CN206860788U - The gear transmission of three planet row six - Google Patents
The gear transmission of three planet row six Download PDFInfo
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- CN206860788U CN206860788U CN201720788235.0U CN201720788235U CN206860788U CN 206860788 U CN206860788 U CN 206860788U CN 201720788235 U CN201720788235 U CN 201720788235U CN 206860788 U CN206860788 U CN 206860788U
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Abstract
本实用新型涉及汽车技术领域,公开了一种三行星排六速自动变速器,包括第一行星排、第二行星排及第三行星排;第一太阳轮与第一制动器连接,且第一太阳轮通过第一离合器与第二太阳轮连接;第一行星架与第二齿圈固定连接后整体与第二制动器连接;第二行星架与第三齿圈固定连接;第三太阳轮固定不动,第三行星架通过第三离合器与第一齿圈连接;第二太阳轮与动力输入构件固定连接,第一齿圈与动力输出构件固定连接;第二离合器连接在第二齿圈、第二太阳轮和第二行星架中的任意两者之间。本实用新型采用三个离合器和两个制动器,合理地将三个行星排组合连接起来,可实现六个前进挡和一个倒挡。
The utility model relates to the technical field of automobiles, and discloses a six-speed automatic transmission with three planetary rows, which comprises a first planetary row, a second planetary row and a third planetary row; the first sun wheel is connected with the first brake, and the first sun The wheel is connected to the second sun gear through the first clutch; the first planet carrier is fixedly connected to the second ring gear and then connected to the second brake as a whole; the second planet carrier is fixed to the third ring gear; the third sun gear is fixed , the third planet carrier is connected to the first ring gear through the third clutch; the second sun gear is fixedly connected to the power input member, and the first ring gear is fixedly connected to the power output member; the second clutch is connected to the second ring gear, the second Between the sun gear and any of the second planet carrier. The utility model adopts three clutches and two brakes, rationally connects three planetary rows, and can realize six forward gears and one reverse gear.
Description
技术领域technical field
本实用新型涉及汽车技术领域,具体涉及一种三行星排六速自动变速器。The utility model relates to the technical field of automobiles, in particular to a three-planet six-speed automatic transmission.
背景技术Background technique
电控液力变速器传动系实现变速的机构一般包括多个行星排。发动机的动力经液力变矩器后传入行星齿轮变速机构进行变速后输出。自动变速器的体积、重量、效率以及承载能力直接与行星齿轮机构有关。自动变速器传动系的档位数越多,汽车的燃油消耗越低,经济性越好,但是随着档位数的增加,行星排的数量、操纵离合器以及制动器的数量也在增加,满足理论级比的设计更是难以实现。人们一直在寻求用较少的行星排、离合器和制动器,组合出满足汽车性能需求的结构紧凑、强度更高、效率更好的行星齿轮变速机构。The gear train mechanism of the electronically controlled hydraulic transmission generally includes a plurality of planetary rows. The power of the engine is transmitted to the planetary gear transmission mechanism through the hydraulic torque converter for transmission and then output. The volume, weight, efficiency and carrying capacity of an automatic transmission are directly related to the planetary gear mechanism. The more the number of gears in the automatic transmission transmission system, the lower the fuel consumption of the car and the better the economy. However, with the increase in the number of gears, the number of planetary rows, the number of operating clutches and brakes are also increasing, satisfying the theoretical level. Than the design is even more difficult to achieve. People have been seeking to use fewer planetary rows, clutches and brakes to combine a planetary gear transmission mechanism with a compact structure, higher strength and better efficiency that meets the performance requirements of automobiles.
目前乘用车市场上使用的6速自动变速器行星齿轮机构主要包括:爱信、ZF和吉利(DSI)使用的莱佩莱捷方案;现代A6MF和A6LF系列使用的方案;通用6T系列使用的方案;马自达创驰蓝天所用的6速方案。The planetary gear mechanisms of 6-speed automatic transmissions currently used in the passenger car market mainly include: Aisin, ZF, and Geely (DSI) used the Leprechaun scheme; the scheme used by Hyundai A6MF and A6LF series; the scheme used by GM 6T series ; The 6-speed solution used by Mazda Chuangchi Lantian.
莱佩莱捷方案是在拉威娜4速自动变速器的基础上增加一排行星排来实现,无直接档;但莱佩莱捷方案采用拉威娜结构,出现双行星轮结构,相对于单行星轮来说,结构上复杂得多,更加不利于结构的紧凑性且增加了重量和成本。通用和现代的方案均以三行星排实现,不同点在于离合器的位置不同,在现代的量产系列A6MF和A6LF中有一行星排同样使用了双行星轮结构;现代和通用的方案,均是用2个离合器和3个制动器来实现,制动器的数量多于离合器的数量, 制动器最终是通过摩擦钢片齿连接到箱体上,更多的制动器无疑增加了箱体的加工制造难度,且由于箱体材料一般是铝合金,更多的制动器无疑会对能够保证强度的同时实现轻量化的设计造成困难。创驰蓝天所用的6速方案源自美国ALLISON公司在匹配柴油机重型大车上使用的横向布置方案,直接档出现在四档,在与汽油机的匹配上,能够实现的速比配置上具有先天不足的特性。The Lepelleje scheme is realized by adding a row of planetary rows on the basis of the Ravina 4-speed automatic transmission, without direct gear; however, the Lepelege scheme adopts the Ravigne structure with a double planetary gear structure, compared with a single For the planetary gear, the structure is much more complicated, which is not conducive to the compactness of the structure and increases the weight and cost. The GM and Hyundai schemes are both realized with three planetary gears, the difference lies in the position of the clutch. In the Hyundai mass-produced series A6MF and A6LF, one planetary row also uses a double planetary gear structure; the Hyundai and GM schemes both use 2 clutches and 3 brakes. The number of brakes is more than the number of clutches. The brakes are finally connected to the box through friction steel teeth. More brakes will undoubtedly increase the difficulty of manufacturing the box, and because the box The body material is generally aluminum alloy, and more brakes will undoubtedly make it difficult to achieve a lightweight design while ensuring strength. The 6-speed scheme used by Chuangchi Lantian is derived from the horizontal arrangement scheme used by ALLISON Company of the United States to match diesel engine heavy-duty trucks. The direct gear appears in the fourth gear. In terms of matching with the gasoline engine, the speed ratio configuration that can be realized is inherently insufficient. characteristic.
