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CN206765104U - Sunk type sandstone blending station - Google Patents

Sunk type sandstone blending station Download PDF

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Publication number
CN206765104U
CN206765104U CN201720467564.5U CN201720467564U CN206765104U CN 206765104 U CN206765104 U CN 206765104U CN 201720467564 U CN201720467564 U CN 201720467564U CN 206765104 U CN206765104 U CN 206765104U
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aggregate
ground
mixing
stirring device
aggregate bin
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CN201720467564.5U
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Chinese (zh)
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郝建华
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Beijing Xinyuan On Environmental Technology LLC
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Beijing Xinyuan On Environmental Technology LLC
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Abstract

本实用新型公开了一种下沉式砂石拌和站,包括控制系统、骨料仓、搅拌装置、物料提升系统及卸料装置,骨料仓与搅拌装置均布置在地面以下的地坑内,控制系统与卸料装置设置在地面上;骨料仓至少有两个,水平排列在搅拌装置一侧,骨料仓底部设有与搅拌装置入料口相连接的输送带,搅拌装置通过物料提升系统与卸料装置相连;该拌和站能进行规模化拌和作业,生产效率高且质量得到可靠保证;整体设备位于地下,消除了地面高空作业,改变了物料的输送情况,可实现初始物料的水平输运,缩短了物料输送距离,整个系统布置更加紧凑,不仅节约了能耗,更提高了工作效率;设备位于地下,可形成封闭式空间,既有利于粉尘收集,又能消除低频振动,降低噪声污染。

The utility model discloses a sunken sand and gravel mixing station, which comprises a control system, an aggregate bin, a stirring device, a material lifting system and a discharge device. The system and the unloading device are set on the ground; there are at least two aggregate bins, which are arranged horizontally on one side of the mixing device. The bottom of the aggregate bin is equipped with a conveyor belt connected to the inlet of the mixing device. The mixing device passes through the material lifting system. It is connected with the unloading device; the mixing station can carry out large-scale mixing operations, with high production efficiency and reliable quality assurance; the overall equipment is located underground, which eliminates the high-altitude operation on the ground, changes the material transportation situation, and can realize the horizontal transportation of the initial materials This shortens the material conveying distance and makes the whole system layout more compact, which not only saves energy consumption, but also improves work efficiency; the equipment is located underground, which can form a closed space, which is not only conducive to dust collection, but also can eliminate low-frequency vibration and reduce noise pollute.

Description

下沉式砂石拌和站Sunken gravel mixing plant

技术领域technical field

本实用新型属于搅拌站领域,具体设计涉及一种下沉式砂石拌和站。The utility model belongs to the field of mixing plants, and the specific design relates to a sunken sand and gravel mixing plant.

背景技术Background technique

建筑上常用到细沙石与石灰、水泥等物的混合料,目前多是直接利用搅拌设备进行现场混合,不仅生产效率低,混合质量难以保证,还给施工区域带来了较严重的粉尘污染,损害了工人健康。The mixture of fine sand, lime, cement, etc. is commonly used in construction. At present, most of them are mixed directly by mixing equipment on site. Not only is the production efficiency low, the mixing quality is difficult to guarantee, but it also brings serious dust pollution to the construction area. , harming the health of workers.

发明内容Contents of the invention

有鉴于此,本实用新型的目的在于提供一种可规模化生产砂石混合料的下沉式砂石拌和站,以提高生产效率及混合质量,降低噪音及粉尘污染。In view of this, the purpose of this utility model is to provide a sinking sand and gravel mixing station capable of large-scale production of sand and gravel mixture, so as to improve production efficiency and mixing quality, and reduce noise and dust pollution.

为达到上述目的,本实用新型提供如下技术方案:一种下沉式砂石拌和站,包括控制系统、骨料仓、搅拌装置、物料提升系统及卸料装置,所述骨料仓与搅拌装置均布置在地面以下的地坑内,所述控制系统与卸料装置设置在地面上;所述骨料仓至少有两个,水平排列在搅拌装置一侧,所述骨料仓底部设有与搅拌装置入料口相连接的输送带,所述搅拌装置通过物料提升系统与卸料装置相连。In order to achieve the above purpose, the utility model provides the following technical solutions: a sinking sand and gravel mixing plant, including a control system, an aggregate bin, a stirring device, a material lifting system and a discharge device, the aggregate bin and the stirring device They are all arranged in pits below the ground, and the control system and unloading device are arranged on the ground; there are at least two aggregate bins arranged horizontally on one side of the stirring device, and the bottom of the aggregate bin is equipped with a mixing The conveyor belt connected to the material inlet of the device, and the stirring device is connected to the unloading device through a material lifting system.

