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CN206812138U - A kind of melamine plate process units - Google Patents

A kind of melamine plate process units Download PDF

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Publication number
CN206812138U
CN206812138U CN201720592534.7U CN201720592534U CN206812138U CN 206812138 U CN206812138 U CN 206812138U CN 201720592534 U CN201720592534 U CN 201720592534U CN 206812138 U CN206812138 U CN 206812138U
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China
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roller
support body
lifting platform
platform
carriage
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CN201720592534.7U
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Chinese (zh)
Inventor
吴旭峰
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Guangdong Yueshan New Material Technology Co.,Ltd.
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Foshan Sanshui Yueshan Decoration Industrial Co Ltd
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Abstract

The utility model provides a kind of melamine plate process units, including the hot press with automatic feed platform and self-emptying platform, the first lifting platform, feed arrangement, first carriage, first guide rail, the second lifting platform, drawing mechanism, second carriage, second guide rail, the laser locating apparatus being arranged on above automatic feed platform, and controller;Upper and lower present a theatrical performance as the last item on a programme of the hot press is respectively fixed with one piece of embossing template.Positioned by adjusting laser locating apparatus and carrying out melamine wood grain paper according to the facula position of its projection, it is possible to achieve dimpled grain is overlapping with wood grain, so as to improve the fidelity of plank.

