CN206799893U - A kind of continuous production device of composite film material haze window screening - Google Patents
A kind of continuous production device of composite film material haze window screening Download PDFInfo
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- CN206799893U CN206799893U CN201720604692.XU CN201720604692U CN206799893U CN 206799893 U CN206799893 U CN 206799893U CN 201720604692 U CN201720604692 U CN 201720604692U CN 206799893 U CN206799893 U CN 206799893U
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- 238000012216 screening Methods 0.000 title claims abstract description 57
- 239000000463 material Substances 0.000 title claims abstract description 24
- 238000010924 continuous production Methods 0.000 title claims abstract description 21
- 239000002131 composite material Substances 0.000 title claims abstract description 20
- 150000001875 compounds Chemical class 0.000 claims abstract description 104
- 238000005098 hot rolling Methods 0.000 claims abstract description 81
- 238000010041 electrostatic spinning Methods 0.000 claims abstract description 74
- 239000002121 nanofiber Substances 0.000 claims abstract description 47
- 238000009987 spinning Methods 0.000 claims description 11
- 239000007769 metal material Substances 0.000 claims description 6
- 238000004804 winding Methods 0.000 claims description 6
- 230000015572 biosynthetic process Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000000034 method Methods 0.000 description 10
- 238000007731 hot pressing Methods 0.000 description 8
- 230000003068 static effect Effects 0.000 description 6
- 208000027418 Wounds and injury Diseases 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 5
- 239000012528 membrane Substances 0.000 description 5
- 230000000844 anti-bacterial effect Effects 0.000 description 4
- 239000003899 bactericide agent Substances 0.000 description 3
- 238000001914 filtration Methods 0.000 description 3
- 239000003054 catalyst Substances 0.000 description 2
- 239000011368 organic material Substances 0.000 description 2
- 238000007146 photocatalysis Methods 0.000 description 2
- 230000001699 photocatalysis Effects 0.000 description 2
- 238000000746 purification Methods 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 150000001450 anions Chemical class 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000012943 hotmelt Substances 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 239000002070 nanowire Substances 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
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Abstract
It the utility model is related to a kind of continuous production device of composite film material haze window screening.Composite film material haze window screening continuous production device includes filling let off roll, electrostatic spinning apparatus, electrostatic spinning auxiliary reception roller, electrostatic spinning auxiliary reception roller rotational speed governor, negative high voltage power source, veil let off roll, compound hot-rolling A, compound hot-rolling B, compound hot-rolling rotational speed governor, compound thermal roll-in force controller, compound heat roller temperature controller, finished product window screening wind-up roll and finished product window screening wind-up roll rotational speed governor.In production process, for filling by the continuous yarn releasing of let off roll, it is compound that filling enters hot-rolling A, hot-rolling B progress jointly after nanofiber caused by electrostatic spinning apparatus is received by electrostatic spinning auxiliary reception roller with veil.The haze window screening transparency that the device is produced is good, and PM2.5 clearances are high, service life length.
Description
Technical field
It the utility model is related to a kind of continuous production device of haze window screening, and in particular to a kind of composite film material is antifog
The continuous production device of haze window screening, belong to air filtration equipment production field.
Background technology
In recent years, as the raising of economic level and the quickening of process of industrialization, the living standard of people have obtained significantly
Raising, but it is incident be environment worsening, the especially atmosphere pollution such as haze had a strong impact on that people are normal
Production and living.It is to reduce effective way of the haze to human injury to replace traditional window screening using haze window screening.
The requirement of haze window screening does not influence its permeability and light transmission, existing haze window while haze
In yarn technology, got in more using the technologies such as Physical entrapment, Electrostatic Absorption, anion fine-purification barrier haze, but haze
The continuous producing apparatus and production method of window screening have no report.The Chinese invention patent application of Application No. 201310712418.0
A kind of purification degradable screen window sandwich material of air is disclosed, is by the way that nonwoven made from electrostatic spinning is arranged in into two layers
Is formed between support layer, but electrostatic spinning process and supporting layer it is compound be separated progress, complex process can not continuous production.
The Chinese invention patent application of application number 201410260585.0 discloses a kind of structure of the ventilative tracery of embedded anti-haze, uses
Screen pack made from electrostatic spinning is clipped between tracery and tracery frame, and power, mistake are not bound between screen pack and tracery, tracery frame
Filter screen easily loosely deforms.The Chinese invention patent application of Application No. 201510266159.2 discloses a kind of nanometer anti-fog haze yarn
Window, it is made up of on the net the sand that nanofiber filter screen directly fitting in indoor is outside, it is directly sudden and violent due to layers of nanofibers low intensity
It is exposed on the external, cracky, service life is short.The Chinese invention patent application of Application No. 201510873776.9 discloses one kind
Anti- PM2.5 nanometers screen window with photo-catalysis function, by folder carbon nonwoven layer, photocatalzed film and nanometer air filtration layer group
Into photocatalysis layer and nanometer air filtration layer are compound using strength solidification glue hot melt, can not be integrally formed, complex process.
