CN206851065U - A structure for measuring temperature of induction heating parts - Google Patents
A structure for measuring temperature of induction heating parts Download PDFInfo
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- CN206851065U CN206851065U CN201720197585.XU CN201720197585U CN206851065U CN 206851065 U CN206851065 U CN 206851065U CN 201720197585 U CN201720197585 U CN 201720197585U CN 206851065 U CN206851065 U CN 206851065U
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Abstract
Description
技术领域technical field
本实用新型属于感应加热技术领域,尤其涉及一种感应加热零件测温技术领域。The utility model belongs to the technical field of induction heating, in particular to the technical field of temperature measurement of induction heating parts.
背景技术Background technique
目前来说涡流感应加热装置的应用范围很广,涉及方面很多,以其加热速度快,操作简单方便的优势在工业方面起到了很重要的作用;本实用新型更是为加热后测量零件的准确温度提供了可能性,结构的设计可以实现零件的加热、测温的自动化,为零件的后续加工做好了铺垫;通过本实用新型可以准确的测出零件加热到什么温度,从而确定零件是否加热到要求温度;对于感应加热在工业上的应用来说,在未来的发展中仍然会起着很大的作用,它不仅能够方便零件的各种热处理要求,还能够利用测温机构准确地测量出工件是否加热到所需温度,为实现加热、测温的自动化进程提供了一种可能,更加便利了工业的生产。At present, the eddy current induction heating device has a wide range of applications and involves many aspects. It plays a very important role in the industry with its advantages of fast heating speed and simple and convenient operation; The temperature provides the possibility, and the design of the structure can realize the automation of the heating and temperature measurement of the parts, paving the way for the subsequent processing of the parts; through the utility model, the temperature to which the parts are heated can be accurately measured, so as to determine whether the parts are heated to the required temperature; for the application of induction heating in industry, it will still play a great role in the future development. It can not only facilitate the various heat treatment requirements of parts, but also accurately measure the Whether the workpiece is heated to the required temperature provides a possibility for realizing the automatic process of heating and temperature measurement, which is more convenient for industrial production.
发明内容Contents of the invention
本实用新型为实现上述目的,提供了一种感应加热零件测温结构。In order to achieve the above purpose, the utility model provides a temperature measuring structure of an induction heating part.
本实用新型采取的技术方案为:The technical scheme that the utility model takes is:
感应加热零件测温结构,包括气抓装配装置,涡流加热装置,旋转装置,工件盛装结构四大部分。所述气抓装配装置,包括电机、底座,联轴器、轴承、轴承座、丝杠轴、滑块、导轨、气抓等零件,电机固定在底座上,底座通过螺栓螺母固定在底部底板上,电机通过联轴器带动丝杠轴的旋转,通过轴承减少丝杠轴的摩擦损失,在轴上配合有滚珠体,通过滑块部分与之配合,从而实现滑块沿导轨的上下滑动,从而带动与滑块配合的气抓部分的上下滑动,气抓部分起到了机械手的作用,主要对工件进行夹持,完成工件的加热与测温过程,实现加热与测温的自动化。所述涡流加热装置,包括涡流加热管、支架、连接器、基座,涡流加热管安装在支架上,支架通过连接器固定在基座上,基座通过螺栓螺母固定在底部底板上,主要负责对工件的加热。所述旋转装置包括电机、底座、联轴器、轴、轴承、轴承座、延伸臂,导轨等零件,电机固定在底座上,底座通过螺栓螺母固定在底部底板上,电机通过联轴器带动轴的旋转,通过轴承减少轴的摩擦损失,延伸臂的一端固定在轴上,另一端是支撑工件盛装装置所需要的电机与导轨,旋转装置的主要作用是通过电机的转动带动轴的转动,使工件盛装部分转过一定的角度,防止在工件的移动过程中工件盛装部分对工件产生干扰。所述工件盛装装置,主要包括了电机、联轴器、轴承、轴承座、透盖、闷盖、丝杠轴、滑块、导轨、连接杆等零件,电机固定在延伸臂上,通过联轴器带动丝杠轴的旋转,通过轴承减少丝杠轴的摩擦损失,在轴上配合有滚珠体,通过滑块部分与之配合,从而实现滑块沿导轨的上下滑动,导轨的两端分别固定在延伸臂上,工件盛装部分固定在旋转装置的轴上,与旋转装置的轴一块转动;该结构是为了使气抓更方便地夹持工件,与气抓配合,完成工件的自动加热与测温过程。The temperature measurement structure of induction heating parts includes four parts: air gripping assembly device, eddy current heating device, rotating device, and workpiece containing structure. The air grab assembly device includes motors, bases, couplings, bearings, bearing housings, screw shafts, sliders, guide rails, air grabs and other parts, the motor is fixed on the base, and the base is fixed on the bottom floor by bolts and nuts , the motor drives the rotation of the screw shaft through the coupling, the friction loss of the screw shaft is reduced through the bearing, the ball body is fitted on the shaft, and the slider part cooperates with it, so as to realize the slider sliding up and down along the guide rail, thus It drives the air grip part that cooperates with the slider to slide up and down. The air grip part plays the role of a manipulator, mainly clamps the workpiece, completes the heating and temperature measurement process of the workpiece, and realizes the automation of heating and