CN206783575U - A kind of booster-type SBS latex preparation facilities - Google Patents
A kind of booster-type SBS latex preparation facilities Download PDFInfo
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- CN206783575U CN206783575U CN201720527709.6U CN201720527709U CN206783575U CN 206783575 U CN206783575 U CN 206783575U CN 201720527709 U CN201720527709 U CN 201720527709U CN 206783575 U CN206783575 U CN 206783575U
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Abstract
一种增压式SBS胶乳制备装置,包括用于对反应容器进行加热的加热装置,反应容器上方设置有用于对反应容器内的物料进行搅拌的剪切机,加热装置上设置有水浴锅,反应容器放置在水浴锅内;反应容器的一侧设置有与反应容器相连通并且用于盛装SBS溶液的加料器,加料器与增压控制装置相连,加料器底部开口与反应容器相连通。本实用新型克服了现有SBS胶乳制备实验过程中加样均匀性不易控制、试验技术的不精确性和耗人力性。通过调压装置控制加料体系内压,提供稳定作用力,使加料速率稳定,不仅提高了制备的精确性,而且降低了实验室工作人员的工作强度,提升了工作效率,实现半自动化。
A pressurized SBS latex preparation device, including a heating device for heating the reaction vessel, a shearing machine for stirring the materials in the reaction vessel is arranged above the reaction vessel, a water bath is arranged on the heating device, and the reaction The container is placed in the water bath; one side of the reaction container is provided with a feeder connected with the reaction container and used to contain the SBS solution, the feeder is connected with the pressure control device, and the bottom opening of the feeder is connected with the reaction container. The utility model overcomes the uneasy control of sample addition uniformity, the inaccuracy of the test technology and the manpower consumption in the existing SBS latex preparation experiment process. The internal pressure of the feeding system is controlled by the pressure regulating device to provide a stable force and stabilize the feeding rate, which not only improves the accuracy of the preparation, but also reduces the working intensity of the laboratory staff, improves the work efficiency, and realizes semi-automation.
Description
技术领域technical field
本实用新型涉及一种SBS胶乳制备装置,具体涉及是一种增压式SBS胶乳制备装置。The utility model relates to an SBS latex preparation device, in particular to a pressurized SBS latex preparation device.
背景技术Background technique
在制备SBS胶乳时,SBS溶液的加料速率稳定性对于SBS胶乳的性能影响很大。但由于SBS溶液粘度较大,导致加料过程极难精细控制。传统的加料方法主要有手动加料,漏斗加料和注射器加料等,但存在加料速率不易控制,需要试验人员全程在旁操作、实验工作量大、人为误差大等缺点,从而导致制备得到的SBS胶乳性能不佳。When preparing SBS latex, the stability of the feed rate of SBS solution has a great influence on the performance of SBS latex. However, due to the high viscosity of the SBS solution, it is extremely difficult to finely control the addition process. The traditional feeding methods mainly include manual feeding, funnel feeding and syringe feeding, etc., but there are disadvantages such as difficult control of the feeding rate, the need for testers to operate the whole process, heavy experimental workload, and large human errors, which lead to the performance of the prepared SBS latex. bad.
实用新型内容Utility model content
为了克服现有SBS胶乳制备实验过程中加样均匀性不易控制、试验技术的不精确性和耗人力的问题,本实用新型的目的是提供一种增压式SBS胶乳制备装置,该装置能够准确的控制乳化过程,得到稳定、均一的SBS胶乳。In order to overcome the problems that the uniformity of sample addition is not easy to control, the inaccuracy of the test technology and the problems of manpower consumption in the existing SBS latex preparation experiment process, the purpose of this utility model is to provide a pressurized SBS latex preparation device, which can accurately Accurately control the emulsification process to obtain stable and uniform SBS latex.
为实现上述目的,本实用新型采用如下的技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种增压式SBS胶乳制备装置,包括用于对反应容器进行加热的加热装置,反应容器上方设置有用于对反应容器内的物料进行搅拌的剪切机,加热装置上设置有水浴锅,反应容器放置在水浴锅内;反应容器的一侧设置有与反应容器相连通并且用于盛装SBS溶液的加料器,加料器与增压控制装置相连,加料器底部开口与反应容器相连通。A pressurized SBS latex preparation device, including a heating device for heating the reaction vessel, a shearing machine for stirring the materials in the reaction vessel is arranged above the reaction vessel, a water bath is arranged on the heating device, and the reaction The container is placed in the water bath; one side of the reaction container is provided with a feeder connected with the reaction container and used to hold the SBS solution, the feeder is connected with the pressure control device, and the bottom opening of the feeder is connected with the reaction container.
本实用新型进一步的改进在于,反应容器通过固定夹进行固定。A further improvement of the utility model is that the reaction vessel is fixed by a fixing clip.
