CN206830524U - Cavitation-preventive water pump cover for engine water pump - Google Patents
Cavitation-preventive water pump cover for engine water pump Download PDFInfo
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Abstract
本实用新型公开了一种用于发动机水泵的防气蚀水泵盖,包括水泵盖本体,在所述水泵盖本体上设置有防气蚀构件;所述防气蚀构件与水循环连通用于存储水泵内液体循环产生的气泡;通过在水泵盖设置防气蚀构件,水泵在旋转的过程中,使水道内的小气泡进入防气蚀构件内,避免对过流部件会产生破坏作用,避免产生噪声和振动,有效保证水泵的性能,同时,也有利于提高冷却水的热交换律,结构简单,效果明显,能有效的防止和减轻水泵气蚀,使发动机水泵质量与性能得到保障,更优越地为发动机提供服务。
The utility model discloses an anti-cavitation water pump cover for an engine water pump, which comprises a water pump cover body on which an anti-cavitation component is arranged; the anti-cavitation component communicates with water circulation for storing the water pump The air bubbles generated by the internal liquid circulation; by setting the anti-cavitation components on the water pump cover, the small air bubbles in the water channel will enter the anti-cavitation components during the rotation of the pump, so as to avoid damage to the flow-passing parts and avoid noise and vibration, effectively guarantee the performance of the water pump, and at the same time, it is also beneficial to improve the heat exchange law of the cooling water. Servicing the engine.
Description
技术领域technical field
本发明涉及一种发动机水泵,特别涉及一种用于发动机水泵的防气蚀水泵盖。The invention relates to an engine water pump, in particular to an anti-cavitation water pump cover for the engine water pump.
背景技术Background technique
发动机在工作过程中,需要水泵运转使冷却液不断地循环,带走发动机的热量,以避免温度过高,损坏零部件,导致发动机不能正常工作。然而在水泵的运转过程中,在一定条件下会产生气蚀现象。水泵的气蚀,是由水的汽化所引起的。所谓汽化,就是水由液态转化为气态的过程。液体汽化时的压力为液体的汽化压力(饱和蒸汽压力),液体汽化压力的大小和温度有关。温度越高,由于分子运动更为激烈。其汽化压力越大。20℃常温清水的汽化压力为233.8Pa,而100℃水的汽化压力为101296P8(1个大气压)。所以常温(20℃)清水当压力降为233.8Pa时,就开始汽化。可见,在一定温度下,压力是促成液体汽化的外界因素。液体在一定温度下,降低压力至该温度下的汽化压力时,液体便产生气泡。这种产生气泡的现象,就称为气蚀。但是,气泡内的气体,实际上不完全是蒸汽,还包括着以溶解或核的形式存在的气体(主要是空气)。液体中溶解的气体,由于扩散而进入气泡中,将助长气泡的成长。气蚀时产生的气泡,流动到高压处时,其体积减小以致破灭。这种由于压力上升气泡消失在液体中的现象,称为气蚀溃灭。水泵产生气蚀后,除了对过流部件会产生破坏作用以外,还会产生噪声和振动,并导致水泵的性能下降,严重时会使水泵中液体中断,不能正常工作,从而使发动机不能有效散热,发生事故损伤。现有技术中,为了防止汽蚀,在水泵的机构上采用以下几种措施:一、采用双吸叶轮;二、增大叶轮入口面积;三、增大叶片进口边宽度;四、增大叶轮前后盖板转弯处曲率半径;五、叶片进口边向吸入侧延伸;六、叶轮首级采用抗汽蚀材料;七、设前置诱导轮。对于现有水泵,防止汽蚀的措施有:一、通流部分断面变化率力求小,壁面力求光滑;二、吸水管阻力要小,且短而直;三、正确选择吸上高度;四、汽蚀区域贴补环氧树脂涂料。上述采取的措施均存在结构复杂,防气蚀效果不明显,以及改进成本高等问题。During the working process of the engine, the water pump needs to run to circulate the coolant continuously, and take away the heat of the engine, so as to avoid excessive temperature, damage parts, and cause the engine to not work normally. However, during the operation of the pump, cavitation will occur under certain conditions. The cavitation of the water pump is caused by the vaporization of water. Vaporization is the process by which water changes from a liquid state to a gaseous state. The pressure when the liquid vaporizes is the vaporization pressure of the liquid (saturated vapor pressure), and the vaporization pressure of the liquid is related to the temperature. The higher the temperature, the more intense the molecular motion. The higher its vapor pressure is. The vaporization pressure of water at room temperature at 20°C is 233.8Pa, while that of water at 100°C is 101296P8 (1 atmosphere). Therefore, when the pressure drops to 233.8Pa, clear water at normal temperature (20°C) will start to vaporize. It can be seen that at a certain temperature, pressure is an external factor that promotes the vaporization of a liquid. When the liquid is at a certain temperature and the pressure is reduced to the vaporization pressure at that temperature, the liquid will produce bubbles. This phenomenon of generating bubbles is called cavitation. However, the gas in the bubble is actually not completely steam, but also includes the gas (mainly air) in the form of dissolution or nucleation. The gas dissolved in the liquid enters the bubbles due to diffusion, which will promote the growth of the bubbles. When the bubbles generated during cavitation flow to a high pressure place, their volume decreases so that they burst. This phenomenon of gas bubbles disappearing in a liquid due to pressure rise is called cavitation