CN206772584U - A kind of Weight detector of gas spring - Google Patents
A kind of Weight detector of gas spring Download PDFInfo
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Abstract
本实用新型提供了一种气弹簧的负载检测装置,属于检测设备技术领域。它解决了现有气弹簧的负载检测装置使用不够便捷等技术问题。本检测装置包括底座和设置在底座上的测试平台,测试平台上具有水平设置的支撑圆盘,支撑圆盘上表面平整且支撑圆盘的上表面设有压力传感器;底座上固设有连接支架,连接支架上固连有气缸,气缸位于支撑圆盘的正上方,气缸的活塞杆竖直朝下设置;气缸的活塞杆上固设有限位圆筒。本实用新型中的检测装置使用简单,测试便捷可靠,利用压力传感器得出测试数值读取方便精准。
The utility model provides a load detection device for an air spring, which belongs to the technical field of detection equipment. The utility model solves the technical problems such as the inconvenient use of the load detecting device of the existing gas spring. The detection device includes a base and a test platform arranged on the base. The test platform has a support disc arranged horizontally. The upper surface of the support disc is flat and the upper surface of the support disc is provided with a pressure sensor; the base is fixed with a connecting bracket. , a cylinder is fixedly connected to the connecting bracket, the cylinder is located directly above the supporting disc, and the piston rod of the cylinder is arranged vertically downward; the piston rod of the cylinder is fixedly provided with a limit cylinder. The detection device in the utility model is easy to use, and the test is convenient and reliable, and the test value obtained by using the pressure sensor is convenient and accurate to read.
Description
技术领域technical field
本实用新型属于检测设备技术领域,涉及一种气弹簧的负载检测装置。The utility model belongs to the technical field of detection equipment and relates to a load detection device of a gas spring.
背景技术Background technique
气弹簧是一种可以起支撑、缓冲、制动、高度调节及角度调节等功能的工业配件。它由以下几部分构成:压力缸、活塞杆、活塞、密封导向套、填充物、缸内控制元件与缸外控制元件以及接头等。原理是在密闭的压力缸内充入惰性气体或者油气混合物,使腔体内的压力高于大气压的几倍或者几十倍,利用活塞杆的横截面积小于活塞的横截面积从而产生的压力差来实现活塞杆的运动。由于原理上的根本不同,气弹簧比普通弹簧有着很显著的优点:速度相对缓慢、动态力变化不大、容易控制。气弹簧运用广泛,例如运用在汽车上带动汽车后门的暂停,闭合等动作,为了保证气弹簧在使用时的安全性和可靠性,需要对相应规格的气弹簧负载能力进行检测检验。Gas spring is an industrial accessory that can perform functions such as support, buffer, brake, height adjustment and angle adjustment. It consists of the following parts: pressure cylinder, piston rod, piston, sealing guide sleeve, filler, in-cylinder control components and external control components, and joints. The principle is to fill the closed pressure cylinder with an inert gas or an oil-gas mixture, so that the pressure in the cavity is several times or dozens of times higher than the atmospheric pressure, and the pressure difference generated by the cross-sectional area of the piston rod is smaller than that of the piston. To realize the movement of the piston rod. Due to the fundamental difference in principle, gas springs have significant advantages over ordinary springs: relatively slow speed, little change in dynamic force, and easy control. Gas springs are widely used. For example, they are used in automobiles to drive the suspension and closing of the rear doors of automobiles. In order to ensure the safety and reliability of gas springs during use, it is necessary to test the load capacity of gas springs of corresponding specifications.