Description

A kind of melamine plate process units
Technical field
The utility model relates to melamine plate preparing technical field, more particularly to a kind of melamine plate process units.
Background technology
Melamine grain board in the market is the melamine plate woodgrained paper on the upper and lower surface mount of substrate, And it is hot-forming by hot press, for this melamine plate because surfacing is smooth, fidelity is relatively low.Therefore it is, it is necessary to a kind of Produce the method for melamine plate and realize the device of this method, using this method can on melamine grain board shape Into dimpled grain, and dimpled grain is overlapping with the wood grain on melamine plate woodgrained paper, wood grain is had the harsh feeling similar to truewood plate, from And greatly improve the fidelity of melamine grain board.
Utility model content
The purpose of this utility model is to provide a kind of melamine plate process units, using the melamine of device preparation Amine grain board has the dimpled grain overlapping with wood grain, fidelity height.
In order to achieve the above object, the utility model takes following technical scheme:
A kind of melamine plate process units, including the hot press with automatic feed platform and self-emptying platform, for containing Put the first lifting platform of substrate to be processed, for feed arrangement substrate being transported on the first lifting platform, for substrate from First lifting platform transports the first carriage of fixed position on automatic feed platform, and first for being oriented to the first carriage is led Rail, for hold processing after melamine plate the second lifting platform, for the melamine plate on the second lifting platform to be delivered to The drawing mechanism of storage place, for melamine plate to be transported the second carriage to the second lifting platform from self-emptying platform, For the second guide rail being oriented to the second carriage, the laser locating apparatus being arranged on above automatic feed platform, and controller; Upper and lower present a theatrical performance as the last item on a programme of the hot press is respectively fixed with one piece of embossing template;The hot press, the first lifting platform, feed arrangement, One carriage, the second lifting platform, drawing mechanism, the second carriage, laser locating apparatus and controller are electrically connected with.
Described melamine plate process units, wherein, the laser locating apparatus is symmetricly set on hot pressing including two The laser positioning component of both sides above machine inlet;Each laser positioning component includes two two axle straight lines positioning in tandem Platform, for the fixed support two axle straight line positioning tables being fixed on hot press outer wall, and to be separately fixed at two two axles straight The laser lamp of line positioning table lower end.
Described melamine plate process units, wherein, first carriage includes the first support body, is arranged at first It is used for the two located lateral plates and located lateral cylinder that located lateral is carried out to substrate below body, is arranged on the first support body four It is used for four longitudinal register plates and longitudinal register cylinder that longitudinal register is carried out to substrate below individual angle, it is some to be treated for absorption First sucker of substrate processing, for the first lift cylinder for driving the first support body to move up and down, and for driving first The first driving means that body moves forward and backward along the first guide rail.
Described melamine plate process units, wherein, second carriage includes the second support body, some to be used to adsorb Second sucker of melamine plate after processing, for the second lift cylinder for driving the second support body to move up and down, and for driving The second drive device that dynamic second support body moves forward and backward along the second guide rail.
Described melamine plate process units, wherein, the feed arrangement includes charging support body, some to be arranged on charging On support body, into the first roller of three rows arrangement, be arranged at adjacent two ranked first between roller, for pass through for fork truck arm first Fork truck arm groove, and the feed arrangement motor for driving the first roller to rotate;One first is provided with below first roller Power transmission shaft, the first power transmission shaft ranked first with three and be provided with sprocket wheel on the corresponding position of roller, and feed arrangement motor passes through chain The first drive axis is driven, the first power transmission shaft drives three to ranked first roller and rotated simultaneously by chain;Set on rear side of charging support body It is equipped with some first limited blocks.
Described melamine plate process units, wherein, the drawing mechanism includes discharging support body, some to be arranged on discharging On support body, into the second tin roller of three rows arrangement, be arranged at adjacent two ranked second between roller, for pass through for fork truck arm second Fork truck arm groove, the place for driving second tin roller to rotate expect device motor, are arranged at the rail wheel of discharging support body lower end, Yi Jiyong In the track turbin generator that driving rail wheel rotates;Be provided with a second driving shaft below second tin roller, second driving shaft with Three be ranked second and be provided with sprocket wheel corresponding to roller on position, and drawing mechanism motor is rotated by chain drive second driving shaft, Second driving shaft drives three to ranked second roller and rotated simultaneously by chain;Some second limited blocks are provided with front side of discharging support body.
Described melamine plate process units, wherein, first lifting platform and the second lifting platform are hydraulic lifting Platform, its workbench include paralell, some the 3rd rollers for being arranged on paralell, being arranged into three rows and a use In the lifting platform motor for driving the 3rd roller to rotate;The 3rd power transmission shaft, the 3rd power transmission shaft are provided with below 3rd roller Ranked third with three and sprocket wheel be provided with the corresponding position of roller, lifting platform motor by the drive axis of chain drive the 3rd, 3rd power transmission shaft drives three to ranked third roller and rotated simultaneously by chain.
Beneficial effect:
The utility model provides a kind of melamine plate process units, including with automatic feed platform and self-emptying platform Hot press, the first lifting platform, feed arrangement, the first carriage, the first guide rail, the second lifting platform, drawing mechanism, second conveying Frame, the second guide rail, the laser locating apparatus being arranged on above automatic feed platform, and controller;The upper and lower pressure of the hot press Platform is respectively fixed with one piece of embossing template.It is fixed due to being embossed the position of template and the Board position of putting of the first carriage, leads to Cross adjustment laser locating apparatus and the positioning of melamine wood grain paper is carried out according to the facula position of its projection, it is possible to achieve dimpled grain It is overlapping with wood grain, so as to improve the fidelity of plank.