实用新型内容Utility model content
本实用新型的目的是提供一种能实现六个前进挡和一个后退档,且整个结构更为紧凑、变速器箱体的加工制造难度更低的三行星排六速自动变速器。The purpose of the utility model is to provide a three-planet six-speed automatic transmission that can realize six forward gears and one reverse gear, has a more compact overall structure, and is less difficult to manufacture the transmission case.
为了实现上述目的,本实用新型提供了一种三行星排六速自动变速器,其包括第一行星排、第二行星排、第三行星排、第一离合器、第二离合器、第三离合器、第一制动器、第二制动器、动力输入构件及动力输出构件;所述第一行星排包括第一齿圈、第一行星轮、第一太阳轮及第一行星架;所述第二行星排包括第二齿圈、第二行星轮、第二太阳轮及第二行星架;所述第三行星排包括第三齿圈、第三行星轮、第三太阳轮及第三行星架;In order to achieve the above object, the utility model provides a three-planetary six-speed automatic transmission, which includes a first planetary row, a second planetary row, a third planetary row, a first clutch, a second clutch, a third clutch, a A brake, a second brake, a power input member and a power output member; the first planetary row includes a first ring gear, a first planetary gear, a first sun gear and a first planet carrier; the second planetary row includes a first Two ring gears, a second planetary gear, a second sun gear and a second planetary carrier; the third planetary row includes a third ring gear, a third planetary gear, a third sun gear and a third planetary carrier;
所述第一太阳轮与所述第一制动器的一端连接,且所述第一太阳轮通过所述第一离合器与所述第二太阳轮连接;所述第一行星架与所述第二齿圈固定连接后整体与所述第二制动器的一端连接;所述第二行星架与所述第三齿圈固定连接;所述第三太阳轮固定不动,所述第三行星架通过所述第三离合器与所述第一齿圈连接;所述第二太阳轮与所述动力输入构件固定连接,所述第一齿圈与所述动力输出构件固定连接;The first sun gear is connected to one end of the first brake, and the first sun gear is connected to the second sun gear through the first clutch; the first planet carrier is connected to the second gear After the ring is fixedly connected, it is integrally connected with one end of the second brake; the second planet carrier is fixedly connected with the third ring gear; the third sun gear is fixed, and the third planet carrier passes through the The third clutch is connected to the first ring gear; the second sun gear is fixedly connected to the power input member, and the first ring gear is fixedly connected to the power output member;
所述第二离合器连接在所述第二齿圈、所述第二太阳轮和所述第二行星架中的任意两者之间。The second clutch is connected between any two of the second ring gear, the second sun gear and the second planet carrier.
作为优选方案,所述第三太阳轮与变速器箱体固定连接。As a preferred solution, the third sun gear is fixedly connected to the transmission case.
作为优选方案,所述第三太阳轮与变速器箱体通过花键或焊接的方式固定连接。As a preferred solution, the third sun gear is fixedly connected to the transmission case by splines or welding.
作为优选方案,所述第一制动器的一端与所述第一太阳轮连接,所述第一制动器的另一端与变速器箱体连接;所述第一行星架与所述第二齿圈固定连接后整体与所述第二制动器的一端连接,所述第二制动器的另一端与变速器箱体连接。As a preferred solution, one end of the first brake is connected to the first sun gear, and the other end of the first brake is connected to the transmission case; after the first planet carrier is fixedly connected to the second ring gear The whole is connected with one end of the second brake, and the other end of the second brake is connected with the transmission case.
作为优选方案,所述第一离合器、所述第二离合器及所述第三离合器为多片式湿式离合器或犬牙式离合器。As a preferred solution, the first clutch, the second clutch and the third clutch are multi-plate wet clutches or dog clutches.
作为优选方案,所述第一行星架与所述第二齿圈通过花键或焊接的方式固定连接;所述第二行星架与所述第三齿圈通过花键或焊接的方式固定连接;所述第二太阳轮与所述动力输入构件通过花键或焊接的方式固定连接;所述第一齿圈与所述动力输出构件通过花键或焊接的方式固定连接。As a preferred solution, the first planet carrier is fixedly connected to the second ring gear by splines or welding; the second planet carrier is fixedly connected to the third ring gear by splines or welding; The second sun gear is fixedly connected to the power input member through splines or welding; the first ring gear is fixedly connected to the power output member through splines or welding.
作为优选方案,所述第一行星架、所述第二行星架及所述第三行星架上均设有销轴,所述第一行星轮通过轴承安装在所述第一行星架的销轴上,所述第二行星轮通过轴承安装在所述第二行星架的销轴上,所述第三行星轮通过轴承安装在所述第三行星架的销轴上。As a preferred solution, the first planetary carrier, the second planetary carrier and the third planetary carrier are all provided with pin shafts, and the first planetary wheels are installed on the pin shafts of the first planetary carrier through bearings Above, the second planetary gear is installed on the pin shaft of the second planetary carrier through a bearing, and the third planetary wheel is installed on the pin shaft of the third planetary carrier through a bearing.