中国专利(公告号:CN204085617U,公开日:2015-01-07)公开了一种测试空气弹簧容积大小及变化的系统,包括试验台、供水系统;试验台为一个拉伸压缩试验机,包括机架、设置在机架上的加载横梁以及控制加载横梁沿机架上下滑动的控制机构,加载横梁上设置有上夹头,机架上设置有与上夹头相对的下夹头,加载横梁上设置有位移传感器和第一压力传感器,上夹头和下夹头上分别连接有连接座,空气弹簧固定在上夹头和下夹头上的连接座之间,空气弹簧的橡胶气囊设置有进水口;供水系统包括水箱、两个第二压力传感器、水泵、单向阀、第一电磁阀和第二电磁阀,水泵的进口端连接水箱,水泵的出口端依次通过单向阀、第一电磁阀连接橡胶气囊的进水口,第二电磁阀的进口端连接橡胶气囊的进水口,第二电磁阀的出口端连接水箱,水箱底部以及橡胶气囊的进水口分别连接有第二传感器,水箱底部的第二压力传感器用于检测水下压力,橡胶气囊的进水口的第二压力传感器用于空气弹簧内部水压检测。Chinese patent (notification number: CN204085617U, publication date: 2015-01-07) discloses a system for testing the size and change of air spring volume, including a test bench and a water supply system; the test bench is a tensile and compression testing machine, including Frame, the loading beam arranged on the frame and the control mechanism that controls the loading beam to slide up and down along the frame, the loading beam is provided with an upper chuck, the frame is provided with a lower chuck opposite to the upper chuck, and the loading beam is mounted on the A displacement sensor and a first pressure sensor are provided, connecting seats are respectively connected to the upper chuck and the lower chuck, the air spring is fixed between the connecting seats on the upper chuck and the lower chuck, and the rubber airbag of the air spring is provided with an advanced water port; the water supply system includes a water tank, two second pressure sensors, a water pump, a one-way valve, a first electromagnetic valve and a second electromagnetic valve, the inlet of the water pump is connected to the water tank, and the outlet of the water pump passes through the one-way valve, the first electromagnetic The valve is connected to the water inlet of the rubber airbag, the inlet end of the second solenoid valve is connected to the water inlet of the rubber airbag, the outlet end of the second solenoid valve is connected to the water tank, the bottom of the water tank and the water inlet of the rubber airbag are respectively connected to the second sensor, and the bottom of the water tank is connected to the water inlet of the rubber airbag. The second pressure sensor is used to detect the underwater pressure, and the second pressure sensor of the water inlet of the rubber airbag is used for detecting the internal water pressure of the air spring.
上述专利文献中的设备结构复杂,占地面积大,生产制造成本高,使用其测试气弹簧的负载力时不够便捷。The equipment in the above-mentioned patent documents has a complex structure, a large floor space, and high manufacturing costs, and it is not convenient to use it to test the load force of the gas spring.
发明内容Contents of the invention
本实用新型的目的是针对现有的技术存在上述问题,提出了一种气弹簧的负载检测装置,本实用新型所要解决的技术问题是:如何方便的测试气弹簧的负载力并保证测试的精准性。The purpose of this utility model is to solve the above problems in the existing technology, and propose a load detection device for gas springs. The technical problem to be solved by this utility model is: how to conveniently test the load force of the gas spring and ensure the accuracy of the test sex.
本实用新型的目的可通过下列技术方案来实现:The purpose of this utility model can be achieved through the following technical solutions:
一种气弹簧的负载检测装置,包括底座和设置在底座上的测试平台,其特征在于,所述测试平台上具有水平设置的支撑圆盘,所述支撑圆盘上表面平整且所述支撑圆盘的上表面设有压力传感器;所述底座上固设有连接支架,所述连接支架上固连有气缸,所述气缸位于所述支撑圆盘的正上方,所述气缸的活塞杆竖直朝下设置;所述气缸的活塞杆上固设有限位圆筒。A load detection device for a gas spring, comprising a base and a test platform arranged on the base, characterized in that the test platform has a horizontally arranged support disk, the upper surface of the support disk is flat and the support circle A pressure sensor is provided on the upper surface of the disc; a connection bracket is fixed on the base, and a cylinder is fixedly connected to the connection bracket, and the cylinder is located directly above the support disc, and the piston rod of the cylinder is vertical Set downward; the piston rod of the cylinder is fixed with a limit cylinder.
其原理如下:使用时,将气弹簧压力缸的缸体插设在限位圆筒内,压力缸的一端与气缸的活塞杆外端部相抵靠,气弹簧的活塞杆从压力缸的另一端伸出,气弹簧的活塞杆的受力能够传递给支撑圆盘上的压力传感器,测试过程中,气缸动作,气缸的活塞杆推动气弹簧的缸体与活塞杆相对运动,缓慢移动至最大行程处,并保持40S,读取压力传感器的压力值,从而测得气弹簧的负载值。本装置使用简单,测试便捷可靠,利用压力传感器得出测试数值读取方便精准。The principle is as follows: when in use, the cylinder body of the gas spring pressure cylinder is inserted into the limit cylinder, one end of the pressure cylinder is against the outer end of the piston rod of the cylinder, and the piston rod of the gas spring is released from the other end of the pressure cylinder. Stretch out, the force of the piston rod of the gas spring can be transmitted to the pressure sensor on the support disc. During the test, the cylinder moves, and the piston rod of the cylinder pushes the cylinder body of the gas spring to move relative to the piston rod, moving slowly to the maximum stroke place, and keep it for 40S, read the pressure value of the pressure sensor, so as to measure the load value of the gas spring. The device is easy to use, convenient and reliable to test, and the test value obtained by using the pressure sensor is convenient and accurate to read.
