CN206870532U - A fully automatic multi-layer composite pad production equipment - Google Patents

Abstract

The utility model provides a full-automatic multilayer composite pad production device, belonging to the technical field of composite pad production, which comprises a frame, a raw material feeding mechanism, a raw material tensioning mechanism and a high-frequency fusing mechanism, wherein the raw material feeding mechanism, the raw material tensioning mechanism and the high-frequency fusing mechanism are sequentially arranged on the frame; the raw material feeding mechanism comprises at least two discharging rollers which are rotatably arranged on the frame; the raw material tensioning mechanism comprises a tensioning assembly and at least two rollers which are arranged on the rack, at least one roller is arranged on the upper portion of the rack, at least one roller is arranged on the lower portion of the rack, and the rollers on the upper portion and the lower portion of the rack are distributed at intervals. This compound pad production facility of full-automatic multilayer is rational in infrastructure, and it is through the automatic feed to the raw materials to by straining device carries out the tensioning to the raw materials, finally carry out blank, compound through high frequency fusing mechanism, realized the automation of whole course of working, and then improved machining efficiency, greatly reduced the human cost, be suitable for the scale and use.

Description

A fully automatic multi-layer composite pad production equipment

technical field

The utility model relates to the technical field of composite pad production, in particular to a fully automatic multi-layer composite pad production equipment.

Background technique

At present, the health care industry, the daily necessities industry and the sports industry often use a multi-layer mat, and the common mat is four layers. Now the industry generally adopts manual processing of such mats. The process of processing such mats is inefficient, and the labor intensity of workers is high, which greatly increases labor costs. Therefore, how to improve processing efficiency and reduce production cost is an urgent problem to be solved by those skilled in the art.

Utility model content

The purpose of this utility model is to provide a fully automatic multi-layer composite pad production equipment to solve the problems raised in the above-mentioned background technology.

In order to achieve the above purpose, the utility model provides the following technical solutions: a fully automatic multi-layer composite pad production equipment, including a frame, a raw material feeding mechanism, a raw material tensioning mechanism, and a raw material tensioning mechanism arranged in sequence on the frame Pulling mechanism and high-frequency fusing mechanism for fusing the composite pad;

The raw material feeding mechanism includes at least two discharge rollers, and at least two of the discharge rollers are rotatably arranged on the frame;

The raw material tensioning mechanism includes a tensioning assembly and at least two rollers both arranged on the frame, at least one of the rollers is arranged on the upper part of the frame, and at least one of the rollers is arranged on the top of the frame. the lower part, and the rollers on the upper and lower parts of the frame are distributed at intervals;

In an optional embodiment of the present utility model, the pulling mechanism includes a support frame, a second pulling shaft, two lifting shafts, two second sliders and a second power assembly;

The number of the support frame is two, and in the width direction of the frame, one of the support frames is fixed on one side of the frame, and the other support frame is fixed on the side of the frame. On the other side, the lifting shaft is rotatably arranged on the supporting frame, and the lifting shaft corresponds to the supporting frame one by one, and the second slider is arranged on the lifting shaft and is connected to the lifting shaft In one-to-one correspondence, one end of the second pulling shaft is connected to one of the second sliders, the other end of the second pulling shaft is connected to the other second slider, and the second power The assembly is used to control the second slider to approach or move away from the frame.

Compared with the prior art, the beneficial effect of the utility model is that the fully automatic multi-layer composite pad production equipment has a reasonable structure, and it automatically feeds the raw materials and tensions the raw materials by the tensioning mechanism, and finally passes through the high-frequency The fuse mechanism performs material cutting and compounding, which realizes the automation of the entire processing process, thereby improving processing efficiency, greatly reducing labor costs, and is suitable for large-scale use.

Description of drawings

Fig. 1 is the structural representation of the fully automatic multi-layer composite mat production equipment that the utility model embodiment provides;

FIG. 2 is a structural schematic diagram of a viewing angle in FIG. 1;

Fig. 3 is a structural schematic diagram of the tensioning assembly;

Fig. 4 is the structural representation of drawing mechanism;

In the figure: 10-raw material feeding mechanism, 11-feeding roller, 20-raw material tensioning mechanism, 21-fixed plate, 22-movable plate, 23-hand wheel, 24-spring, 25-first feeding shaft, 26-first connecting plate, 40-pulling mechanism, 41-support frame, 42-lifting shaft, 43-second slider, 44-second feeding shaft, 50-high frequency fuse mechanism, 60-discharging mechanism, 100 - Rack.

detailed description

The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

Please refer to Fig. 1-Fig. 4, the utility model embodiment provides a kind of fully automatic multi-layer composite pad production equipment, this fully automatic multi-layer composite pad production equipment comprises frame 100, the raw material feeding mechanism that is arranged on frame 100 sequentially 10. The raw material tensioning mechanism 20, the pulling mechanism 40 for pulling the raw material and the high frequency fusing mechanism 50 for fusing the composite mat.