作为优选方案,所述第一行星排、所述第二行星排和所述第三行星排依次顺序横向设置。As a preferred solution, the first planetary row, the second planetary row and the third planetary row are sequentially arranged laterally.
作为优选方案,所述第一离合器设置在所述第一行星排远离所述第二行星排的一侧,所述第三离合器设置在所述第三行星排远离所述第二行星排的一侧,所述第二离合器设置在所述第一行星排远离所述第二行星排的一侧或所述第二行星排与所述第三行星排之间。As a preferred solution, the first clutch is arranged on a side of the first planetary row away from the second planetary row, and the third clutch is arranged on a side of the third planetary row away from the second planetary row. side, the second clutch is arranged on the side of the first planetary row away from the second planetary row or between the second planetary row and the third planetary row.
作为优选方案,所述第一制动器与第二制动器设置在所述第一离合器与所述第一行星排之间。As a preferred solution, the first brake and the second brake are arranged between the first clutch and the first planetary row.
实施本实用新型的三行星排六速自动变速器,相对于现有技术具有如下的优点:Implementation of the utility model's three-planet six-speed automatic transmission has the following advantages relative to the prior art:
1、本实用新型采用三个离合器和两个制动器,合理地将三个行星排组合连接起来,可实现六个前进挡和一个倒挡;1. The utility model adopts three clutches and two brakes, rationally connects three planetary rows, and can realize six forward gears and one reverse gear;
2、本实用新型中的制动器数量少于离合器的数量,更少的制动器数量不仅可以降低变速器箱体的加工与制造的难度,还有利于箱体的轻量化,使整个变速器更为紧凑;另外,采用更多的离合器,将有利于在特定档位下切断行星排间的连接关系,使冗余的行星排不参与传动,从而减少带排搅油损耗,提高效率;2. The number of brakes in the utility model is less than the number of clutches. Fewer brakes can not only reduce the difficulty of processing and manufacturing the transmission case, but also help reduce the weight of the case, making the entire transmission more compact; in addition , the use of more clutches will help to cut off the connection relationship between the planetary rows in a specific gear, so that the redundant planetary row does not participate in the transmission, thereby reducing the oil churning loss of the belt row and improving efficiency;
3、设置更多的离合器,不仅有利于以后通过增加行星排或者增加更多操纵件的方式进行多速拓展,而且在落实到具体结构设计时,还可以将这些离合器进行嵌套设计,从而使得整个变速器结构更为紧凑。3. Setting more clutches is not only conducive to multi-speed expansion by adding planetary rows or adding more operating parts in the future, but also can nest these clutches when implementing specific structural design, so that The structure of the whole transmission is more compact.
附图说明Description of drawings
图1是本实用新型实施例一的三行星排六速自动变速器的连接结构示意图;Fig. 1 is the schematic diagram of the connection structure of the three-planetary six-speed automatic transmission of the utility model embodiment one;
图2是本实用新型实施例一的三行星排六速自动变速器的1挡动力传递路线示意图;Fig. 2 is a schematic diagram of the first gear power transmission route of the three-planet six-speed automatic transmission according to Embodiment 1 of the utility model;
图3是本实用新型实施例一的三行星排六速自动变速器的2挡动力传递路线示意图;Fig. 3 is a schematic diagram of the second-speed power transmission route of the three-planetary six-speed automatic transmission according to Embodiment 1 of the utility model;
图4是本实用新型实施例一的三行星排六速自动变速器的3挡动力传递路线示意图;Fig. 4 is a schematic diagram of the third-speed power transmission route of the three-planet six-speed automatic transmission according to Embodiment 1 of the utility model;
图5是本实用新型实施例一的三行星排六速自动变速器的4挡动力传递路线示意图;Fig. 5 is a schematic diagram of the 4th gear power transmission route of the three-planetary six-speed automatic transmission according to Embodiment 1 of the utility model;
图6是本实用新型实施例一的三行星排六速自动变速器的5挡动力传递路线示意图;Fig. 6 is a schematic diagram of the 5th gear power transmission route of the three-planet six-speed automatic transmission according to Embodiment 1 of the present utility model;
图7是本实用新型实施例一的三行星排六速自动变速器的6挡动力传递路线示意图;Fig. 7 is a schematic diagram of the six-speed power transmission route of the three-planet six-speed automatic transmission according to Embodiment 1 of the utility model;
图8是本实用新型实施例一的三行星排六速自动变速器的R挡动 力传递路线示意图;Fig. 8 is the schematic diagram of the R gear power transmission route of the three-planetary six-speed automatic transmission of the utility model embodiment one;
图9是本实用新型实施例二的三行星排六速自动变速器的连接结构示意图;Fig. 9 is a schematic diagram of the connection structure of the three-planetary six-speed automatic transmission according to the second embodiment of the present invention;
图10是本实用新型实施例三的三行星排六速自动变速器的连接结构示意图;Fig. 10 is a schematic diagram of the connection structure of the three-planetary six-speed automatic transmission according to the third embodiment of the present invention;
其中,1、第一行星排;11、第一齿圈;12、第一行星轮;13、第一太阳轮;14、第一行星架;2、第二行星排;21、第二齿圈;22、第二行星轮;23、第二太阳轮;24、第二行星架;3、第三行星排;31、第三齿圈;32、第三行星轮;33、第三太阳轮;34、第三行星架;4、变速器箱体;B1、第一制动器;B2、第二制动器;C1、第一离合器;C2、第二离合器;C3、第三离合器。Among them, 1. The first planetary row; 11. The first ring gear; 12. The first planetary gear; 13. The first sun gear; 14. The first planet carrier; 2. The second planetary row; 21. The second ring gear ; 22, the second planetary gear; 23, the second sun gear; 24, the second planetary carrier; 3, the third planetary row; 31, the third ring gear; 32, the third planetary gear; 33, the third sun gear; 34. The third planet carrier; 4. The transmission case; B1, the first brake; B2, the second brake; C1, the first clutch; C2, the second clutch; C3, the third clutch.