在上述的气弹簧的负载检测装置中,所述支撑圆盘的上方还设有受力圆盘,所述压力传感器位于所述支撑圆盘与所述受力圆盘的之间,所述受力圆盘的下表面抵靠在所述压力传感器上。气弹簧的活塞杆通过将承受力传递给受力圆盘,再传递给压力传感器,受力圆盘具有较大的面积,能够克服气弹簧与压力传感器之间出现的位置误差,压力传感器上测试的数值减去受力圆盘的重力即可得到气弹簧的负载值,方便可靠。In the above gas spring load detection device, a stressed disc is arranged above the supporting disc, the pressure sensor is located between the supporting disc and the stressed disc, and the stressed disc is located between the supported disc and the stressed disc. The lower surface of the force puck bears against the pressure sensor. The piston rod of the gas spring transmits the bearing force to the force disc, and then to the pressure sensor. The force disc has a larger area, which can overcome the position error between the gas spring and the pressure sensor. The test on the pressure sensor The load value of the gas spring can be obtained by subtracting the gravity of the stressed disc from the numerical value, which is convenient and reliable.
在上述的气弹簧的负载检测装置中,所述支撑圆盘的直径与所述受力圆盘的直径相等且两者同轴设置,所述压力传感器的数量有若干个且沿所述支撑圆盘周向均匀间隔分布。这样能够便于利用压力传感器来支撑受力圆盘,保证了受力圆盘的稳定可靠性,将所有压力传感器的测试值加起来再减去受力圆盘的重力,最终得到气弹簧的负载值压力。In the above-mentioned gas spring load detection device, the diameter of the supporting disc is equal to the diameter of the stressed disc and they are coaxially arranged, and there are several pressure sensors along the supporting circle. The discs are evenly spaced around the circumference. In this way, it is convenient to use the pressure sensor to support the stressed disc, which ensures the stability and reliability of the stressed disc. Add up the test values of all pressure sensors and subtract the gravity of the stressed disc to finally get the load value of the gas spring pressure.
在上述的气弹簧的负载检测装置中,所述压力传感器的形变片为圆盘片状。In the above gas spring load detection device, the deformation piece of the pressure sensor is in the shape of a disk.
最为替代方案,本技术方案中还可以采用中国专利“一种压力传感器”(公告号:CN202676329U,公开日:2013-01-16)中的压力传感器。As an alternative, the technical solution can also use the pressure sensor in the Chinese patent "A Pressure Sensor" (Notice No.: CN202676329U, Publication Date: 2013-01-16).
在上述的气弹簧的负载检测装置中,所述气缸的活塞杆的端部固设有抵靠块,所述抵靠块呈圆盘状且所述抵靠块的端面为光滑平整面,所述限位圆筒的一端固连在所述抵靠块的圆周面上。这样能够对气弹簧进行限位,防止其倾斜或移位,同时又能够方便的对其进行施力。In the above gas spring load detection device, the end of the piston rod of the cylinder is fixed with an abutment block, the abutment block is disc-shaped and the end surface of the abutment block is a smooth flat surface, so One end of the limiting cylinder is fixedly connected to the circumferential surface of the abutting block. In this way, the gas spring can be limited to prevent it from tilting or shifting, and at the same time, force can be applied to it conveniently.
与现有技术相比,本实用新型中的测试装置使用简单,测试便捷可靠,利用压力传感器得出测试数值读取方便精准。Compared with the prior art, the test device in the utility model is simple to use, convenient and reliable to test, and the test value obtained by using the pressure sensor is convenient and accurate to read.
附图说明Description of drawings
图1是本检测装置的立体结构示意图。Fig. 1 is a three-dimensional structural schematic diagram of the detection device.
