CN206803969U - A point laser coplanarity testing device - Google Patents
A point laser coplanarity testing device Download PDFInfo
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- CN206803969U CN206803969U CN201720651957.1U CN201720651957U CN206803969U CN 206803969 U CN206803969 U CN 206803969U CN 201720651957 U CN201720651957 U CN 201720651957U CN 206803969 U CN206803969 U CN 206803969U
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Abstract
Description
技术领域technical field
本实用新型涉及共面度测试装置,具体公开了一种点激光共面度测试装置。The utility model relates to a coplanarity testing device, in particular disclosing a point laser coplanarity testing device.
背景技术Background technique
连接器,也称接插件、插头和插座,一般是指电器连接器,即连接两个有源器件的器件,用于传输电流或信号。连接器的寿命与其机械性能有关,而连接器的机械性能与连接器PIN脚的排列精度、共面度有关。共面度是反映平面的平整度的重要参数,通过平面度检测可以获得工件等表面的平整信息。在SMT之前,需要先排布好PIN脚,再测试PIN脚的共面程度,如果共面程度不好,会影响连接器的质量。Connectors, also known as connectors, plugs and sockets, generally refer to electrical connectors, that is, devices that connect two active devices to transmit current or signals. The life of the connector is related to its mechanical properties, and the mechanical properties of the connector are related to the arrangement accuracy and coplanarity of the connector PIN pins. Coplanarity is an important parameter reflecting the flatness of the plane, and the flatness information of the workpiece and other surfaces can be obtained through flatness detection. Before SMT, you need to arrange the PIN pins first, and then test the coplanarity of the PIN pins. If the coplanarity is not good, it will affect the quality of the connector.
传统的共面度测试都是通过CCD相机获取被测物侧面的图像,再通过数模转换器将模拟信号转换为数字信号,获得被测物的共面度,但这样的测试方式精确度不高,获得的平面度不准确,影响连接器的质量。The traditional coplanarity test uses the CCD camera to obtain the image of the side of the object under test, and then converts the analog signal into a digital signal through a digital-to-analog converter to obtain the coplanarity of the object under test, but the accuracy of this test method is not high. High, the obtained flatness is not accurate, affecting the quality of the connector.
实用新型内容Utility model content
基于此,有必要针对现有技术问题,提供一种点激光共面度测试装置,通过点激光对平面度进行测试,精确度高、可靠性强。Based on this, it is necessary to provide a point laser coplanarity testing device for the existing technical problems, which can test the flatness by point laser, which has high precision and strong reliability.
为解决现有技术问题,本实用新型公开一种点激光共面度测试装置,包括机座,机座上设有x轴定位机构,x轴定位机构连接有传送轨道,传送轨道两侧分别设有第一限位板和第二限位板;机座上还设有激光支撑架,激光支撑架上设有y轴定位机构,y轴定位机构包括丝杆座,丝杆座固定丝杆的一端,丝杆的另一端连接电机,丝杆上连接有定位板;定位板外设有激光测量机构,激光测量机构位于传送轨道的上方,激光测量机构包括激光发射器、激光传感器和接收镜头,激光传感器固定于激光发射器的底部,接收镜头位于激光发射器的一侧。In order to solve the problems in the prior art, the utility model discloses a point laser coplanarity testing device, which includes a machine base, an x-axis positioning mechanism is arranged on the machine base, the x-axis positioning mechanism is connected with a transmission track, and the two sides of the transmission track are respectively set There are a first limit plate and a second limit plate; a laser support frame is also provided on the base, and a y-axis positioning mechanism is provided on the laser support frame. The y-axis positioning mechanism includes a screw seat, and the screw seat fixes the screw rod One end, the other end of the screw rod is connected to the motor, and the positioning plate is connected to the screw rod; a laser measuring mechanism is arranged outside the positioning plate, and the laser measuring mechanism is located above the transmission track. The laser measuring mechanism includes a laser transmitter, a laser sensor and a receiving lens. The laser sensor is fixed on the bottom of the laser transmitter, and the receiving lens is located on one side of the laser transmitter.
进一步的,x轴定位机构包括气缸和传动板,气缸的输出端连接传动板,传动板连接传送轨道。Further, the x-axis positioning mechanism includes a cylinder and a transmission plate, the output end of the cylinder is connected to the transmission plate, and the transmission plate is connected to the transmission track.
进一步的,第一限位板与第二限位板的间隔可调节。Further, the distance between the first limiting plate and the second limiting plate can be adjusted.