本实用新型进一步的改进在于,增压控制装置包括导气管、调压阀以及空气压缩机,反应容器的顶部开口与空气压缩机通过导气管相连接,并且导气管上设置有调压阀。The further improvement of the utility model is that the pressurization control device includes an air guide tube, a pressure regulating valve and an air compressor, the top opening of the reaction vessel is connected with the air compressor through the air guide tube, and the air guide tube is provided with a pressure regulating valve.
本实用新型进一步的改进在于,加料器底部设置有节流阀。The further improvement of the utility model is that a throttling valve is arranged at the bottom of the feeder.
本实用新型进一步的改进在于,加料器包括梨形空腔,梨形空腔上部设置有加料段(5-2),梨形空腔下部设置有排料段,加料段、梨形空腔以及排料段相互连通,调压阀设置在加料段,节流阀设置在排料段。The further improvement of the utility model is that the feeder includes a pear-shaped cavity, the upper part of the pear-shaped cavity is provided with a feeding section (5-2), the lower part of the pear-shaped cavity is provided with a discharge section, the feeding section, the pear-shaped cavity and The discharge sections are connected to each other, the pressure regulating valve is set in the feed section, and the throttle valve is set in the discharge section.
本实用新型进一步的改进在于,加料段为敞口型,包括上下两部分,上部为渐扩段,顶端内径为25mm,渐扩段的高度为40mm,下部为圆柱段,并且下部内径为22.3mm,圆柱段的高度为30mm;梨形空腔包括上部的半球形以及下部的圆台,并且半球形的内径为41.75mm,圆台的高度为65mm;排料段为空心圆柱状,排料段的高度为72mm,内径为7mm。The further improvement of the utility model is that the feeding section is an open type, including upper and lower parts, the upper part is a gradual expansion section, the inner diameter of the top is 25mm, the height of the gradual expansion section is 40mm, the lower part is a cylindrical section, and the inner diameter of the lower part is 22.3mm , the height of the cylindrical section is 30mm; the pear-shaped cavity includes an upper hemispherical shape and a lower circular platform, and the inner diameter of the hemispherical shape is 41.75mm, and the height of the circular platform is 65mm; the discharge section is a hollow cylinder, and the height of the discharge section is It is 72mm and the inner diameter is 7mm.
本实用新型进一步的改进在于,加料段的壁厚为7mm,梨形空腔的壁厚为1.25mm,排料段的壁厚为2.5mm。The further improvement of the utility model is that the wall thickness of the feeding section is 7mm, the wall thickness of the pear-shaped cavity is 1.25mm, and the wall thickness of the discharging section is 2.5mm.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
本实用新型通过设置盛装SBS溶液的加料器,并且加料器与增压控制装置相连,通过增压控制装置控制加料器内的压力,从而使SBS溶液流入反应容器内,本实用新型通过调压装置控制加料体系内压,提供稳定作用力,使加料速率稳定,不仅提高了制备的精确性,而且降低了实验室工作人员的工作强度,提升了工作效率,实现了半自动化,具有操作简单、实验过程稳定、节约人力资源等优点。The utility model is provided with a feeder containing the SBS solution, and the feeder is connected with a booster control device, and the pressure in the feeder is controlled by the booster control device, so that the SBS solution flows into the reaction container. Control the internal pressure of the feeding system, provide stable force, and stabilize the feeding rate, which not only improves the accuracy of preparation, but also reduces the work intensity of laboratory staff, improves work efficiency, and realizes semi-automation. Process stability, saving human resources and other advantages.
进一步的,采用空气压缩机进行增压,易于实现;Further, an air compressor is used for supercharging, which is easy to realize;
进一步的,加料容器内压由调压阀的压力表精确控制,确保加料速率均匀;。Further, the internal pressure of the feeding container is precisely controlled by the pressure gauge of the pressure regulating valve to ensure uniform feeding rate;
进一步的,反应容器受加料器影响小,便于反应容器进行其他操作。Further, the reaction vessel is less affected by the feeder, which facilitates other operations on the reaction vessel.
进一步的,采用本实用新型中的加料器,利于粘度为8000CP的SBS溶液加入到加料器中,并且能够控制加入速度。Further, the use of the feeder in the utility model facilitates the addition of the SBS solution with a viscosity of 8000CP into the feeder, and the addition speed can be controlled.
附图说明Description of drawings
图1是本实用新型增压式SBS胶乳制备装置的结构示意图Fig. 1 is the structural representation of the utility model pressurized type SBS latex preparation device
图2是加料器的结构示意图Figure 2 is a schematic diagram of the structure of the feeder
图中,1为加热装置,2为反应容器,3为剪切机,4为固定夹,5为水浴锅,6为加料器,7为空气压缩机,8为导气管,9为调压阀,10为节流阀。In the figure, 1 is a heating device, 2 is a reaction vessel, 3 is a shearing machine, 4 is a fixing clip, 5 is a water bath, 6 is a feeder, 7 is an air compressor, 8 is an air guide tube, and 9 is a pressure regulating valve , 10 is a throttle valve.