Brief description of the drawings
Fig. 1 is the structural representation of melamine plate process units provided by the utility model.
Fig. 2 is the structural representation of laser locating apparatus in melamine plate process units provided by the utility model.
Fig. 3 is the upward view of the first carriage in melamine plate process units provided by the utility model.
Fig. 4 is the stereogram of feed arrangement in melamine plate process units provided by the utility model.
Fig. 5 is the top view of feed arrangement in melamine plate process units provided by the utility model.
Fig. 6 is the stereogram of drawing mechanism in melamine plate process units provided by the utility model.
Fig. 7 is the top view of drawing mechanism in melamine plate process units provided by the utility model.
Fig. 8 is the work of the first lifting platform and the second lifting platform in melamine plate process units provided by the utility model Make the structural representation of platform.
Embodiment
The utility model provides a kind of melamine plate process units, for make the purpose of this utility model, technical scheme and Effect is clearer, clear and definite, and the utility model is further described the embodiment that develops simultaneously referring to the drawings.It should be appreciated that Specific embodiment described herein only to explain the utility model, is not used to limit the utility model.
Fig. 1-8 are referred to, the utility model provides a kind of melamine plate process units, including with automatic feed platform 11 With the hot press 1 of self-emptying platform 12, for holding the first lifting platform 2 of substrate to be processed, for substrate to be transported to first Feed arrangement 3 on lifting platform, for substrate to be transported to the first defeated of fixed position on automatic feed platform from the first lifting platform Frame 4 is sent, for the first guide rail 5 being oriented to the first carriage, for holding the second lifting platform 6 of melamine plate after processing, For the melamine plate on the second lifting platform being delivered to the drawing mechanism 7 of storage place, for melamine plate from from Dynamic discharge pedestal transports the second carriage 8 to the second lifting platform, for the second guide rail 9 being oriented to the second carriage, is arranged on Laser locating apparatus 10 above automatic feed platform, and controller;Upper and lower present a theatrical performance as the last item on a programme of the hot press is respectively fixed with one piece It is embossed template;It is the hot press, the first lifting platform, feed arrangement, the first carriage, the second lifting platform, drawing mechanism, second defeated Frame, laser locating apparatus and controller is sent to be electrically connected with.Herein, the wood grain of the decorative pattern and melamine wood grain paper that are embossed template has There is identical distribution character, that is, being embossed the decorative pattern of template can overlap with wood grain.
The course of work of the device is as follows:Substrate is placed on feed arrangement 3, substrate is transported to by feed arrangement 3 On one lifting platform 2, staff sets top layer melamine wood grain paper on the upper berth of automatic feed platform 11 and ensured on woodgrained paper The hot spot that telltale mark projects with laser locating apparatus 10 aligns, and then the first carriage 4 is placed on substrate on woodgrained paper(Every time The position of placement is fixed), then staff upper epidermis woodgrained paper is laid on substrate and ensures the positioning on woodgrained paper Mark aligns with the hot spot of the projection of laser locating apparatus 10, then carries out hot-forming, and then the second carriage 8 is melamine Plate is transported to the second lifting platform 6, and the second lifting platform 6 is transported to melamine plate on drawing mechanism 7, and drawing mechanism 7 is trimerization Cyanamide plate delivers to storage place, and finally melamine plate is removed with fork truck.Because the position for being embossed template has been fixed, the The position that one carriage places substrate every time is fixed, therefore can make wood grain and embossing by adjusting laser locating apparatus 10 Dimpled grain is overlapping caused by template, and regulates and need not once be adjusted again afterwards, until needing to change other decorative pattern.
Specifically, seeing Fig. 2, the laser locating apparatus 10 is symmetricly set on two above the charging aperture of hot press 1 including two The laser positioning component 101 of side;Each laser positioning component 101 includes the two axle straight line positioning tables 1,011 two in tandem, For the fixed support 1,012 two axle straight line positioning tables being fixed on hot press outer wall, and to be separately fixed at two two axles straight The laser lamp 1013 of line positioning table lower end.By adjusting two axle straight line positioning tables, laser lamp can be made to project dynamic loading bay 11 On hot spot move along the vertical and lateral(Longitudinal direction refers to the moving direction of plank, with longitudinally perpendicular horizontal direction to be horizontal, under Text vertical and horizontal definition with it is where like), herein, the two axle straight line positioning tables of front side two are determined for layer woodgrained paper Position, two two axle straight line positioning tables of rear side position for upper epidermis woodgrained paper.
Further, Fig. 1,3 are seen, first carriage 4 includes the first support body 41, is arranged at below the first support body and is used for The two located lateral plates 42 and located lateral cylinder 43 of located lateral are carried out to substrate 99, are arranged on four angles of the first support body Lower section is used for four longitudinal register plates 44 and longitudinal register cylinder 45 that longitudinal register is carried out to substrate, some to be treated for absorption First sucker 46 of substrate processing, for driving the first lift cylinder 47 for moving up and down of the first support body, and for driving the The first driving means 48 that one support body moves forward and backward along the first guide rail 5.Specifically, the first driving means 48 include being arranged on the Pulley on one guide rail 5, and the motor that driving pulley turns;Located lateral cylinder 43 and longitudinal register cylinder 45 pass through fixed plate 49 are fixed on below the first support body.
When first carriage works, the first support body declined and by located lateral plate 42 and longitudinal register plate 44 base before this The position adjustment of plate is good, and then the first sucker 46 picks up substrate, then on substrate transport to automatic feed platform 11, passes through control The control of device processed, the position that the first carriage puts down substrate every time are fixed.