The content of the invention
The purpose of this utility model is to provide a kind of continuous production device and production method of haze window screening, and window screening uses
Integral forming process, it need to only increase window frame during use, using this continuous production device, Electrospun nano-fibers layer is direct
Filter membrane is formed in filling, without secondary operation, the thickness of layers of nanofibers is significantly reduced, adds Nanofiber filter film
The uniformity, reduce technology difficulty.
The technical solution of the utility model：
A kind of continuous production device of composite film material haze window screening, including it is filling let off roll, electrostatic spinning apparatus, quiet
Electrospun auxiliary reception roller, electrostatic spinning auxiliary reception roller rotational speed governor, negative high voltage power source, veil let off roll, compound hot-rolling
A, compound hot-rolling B, compound hot-rolling rotational speed governor, compound thermal roll-in force controller, compound heat roller temperature controller, finished product window screening
Wind-up roll and finished product window screening wind-up roll rotational speed governor.Described electrostatic spinning auxiliary reception roller is metal material, with negative height
Voltage source is connected, and described compound hot-rolling A, compound hot-rolling B are metal material, built-in heater, while are provided with earthing or grounding means,
Angle between described filling let off roll, electrostatic spinning auxiliary reception roller and compound hot-rolling A is less than 90 °, and filling is in Static Spinning
It is more than the circle of silk auxiliary reception roller winding 1/4.Filling let off roll and veil let off roll unreel speed according to Static Spinning passively to unreel
Silk auxiliary reception roller, compound hot-rolling A, the rotating speed of compound hot-rolling B and finished product window screening wind-up roll automatically adjust.Electrostatic spinning apparatus is adopted
Spinning is carried out with positive voltage, the shower nozzle quantity of electrostatic spinning apparatus is 1-10.
Composite film material haze window screening quantity-produced technique is carried out using the device, its step is as follows：
（a）It is high-molecular organic material or natural macromolecular material from filling, passes through the continuous yarn releasing of filling let off roll, bottom
Yarn is wound more than 1/4 circle on electrostatic spinning auxiliary reception roller；
（b）Nanofiber is produced using electrostatic spinning apparatus, carried out with electrostatic spinning auxiliary reception roller winding filling part
Nanofiber receives, and electrostatic spinning auxiliary reception roller rotational speed governor control electrostatic spinning auxiliary reception roller strap moves filling in roll surface
Rotated with 0.5-10cm/s speed, nanofiber caused by electrostatic spinning apparatus forms nanofiber film layer in filling；
（c）The filling after nanofiber is received with veil jointly into the gap between compound hot-rolling A, compound hot-rolling B to enter
Row hot pressing is compound, and the side that filling receives nanofiber is bonded with veil；
（d）Veil, nanofiber, filling are wound after hot pressing is compound by finished product window screening wind-up roll.
Above-mentioned steps（a）Used in filling aperture in 0.5-3mm.
Above-mentioned steps（b）Middle electrostatic spinning auxiliary reception roller applies -10 ~ 0 KV voltages, the Nanowire formed on filling
Tie up 0.1-3 μm of thicknesses of layers.Step（b）Photochemical catalyst, bactericide or antibacterial are added in nanofiber caused by middle electrostatic spinning
Agent.
Above-mentioned steps（c）In compound heat roller temperature controller control compound hot-rolling A, compound hot-rolling B temperature in 110-300
DEG C, compound thermal roll-in force controller controls the pressure between compound hot-rolling A and compound hot-rolling B to turn in 0.3-5Mpa, compound hot-rolling
Fast controller controls compound hot-rolling A, compound hot-rolling B rotating speed is 0.1-2cm/s, and compound hot-rolling A, compound hot-rolling B are grounded.
Electrostatic remover is sprayed when above-mentioned steps d finished products window screening is wound.
The haze window screening produced is made up of filling, layers of nanofibers, veil.
The beneficial effects of the utility model：Window screening uses integral forming process, need to only increase window frame during use, utilize
This continuous production device, Electrospun nano-fibers layer directly form filter membrane in filling, without secondary operation, significantly reduced
The thickness of layers of nanofibers, the uniformity of Nanofiber filter film is added, reduces technology difficulty, the haze window produced
Yarn transparency is good, and PM2.5 clearances are high, service life length.