具体实施方式detailed description
下面结合附图和实施例,对本实用新型的具体实施方式作进一步详细描述。以下实施例用于说明本实用新型,但不用来限制本实用新型的范围。Below in conjunction with accompanying drawing and embodiment, the specific embodiment of the utility model is described in further detail. The following examples are used to illustrate the utility model, but not to limit the scope of the utility model.
本实用新型优选三实施例:Preferred three embodiments of the utility model:
实施例一:Embodiment one:
如图1所示,一种三行星排六速自动变速器,其包括第一行星排1、第二行星排2、第三行星排3、第一离合器C1、第二离合器C2、第三离合器C3、第一制动器B1、第二制动器B2、动力输入构件及动力输出构件;第一行星排1包括第一齿圈11、第一行星轮12、第一太阳轮13及第一行星架14;第二行星排2包括第二齿圈21、第二行星轮22、第二太阳轮23及第二行星架24;第三行星排3包括第三齿圈31、第三行星轮32、第三太阳轮33及第三行星架34。具体地,第一行星轮12与第一太阳轮13外啮合,并与第一齿圈11内啮合,第一行星轮12安装在第一行星架14的销轴上;第二行星轮22与第二太阳轮23外啮合,并与第二齿圈21内啮合,第二行星轮22安装 在第二行星架24的销轴上;第三行星轮32与第三太阳轮33外啮合,并与第三齿圈31内啮合,第三行星轮32安装在第三行星架34的销轴上。As shown in Figure 1, a three-planetary six-speed automatic transmission includes a first planetary row 1, a second planetary row 2, a third planetary row 3, a first clutch C1, a second clutch C2, and a third clutch C3 , the first brake B1, the second brake B2, the power input member and the power output member; the first planetary row 1 includes the first ring gear 11, the first planetary gear 12, the first sun gear 13 and the first planet carrier 14; The second planetary row 2 includes the second ring gear 21, the second planetary gear 22, the second sun gear 23 and the second planet carrier 24; the third planetary row 3 includes the third ring gear 31, the third planetary gear 32, the third sun gear wheel 33 and the third planet carrier 34. Specifically, the first planetary gear 12 is externally meshed with the first sun gear 13 and internally meshed with the first ring gear 11, and the first planetary gear 12 is installed on the pin shaft of the first planet carrier 14; The second sun gear 23 is externally meshed and internally meshed with the second ring gear 21, and the second planetary gear 22 is installed on the pin shaft of the second planet carrier 24; the third planetary gear 32 is externally meshed with the third sun gear 33, and Inner meshing with the third ring gear 31 , the third planetary gear 32 is installed on the pin shaft of the third planetary carrier 34 .
第一太阳轮13与第一制动器B1的一端连接,第一太阳轮13通过第一离合器C1与第二太阳轮23连接;第一行星架14与第二齿圈21固定连接后整体与第二制动器B2的一端连接;第二行星架24与第三齿圈31固定连接;第三太阳轮33固定不动,第三行星架34通过第三离合器C3与第一齿圈11连接,第二太阳轮23与动力输入构件固定连接,第一齿圈11与动力输出构件固定连接。需要指出的是,由于第二太阳轮23与动力输入构件固定连接,因此,第一太阳轮13通过第一离合器C1还可与动力输入构件连接,甚至还可以与第二太阳轮23和动力输入构件同时连接,三种连接方式均属等效的技术方案;同样地,由于第一齿圈11与动力输出构件固定连接,所以,第三行星架34通过第三离合器C3还可与动力输出构件连接,甚至还可以与动力输出构件和第一齿圈11同时连接。The first sun gear 13 is connected with one end of the first brake B1, and the first sun gear 13 is connected with the second sun gear 23 through the first clutch C1; One end of the brake B2 is connected; the second planetary carrier 24 is fixedly connected with the third ring gear 31; the third sun gear 33 is fixed, the third planetary carrier 34 is connected with the first ring gear 11 through the third clutch C3, and the second sun gear The wheel 23 is fixedly connected with the power input member, and the first ring gear 11 is fixedly connected with the power output member. It should be pointed out that since the second sun gear 23 is fixedly connected with the power input member, the first sun gear 13 can also be connected with the power input member through the first clutch C1, and can even be connected with the second sun gear 23 and the power input member. The components are connected at the same time, and the three connection methods are all equivalent technical solutions; similarly, since the first ring gear 11 is fixedly connected with the power output component, the third planet carrier 34 can also be connected with the power output component through the third clutch C3. It can even be connected with the power output member and the first ring gear 11 at the same time.