进一步的,电机为步进电机。Further, the motor is a stepping motor.
进一步的,接收镜头内部设有CCD芯片。Further, a CCD chip is arranged inside the receiving lens.
进一步的,定位板与激光测量机构之间还设有z轴定位机构。Further, a z-axis positioning mechanism is also provided between the positioning plate and the laser measuring mechanism.
进一步的,z轴定位机构包括固定柱,固定柱固定于定位板上,固定柱通过轴承连接调节螺杆的一端,调节螺杆与移动柱螺纹连接,移动柱外固定有连接板,连接板与激光测量机构固定连接。Further, the z-axis positioning mechanism includes a fixed column, the fixed column is fixed on the positioning plate, the fixed column is connected to one end of the adjusting screw through a bearing, the adjusting screw is screwed to the moving column, and a connecting plate is fixed outside the moving column, and the connecting plate is connected to the laser measurement Mechanism fixed connection.
将被测物放在传送轨道上,传送轨道将被测物传送到激光测量机构的下方,激光发射器发射激光通过激光传感器后在被测物的表面反射,反射的部分光进入接收镜头,另一部分光进入激光传感器,激光传感器通过计算激光的往返时间能够计算出激光发射器到被测物表面的距离,接收镜头在不同的角度下获得激光反射后的影像,再结合已知接收镜头和激光发射器的间距,接收镜头同样能够获得被测物表面到激光发射器的距离,结合两组数据获得平均值能够获得更准确的测试数据,电机带动定位板在y轴方向移动,激光测量机构获得该y轴上各点的数据,x轴定位机构驱动传送轨道运动,激光测量机构能够获得被测物整个平面的数据,最终计算出各数据的平均值、最大值、最小值,平均值能够反映被测物的基准平面,通过最大值减去最小值获得被测物的共面度。Put the measured object on the transmission track, and the transmission track transmits the measured object to the bottom of the laser measuring mechanism. The laser emitter emits laser light and passes through the laser sensor and then reflects on the surface of the measured object. Part of the reflected light enters the receiving lens, and the other Part of the light enters the laser sensor, and the laser sensor can calculate the distance from the laser transmitter to the surface of the measured object by calculating the round-trip time of the laser. The receiving lens obtains the reflected image of the laser at different angles, and then combines the known receiving lens and laser The distance between the transmitter and the receiving lens can also obtain the distance from the surface of the measured object to the laser transmitter. Combining the two sets of data to obtain the average value can obtain more accurate test data. The motor drives the positioning plate to move in the y-axis direction, and the laser measurement mechanism obtains The data of each point on the y-axis, the x-axis positioning mechanism drives the transmission track movement, the laser measuring mechanism can obtain the data of the entire plane of the measured object, and finally calculate the average value, maximum value, and minimum value of each data, and the average value can reflect The reference plane of the measured object, the coplanarity of the measured object is obtained by subtracting the minimum value from the maximum value.
本实用新型的有益效果为:本实用新型公开一种点激光共面度测试装置,通过点激光对被测物平面进行测距,配合定位机构测出平面上各个点的数据,再通过计算获得共面度,测试数据精确度高、可靠性强,能够为下个工位操作提供优良的条件。The beneficial effects of the utility model are as follows: the utility model discloses a point laser coplanarity testing device, which uses a point laser to measure the distance of the plane of the measured object, cooperates with the positioning mechanism to measure the data of each point on the plane, and then obtains it by calculation. Coplanarity, high accuracy of test data, strong reliability, can provide excellent conditions for the next station operation.
附图说明Description of drawings
图1为本实用新型的立体结构示意图。Fig. 1 is a three-dimensional structure schematic diagram of the present utility model.
图2为本实用新型另一视角的立体结构示意图。Fig. 2 is a three-dimensional structure schematic diagram of another viewing angle of the utility model.
图3为本实用新型激光测量机构的放大图。Fig. 3 is an enlarged view of the laser measuring mechanism of the present invention.
图4为本实用新型z轴定位机构的放大图。Fig. 4 is an enlarged view of the z-axis positioning mechanism of the present invention.