Brief description of the drawings
Fig. 1 is the continuous production device of composite film material haze window screening described in the utility model, wherein：
1- fillings let off roll, 2- electrostatic spinning apparatus, 3- electrostatic spinning auxiliary receptions roller, 4- electrostatic spinning auxiliary reception rollers
Rotational speed governor, 5- negative high voltage power sources, 6- veils let off roll, the compound hot-rolling rotating speed controls of 7- compound hot-rolling A, 8- compound hot-rolling B, 9-
Device processed, 10- compound thermal roll-ins force controller, the compound heat roller temperature controllers of 11-, 12- finished product window screenings wind-up roll, 13- finished product windows
Yarn wind-up roll rotational speed governor, 14- fillings, 15- veils.
Embodiment
The utility model is described in detail with reference to specific embodiment.The following example is merely to illustrate this practicality
It is new, but be not used to limit practical range of the present utility model.
Embodiment 1
A kind of continuous production device of composite film material haze window screening, including filling let off roll 1, electrostatic spinning apparatus 2,
It is electrostatic spinning auxiliary reception roller 3, electrostatic spinning auxiliary reception roller rotational speed governor 4, negative high voltage power source 5, veil let off roll 6, multiple
Close hot-rolling A7, compound hot-rolling B8, compound hot-rolling rotational speed governor 9, compound thermal roll-in force controller 10, the control of compound heat roller temperature
The finished product window screening wind-up roll 12 of device 11 and finished product window screening wind-up roll rotational speed governor 13.Described electrostatic spinning auxiliary reception roller 3
For metal material, it is connected with negative high voltage power source 5, described compound hot-rolling A7, compound hot-rolling B8 are metal material, built-in heating dress
Put, while be provided with earthing or grounding means, the angle between described filling let off roll 1, electrostatic spinning auxiliary reception roller 3 and compound hot-rolling A7
Spend for 90 °, filling 14 is in the circle of the winding of electrostatic spinning auxiliary reception roller 3 1/4.Filling let off roll 1 and veil let off roll 6 are passively to put
Volume, unreels speed according to electrostatic spinning auxiliary reception roller 3, compound hot-rolling A7, compound hot-rolling B8 and finished product window screening wind-up roll 12
Rotating speed automatically adjusts.Electrostatic spinning apparatus 2 carries out spinning using positive voltage, and the shower nozzle quantity of electrostatic spinning apparatus 2 is 1.
A kind of composite film material haze window screening quantity-produced method, its step are as follows：
（a）It is high-molecular organic material from filling 14, by 1 continuous yarn releasing of filling let off roll, filling 14 is in Static Spinning
Silk auxiliary reception roller 3 winds 1/4 circle；
（b）Nanofiber is produced using electrostatic spinning apparatus 2, the part of filling 14 is wound with electrostatic spinning auxiliary reception roller 3
Nanofiber reception is carried out, electrostatic spinning auxiliary reception roller rotational speed governor 4 controls electrostatic spinning auxiliary reception roller 3 to drive filling
14 are rotated in roll surface with 0.5cm/s speed, and nanofiber caused by electrostatic spinning apparatus 2 forms nano fibrous membrane in filling 14
Layer；
（c）The filling 14 after nanofiber is received with veil 15 jointly to enter between compound hot-rolling A7, compound hot-rolling B8
Gap progress hot pressing is compound, and the side that filling 14 receives nanofiber is bonded with veil 15；
（d）Veil 15, nanofiber, filling 14 are wound after hot pressing is compound by finished product window screening wind-up roll 12.
Above-mentioned steps（a）Used in the aperture of filling 14 in 0.5mm.Above-mentioned steps（b）Middle electrostatic spinning auxiliary connects
Receive roller 3 and apply -10 KV voltages, 0.1 μm of the nanofiber thicknesses of layers formed on filling 14.Above-mentioned steps（b）Middle Static Spinning
Photochemical catalyst is added in nanofiber caused by silk.Above-mentioned steps（c）In compound heat roller temperature controller 11 control compound hot-rolling
At 110 DEG C, compound thermal roll-in force controller 10 is controlled between compound hot-rolling A7 and compound hot-rolling B8 for A7, compound hot-rolling B8 temperature
Pressure in 0.3Mpa, compound hot-rolling rotational speed governor 9 controls compound hot-rolling A7, compound hot-rolling B8 rotating speed is 0.1cm/s,
Compound hot-rolling A7, compound hot-rolling B8 are grounded.Electrostatic remover is sprayed when above-mentioned steps d finished products window screening is wound.What is produced is anti-
Haze window screening is made up of filling 14, layers of nanofibers, veil 15.