进一步,还包括设置在地坑中的粉料仓,所述粉料仓有若干个,水平排列在紧邻骨料仓的搅拌装置一侧处,所述搅拌装置上方设有称量装置,粉料仓的出料端通过螺旋输送机与称量装置相连。Further, it also includes a powder silo arranged in the pit. There are several powder silos arranged horizontally on one side of the stirring device adjacent to the aggregate silo. A weighing device is arranged above the stirring device. The discharge end of the bin is connected with the weighing device through a screw conveyor.

进一步,所述物料提升系统设置在搅拌装置另一侧并与输送带相对应。Further, the material lifting system is arranged on the other side of the stirring device and corresponds to the conveyor belt.

进一步,所述骨料仓的入料口不高于地面。Further, the feed inlet of the aggregate bin is not higher than the ground.

进一步,还包括对应设置在搅拌装置及粉料仓上方的除尘装置。Further, it also includes a dust removal device correspondingly arranged above the stirring device and the powder silo.

进一步,所述地坑顶面盖有封盖,所述封盖上留有检修口、通风换气口及骨料投入口,所述骨料投入口与骨料仓入料口相通,所述物料提升系统伸出封盖。Further, the top surface of the pit is covered with a cover, and the cover is provided with an inspection port, a ventilation port and an aggregate input port, and the aggregate input port communicates with the aggregate bin feed port. The material lift system extends out of the cover.

本实用新型的有益效果在于:具有完整的流程,能进行规模化拌和作业,生产效率高且质量得到可靠保证;整体设备位于地下,可实现初始物料的水平输运,缩短了物料输送距离,整个系统布置更加紧凑,不仅节约了能耗,更提高了工作效率;设备位于地下,可形成封闭式空间,既有利于粉尘收集,又能降低噪声污染。The beneficial effects of the utility model are: it has a complete process, can carry out large-scale mixing operations, high production efficiency and reliable quality assurance; the overall equipment is located underground, which can realize the horizontal transportation of initial materials, shorten the distance of material transportation, The system layout is more compact, which not only saves energy consumption, but also improves work efficiency; the equipment is located underground, which can form a closed space, which is not only conducive to dust collection, but also reduces noise pollution.

总的来说,该拌和站利用密封地坑彻底封闭搅拌主机(即搅拌装置)和物料传送,彻底解决粉尘、噪声、震动等环保痼疾;利用搅拌主机下沉,实现物料水平和往下送料,缩短物料传送距离,减少物料输送成本,提高输送速度;大幅度缩小了占地面积,节省土地使用成本,提高土地利用效率;大幅度减少地面建筑物数量和高度,减少对环境的不良影响,避开与城乡建设规划冲突,扩大可选址建站的范围,缩短与用料工地的距离,可实现就近建站供料,确保周边工地的及时供料。In general, the mixing station uses a sealed pit to completely seal the mixing main engine (that is, the mixing device) and material transmission, completely solving environmental problems such as dust, noise, vibration, etc.; the mixing main engine is used to sink to achieve material level and downward feeding, Shorten the material transmission distance, reduce the cost of material transportation, and increase the transmission speed; greatly reduce the occupied area, save land use costs, and improve land use efficiency; greatly reduce the number and height of ground buildings, reduce adverse impacts on the environment, and avoid In order to avoid conflicts with urban and rural construction planning, expand the scope of optional sites for building stations, shorten the distance from the construction site for materials, and realize the supply of materials for nearby construction sites to ensure timely supply of materials for surrounding construction sites.

附图说明Description of drawings

为了使本实用新型的目的、技术方案和有益效果更加清楚,本实用新型提供如下附图进行说明:In order to make the purpose, technical solutions and beneficial effects of the utility model clearer, the utility model provides the following drawings for illustration:

图1为本实用新型的工艺布置示意图;Fig. 1 is the technological arrangement schematic diagram of the present utility model;

图2为图1的Ⅰ-Ⅰ截面图;Fig. 2 is the I-I sectional view of Fig. 1;

图3为图1的Ⅱ-Ⅱ截面图;Fig. 3 is the II-II sectional view of Fig. 1;

图4为图1的Ⅲ-Ⅲ截面图;Fig. 4 is a III-III sectional view of Fig. 1;

图5为图1的Ⅳ-Ⅳ截面图。Fig. 5 is a IV-IV sectional view of Fig. 1 .