附图标记为:机座10、x轴定位机构11、气缸111、传动板112、传送轨道12、第一限位板121、第二限位板122、激光支撑架13、y轴定位机构14、丝杆座141、丝杆142、电机143、定位板15、激光测量机构16、激光发射器161、激光传感器162、接收镜头163、z轴定位机构17、固定柱171、调节螺丝172、移动柱173、连接板174。Reference numerals are: machine base 10, x-axis positioning mechanism 11, cylinder 111, transmission plate 112, transmission track 12, first limit plate 121, second limit plate 122, laser support frame 13, y-axis positioning mechanism 14 , screw seat 141, screw mandrel 142, motor 143, positioning plate 15, laser measuring mechanism 16, laser transmitter 161, laser sensor 162, receiving lens 163, z-axis positioning mechanism 17, fixed column 171, adjusting screw 172, moving Column 173, connecting plate 174.
具体实施方式detailed description
为能进一步了解本实用新型的特征、技术手段以及所达到的具体目的、功能,下面结合附图与具体实施方式对本实用新型作进一步详细描述。In order to further understand the features, technical means, and specific objectives and functions of the utility model, the utility model will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
参考图1至图4。Refer to Figures 1 to 4.
本实用新型实施例公开一种点激光共面度测试装置,包括机座10,机座10上设有x轴定位机构11,x轴定位机构11连接有传送轨道12,传送轨道12两侧分别设有第一限位板121和第二限位板122;机座10上还设有激光支撑架13,激光支撑架13上设有y轴定位机构14,y轴定位机构14包括丝杆座141,丝杆座141固定丝杆142的一端,丝杆142的另一端连接电机143,丝杆142上连接有定位板15;定位板15外设有激光测量机构16,激光测量机构16位于传送轨道12的上方,激光测量机构16包括激光发射器161、激光传感器162和接收镜头163,激光传感器162固定于激光发射器161的底部,接收镜头163位于激光发射器161的一侧。The embodiment of the utility model discloses a point laser coplanarity testing device, which includes a machine base 10, an x-axis positioning mechanism 11 is arranged on the machine base 10, and the x-axis positioning mechanism 11 is connected with a transmission track 12, and the two sides of the transmission track 12 are respectively A first limiting plate 121 and a second limiting plate 122 are provided; a laser support frame 13 is also provided on the machine base 10, and a y-axis positioning mechanism 14 is provided on the laser support frame 13, and the y-axis positioning mechanism 14 includes a screw seat 141, screw mandrel seat 141 fixes one end of screw mandrel 142, and the other end of screw mandrel 142 is connected motor 143, and screw mandrel 142 is connected with positioning plate 15; Positioning plate 15 is provided with laser measuring mechanism 16, and laser measuring mechanism 16 is positioned at Above the track 12 , the laser measurement mechanism 16 includes a laser transmitter 161 , a laser sensor 162 and a receiving lens 163 , the laser sensor 162 is fixed on the bottom of the laser transmitter 161 , and the receiving lens 163 is located on one side of the laser transmitter 161 .
将被测物放在传送轨道12上,传送轨道12将被测物传送到激光测量机构16的下方,激光发射器161发射激光通过激光传感器162后在被测物的表面反射,反射的部分光进入接收镜头163,另一部分光进入激光传感器162,激光传感器162通过计算激光的往返时间能够计算出激光发射器161到被测物表面的距离,接收镜头163在不同的角度下获得激光反射后的影像,再结合已知接收镜头163和激光发射器161的间距,接收镜头163同样能够获得被测物表面到激光发射器161的距离,结合两组数据获得平均值能够获得更准确的测试数据,电机143带动定位板在y轴方向移动,激光测量机构16获得该y轴上各点的数据,x轴定位机构11驱动传送轨道运动,激光测量机构16能够获得被测物整个平面的数据,最终计算出各数据的平均值、最大值、最小值,平均值能够反映被测物的基准平面,通过最大值减去最小值获得被测物的共面度,测试结果精确度高、可靠性强。Put the measured object on the transmission track 12, and the transmission track 12 transmits the measured object to the bottom of the laser measuring mechanism 16, the laser emitter 161 emits laser light and passes through the laser sensor 162, and then reflects on the surface of the measured object, and part of the reflected light Enter the receiving lens 163, another part of the light enters the laser sensor 162, the laser sensor 162 can calculate the distance from the laser transmitter 161 to the surface of the measured object by calculating the round-trip time of the laser, and the receiving lens 163 obtains the reflected laser light at different angles. Image, combined with the distance between the known receiving lens 163 and the laser transmitter 161, the receiving lens 163 can also obtain the distance from the surface of the measured object to the laser transmitter 161, and the average value obtained by combining two sets of data can obtain more accurate test data. The motor 143 drives the positioning plate to move in the y-axis direction, the laser measuring mechanism 16 obtains the data of each point on the y-axis, the x-axis positioning mechanism 11 drives the transmission track to move, the laser measuring mechanism 16 can obtain the data of the entire plane of the measured object, and finally Calculate the average value, maximum value, and minimum value of each data. The average value can reflect the reference plane of the measured object, and the coplanarity of the measured object can be obtained by subtracting the minimum value from the maximum value. The test results are highly accurate and reliable. .