Embodiment 2
A kind of continuous production device of composite film material haze window screening, its part is same as Example 1, filling let off roll
1st, the angle between electrostatic spinning auxiliary reception roller 3 and compound hot-rolling A7 is 80 °, and filling 14 is in electrostatic spinning auxiliary reception roller 3
The circle of winding 2/5.Filling let off roll 1 and veil let off roll 6 passively to unreel, unreel speed according to electrostatic spinning auxiliary reception roller 3,
Compound hot-rolling A7, compound hot-rolling B8 and finished product window screening wind-up roll 12 rotating speed automatically adjust.Electrostatic spinning apparatus 2 uses positive voltage
Spinning is carried out, the shower nozzle quantity of electrostatic spinning apparatus 2 is 5.
A kind of composite film material haze window screening quantity-produced method, its step are as follows：
（a）It is natural macromolecular material from filling 14, by 1 continuous yarn releasing of filling let off roll, filling 14 is in Static Spinning
Silk auxiliary reception roller 3 winds 2/5 circle；
（b）Nanofiber is produced using electrostatic spinning apparatus 2, the part of filling 14 is wound with electrostatic spinning auxiliary reception roller 3
Nanofiber reception is carried out, electrostatic spinning auxiliary reception roller rotational speed governor 4 controls electrostatic spinning auxiliary reception roller 3 to drive filling
14 are rotated in roll surface with 2cm/s speed, and nanofiber caused by electrostatic spinning apparatus 2 forms nano fibrous membrane in filling 14
Layer；
（c）The filling 14 after nanofiber is received with veil 15 jointly to enter between compound hot-rolling A7, compound hot-rolling B8
Gap progress hot pressing is compound, and the side that filling 14 receives nanofiber is bonded with veil 15；
（d）Veil 15, nanofiber, filling 14 are wound after hot pressing is compound by finished product window screening wind-up roll 12.
Above-mentioned steps（a）Used in the aperture of filling 14 in 1mm.Above-mentioned steps（b）Middle electrostatic spinning auxiliary reception
Roller 3 applies -5 KV voltages, 1 μm of the nanofiber thicknesses of layers formed on filling 14.Above-mentioned steps（b）Middle electrostatic spinning production
Bactericide is added in raw nanofiber.Above-mentioned steps（c）In compound heat roller temperature controller 11 control compound hot-rolling A7, compound
For hot-rolling B8 temperature at 200 DEG C, compound thermal roll-in force controller 10 controls the pressure between compound hot-rolling A7 and compound hot-rolling B8
In 2Mpa, compound hot-rolling rotational speed governor 9 controls compound hot-rolling A7, compound hot-rolling B8 rotating speed is 1cm/s, compound hot-rolling A7,
Compound hot-rolling B8 is grounded.Electrostatic remover is sprayed when above-mentioned steps d finished products window screening is wound.
The haze window screening produced is made up of filling 14, layers of nanofibers, veil 15.
Embodiment 3
A kind of continuous production device of composite film material haze window screening, its part is same as Example 1, filling let off roll
1st, the angle between electrostatic spinning auxiliary reception roller 3 and compound hot-rolling A7 is 60 °, and filling 14 is in electrostatic spinning auxiliary reception roller 3
The circle of winding 3/5.Filling let off roll 1 and veil let off roll 6 passively to unreel, unreel speed according to electrostatic spinning auxiliary reception roller 3,
Compound hot-rolling A7, compound hot-rolling B8 and finished product window screening wind-up roll 12 rotating speed automatically adjust.Electrostatic spinning apparatus 2 uses positive voltage
Spinning is carried out, the shower nozzle quantity of electrostatic spinning apparatus 2 is 10.
A kind of composite film material haze window screening quantity-produced method, its step are as follows：
（a）It is natural macromolecular material from filling 14, by 1 continuous yarn releasing of filling let off roll, filling 14 is in Static Spinning
Silk auxiliary reception roller 3 winds 3/5 circle；
（b）Nanofiber is produced using electrostatic spinning apparatus 2, the part of filling 14 is wound with electrostatic spinning auxiliary reception roller 3
Nanofiber reception is carried out, electrostatic spinning auxiliary reception roller rotational speed governor 4 controls electrostatic spinning auxiliary reception roller 3 to drive filling
14 are rotated in roll surface with 10cm/s speed, and nanofiber caused by electrostatic spinning apparatus 2 forms nano fibrous membrane in filling 14
Layer；
（c）The filling 14 after nanofiber is received with veil 15 jointly to enter between compound hot-rolling A7, compound hot-rolling B8
Gap progress hot pressing is compound, and the side that filling 14 receives nanofiber is bonded with veil 15；
（d）Veil 15, nanofiber, filling 14 are wound after hot pressing is compound by finished product window screening wind-up roll 12.