第二离合器C2连接在第二齿圈21与第二太阳轮23之间,具体地,第二齿圈21通过第二离合器C2与第二太阳轮23连接,从而当第二离合器C2闭合时,实现第二行星排2整体回转。同样需要说明的是,由于第一行星架14与第二齿圈21固定连接,第二太阳轮23与动力输入构件固定连接,因此,还可以有另外多个等效技术方案,如第二齿圈21通过第二离合器C2与动力输入构件连接、第一行星架14通过第二离合器C2与动力输入构件连接、第一行星架14通过第二离合器C2与第二太阳轮23连接,等等。The second clutch C2 is connected between the second ring gear 21 and the second sun gear 23, specifically, the second ring gear 21 is connected to the second sun gear 23 through the second clutch C2, so that when the second clutch C2 is closed, The overall rotation of the second planetary row 2 is realized. It should also be noted that since the first planet carrier 14 is fixedly connected to the second ring gear 21, and the second sun gear 23 is fixedly connected to the power input member, there may also be multiple equivalent technical solutions, such as the second gear The ring 21 is connected to the power input member through the second clutch C2, the first planet carrier 14 is connected to the power input member through the second clutch C2, the first planet carrier 14 is connected to the second sun gear 23 through the second clutch C2, and so on.
由此,本实施例的三行星排六速自动变速器就可实现六个前进挡和一个倒挡,具体操纵逻辑如表1所示,其中,K为行星排的特征参数,数值等于齿圈齿数与太阳轮齿数之比,K1对应第一行星排1的特征参数,K2对应第二行星排2的特征参数,K3对应第三行星排3的特征参数。Thus, the three-planetary six-speed automatic transmission of this embodiment can realize six forward gears and one reverse gear. The specific operation logic is shown in Table 1, wherein K is the characteristic parameter of the planetary row, and the value is equal to the number of teeth of the ring gear The ratio to the number of teeth of the sun gear, K1 corresponds to the characteristic parameter of the first planetary row 1, K2 corresponds to the characteristic parameter of the second planetary row 2, and K3 corresponds to the characteristic parameter of the third planetary row 3.
表1Table 1
为了便于分析各个档位下的功率流走向,图2至图8简化表达了六个前进挡和一个R挡的功率流走向,各挡位具体传递路线分析如下:In order to facilitate the analysis of the power flow direction of each gear, Figures 2 to 8 simplify the expression of the power flow direction of six forward gears and one R gear. The specific transmission route of each gear is analyzed as follows:
(1)1挡:当第三离合器C3和第二制动器B2闭合时,速比i1=(1+K2)*(1+1/K3)。在该档位下,第二制动器B2的闭合使得第一行星架14和第二齿圈21制动,故1挡动力传递路线为:由第二太阳轮23动力输入→第二行星轮22→第二行星架24→第三齿圈31→第三行星轮32→第三行星架34→第三离合器C3→第一齿圈11进行动力输出,具体如图2所示。(1) 1st gear: when the third clutch C3 and the second brake B2 are closed, the speed ratio i1=(1+K2)*(1+1/K3). In this gear position, the closing of the second brake B2 makes the first planet carrier 14 and the second ring gear 21 brake, so the power transmission route of the first gear is: power input from the second sun gear 23 → second planetary gear 22 → The second planet carrier 24→the third ring gear 31→the third planet gear 32→the third planet carrier 34→the third clutch C3→the first ring gear 11 for power output, as shown in FIG. 2 .
(2)2挡:当第三离合器C3和第一制动器B1闭合时,速比i1=((1+K1)(1+K2)+K3(1+K1+K2))/(K3(1+K1))。在该档位下,第一制动器B1的闭合使得第一太阳轮13制动,故2挡分两条动力传递路线:①由第二太阳轮23动力输入→第二行星轮22→第二行星架24→第三齿圈31→第三行星轮32→第三行星架34→第三离合器C3→第一齿圈11进行动力输出;②由第二太阳轮23动力输入→第二行星轮22→第二齿圈21→第一行星架14→第一行星轮12→第一齿圈11进行动力输出,具体如图3所示。(2) 2nd gear: when the third clutch C3 and the first brake B1 are closed, the speed ratio i1=((1+K1)(1+K2)+K3(1+K1+K2))/(K3(1+ K1)). In this gear position, the closing of the first brake B1 causes the first sun gear 13 to brake, so the second gear is divided into two power transmission routes: ① Power input from the second sun gear 23 → second planetary gear 22 → second planetary gear Carrier 24→third ring gear 31→third planetary gear 32→third planetary carrier 34→third clutch C3→first ring gear 11 for power output; ②power input from second sun gear 23→second planetary gear 22 → second ring gear 21 → first planet carrier 14 → first planetary gear 12 → first ring gear 11 for power output, as shown in FIG. 3 .
(3)3挡:当第一离合器C1和第三离合器C3闭合时,速比 i1=((1+K1)(1+K2)+K3(1+K1+K2))/(K3(1+K1+K2))。在该档位下,三个行星排均参与传动,3挡分三条动力传递路线:①由第二太阳轮23进行动力输入→第二行星轮22→第二行星架24→第三齿圈31→第三行星轮32→第三行星架34→第三离合器C3→第一齿圈11进行动力输出;②由第二太阳轮23进行动力输入→第二行星轮22→第二齿圈21→第一行星架14→第一行星轮12→第一齿圈11进行动力输出;③由第二太阳轮23进行动力输入→第一离合器C1→第一太阳轮13→第一行星轮12→第一齿圈11进行动力输出,具体如图4所示。(3) 3rd gear: when the first clutch C1 and the third clutch C3 are closed, the speed ratio i1=((1+K1)(1+K2)+K3(1+K1+K2))/(K3(1+ K1+K2)). In this gear, all three planetary rows participate in the transmission, and the third gear is divided into three power transmission routes: ① Power input from the second sun gear 23 → second planetary gear 22 → second planetary carrier 24 → third ring gear 31 → third planetary gear 32 → third planetary carrier 34 → third clutch C3 → first ring gear 11 for power output; ② second sun gear 23 for power input → second planetary gear 22 → second ring gear 21 → The first planet carrier 14 → the first planetary gear 12 → the first ring gear 11 for power output; ③ the second sun gear 23 for power input → first clutch C1 → first sun gear 13 → first planetary gear 12 → second A ring gear 11 performs power output, as shown in FIG. 4 .