Similar with the structure of the first carriage 4, second carriage 8 includes the second support body 81, some to add for adsorbing Second sucker 82 of melamine plate after work, for the second lift cylinder 83 for driving the second support body to move up and down, and it is used for The second drive device 84 for driving the second support body to be moved forward and backward along the second guide rail 9.The structure of second drive device and the first driving The structure of device 48 is identical.
In the present embodiment, Fig. 4,5 are seen, the feed arrangement 3 includes charging support body 31, some to be arranged on charging support body First roller 32 upper, into three rows arrangement, be arranged at adjacent two ranked first between roller, the first fork for passing through for fork truck arm Car arm groove 33, and the feed arrangement motor 34 for driving the first roller to rotate;One is provided with below first roller One power transmission shaft 35, the first power transmission shaft ranked first with three is provided with sprocket wheel on the corresponding position of roller, feed arrangement motor 34 is logical Cross chain(Do not have picture in figure)The first power transmission shaft 35 is driven to rotate, the first power transmission shaft 35 passes through chain(Do not have picture in figure)Driving three simultaneously Roller 32 is ranked first to rotate;Some first limited blocks 36 are provided with rear side of charging support body.Substrate is placed into charging dress with fork truck Put, with the rotation of the first roller, substrate is moved forward on the first lifting platform.In the present embodiment, support body 31 is fed It is integrally fixed on ground, to prevent the movement of feeding rack body from causing substrate beyond the effective range of the first carriage 4.
It is similar with the structure of feed arrangement 3, see Fig. 6,7, the drawing mechanism 7 includes discharging support body 71, some to be arranged on Discharge on support body, into the second tin roller 72 of three rows arrangement, be arranged at adjacent two and ranked second between roller, for passing through for fork truck arm The second fork truck arm groove 73, for the place's material device motor 74 for driving second tin roller to rotate, be arranged at the rail of discharging support body lower end Road wheel 75, and the track turbin generator 76 for driving rail wheel to rotate;One second transmission is provided with below second tin roller Axle 77, second driving shaft ranked second with three and be provided with sprocket wheel on the corresponding position of roller, and drawing mechanism motor 74 passes through chain Driving second driving shaft 77 rotates, and second driving shaft 77 drives three to ranked second roller 72 and rotated simultaneously by chain;Discharge support body 71 front sides are provided with some second limited blocks 78.After the melamine plate processed enters drawing mechanism 7, in track turbin generator 76 Driving under, drawing mechanism 7 is moved to storage point along laying track on the ground, and melamine plate is turned finally by fork truck Move.
Further, Fig. 1,8 are seen, the lifting platform 6 of the first lifting platform 2 and second is hydraulic elevating platform, its work Platform 21 includes paralell 211, some to be arranged on paralell, be used to drive into the 3rd roller 212 of three rows arrangement and one The lifting platform motor 213 that dynamic 3rd roller rotates;The 3rd power transmission shaft 214, the 3rd transmission are provided with below 3rd roller Axle ranked third with three and be provided with sprocket wheel on the corresponding position of roller, and lifting platform motor 213 passes through the power transmission shaft of chain drive the 3rd 214 rotate, and the 3rd power transmission shaft 214 drives three to ranked third roller 212 and rotated simultaneously by chain.First lifting platform 2 and second liter Drop platform 6 is formed by carrying out adaptive improvement to workbench on the basis of existing product, and in addition to workbench, other parts are existing There is technology, be not described in detail here.
Using the melamine plate producing process of the melamine plate process units, comprise the following steps:
It is S1, pre-prepared:The preparation of a melamine plate is carried out before laser locating apparatus is adjusted, and measures wood grain phase To the horizontal and vertical offset of dimpled grain.
S2, adjustment laser locating apparatus:According to the horizontal and vertical offset measured, laser locating apparatus is carried out with value Reversely adjustment.
Such as:It is X when measuring wood grain with respect to the transversal displacement of dimpled grain, vertical misalignment amount is Y, adjusts laser locating apparatus When need laterally move-X, move longitudinally-Y.
S3, trial-production are standby:The preparation of a melamine plate is carried out, and measures the horizontal and vertical skew of wood grain and dimpled grain Amount, if offset is excessive, step S2 is carried out, if offset meets the requirements, carry out step S4.
S4, normal preparation:Keep the position of laser locating apparatus constant, carry out the preparation of melamine plate.
The preparation of described melamine plate, is mainly included the following steps that:
A1, on the automatic feed platform upper berth of hot press top layer melamine wood grain paper is set, and ensure to determine on woodgrained paper Position mark is aligned with the hot spot of laser locating apparatus projection.
A2, lay substrate on layer melamine wood grain paper.
A3, upper epidermis melamine wood grain paper is laid on substrate, and ensure that the telltale mark on woodgrained paper is determined with laser The hot spot alignment of position device projection.
Specifically, the telltale mark on woodgrained paper is two cross hairs for being symmetricly set on woodgrained paper both sides, two crosses Line is located at the midpoint of woodgrained paper both sides respectively.
A4, send the melamine plate laid in hot press and carry out dimpled grain printing and hot-forming.
The specific method of horizontal and vertical offset of measurement wood grain and dimpled grain is:
B1, selected reference point:It is as a reference point that a point is selected in the dimpled grain near the telltale mark of woodgrained paper.
B2, selected measurement point:Wood grain point corresponding with the dimpled grain of reference point is found out, the point is measurement point.
In fact, because the wood grain of the decorative pattern and melamine wood grain paper that are embossed template has identical distribution character, it Above location point there is one-to-one relation.
B3, measurement offset:Lateral separation and fore-and-aft distance of the measurement point with respect to reference point are measured respectively, are swashed as adjustment The foundation of light-seeking device.
Because a woodgrained paper has two telltale marks, therefore the same face of melamine plate needs two groups of data of progress Measurement, is respectively used to the adjustment of two laser lamp positions.
It is understood that for those of ordinary skills, can according to the technical solution of the utility model and The design of its utility model is subject to equivalent substitution or change, and all these changes or replacement should all belong to appended by the utility model Scope of the claims.