temperature measurement. The eddy current heating device includes a eddy current heating tube, a bracket, a connector, and a base. The eddy current heating tube is installed on the bracket, the bracket is fixed on the base through the connector, and the base is fixed on the bottom floor by bolts and nuts. Heating of the workpiece. The rotating device includes motor, base, coupling, shaft, bearing, bearing seat, extension arm, guide rail and other parts. The motor is fixed on the base, and the base is fixed on the bottom plate through bolts and nuts. The motor drives the shaft through the coupling. The rotation of the shaft reduces the friction loss of the shaft through the bearing. One end of the extension arm is fixed on the shaft, and the other end is the motor and guide rail required to support the workpiece storage device. The main function of the rotation device is to drive the rotation of the shaft through the rotation of the motor, so that The workpiece containing part turns over a certain angle to prevent the workpiece containing part from interfering with the workpiece during the movement of the workpiece. The workpiece containing device mainly includes motors, shaft couplings, bearings, bearing seats, transparent covers, blind covers, screw shafts, sliders, guide rails, connecting rods and other parts. The device drives the rotation of the screw shaft, and the friction loss of the screw shaft is reduced through the bearing. The ball body is fitted on the shaft, and the slider part cooperates with it, so as to realize the slider sliding up and down along the guide rail, and the two ends of the guide rail are respectively fixed. On the extension arm, the workpiece containing part is fixed on the shaft of the rotating device, and rotates together with the shaft of the rotating device; this structure is to make the air gripper more convenient to clamp the workpiece, and cooperate with the air gripper to complete the automatic heating and measurement of the workpiece temperature process.
通过本实用新型,为实现加热、测温的自动化进程提供了一种技术方法,更加便利了工业的生产。Through the utility model, a technical method is provided for realizing the automation process of heating and temperature measurement, and the industrial production is more convenient.
附图说明Description of drawings
图1为本实用新型正视图Fig. 1 is the front view of the utility model
图2为本实用新型结构示意图Fig. 2 is the structural representation of the utility model
图3为本实用新型工件盛装装置示意图Fig. 3 is the schematic diagram of the workpiece containing device of the utility model
图4为本实用新型底座示意图Figure 4 is a schematic diagram of the base of the utility model
图5为本实用新型涡流加热装置示意图Figure 5 is a schematic diagram of the utility model eddy current heating device
图6为本实用新型连接杆示意图Figure 6 is a schematic diagram of the utility model connecting rod
其中,in,
1、气抓装配装置 101、气抓 102、滑块 103、导轨 104、丝杠轴 105、联轴器 106、底座 107、伺服电机 2、涡流加热装置 201、加热管 202、支架 203、连接器 204、基座 3、旋转装置 301、伺服电机 302、底座 303、联轴器 304、轴 305、延伸臂 4、工件盛装装置 401、伺服电机 402、丝杠轴 403、导轨 404、滑块 405、连接杆 4051 、凹槽 406、轴承压盖 5、底板1. Air grab assembly device 101, air grab 102, slider 103, guide rail 104, screw shaft 105, coupling 106, base 107, servo motor 2, eddy current heating device 201, heating tube 202, bracket 203, connector 204, base 3, rotating device 301, servo motor 302, base 303, shaft coupling 304, shaft 305, extension arm 4, workpiece holding device 401, servo motor 402, screw shaft 403, guide rail 404, slide block 405, Connecting rod 4051, groove 406, bearing gland 5, bottom plate
具体实施方式detailed description