基于上述实施例,x轴定位机构11包括气缸111和传动板112,气缸111的输出端连接传动板112,传动板112连接传送轨道12。Based on the above embodiment, the x-axis positioning mechanism 11 includes a cylinder 111 and a transmission plate 112 , the output end of the cylinder 111 is connected to the transmission plate 112 , and the transmission plate 112 is connected to the transmission track 12 .
为使本装置能够适应不同的被测物,基于上述实施例,第一限位板121与第二限位板122的间隔可调节,通过调节第一限位板121与第二限位板122的间隔,能够放入不同规格的被测物。In order to make the device adaptable to different measured objects, based on the above-mentioned embodiment, the distance between the first limiting plate 121 and the second limiting plate 122 can be adjusted, by adjusting the first limiting plate 121 and the second limiting plate 122 The gap can be used to put in the measured objects of different specifications.
基于上述实施例,电机143为步进电机,能够有效提高测试精度。Based on the above embodiment, the motor 143 is a stepping motor, which can effectively improve the test accuracy.
基于上述实施例,接收镜头163内部设有CCD芯片,CCD芯片是将光信号转换成电信号的芯片,如在数码相机、摄像机中,将我们看到的光信号转换成电信号在经过处理,变成我们看到的数码照片。Based on the above-mentioned embodiments, the receiving lens 163 is provided with a CCD chip inside, and the CCD chip is a chip that converts optical signals into electrical signals. For example, in digital cameras and video cameras, the optical signals we see are converted into electrical signals after processing. into the digital photos we see.
为提高测试精度,基于上述实施例,定位板15与激光测量机构16之间还设有z轴定位机构17,z轴定位机构17包括固定柱171,固定柱171固定于定位板15上,固定柱171通过轴承连接调节螺杆172的一端,调节螺杆172与移动柱173螺纹连接,移动柱173外固定有连接板174,连接板174与激光测量机构16固定连接。通过z轴定位机构17能够有效调整激光测量机构16的z轴方向位置,进而调节激光发射的初始位置。In order to improve the test accuracy, based on the above-described embodiment, a z-axis positioning mechanism 17 is also provided between the positioning plate 15 and the laser measuring mechanism 16. The z-axis positioning mechanism 17 includes a fixed column 171, and the fixed column 171 is fixed on the positioning plate 15. The column 171 is connected with one end of the adjusting screw 172 through a bearing, and the adjusting screw 172 is threadedly connected with the moving column 173 , and the connecting plate 174 is fixed outside the moving column 173 , and the connecting plate 174 is fixedly connected with the laser measuring mechanism 16 . The z-axis position of the laser measuring mechanism 16 can be effectively adjusted by the z-axis positioning mechanism 17, thereby adjusting the initial position of the laser emission.
以上所述实施例仅表达了本实用新型的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本实用新型专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干变形和改进,这些都属于本实用新型的保护范围。因此,本实用新型专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementations of the utility model, and the description thereof is relatively specific and detailed, but it should not be construed as limiting the patent scope of the utility model. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the scope of protection of the utility model patent should be based on the appended claims.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107014323A (en) * | 2017-06-06 | 2017-08-04 | 富加宜连接器(东莞)有限公司 | A kind of dot laser coplane degree test device and its method |
CN110440726A (en) * | 2019-08-31 | 2019-11-12 | 大连理工大学 | The bolt faying face coplanarity measuring method of twin shaft translation stage and structured light scanner |
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2017
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107014323A (en) * | 2017-06-06 | 2017-08-04 | 富加宜连接器(东莞)有限公司 | A kind of dot laser coplane degree test device and its method |
CN107014323B (en) * | 2017-06-06 | 2023-02-03 | 富加宜连接器(东莞)有限公司 | Point laser coplanarity testing device and method thereof |
CN110440726A (en) * | 2019-08-31 | 2019-11-12 | 大连理工大学 | The bolt faying face coplanarity measuring method of twin shaft translation stage and structured light scanner |
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