具体实施方式detailed description

下面将结合附图,对本实用新型的优选实施例进行详细的描述。The preferred embodiments of the present utility model will be described in detail below in conjunction with the accompanying drawings.

如图所示,本实用新型中的下沉式砂石拌和站,包括控制系统、骨料仓6、搅拌装置1、物料提升系统2及卸料装置3,所述骨料仓6与搅拌装置1均布置在地面以下的地坑4内,所述控制系统与卸料装置3设置在地面上;所述骨料仓6至少有两个,水平排列在搅拌装置1一侧,所述骨料仓6底部设有与搅拌装置1入料口相连接的输送带9,所述搅拌装置1通过物料提升系统2与卸料装置3相连。As shown in the figure, the sunken sand and gravel mixing plant in the utility model includes a control system, an aggregate bin 6, a stirring device 1, a material lifting system 2 and a discharge device 3, and the aggregate bin 6 and the stirring device 1 are all arranged in the pit 4 below the ground, the control system and the unloading device 3 are arranged on the ground; there are at least two aggregate bins 6 arranged horizontally on the side of the stirring device 1, and the aggregate The bottom of the bin 6 is provided with a conveyor belt 9 connected to the material inlet of the stirring device 1 , and the stirring device 1 is connected to the unloading device 3 through the material lifting system 2 .

本实施例中,控制系统与卸料装置3设置在地面上,操作人员无需进入地坑4内,即可通过设置在地坑内的监控系统及地面上的控制系统共同控制下方作业,提高了作业安全性。骨料仓与搅拌装置1位于地下,地面上的物料可实现水平输送;即物料运至骨料仓处,通过落料方式将骨料对应输送至骨料仓中,该输送过程省去了提升过程,降低了上料难度及上料能耗。通过在地下完成混料及搅拌,降低了外部噪声污染,另外,由于各部分均为地下作业,作业过程中产生的粉尘可封闭回收处理,进一步降低了外界的粉尘污染。In this embodiment, the control system and the unloading device 3 are arranged on the ground, and the operator can control the lower operation through the monitoring system installed in the pit and the control system on the ground without entering the pit 4, which improves the operation efficiency. safety. The aggregate silo and mixing device 1 are located underground, and the materials on the ground can be transported horizontally; that is, the materials are transported to the aggregate silo, and the aggregate is transported to the aggregate silo by the way of blanking, which eliminates the need for lifting The process reduces the difficulty of feeding and the energy consumption of feeding. By completing the mixing and stirring underground, the external noise pollution is reduced. In addition, since all parts are operated underground, the dust generated during the operation can be closed and recycled, further reducing the external dust pollution.

本实施例中的物料提升系统2为皮带输送机,其倾斜布置在地坑中,将搅拌装置下放的物料提升至地面上,并通过卸料装置3装入运输车或转运仓内。其皮带输送机的布设形式多样,根据地坑地形及高度情况,可布设成倾斜式、倾斜+平直输送式等。The material lifting system 2 in this embodiment is a belt conveyor, which is arranged obliquely in the pit, lifts the material lowered by the stirring device to the ground, and loads it into a transport vehicle or a transfer bin through the unloading device 3 . The belt conveyor can be arranged in various forms. According to the topography and height of the pit, it can be arranged in inclined type, inclined + straight conveying type, etc.

具体的,骨料仓6为多级结构,可实现骨料配料、称量及卸料,其通过输送带9定量将骨料输送至搅拌装置1中,骨料仓6的入料口不高于地面,料车在地面上直接将骨料运至骨料仓6的入料口处,通过落料方式即可实现骨料添加,省去了骨料抬升过程,降低了能耗,节约了占地面积。此处的骨料仓6还具有储备料仓的作用,通过扩大其容积及并列设置多组等方式,可直接接收送料车送来的砂石等骨料,并实现砂石等骨料的暂存,以实现输送带对搅拌装置的连续送料,节约等待时间,提高工作效率。Specifically, the aggregate bin 6 has a multi-level structure, which can realize aggregate batching, weighing and unloading. It quantitatively transports the aggregate to the mixing device 1 through the conveyor belt 9, and the inlet of the aggregate bin 6 is not high. On the ground, the material truck directly transports the aggregate to the material inlet of the aggregate bin 6 on the ground, and the aggregate can be added by dropping the material, which saves the lifting process of the aggregate, reduces energy consumption, and saves footprint. The aggregate bin 6 here also has the function of a storage bin. By enlarging its volume and arranging multiple groups side by side, it can directly receive aggregates such as sand and gravel sent by the feeding truck, and realize temporary storage of aggregates such as sand and gravel. Storage, in order to realize the continuous feeding of the conveyor belt to the mixing device, save waiting time and improve work efficiency.