(4)4挡:当第二离合器C2和第三离合器C3闭合时,速比i1=(1+K3)/K3)。在该档位下,第二离合器C2的闭合使得第二行星排2作为一个回转整体参与传动,4挡动力传递路线:由第二行星排2回转整体进行动力输入→第二行星架24→第三齿圈31→第三行星轮32→第三行星架34→第三离合器C3→第一齿圈11进行动力输出,具体如图5所示。(4) 4th gear: when the second clutch C2 and the third clutch C3 are closed, the speed ratio i1=(1+K3)/K3). In this gear position, the closing of the second clutch C2 makes the second planetary row 2 participate in the transmission as a whole rotation, and the power transmission route of the 4th gear: the second planetary row 2 rotates as a whole for power input → the second planetary carrier 24 → the second The third ring gear 31 → the third planetary gear 32 → the third planetary carrier 34 → the third clutch C3 → the first ring gear 11 performs power output, as shown in FIG. 5 .
(5)5挡:当第一离合器C1和第二离合器C2闭合时,为直接档,速比i1=1。在该档位下,第一离合器C1和第二离合器C2的同时闭合使得第一行星排1和第二行星排2形成一个回转整体参与传动,5挡动力传递路线:由第一行星排1和第二行星排2回转整体进行动力输入→第一齿圈11进行动力输出,具体如图6所示。(5) 5th gear: when the first clutch C1 and the second clutch C2 are closed, it is a direct gear, and the speed ratio i1=1. In this gear position, the simultaneous closing of the first clutch C1 and the second clutch C2 makes the first planetary row 1 and the second planetary row 2 form a rotation and participate in transmission as a whole. The power transmission route of the 5th gear: the first planetary row 1 and The second planetary row 2 rotates as a whole for power input→the first ring gear 11 for power output, as shown in FIG. 6 .
(6)6挡:当第二离合器C2和第一制动器B1闭合时,为超速挡,速比i1=K1/(1+K1)。在该档位下,第二离合器C2的闭合使得第二行星排2作为一个回转整体参与传动,第一制动器B1的闭合使得第一太阳轮13制动,6挡动力传递路线:由第二行星排2回转整体进行动力输入→第一行星架14→第一行星轮12→第一齿圈11进行动力输出,具体如图7所示。(6) 6th gear: when the second clutch C2 and the first brake B1 are closed, it is an overdrive gear, and the speed ratio i1=K1/(1+K1). In this gear position, the closing of the second clutch C2 makes the second planetary row 2 participate in the transmission as a whole, and the closing of the first brake B1 makes the first sun gear 13 brake. The 6th gear power transmission route: by the second planetary Row 2 rotates as a whole for power input→first planet carrier 14→first planetary gear 12→first ring gear 11 for power output, as shown in FIG. 7 .
(7)R挡:当第一离合器C1和第二制动器B2闭合时,实现倒挡,速比i1=-K1。在该档位下,第二制动器B2的闭合使得第一行星 架14和第二齿圈21制动,R挡动力传递路线:第二太阳轮23输入→第一离合器C1→第一太阳轮13→第一行星轮12→第一齿圈11进行动力输出,具体如图8所示。(7) R gear: when the first clutch C1 and the second brake B2 are closed, the reverse gear is realized, and the speed ratio i1=-K1. In this gear position, the closing of the second brake B2 causes the first planet carrier 14 and the second ring gear 21 to brake, and the R gear power transmission route: the second sun gear 23 input → the first clutch C1 → the first sun gear 13 → The first planetary gear 12 → The first ring gear 11 performs power output, as shown in FIG. 8 .
本实施例中,第一制动器B1的一端与第一太阳轮13连接,第一制动器B1的另一端与变速器箱体4连接;第一行星架14与第二齿圈21固定连接后整体与第二制动器B2的一端连接,第二制动器B2的另一端与变速器箱体4连接。实际上就是第一太阳轮13通过第一制动器B1与变速器箱体4可选择性地连接,第一行星架14与第二齿圈21固定连接后整体通过第二制动器B2与变速器箱体4可选择性地连接,从而实现六速换挡功能。In this embodiment, one end of the first brake B1 is connected to the first sun gear 13, and the other end of the first brake B1 is connected to the transmission case 4; One end of the second brake B2 is connected, and the other end of the second brake B2 is connected with the transmission case 4 . In fact, the first sun gear 13 is selectively connected to the transmission case 4 through the first brake B1, and the first planet carrier 14 and the second ring gear 21 are fixedly connected to the transmission case 4 through the second brake B2 as a whole. is selectively connected, allowing for six-speed shifting functionality.
在执行各个档位的过程中,需要使第三太阳轮33固定不动,如若是采用制动器将第三太阳轮33与变速器箱体4连接的方式,使该制动器在执行各个挡位的过程中保持闭合状态而达到使第三太阳轮33固定不动的目的,那么,在换挡的过程中,该制动器定会对变速器箱体4造成直接冲击,影响变速器箱体4的受载情况,所以为了避免换挡过程中发生制动器对变速器箱体4造成直接冲击的问题,进而改善变速器箱体4的受载情况,本实施例中,将第三太阳轮33与变速器箱体4固定连接。In the process of executing each gear, it is necessary to keep the third sun gear 33 fixed. If a brake is used to connect the third sun gear 33 to the transmission case 4, the brake can be used in the process of executing each gear. Keep the closed state to achieve the purpose of fixing the third sun gear 33, then, in the process of shifting gears, the brake will definitely cause a direct impact on the transmission case 4, affecting the load on the transmission case 4, so In order to avoid the direct impact of the brake on the transmission case 4 during the shifting process and improve the loading of the transmission case 4 , in this embodiment, the third sun gear 33 is fixedly connected to the transmission case 4 .