collapse. After the cavitation of the water pump, in addition to the damage to the flow-passing parts, it will also generate noise and vibration, and cause the performance of the water pump to decline. In severe cases, the liquid in the water pump will be interrupted and cannot work normally, so that the engine cannot effectively dissipate heat. , Accident damage occurred. In the prior art, in order to prevent cavitation, the following measures are adopted in the mechanism of the water pump: 1. Adopt double-suction impeller; 2. Increase the impeller inlet area; 3. Increase the blade inlet side width; 4. Increase the impeller The radius of curvature at the turning point of the front and rear cover plates; 5. The inlet edge of the blade extends to the suction side; 6. The first stage of the impeller is made of anti-cavitation material; 7. A front inducer is provided. For the existing water pumps, the measures to prevent cavitation are: 1. The rate of change of the cross-section of the flow part should be as small as possible, and the wall surface should be smooth; 2. The resistance of the suction pipe should be small, and it should be short and straight; Cavitation areas are patched with epoxy paint. The above-mentioned measures all have the problems of complex structure, insignificant anti-cavitation effect, and high improvement cost.
发明内容Contents of the invention
有鉴于此,本发明的目的在于提供一种用于发动机水泵的防气蚀水泵盖,通过在水泵盖设置防气蚀构件,水泵在旋转的过程中,使水道内的小气泡进入防气蚀构件内,避免对过流部件会产生破坏作用,避免产生噪声和振动,有效保证水泵的性能,同时,也有利于提高冷却水的热交换律,结构简单,效果明显,能有效的防止和减轻水泵气蚀,使发动机水泵质量与性能得到保障,更优越地为发动机提供服务。In view of this, the object of the present invention is to provide an anti-cavitation water pump cover for an engine water pump. By setting an anti-cavitation member on the water pump cover, the small air bubbles in the water channel can enter the anti-cavitation pump during the rotation of the water pump. In the component, avoid damage to the flow-passing parts, avoid noise and vibration, and effectively ensure the performance of the water pump. At the same time, it is also conducive to improving the heat exchange law of the cooling water. The structure is simple and the effect is obvious, which can effectively prevent and reduce Water pump cavitation guarantees the quality and performance of the engine water pump and provides better service for the engine.
本发明的用于发动机水泵的防气蚀水泵盖,包括水泵盖本体,在所述水泵盖本体上设置有防气蚀构件;The anti-cavitation water pump cover for the engine water pump of the present invention comprises a water pump cover body, and an anti-cavitation member is arranged on the water pump cover body;
进一步,所述防气蚀构件与水循环连通用于存储水泵内液体循环产生的气泡;Further, the anti-cavitation component communicates with the water circulation for storing the air bubbles generated by the liquid circulation in the water pump;
进一步,所述防气蚀构件包括防气蚀槽和与防气蚀槽连通用于储存气泡的储气室;Further, the anti-cavitation component includes an anti-cavitation groove and a gas storage chamber communicating with the anti-cavitation groove for storing air bubbles;
进一步,所述防气蚀槽设置于水泵盖本体出水口;Further, the anti-cavitation groove is arranged at the water outlet of the water pump cover body;
进一步,所述防气蚀槽和储气室整体位于水循环通道的顶部设置;Further, the anti-cavitation groove and the air storage chamber are integrally located on the top of the water circulation channel;
进一步,所述防气蚀槽和储气室侧壁与水泵壳体共同形成与水循环连通的封闭式型腔;Further, the anti-cavitation groove, the side wall of the air storage chamber and the water pump casing jointly form a closed cavity connected with water circulation;
进一步,所述防气蚀槽内的气泡沿水平倾斜进入储气室;Further, the air bubbles in the anti-cavitation groove enter the gas storage chamber along a horizontal slope;
进一步,所述防气蚀槽的口径小于储气室的口径设置;Further, the diameter of the anti-cavitation groove is set smaller than that of the gas storage chamber;
进一步,所述储气室的进气端截面口径大于储气室盲端截面口径设置;Further, the cross-sectional diameter of the air inlet end of the air storage chamber is set larger than the cross-sectional diameter of the blind end of the air storage chamber;
进一步,所述防气蚀槽与水循环通道连通端设置有倒角。Further, chamfers are provided at the connecting ends of the anti-cavitation groove and the water circulation channel.