Specifically, the raw material feeding mechanism 10 includes at least two unwinding rollers 11. In this embodiment, the unwinding rollers 11 are used to wind the raw material. The raw material here is a single-layer mat, wherein the raw material is at least two layers , Therefore, the quantity of discharge roller 11 is at least two, thus it can be seen that the quantity of discharge roller 11 can be determined according to the number of layers of the actual demand product, wherein, at least two discharge rollers 11 are arranged on the frame 100 Specifically, the unwinding roller 11 can be mounted on the frame 100 through bearings, so that the raw material can continuously enter the next processing area after the pulling mechanism 40 provides traction.

In this embodiment, the raw material tensioning mechanism 20 includes a tensioning assembly and at least two rollers both disposed on the frame 100 .

As shown in FIG. 3 , the tensioning assembly includes a fixed plate 21 , a movable plate 22 , an adjusting member for controlling the movable plate 22 to approach or move away from the fixed plate 21 , and two first feeding shafts 25 .

The fixed plate 21 is fixedly arranged on the frame 100. In this embodiment, the fixed plate 21 is U-shaped. Have the two ends of opening, respectively offer groove at its two ends, and movable plate 22 is installed in the groove of fixed plate 21 two ends, like this, movable plate 22 then can slide relative to fixed plate 21, specifically, one of them first One feeding shaft 25 is arranged on the fixed plate 21, and the other first feeding shaft 25 is arranged on the movable plate 22. In this way, the movable plate 22 slides relative to the fixed plate 21, which also means that there is a gap between the two first feeding shafts 25. The distance can be adjusted, and the two first feed shafts 25 can be arranged on the fixed plate 21 and the movable plate 22 through bearings, so as to facilitate the rotation of the first feed shaft 25 relative to the fixed plate 21 and the movable plate 22, and the two first feed shafts The feeding shafts 25 are parallel to each other, and there is a certain gap between the two first feeding shafts 25 to facilitate the passage of raw materials.

Referring to FIG. 3 , in addition, the adjusting member includes a handwheel 23 , a screw, a first connecting plate 26 , a second connecting plate and a spring 24 .

The first connecting plate 26 is arranged on one end of the fixed plate 21 and the first connecting plate 26 closes the two ends of the U shape. The connecting plate is connected, the second connecting plate is parallel to the first connecting plate 26, and at the same time, the second connecting plate is also slidably arranged on the fixing plate 21, the number of springs 24 is preferably two, and the springs 24 are connected to the second connecting plate respectively. The plate is connected to the movable plate 22, in other words, one end of the spring 24 is fixedly connected to the second connecting plate, and the other end of the spring is fixedly connected to the movable plate 22. In this way, when the hand wheel 23 is turned, the screw rod rotates and then pushes the second connecting plate Moving down, the spring 24 is pressed down, thereby controlling the movable plate 22 to move down, and the distance between the two first feeding shafts 25 is reduced; otherwise, the distance between the two first feeding shafts 25 can be increased. distance. The whole process is easy to operate, convenient and practical, and the distance between the two first feeding shafts 25 can be adaptively adjusted according to the number of layers of the composite mat to be produced by the fully automatic multi-layer composite mat production equipment.

It should be noted that, in another embodiment, the spring 24 may also be directly connected to the movable plate 22 here.

In this embodiment, there are two tension assemblies. In the width direction of the frame 100 , one tension assembly is located on one side of the frame 100 , and the other tension assembly is located on the other side of the frame 100 .

In addition, the number of rollers is preferably more than five, and five rollers are located between two tensioning assemblies, wherein at least two rollers are located at the lower part of the frame 100, at least three rollers are located at the upper part of the frame 100, and , the rollers on the upper and lower parts of the frame 100 are evenly spaced, and the rollers can also be installed on the frame 100 through bearings.