具体实施方式detailed description
下面结合附图对本实用新型进一步说明。Below in conjunction with accompanying drawing, the utility model is further described.
参见图1,本实用新型包括用于对反应容器2进行加热的加热装置1,反应容器2上方设置有用于对反应容器2内的物料进行搅拌的剪切机3,反应容器2通过固定夹4进行固定,加热装置上设置有水浴锅5,反应容器2放置在水浴锅5内。反应容器2的一侧设置有与反应容器2相连通的加料器6,加料器6内装有液体药品,加料器6与增压控制装置相连,增压控制装置包括导气管8、调压阀9以及空气压缩机7;具体的,加料器6顶部开口与空气压缩机7通过导气管8相连接,并且加料器6上部设置有调压阀9,加料器6底部与反应容器2相连通,并且加料器6底部设置有节流阀10。Referring to Fig. 1, the utility model comprises the heating device 1 that is used for heating reaction vessel 2, is provided with the shearing machine 3 that is used for stirring the material in reaction vessel 2 above reaction vessel 2, and reaction vessel 2 is passed through fixing clip 4 For fixing, a water bath 5 is arranged on the heating device, and the reaction vessel 2 is placed in the water bath 5 . One side of the reaction vessel 2 is provided with a feeder 6 communicating with the reaction vessel 2. The feeder 6 is filled with liquid medicine, and the feeder 6 is connected with a booster control device. The booster control device includes an air guide tube 8 and a pressure regulating valve 9. And air compressor 7; Concretely, feeder 6 top openings are connected with air compressor 7 by air duct 8, and feeder 6 tops are provided with pressure regulating valve 9, feeder 6 bottoms are communicated with reaction vessel 2, and A throttling valve 10 is provided at the bottom of the feeder 6 .
本实用新型中,反应容器2置于恒温水浴锅中,反应温度可以稳定控制,可敞口操作。In the utility model, the reaction vessel 2 is placed in a constant temperature water bath, the reaction temperature can be stably controlled, and can be operated with an open mouth.
参见图2,本实用新型中加料器6梨形空腔5-1,梨形空腔上部设置有加料段5-2,梨形空腔下部设置有排料段5-3,加料段5-2、梨形空腔5-1以及排料段5-3相互连通,调压阀9设置在加料段5-2,节流阀10设置在排料段5-3。Referring to Fig. 2, the feeder 6 pear-shaped cavity 5-1 in the utility model, the upper part of the pear-shaped cavity is provided with a feeding section 5-2, the lower part of the pear-shaped cavity is provided with a discharge section 5-3, and the feeding section 5- 2. The pear-shaped cavity 5-1 and the discharge section 5-3 are connected to each other, the pressure regulating valve 9 is set in the feed section 5-2, and the throttle valve 10 is set in the discharge section 5-3.
加料段5-2包括上下两部分,顶端内径为25mm,下部为圆柱状,并且下部内径为25mm,下部内径为22.3mm,渐扩段的高度为40mm,圆柱段的高度为30mm。The feeding section 5-2 includes upper and lower parts, the top inner diameter is 25mm, the lower part is cylindrical, and the lower inner diameter is 25mm, the lower inner diameter is 22.3mm, the height of the expanding section is 40mm, and the height of the cylindrical section is 30mm.
梨形空腔5-1包括上部的半球形以及下部的圆台,并且半球形的内径为41.75mm,圆台的高度为65mm。The pear-shaped cavity 5-1 includes an upper hemispherical shape and a lower circular frustum, and the inner diameter of the hemispherical shape is 41.75 mm, and the height of the circular frustum is 65 mm.
排料段5-3为空心圆柱状,排料段5-3的高度为72mm,内径为7mm。The discharge section 5-3 is a hollow cylinder, the height of the discharge section 5-3 is 72mm, and the inner diameter is 7mm.
在制备SBS胶乳时,将SBS溶液加入到加料器6中,通过调压阀9控制加料体系内压,提供稳定作用力,使加料速率稳定,不仅提高了制备的精确性,而且降低了实验室工作人员的工作强度,提升了工作效率,实现了半自动化。When preparing SBS latex, the SBS solution is added to the feeder 6, and the internal pressure of the feeding system is controlled by the pressure regulating valve 9 to provide a stable force and stabilize the feeding rate, which not only improves the accuracy of the preparation, but also reduces the laboratory pressure. The work intensity of the staff is improved, the work efficiency is improved, and semi-automation is realized.
本实用新型适用于粘度不大于8000CP的液体试样,同时应具有良好的气密性。The utility model is suitable for liquid samples whose viscosity is not greater than 8000CP, and should have good airtightness at the same time.
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CN201720527709.6U CN206783575U (en) | 2017-05-12 | 2017-05-12 | A kind of booster-type SBS latex preparation facilities |
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