图2是实施例一中本检测装置内部结构示意图。Fig. 2 is a schematic diagram of the internal structure of the detection device in the first embodiment.
图3是实施例二中本检测装置内部结构示意图。Fig. 3 is a schematic diagram of the internal structure of the detection device in the second embodiment.
图中,1、底座;2、测试平台;3、支撑圆盘;4、压力传感器;5、连接支架;6、气缸;7、限位圆筒;8、受力圆盘;9、抵靠块。In the figure, 1. base; 2. test platform; 3. support disc; 4. pressure sensor; 5. connecting bracket; 6. cylinder; 7. limit cylinder; 8. force disc; 9. abutment Piece.
具体实施方式detailed description
以下是本实用新型的具体实施例并结合附图,对本实用新型的技术方案作进一步的描述,但本实用新型并不限于这些实施例。The following are specific embodiments of the utility model and in conjunction with the accompanying drawings, the technical solution of the utility model is further described, but the utility model is not limited to these embodiments.
实施例一Embodiment one
如图1和图2所示,本气弹簧的负载检测装置包括底座1和设置在底座1上的测试平台2,测试平台2上具有水平设置的支撑圆盘3,支撑圆盘3上表面平整且支撑圆盘3的上表面设有压力传感器4;底座1上固设有连接支架5,连接支架5上固连有气缸6,气缸6位于支撑圆盘3的正上方,气缸6的活塞杆竖直朝下设置;气缸6的活塞杆上固设有限位圆筒7,气缸6的活塞杆的端部固设有抵靠块9,抵靠块9呈圆盘状且抵靠块9的端面为光滑平整面,限位圆筒7的一端固连在抵靠块9的圆周面上。使用时,将气弹簧压力缸的缸体插设在限位圆筒7内,限位圆筒7能够对气弹簧进行限位,防止其倾斜或移位;压力缸的一端与抵靠块9相抵靠,方便的对其进行施力,气弹簧的活塞杆从压力缸的另一端伸出,气弹簧的活塞杆的受力能够传递给支撑圆盘3上的压力传感器4,测试过程中,气缸6动作,气缸6的活塞杆推动气弹簧的缸体与活塞杆相对运动,缓慢移动至最大行程处,并保持40S,读取压力传感器4的压力值,从而测得气弹簧的负载值;本装置使用简单,测试便捷可靠,利用压力传感器4得出测试数值读取方便精准。As shown in Figure 1 and Figure 2, the load detection device of the gas spring includes a base 1 and a test platform 2 arranged on the base 1. There is a support disc 3 arranged horizontally on the test platform 2, and the upper surface of the support disc 3 is flat. And the upper surface of the supporting disc 3 is provided with a pressure sensor 4; the base 1 is fixedly provided with a connecting bracket 5, and the connecting bracket 5 is fixedly connected with a cylinder 6, the cylinder 6 is located directly above the supporting disc 3, and the piston rod of the cylinder 6 Set vertically downward; the piston rod of the cylinder 6 is fixed with a limit cylinder 7, and the end of the piston rod of the cylinder 6 is fixed with an abutment block 9, which is disc-shaped and abuts against the end of the block 9. The end surface is a smooth flat surface, and one end of the limit cylinder 7 is fixedly connected to the circumferential surface of the abutment block 9 . When in use, the cylinder body of the gas spring pressure cylinder is inserted into the limit cylinder 7, and the limit cylinder 7 can limit the gas spring to prevent it from tilting or shifting; one end of the pressure cylinder and the abutting block 9 The piston rod of the gas spring protrudes from the other end of the pressure cylinder, and the force of the piston rod of the gas spring can be transmitted to the pressure sensor 4 on the support disc 3. During the test, Cylinder 6 moves, the piston rod of cylinder 6 pushes the cylinder body of the gas spring to move relative to the piston rod, moves slowly to the maximum stroke, and keeps it for 40 seconds, reads the pressure value of the pressure sensor 4, thereby measuring the load value of the gas spring; The device is easy to use, and the test is convenient and reliable, and the test value obtained by using the pressure sensor 4 is convenient and accurate to read.