Referring to Fig. 4, in the present embodiment, the pulling mechanism 40 includes a support frame 41, a second feeding shaft 44, two lifting shafts 42, two second sliders 43 and a second power assembly (not shown in the figure) out).

Wherein, the quantity of support frame 41 is two, and in the width direction of frame 100, one support frame 41 is fixedly arranged on one side of frame 100, and another support frame 41 is fixedly arranged on the other side of frame 100, The lifting shaft 42 is rotatably arranged on the supporting frame 41, the supporting frame 41 and the lifting shaft 42 are perpendicular to the frame 100, and the lifting shaft 42 is in one-to-one correspondence with the supporting frame 41, the correspondence here means that one lifting shaft 42 is set On one supporting frame 41, another lifting shaft 42 is arranged on another supporting frame 41, and the lifting shaft 42 is arranged on the supporting frame 41 through a bearing, and the second slider 43 is arranged on the lifting shaft 42 and corresponds to the lifting shaft 42 one by one, One end of the second feed shaft 44 is connected with one of the second slide blocks 43, and the other end of the second feed shaft 44 is connected with another second slide block 43, and the second power assembly is used to control the second slide block 43 to approach Or away from the frame 100; it can be seen that when the second power assembly controls the second slide block 43 to move relatively away from the direction of the frame 100, the second feeding shaft 44 follows the second slide block 43 to move, thereby driving the material on the to increase the pulling force for the raw material, and the second power assembly controls the reciprocating movement of the second slider 43, so that the raw material can be continuously pulled, so that the raw material has the power to move to the next working area, wherein the second power assembly can use Components such as motors are not repeated here.

The high-frequency fusing mechanism 50 mainly includes an upper mold, a lower mold, a high-frequency oscillating electrical box, a booster cylinder and a high-frequency fusing mold. The high-frequency fusing mold is set on the upper mold, and the high-frequency oscillating electrical box is set on the frame 100 and is used to control the high-frequency fusing mold to fuse and print the composite pad.

In this embodiment, the fully automatic multi-layer composite pad production equipment also includes a discharge mechanism 60, which is mainly used to output the composite pad after fusing, which is driven by a motor to transport the composite pad, and its specific structure is as follows I won't repeat them here.

Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or perform equivalent replacements for some of the technical features. Within the spirit and principle of the utility model, any modification, equivalent replacement, improvement, etc., should be included in the protection scope of the utility model.

Claims (4)

1. a kind of full-automatic multi-layer composite pad production equipment, it is characterised in that including frame, be set in turn in the original of the frame Expect feeding machanism, raw material strainer, the material pulling mechanism for drawing raw material and the high frequency for being fused to composite pad Fuse body；

The raw feed materials mechanism includes at least two emptying rollers, and at least two emptying rollers are rotatably arranged at the machine Frame；

The raw material strainer includes the tension assembly and at least two rollers that may be contained within the frame, at least one described Roller is arranged at the top of the frame, and at least one roller is arranged at the bottom of the frame, and the upper rack It is spaced apart with the roller of bottom.

2. full-automatic multi-layer composite pad production equipment according to claim 1, it is characterised in that the tension assembly includes Fixed plate, portable plate, the regulating part for controlling the close or remote fixed plate of the portable plate and two first walk Expect axle, one of them described first walks to expect that axle is arranged at the fixed plate, and described first to walk to expect that axle is arranged at described for another Portable plate, two described first are walked to expect that axle is parallel to each other.

3. full-automatic multi-layer composite pad production equipment according to claim 2, it is characterised in that the number of the tension assembly Measure as two, on the width of the frame, a tension assembly is located at the side of the frame, another institute State the opposite side that tension assembly is located at the frame.

4. full-automatic multi-layer composite pad production equipment according to claim 1, it is characterised in that the material pulling mechanism includes Support frame, second draw material axle, two lifting shafts, two the second sliding blocks and the second Power Component；

The quantity of support frame as described above is two, and on the width of the frame, a support frame as described above is fixedly installed on institute The side of frame is stated, another support frame as described above is fixedly installed on the opposite side of the frame, and the lifting shaft is rotatable Support frame as described above is arranged at, and the lifting shaft corresponds with support frame as described above, second sliding block is arranged at the lifting Axle and with the lifting shaft correspond, it is described second draw material axle one end be connected with the second sliding block one of them described, it is described Second draws the other end of material axle to be connected with the second sliding block another described, and second Power Component is used to control described second Sliding block is close or away from the frame.