本发明的有益效果:本发明的用于发动机水泵的防气蚀水泵盖本体,通过在水泵盖本体设置防气蚀构件,水泵在旋转的过程中,使水道内的小气泡进入防气蚀构件内,避免对过流部件会产生破坏作用,避免产生噪声和振动,有效保证水泵的性能,同时,也有利于提高冷却水的热交换律,结构简单,效果明显,能有效的防止和减轻水泵气蚀,使发动机水泵质量与性能得到保障,更优越地为发动机提供服务。Beneficial effects of the present invention: the anti-cavitation water pump cover body used for the engine water pump of the present invention, by setting the anti-cavitation member on the water pump cover body, the small air bubbles in the water channel can enter the anti-cavitation member during the rotation of the water pump Inside, avoid damage to the flow-passing parts, avoid noise and vibration, and effectively ensure the performance of the water pump. At the same time, it is also conducive to improving the heat exchange law of the cooling water. The structure is simple and the effect is obvious, which can effectively prevent and reduce the water pump. Cavitation ensures the quality and performance of the engine water pump and provides better service for the engine.
附图说明Description of drawings
下面结合附图和实施例对本发明作进一步描述:The present invention will be further described below in conjunction with accompanying drawing and embodiment:
图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2为本发明的水泵的水循环结构示意图。Fig. 2 is a schematic diagram of the water circulation structure of the water pump of the present invention.
具体实施方式detailed description
图1为本发明的结构示意图;图2为本发明的水泵的水循环结构示意图,如图所示:本发明的用于发动机水泵的防气蚀水泵盖本体,包括水泵盖本体1,在所述水泵盖本体1上设置有防气蚀构件;通过在水泵盖本体1设置防气蚀构件,避免和减少气蚀的产生。Fig. 1 is a schematic structural view of the present invention; Fig. 2 is a schematic view of the water circulation structure of the water pump of the present invention, as shown in the figure: the anti-cavitation water pump cover body for the engine water pump of the present invention includes the water pump cover body 1, in the The water pump cover body 1 is provided with an anti-cavitation component; by arranging the anti-cavitation component on the water pump cover body 1, cavitation can be avoided and reduced.
本实施例中,所述防气蚀构件与水循环连通用于存储水泵内液体循环产生的气泡;水泵在旋转的过程中,使水道内的小气泡进入防气蚀构件内,避免对过流部件会产生破坏作用,避免产生噪声和振动,有效保证水泵的性能,同时,也有利于提高冷却水的热交换律。In this embodiment, the anti-cavitation component communicates with the water circulation to store the air bubbles generated by the liquid circulation in the water pump; during the rotation of the water pump, the small air bubbles in the water channel enter the anti-cavitation component to avoid damage to the flow-through components. It will have a destructive effect, avoid noise and vibration, and effectively ensure the performance of the water pump. At the same time, it is also conducive to improving the heat exchange law of the cooling water.
本实施例中,所述防气蚀构件包括防气蚀槽2和与防气蚀槽2连通用于储存气泡的储气室3;防气蚀槽2与水泵的水道连通,水泵内液体产生的水泡随防气蚀槽2进入储气室3,水泵在旋转的过程中,水道内的小气泡会通过防气蚀槽2逐渐被储存在水泵盖本体1的储气室3内,有利于提高冷却水的热交换律。In this embodiment, the anti-cavitation component includes an anti-cavitation tank 2 and an air storage chamber 3 communicating with the anti-cavitation tank 2 for storing air bubbles; the anti-cavitation tank 2 is connected with the water channel of the water pump, and the liquid in the pump generates The water bubbles enter the air storage chamber 3 with the anti-cavitation groove 2. During the rotation of the pump, the small air bubbles in the water channel will gradually be stored in the air storage chamber 3 of the water pump cover body 1 through the anti-cavitation groove 2, which is beneficial Improve the heat exchange law of cooling water.
本实施例中,所述防气蚀槽2设置于水泵盖本体1出水口;避免气蚀的产生。In this embodiment, the anti-cavitation groove 2 is arranged at the water outlet of the water pump cover body 1 to avoid cavitation.