当工件被工人放入加热装置中时,这时气抓(101)还不能对工件进行夹持,工件被暂时盛放在工件盛装装置连接杆(405)的凹槽(4051)中,这时工件盛装装置的滑块(404)在丝杠轴(402)的最上端,以保证工件有足够的长度在气抓(101)之上,各个电机都没有开始工作。当工人按下工作按钮,工件盛装装置(4)的伺服电机(401)首先开始工作,电机(401)通过联轴器带动丝杠轴(402)的旋转运动使得丝杠(402)上滑块(404)通过与之部分配合的滚珠体开始沿着导轨(403)向下滑动,直到移动到方便气抓(101)对工件进行夹持的位置时,这时工件盛装装置(4)中的电机会暂时停一下,同时气抓(101)对工件进行夹紧。随后工件盛装装置(4)的电机(401)继续工作,滑块(404)继续向下移动,直到工件完全脱离凹槽(4051),这时旋转装置(3)的电机(301)会工作,通过轴(304)的转动,带动整个工件盛装装置(4)转动一定的角度,目的是为了不妨碍工件的上下移动。在这之后气抓装配装置(1)的电机(107)会转动,通过滚珠丝杠(104)的旋转运动带动滑块(102)沿着导轨(103)向下滑动,由此带动与滑块(102)相连接的气抓(101)向下移动,直到工件被放入加热管(201)中,完成对工件的加热。待加热完成后,需要对工件进行拍照测量温度,这时气抓(101)已抓紧工件,在电机(107)的带动下夹紧工件向上移动,在中途会有停留,电机(107)暂时停止工作,以便于对工件进行拍照,拍照完成后,电机(107)工作,气抓(101)夹持着工件到达初始位置,同时旋转装置(3)的电机(301)转动,带动工件盛装装置(4)转回到便于盛装工件的位置时旋转装置(3)中的电机(301)停止工作,工件盛装装置(4)中的电机(401)工作,带动滑块(404)向上移动,到达便于工件盛装装置盛装工件的位置时气抓(101)松开,不再对工件进行夹持,之后工件盛装装置(4)中的电机(401)继续工作,带动工件向上移动,直到工件移出密闭箱体外便于工人夹持的位置,至此,装置完成一个工作循环,实现了对工件进行加热与测温的自动过程。以上所有的运动均由单片机程序进行控制。When the workpiece is put into the heating device by the worker, the air gripper (101) cannot clamp the workpiece at this time, and the workpiece is temporarily placed in the groove (4051) of the connecting rod (405) of the workpiece holding device. The slide block (404) of the workpiece containing device is at the top of the screw shaft (402), so as to ensure that the workpiece has sufficient length above the air grab (101), and each motor has not started to work. When the worker presses the work button, the servo motor (401) of the workpiece holding device (4) starts to work first, and the motor (401) drives the screw shaft (402) to rotate through the coupling so that the screw (402) goes up the slider (404) starts to slide down along the guide rail (403) through the ball body partially matched with it, until it moves to a position convenient for the air gripper (101) to clamp the workpiece. At this time, the workpiece holding device (4) The motor will temporarily stop, while the air grab (101) clamps the workpiece. Then the motor (401) of the workpiece holding device (4) continues to work, and the slide block (404) continues to move downward until the workpiece is completely out of the groove (4051), at this time the motor (301) of the rotating device (3) will work, Through the rotation of the shaft (304), the entire workpiece holding device (4) is driven to rotate at a certain angle, so as not to hinder the workpiece from moving up and down. After that, the motor (107) of the air-grip assembly device (1) will rotate, and the rotary motion of the ball screw (104) will drive the slider (102) to slide down along the guide rail (103), thereby driving the slider (102) The connected air gripper (101) moves downward until the workpiece is put into the heating tube (201), and the heating of the workpiece is completed. After the heating is completed, it is necessary to take pictures of the workpiece to measure the temperature. At this time, the air gripper (101) has grasped the workpiece, and the clamped workpiece is moved upwards under the drive of the motor (107). There will be a stop in the middle, and the motor (107) stops temporarily Work, in order to take pictures of the workpiece, after taking pictures, the motor (107) works, the air gripper (101) clamps the workpiece to reach the initial position, and the motor (301) of the rotating device (3) rotates at the same time, driving the workpiece containing device ( 4) When turning back to the position convenient for containing the workpiece, the motor (301) in the rotating device (3) stops working, and the motor (401) in the workpiece containing device (4) starts to work, driving the slider (404) to move upwards to reach the convenient position. The air gripper (101) is loosened when the workpiece is placed in the workpiece storage device, and the workpiece is no longer clamped, and then the motor (401) in the workpiece storage device (4) continues to work, driving the workpiece to move upward until the workpiece is moved out of the airtight box The position outside the body is convenient for workers to hold. So far, the device completes a working cycle and realizes the automatic process of heating and measuring the temperature of the workpiece. All the above movements are controlled by the single chip microcomputer program.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108225584A (en) * | 2018-03-20 | 2018-06-29 | 天津博帆科技发展有限公司 | A kind of agricultural greenhouse temperature-detecting device |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108225584A (en) * | 2018-03-20 | 2018-06-29 | 天津博帆科技发展有限公司 | A kind of agricultural greenhouse temperature-detecting device |
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Granted publication date: 20180105 Termination date: 20190302 |