第一离合器C1、第二离合器C2及第三离合器C3可以是为多片式湿式离合器或犬牙式离合器:多片式湿式离合器具有油膜保护、动力传递平滑柔和、使用寿命长等优点;犬牙式离合器能传递较大的扭矩,具有结构简单,尺寸小的特点,使用犬牙式离合器可以使整个变速器结构更加紧凑。在本实施例中,优选为多片式湿式离合器。The first clutch C1, the second clutch C2 and the third clutch C3 can be multi-plate wet clutches or dog-tooth clutches: multi-plate wet clutches have the advantages of oil film protection, smooth and soft power transmission, and long service life; dog-tooth clutches It can transmit relatively large torque, and has the characteristics of simple structure and small size. Using the dog clutch can make the structure of the whole transmission more compact. In this embodiment, it is preferably a multi-plate wet clutch.
本实施例中,第一行星架14与第二齿圈21通过花键或焊接的方式固定连接;第二行星架24与第三齿圈31通过花键或焊接的方式固定连接;第三太阳轮33与变速器箱体4通过花键或焊接的方式固定连接;第二太阳轮23与动力输入构件通过花键或焊接的方式固定连 接;第一齿圈11与动力输出构件通过花键或焊接的方式固定连接。花键连接具有受力均匀的特点,导向性好,并能承受较大的载荷,从而可保证变速器动力传递时的稳定性和可靠性;采用焊接同样也能保证变速器动力传递时的稳定性和可靠性。In this embodiment, the first planetary carrier 14 is fixedly connected to the second ring gear 21 through splines or welding; the second planetary carrier 24 is fixedly connected to the third ring gear 31 through splines or welding; the third sun The wheel 33 is fixedly connected to the transmission case 4 by splines or welding; the second sun gear 23 is fixedly connected to the power input member by splines or welding; the first ring gear 11 is fixed to the power output member by splines or welding fixed connection. The spline connection has the characteristics of uniform stress, good orientation, and can bear a large load, thereby ensuring the stability and reliability of the transmission during power transmission; welding can also ensure the stability and reliability of the transmission during power transmission. reliability.
本实施例中,第一行星架14、第二行星架24及第三行星架34上均设有销轴,第一行星轮12通过轴承安装在第一行星架14的销轴上,第二行星轮22通过轴承安装在第二行星架24的销轴上,第三行星轮32通过轴承安装在第三行星架34的销轴上。这样,第一行星轮12、第二行星轮22以及第三行星轮32就能在各自的行星架上自由转动,也能跟随各自的行星架转动。其中,轴承可以是滚动轴承,也可以是滑动轴承。In this embodiment, the first planetary carrier 14, the second planetary carrier 24 and the third planetary carrier 34 are all provided with pin shafts, the first planetary gear 12 is installed on the pin shafts of the first planetary carrier 14 through bearings, and the second The planet wheel 22 is installed on the pin shaft of the second planet carrier 24 through a bearing, and the third planet wheel 32 is installed on the pin shaft of the third planet carrier 34 through a bearing. In this way, the first planetary gear 12 , the second planetary gear 22 and the third planetary gear 32 can freely rotate on their respective planetary carriers, and can also rotate following their respective planetary carriers. Wherein, the bearing may be a rolling bearing or a sliding bearing.
第一行星排1、第二行星排2和第三行星排3依次顺序横向设置。在此基础上,第一离合器C1设置在第一行星排1远离第二行星排2的一侧,第三离合器C3设置在第三行星排3远离第二行星排2的一侧,第二离合器C2设置在第一行星排1远离第二行星排2的一侧;第一制动器B1与第二制动器B2设置在第一离合器C1与第一行星排1之间。这样的顺序设置可优化各行星架、齿圈、行星架以及操作元件(离合器、制动器)之间的结构位置关系,降低变速器的加工制造难度,减少各结构部件间的相互干扰,从而减少变速器产生的振动和噪音。The first planetary row 1, the second planetary row 2 and the third planetary row 3 are sequentially arranged horizontally. On this basis, the first clutch C1 is set on the side of the first planetary row 1 away from the second planetary row 2, the third clutch C3 is set on the side of the third planetary row 3 away from the second planetary row 2, and the second clutch C2 is arranged on the side of the first planetary row 1 away from the second planetary row 2 ; the first brake B1 and the second brake B2 are arranged between the first clutch C1 and the first planetary row 1 . Such sequential setting can optimize the structural positional relationship between each planetary carrier, ring gear, planetary carrier and operating elements (clutches, brakes), reduce the difficulty of processing and manufacturing the transmission, and reduce the mutual interference between structural components, thereby reducing the transmission. vibration and noise.