Claims (7)

1. a kind of melamine plate process units, it is characterised in that including the hot pressing with automatic feed platform and self-emptying platform Machine, for holding the first lifting platform of substrate to be processed, for feed arrangement substrate being transported on the first lifting platform, it is used for Substrate is transported the first carriage to fixed position on automatic feed platform from the first lifting platform, for being oriented to the first carriage The first guide rail, for hold processing after melamine plate the second lifting platform, for the melamine on the second lifting platform Plate is delivered to the drawing mechanism of storage place, for melamine plate to be transported second to the second lifting platform from self-emptying platform Carriage, for the second guide rail being oriented to the second carriage, the laser locating apparatus being arranged on above automatic feed platform, and Controller;Upper and lower present a theatrical performance as the last item on a programme of the hot press is respectively fixed with one piece of embossing template;The hot press, the first lifting platform, charging Device, the first carriage, the second lifting platform, drawing mechanism, the second carriage, laser locating apparatus and controller are electrically connected with.
2. melamine plate process units according to claim 1, it is characterised in that the laser locating apparatus includes two The individual laser positioning component for being symmetricly set on both sides above hot pressing machine inlet;Each laser positioning component includes two front and rear rows Two axle straight line positioning tables of row, for the fixed support two axle straight line positioning tables being fixed on hot press outer wall, and respectively It is fixed on the laser lamp of two two axle straight line positioning table lower ends.
3. melamine plate process units according to claim 1, it is characterised in that first carriage includes first Support body, the two located lateral plates and located lateral cylinder for being used for that located lateral is carried out to substrate below the first support body are arranged at, It is arranged on and is used for four longitudinal register plates and longitudinal register gas that longitudinal register is carried out to substrate below four angles of the first support body Cylinder, some the first suckers for being used to adsorb substrate to be processed, the first lift cylinder moved up and down for the first support body of driving, with And the first driving means for driving the first support body to be moved forward and backward along the first guide rail.
4. melamine plate process units according to claim 1, it is characterised in that second carriage includes second Support body, some the second suckers for being used for melamine plate after absorption is processed, second liter moved up and down for the second support body of driving Sending down abnormally ascending cylinder, and the second drive device for driving the second support body to be moved forward and backward along the second guide rail.
5. melamine plate process units according to claim 1, it is characterised in that the feed arrangement includes feeding rack Body, it is some to be arranged on charging support body, into the first rollers of three rows arrangement, it is arranged at adjacent two and ranked first between roller, is used for The the first fork truck arm groove passed through for fork truck arm, and the feed arrangement motor for driving the first roller to rotate;First roller Lower section is provided with first power transmission shaft, and the first power transmission shaft ranked first with three and be provided with sprocket wheel on the corresponding position of roller, enter Device motor is expected by the drive axis of chain drive first, and the first power transmission shaft drives three to ranked first roller turn simultaneously by chain It is dynamic;Some first limited blocks are provided with rear side of charging support body.
6. melamine plate process units according to claim 1, it is characterised in that the drawing mechanism includes discharge rack Body, it is some to be arranged on discharging support body, into the second tin rollers of three rows arrangement, it is arranged at adjacent two and ranked second between roller, is used for The the second fork truck arm groove passed through for fork truck arm, the place for driving second tin roller to rotate expect device motor, are arranged at discharging support body The rail wheel of lower end, and the track turbin generator for driving rail wheel to rotate;One second is provided with below second tin roller Power transmission shaft, second driving shaft ranked second with three and be provided with sprocket wheel on the corresponding position of roller, and drawing mechanism motor passes through chain Second driving shaft is driven to rotate, second driving shaft drives three to ranked second roller and rotated simultaneously by chain;Set on front side of discharging support body It is equipped with some second limited blocks.
7. melamine plate process units according to claim 1, it is characterised in that first lifting platform and second liter It is hydraulic elevating platform to drop platform, and its workbench includes paralell, it is some be arranged on paralell, arranged into three rows the 3rd Roller and a lifting platform motor for being used to drive the rotation of the 3rd roller;One the 3rd biography is provided with below 3rd roller Moving axis, the 3rd power transmission shaft ranked third with three and be provided with sprocket wheel on the corresponding position of roller, and lifting platform motor passes through chain drive 3rd drive axis, the 3rd power transmission shaft drive three to ranked third roller and rotated simultaneously by chain.
CN201720592534.7U 2017-05-25 2017-05-25 A kind of melamine plate process units Active CN206812138U (en)