本实施例中,所述防气蚀槽2和储气室3整体位于水循环通道的顶部设置;也就是说,在发动机水泵安装后,防气蚀槽2和储气室3整体位于水循环通道顶部的水泵盖本体1上,因此,水泵内的液体不会进入到防气蚀槽2和储气室3,只有水泵内循环产生的气泡才会进入防气蚀槽2和储气室3,避免对过流部件会产生破坏作用有效保证水泵的性能,同时,也有利于提高冷却水的热交换律。In this embodiment, the anti-cavitation groove 2 and the air storage chamber 3 are located on the top of the water circulation channel as a whole; that is, after the engine water pump is installed, the anti-cavitation groove 2 and the air storage chamber 3 are located on the top of the water circulation channel as a whole Therefore, the liquid in the water pump will not enter the anti-cavitation groove 2 and the air storage chamber 3, and only the air bubbles generated by the internal circulation of the water pump will enter the anti-cavitation groove 2 and the air storage chamber 3, so as to avoid It will have a destructive effect on the flow-through parts, effectively guarantee the performance of the water pump, and at the same time, it is also beneficial to improve the heat exchange law of the cooling water.
本实施例中,所述防气蚀槽2和储气室3侧壁与水泵壳体共同形成与水循环连通的封闭式型腔;防气蚀槽2和储气室3形成的为封闭式气流通道,有效确保水泵的密封性,能有效减少和避免气蚀现象的产生,避免对过流部件会产生破坏作用,避免产生噪声和振动。In this embodiment, the anti-cavitation groove 2 and the side wall of the air storage chamber 3 together with the water pump housing form a closed cavity connected with water circulation; the anti-cavitation groove 2 and the air storage chamber 3 form a closed air flow Channels can effectively ensure the tightness of the water pump, effectively reduce and avoid the occurrence of cavitation, avoid damage to the flow-passing parts, and avoid noise and vibration.
本实施例中,所述防气蚀槽2内的气泡沿水平倾斜进入储气室3;防气蚀槽2的出气端与储气室3的进气端相对一侧具有一锐角的夹角,使水泡进入储气室3后不会产生回流,水泡以一定倾斜度进入储气室3后快速接触储气室3的侧壁,使水泡消灭或向储气室3的尾部继续运动,避免储气室3的气泡再回流到水循环通道内。为了加强储气室3的结构强度,可在储气室3的侧壁设置加强筋,加强筋沿侧壁等间距竖直分布。In this embodiment, the air bubbles in the anti-cavitation groove 2 enter the gas storage chamber 3 obliquely horizontally; the gas outlet end of the anti-cavitation groove 2 and the opposite side of the gas storage chamber 3 have an included angle of an acute angle , so that no backflow will occur after the water bubbles enter the air storage chamber 3, and the water bubbles enter the air storage chamber 3 with a certain inclination and then quickly contact the side wall of the air storage chamber 3, so that the water bubbles are eliminated or continue to move towards the tail of the air storage chamber 3, avoiding The air bubbles in the air storage chamber 3 flow back into the water circulation channel. In order to strengthen the structural strength of the gas storage chamber 3, reinforcing ribs can be provided on the side walls of the gas storage chamber 3, and the reinforcing ribs are distributed vertically at equal intervals along the side walls.
本实施例中,所述防气蚀槽2的口径小于储气室3的口径设置;便于气泡的流通,也为了防止气泡再回流到循环通道内。In this embodiment, the diameter of the anti-cavitation groove 2 is smaller than that of the gas storage chamber 3 ; it is convenient for the circulation of air bubbles and also prevents the air bubbles from flowing back into the circulation channel.
本实施例中,所述储气室3的进气端截面口径大于储气室3盲端截面口径设置;加快储气室3进气口的流通速度,有效减少储气室3进气口的阻力,避免回流。In this embodiment, the cross-sectional diameter of the air inlet end of the air storage chamber 3 is set larger than the cross-sectional diameter of the blind end of the air storage chamber 3; the flow rate of the air inlet of the air storage chamber 3 is accelerated, and the air inlet of the air storage chamber 3 is effectively reduced. resistance to avoid backflow.
本实施例中,所述防气蚀槽2与水循环通道连通端设置有倒角,便于水循环产生的气泡进入防气蚀槽2流通通道,减少流通的阻力。In this embodiment, the connecting end of the anti-cavitation groove 2 and the water circulation channel is provided with a chamfer, so that the air bubbles generated by the water circulation can enter the flow channel of the anti-cavitation groove 2 and reduce the resistance of circulation.
最后说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的宗旨和范围,其均应涵盖在本发明的权利要求范围当中。Finally, it is noted that the above embodiments are only used to illustrate the technical solutions of the present invention without limitation. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be carried out Modifications or equivalent replacements without departing from the spirit and scope of the technical solution of the present invention shall be covered by the claims of the present invention.
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CN110242582B (en) * | 2018-03-09 | 2021-05-28 | 日本电产三协株式会社 | Pump device |
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