实施例二Embodiment two
如图9所示,与实施例一不同之处在于:第二离合器C2连接在第二太阳轮23与第二行星架24之间,也就是,第二行星架24通过第二离合器C2与第二太阳轮23连接,另外,第二离合器C2设置在第二行星排2与第三行星排3之间。值得说明的是,由于第二行星架24与第三齿圈31固定连接,第二太阳轮23与动力输入构件固定 连接,因此,还可以有另外多个等效技术方案,如第二行星架24通过第二离合器C2与动力输入构件连接、第三齿圈31通过第二离合器C2与第二太阳轮23连接、第三齿圈31通过第二离合器C2与动力输入构件连接,等等。当第二离合器C2闭合时,这些技术方案都能实现使第二行星排2整体回转的技术效果。As shown in Figure 9, the difference from Embodiment 1 is that the second clutch C2 is connected between the second sun gear 23 and the second planet carrier 24, that is, the second planet carrier 24 is connected to the second planet carrier 24 through the second clutch C2. The two sun gears 23 are connected, and the second clutch C2 is arranged between the second planetary row 2 and the third planetary row 3 . It is worth noting that since the second planet carrier 24 is fixedly connected to the third ring gear 31, and the second sun gear 23 is fixedly connected to the power input member, there may also be multiple equivalent technical solutions, such as the second planet carrier 24 is connected to the power input member through the second clutch C2, the third ring gear 31 is connected to the second sun gear 23 through the second clutch C2, the third ring gear 31 is connected to the power input member through the second clutch C2, and so on. When the second clutch C2 is closed, these technical solutions can achieve the technical effect of making the second planetary row 2 rotate as a whole.
实施例二的具体操纵逻辑与实施例一的具体操作逻辑相同,对应的速比也相同,且实施例二与实施例一的功率流走向一致。The specific operation logic of the second embodiment is the same as that of the first embodiment, and the corresponding speed ratio is also the same, and the power flow direction of the second embodiment is consistent with that of the first embodiment.
实施例三Embodiment three
如图10所示,与实施例一不同之处在于:第二离合器C2连接在第二行星架24与第二齿圈21之间,也就是,第二行星架24通过第二离合器C2与第二齿圈21连接,另外,第二离合器C2设置在第二行星排2与第三行星排3之间。同样值得说明的是,由于第二行星架24与第三齿圈31固定连接,第二齿圈21与第一行星架14固定连接,因此,还可以有另外多个等效技术方案,如第二行星架24通过第二离合器C2与第一行星架14连接、第三齿圈31通过第二离合器C2与第二齿圈21连接、第三齿圈31通过第二离合器C2与第一行星架14连接,等等。当第二离合器C2闭合时,这些技术方案都能实现使第二行星排2整体回转的技术效果。As shown in Figure 10, the difference from Embodiment 1 is that the second clutch C2 is connected between the second planetary carrier 24 and the second ring gear 21, that is, the second planetary carrier 24 is connected to the second planetary carrier 24 through the second clutch C2. The two ring gears 21 are connected, and the second clutch C2 is arranged between the second planetary row 2 and the third planetary row 3 . It is also worth noting that, since the second planetary carrier 24 is fixedly connected to the third ring gear 31, and the second ring gear 21 is fixedly connected to the first planetary carrier 14, there may also be multiple equivalent technical solutions, such as The second planet carrier 24 is connected to the first planet carrier 14 through the second clutch C2, the third ring gear 31 is connected to the second ring gear 21 through the second clutch C2, and the third ring gear 31 is connected to the first planet carrier through the second clutch C2. 14 connections, etc. When the second clutch C2 is closed, these technical solutions can achieve the technical effect of making the second planetary row 2 rotate as a whole.
实施例三的具体操纵逻辑与实施例一的具体操作逻辑相同,对应的速比也相同,且实施例三与实施例一的功率流走向一致。The specific operation logic of the third embodiment is the same as that of the first embodiment, and the corresponding speed ratio is also the same, and the power flow direction of the third embodiment is consistent with that of the first embodiment.
综上所述,本实用新型采用三个离合器和两个制动器,合理地将三个行星排组合连接起来,可实现六个前进挡和一个倒挡;另外,本实用新型中的制动器数量少于离合器的数量,更少的制动器数量不仅可以降低变速器箱体4的加工与制造的难度,还有利于箱体的轻量化,使整个变速器更为紧凑;而且,在满足同等速比数量的条件下, 更少的制动器数量显然能够提高各制动器的利用率,从而使得整个变速器更为紧凑;再次,采用更多的离合器,将有利于在特定档位下切断行星排间的连接关系,使冗余的行星排不参与传动,从而减少带排搅油损耗,提高效率;设置更多的离合器,不仅有利于以后通过增加行星排或者增加更多操纵件的方式进行多速拓展,而且在落实到具体结构设计时,还可以将这些离合器进行嵌套设计,从而使得整个变速器结构更为紧凑。In summary, the utility model adopts three clutches and two brakes, and rationally connects the three planetary rows to realize six forward gears and one reverse gear; in addition, the number of brakes in the utility model is less than The number of clutches and fewer brakes can not only reduce the difficulty of processing and manufacturing the transmission case 4, but also facilitate the lightweight of the case, making the entire transmission more compact; moreover, under the condition of satisfying the same number of speed ratios , fewer brakes can obviously improve the utilization rate of each brake, thus making the whole transmission more compact; again, using more clutches will help to cut off the connection relationship between the planetary rows in a specific gear, making redundant The planetary row does not participate in the transmission, thereby reducing the oil churning loss of the belt row and improving efficiency; setting more clutches is not only conducive to multi-speed expansion by adding planetary rows or adding more operating parts in the future, but also in the specific implementation. When designing the structure, these clutches can also be nested, so that the structure of the entire transmission is more compact.
以上仅是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型技术原理的前提下,还可以做出若干改进和替换,这些改进和替换也应视为本实用新型的保护范围。The above are only preferred embodiments of the present utility model, and it should be pointed out that for those of ordinary skill in the art, without departing from the technical principles of the present utility model, some improvements and replacements can also be made. These improvements and replacements It should also be regarded as the protection scope of the present utility model.
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CN107269779B (en) * | 2017-06-29 | 2021-10-26 | 广州汽车集团股份有限公司 | Three-planet-row six-speed automatic transmission |
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