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Application Number Priority Date Filing Date Title
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107186832A (en) * 2017-05-25 2017-09-22 佛山市三水粤山装饰实业有限公司 A kind of melamine plate and its process units and production method
CN108789678A (en) * 2018-06-11 2018-11-13 浙江亮月板业有限公司 Multiple field bamboo matter plate hot-press arrangement
CN110406298A (en) * 2019-07-04 2019-11-05 广东英达斯列智能科技有限公司 Double-side Synchronous is to flower embossing decoration panel production system and management method

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107186832A (en) * 2017-05-25 2017-09-22 佛山市三水粤山装饰实业有限公司 A kind of melamine plate and its process units and production method
CN107186832B (en) * 2017-05-25 2023-08-11 广东粤山新材料科技有限公司 Melamine plate and production device and production method thereof
CN108789678A (en) * 2018-06-11 2018-11-13 浙江亮月板业有限公司 Multiple field bamboo matter plate hot-press arrangement
CN110406298A (en) * 2019-07-04 2019-11-05 广东英达斯列智能科技有限公司 Double-side Synchronous is to flower embossing decoration panel production system and management method
CN110406298B (en) * 2019-07-04 2020-11-10 广东英达斯列智能科技有限公司 Production system and management method for double-sided synchronous registration embossing veneer

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Address after: 528137 No.1, Jinju street, Fanhu Economic Development Zone, Leping Town, Sanshui District, Foshan City, Guangdong Province

Patentee after: Guangdong Yueshan New Material Technology Co.,Ltd.

Address before: 528137 Fanhu Development Zone, Leping Town, Sanshui District, Foshan City, Guangdong Province

Patentee before: FOSHAN SANSHUI YUESHAN DECORATION INDUSTRIAL Co.,Ltd.