically sealed underwater automatic welding wire-feed motor of lightweight as claimed in claim 7, it is characterised in that:Silk pressing mechanism includes pressure Silk handle and two thread pressing wheel groups, thread pressing wheel group include thread pressing wheel and thread pressing wheel installing plate, and thread pressing wheel is fixed on thread pressing wheel installation On plate, thread pressing wheel installing plate one end is arranged on wire feed cabinet, and two thread pressing wheels are respectively placed on two driven pulleys, for that will press The silk pressing handle that silk wheel group is pressed in driven wheels is arranged among two thread pressing wheel installing plates.
10. the hermetically sealed underwater automatic welding wire-feed motor of lightweight as claimed in claim 1, it is characterised in that:Also include welding wire to examine Mechanism is surveyed, welding wire testing agency includes conductive pole, insulation board, gusset piece, axle, torsion spring, and axle one end is fixed on wire feed cabinet, another Gusset piece is installed in end by torsion spring, is provided with gusset piece and keeps the conductive pole that contacts with welding wire, conductive pole and gusset piece it Between insulation board is installed, conductive pole and the electrical connection of source of welding current output end.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107127427A (en) * 2017-06-12 2017-09-05 华南理工大学 The hermetically sealed automatic welding wire-feed motor under water of lightweight

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107127427A (en) * 2017-06-12 2017-09-05 华南理工大学 The hermetically sealed automatic welding wire-feed motor under water of lightweight

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