如图2所示,支撑圆盘3的上方还设有受力圆盘8,压力传感器4位于支撑圆盘3与受力圆盘8的之间,受力圆盘8的下表面抵靠在压力传感器4上;具体来说,支撑圆盘3的直径与受力圆盘8的直径相等且两者同轴设置,压力传感器4的数量有若干个且沿支撑圆盘3周向均匀间隔分布。气弹簧的活塞杆通过将承受力传递给受力圆盘8,再传递给压力传感器4,受力圆盘8具有较大的面积,能够克服气弹簧与压力传感器4之间出现的位置误差,压力传感器4上测试的数值减去受力圆盘8的重力即可得到气弹簧的负载值,方便可靠;多个压力传感器4来支撑受力圆盘8保证了受力圆盘8的稳定可靠性,将所有压力传感器4的测试值加起来再减去受力圆盘8的重力,最终得到气弹簧的负载值压力。As shown in Figure 2, a stressed disc 8 is also provided above the supporting disc 3, the pressure sensor 4 is located between the supporting disc 3 and the stressed disc 8, and the lower surface of the stressed disc 8 leans against the On the pressure sensor 4; specifically, the diameter of the supporting disc 3 is equal to the diameter of the stressed disc 8 and the two are coaxially arranged, and there are several pressure sensors 4 that are evenly spaced along the circumferential direction of the supporting disc 3 . The piston rod of the gas spring transmits the bearing force to the stressed disc 8 and then to the pressure sensor 4. The stressed disc 8 has a larger area and can overcome the position error between the gas spring and the pressure sensor 4. The load value of the gas spring can be obtained by subtracting the gravity of the stressed disc 8 from the value tested on the pressure sensor 4, which is convenient and reliable; multiple pressure sensors 4 are used to support the stressed disc 8 to ensure the stability and reliability of the stressed disc 8 In order to obtain the load value pressure of the gas spring, add up the test values of all the pressure sensors 4 and subtract the gravity of the stressed disk 8.
实施例二Embodiment two
如图3所示,本实施例与实施例一大致相同,不同之处在于,本实施例中压力传感器4只有一个,该压力传感器4的形变片为圆盘片状,通过该圆盘片状的形变片支撑受力圆盘8。As shown in Figure 3, this embodiment is roughly the same as Embodiment 1, the difference is that there is only one pressure sensor 4 in this embodiment, and the deformation piece of the pressure sensor 4 is disc-shaped, through which the disc-shaped The deformation sheet supports the stressed disk 8.
本文中所描述的具体实施例仅仅是对本实用新型精神作举例说明。本实用新型所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本实用新型的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are only examples to illustrate the spirit of the present invention. Those skilled in the technical field to which the utility model belongs can make various modifications or supplements to the described specific embodiments or adopt similar methods to replace them, but they will not deviate from the spirit of the utility model or go beyond the appended claims defined range.
尽管本文较多地使用了1、底座;2、测试平台;3、支撑圆盘;4、压力传感器;5、连接支架;6、气缸;7、限位圆筒;8、受力圆盘;9、抵靠块等术语,但并不排除使用其它术语的可能性。使用这些术语仅仅是为了更方便地描述和解释本实用新型的本质;把它们解释成任何一种附加的限制都是与本实用新型精神相违背的。Although this article uses 1. Base; 2. Test platform; 3. Support disc; 4. Pressure sensor; 5. Connecting bracket; 6. Cylinder; 7. Limiting cylinder; 8. Forced disc; 9. Terms such as leaning against blocks, but the possibility of using other terms is not excluded. These terms are only used to describe and explain the essence of the utility model more conveniently; interpreting them as any kind of additional limitation is contrary to the spirit of the utility model.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109489600A (en) * | 2018-11-16 | 2019-03-19 | 慈溪迅蕾轴承有限公司 | Bearing sealed ring height detection machine |
CN118654875A (en) * | 2024-08-19 | 2024-09-17 | 北方汤臣传动科技有限公司 | Air spring sealing plate pull-off test device and method |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109489600A (en) * | 2018-11-16 | 2019-03-19 | 慈溪迅蕾轴承有限公司 | Bearing sealed ring height detection machine |
CN109489600B (en) * | 2018-11-16 | 2024-03-12 | 慈溪迅蕾轴承有限公司 | Bearing seal ring height detector |
CN118654875A (en) * | 2024-08-19 | 2024-09-17 | 北方汤臣传动科技有限公司 | Air spring sealing plate pull-off test device and method |
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