Above-mentioned steps（a）Used in the aperture of filling 14 in 3mm.Above-mentioned steps（b）Middle electrostatic spinning auxiliary reception
Roller 3 applies 0 KV voltages, 3 μm of the nanofiber thicknesses of layers formed on filling 14.Above-mentioned steps（b）Middle electrostatic spinning produces
Nanofiber in add bactericide.Above-mentioned steps（c）In compound heat roller temperature controller 11 control compound hot-rolling A7, compound thermal
For roller B8 temperature at 300 DEG C, compound thermal roll-in force controller 10 controls the pressure between compound hot-rolling A7 and compound hot-rolling B8 to exist
5Mpa, compound hot-rolling rotational speed governor 9 controls compound hot-rolling A7, compound hot-rolling B8 rotating speed is 2cm/s, compound hot-rolling A7, answers
Hot-rolling B8 is closed to be grounded.Electrostatic remover is sprayed when above-mentioned steps d finished products window screening is wound.
The haze window screening produced is made up of filling 14, layers of nanofibers, veil 15.
Claims (6)
- A kind of 1. continuous production device of composite film material haze window screening, it is characterised in that：Described device unreels including filling Roller（1）, electrostatic spinning apparatus（2）, electrostatic spinning auxiliary reception roller（3）, electrostatic spinning auxiliary reception roller rotational speed governor（4）、 Negative high voltage power source（5）, veil let off roll（6）, compound hot-rolling A（7）, compound hot-rolling B（8）, compound hot-rolling rotational speed governor（9）、 Compound thermal roll-in force controller（10）, compound heat roller temperature controller（11）, finished product window screening wind-up roll（12）And finished product window screening Wind-up roll rotational speed governor（13）；Described electrostatic spinning auxiliary reception roller（3）For metal material, with negative high voltage power source（5）It is connected, described compound hot-rolling A （7）, compound hot-rolling B（8）For metal material, built-in heater, while earthing or grounding means is provided with, described filling let off roll（1）、 Electrostatic spinning auxiliary reception roller（3）And compound hot-rolling A（7）Between angle be less than 90 °, filling（14）Connect in electrostatic spinning auxiliary Receive roller（3）It is more than the circle of winding 1/4.
- 2. the continuous production device of composite film material haze window screening according to claim 1, it is characterised in that：Described Filling let off roll（1）With veil let off roll（6）Passively to unreel, speed is unreeled according to electrostatic spinning auxiliary reception roller（3）, it is compound Hot-rolling A（7）, compound hot-rolling B（8）And finished product window screening wind-up roll（12）Rotating speed automatically adjust.
- 3. the continuous production device of composite film material haze window screening according to claim 1, it is characterised in that：Described Electrostatic spinning apparatus（2）Spinning, electrostatic spinning apparatus are carried out using positive voltage（2）Shower nozzle quantity be 1-10.
- 4. the continuous production device of composite film material haze window screening according to claim 1, it is characterised in that：Described Filling（14）Aperture is in 0.5-3mm.
- 5. the continuous production device of composite film material haze window screening according to claim 1, it is characterised in that：Described Electrostatic spinning auxiliary reception roller（3）Apply -10 ~ 0 KV voltages, in filling（14）The nanofiber thicknesses of layers 0.1-3 of upper formation μm。
- 6. prepared antifog according to the continuous production device of any described composite film material haze window screenings of claim 1-5 Haze window screening, it is characterised in that：Described haze window screening is by filling（14）, layers of nanofibers, veil（15）Form.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106988018A (en) * | 2017-05-26 | 2017-07-28 | 江苏久朗高科技股份有限公司 | The continuous production device and production technology of a kind of composite film material haze window screening |
-
2017
- 2017-05-26 CN CN201720604692.XU patent/CN206799893U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106988018A (en) * | 2017-05-26 | 2017-07-28 | 江苏久朗高科技股份有限公司 | The continuous production device and production technology of a kind of composite film material haze window screening |
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| CP02 | Change in the address of a patent holder |
Address after: 211800 No. 29 Buyue Road, Pukou Economic Development Zone, Qiaolin Street, Pukou District, Nanjing City, Jiangsu Province Patentee after: JIANGSU JIULANG HIGH-TECH CO., LTD. Address before: 211800 Pukou District Garden idea 1, Nanjing, Jiangsu Patentee before: JIANGSU JIULANG HIGH-TECH CO., LTD. |
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| CP02 | Change in the address of a patent holder |