本实施例中还包括设置在地坑4中的粉料仓5,所述粉料仓5有若干个,水平排列在紧邻骨料仓6的搅拌装置1一侧处,所述搅拌装置上方设有称量装置,粉料仓的出料端通过螺旋输送机10与称量装置相连。位于地坑中的粉料仓通过螺旋输送机10定量向搅拌装置1中输送石灰、水泥等粉料,降低了粉料在转存、输送过程中外界的粉尘浓度。This embodiment also includes a powder bin 5 arranged in the ground pit 4. There are several powder bins 5 arranged horizontally on one side of the stirring device 1 next to the aggregate bin 6. There is a weighing device, and the discharge end of the powder hopper is connected with the weighing device through a screw conveyor 10 . The powder silo located in the ground pit quantitatively transports lime, cement and other powder materials to the mixing device 1 through the screw conveyor 10, which reduces the dust concentration outside during the transfer and transportation of the powder materials.

本实施例中的物料提升系统2设置在搅拌装置1另一侧并与输送带9相对应。The material lifting system 2 in this embodiment is arranged on the other side of the stirring device 1 and corresponds to the conveyor belt 9 .

作为上述方案的进一步改进,还包括对应设置在粉料仓5及搅拌装置1上方的除尘装置11。本实施例中的除尘装置11为布袋除尘装置,可收集搅拌装置1在搅拌过程中产生的粉尘,从而降低地坑内的粉尘浓度。当然,还可以在地坑上部加设一个粉尘收集过滤装置,对整个地坑内的空气进行降尘净化。As a further improvement of the above solution, it also includes a dust removal device 11 correspondingly arranged above the powder silo 5 and the stirring device 1 . The dust removal device 11 in this embodiment is a bag dust removal device, which can collect the dust generated by the stirring device 1 during the stirring process, thereby reducing the dust concentration in the pit. Of course, a dust collection and filtering device can also be added on the upper part of the pit to reduce dust and purify the air in the entire pit.

作为上述方案的进一步改进,所述地坑4顶面盖有封盖,封盖与地坑4共同形成地下的密封空间,将搅拌装置和物料传送封闭在内,彻底解决粉尘、噪声、震动等环保痼疾。所述封盖上留有检修口、通风换气口及骨料投入口,所述骨料投入口与骨料仓入料口相通,所述物料提升系统2伸出封盖,将搅拌好的砂石料输出地坑外。As a further improvement of the above scheme, the top surface of the pit 4 is covered with a cover, and the cover and the pit 4 jointly form an underground sealed space, and the mixing device and material transmission are enclosed to completely solve the problem of dust, noise, vibration, etc. Environmental chronic disease. The cover is provided with a maintenance port, a ventilation port and an aggregate input port, the aggregate input port communicates with the aggregate bin feed port, the material lifting system 2 extends out of the cover, and the stirred Sand and gravel are output outside the pit.

最后说明的是,以上优选实施例仅用以说明本实用新型的技术方案而非限制,尽管通过上述优选实施例已经对本实用新型进行了详细的描述,但本领域技术人员应当理解,可以在形式上和细节上对其作出各种各样的改变,而不偏离本实用新型权利要求书所限定的范围。Finally, it should be noted that the above preferred embodiments are only used to illustrate the technical solutions of the present utility model without limitation. Although the utility model has been described in detail through the above preferred embodiments, those skilled in the art should understand that it can be described in the form Various changes can be made in the above and in the details without departing from the scope defined by the claims of the present invention.

Claims (6)

1.一种下沉式砂石拌和站,其特征在于:包括控制系统、骨料仓、搅拌装置、物料提升系统及卸料装置,所述骨料仓与搅拌装置均布置在地面以下的地坑内,所述控制系统与卸料装置设置在地面上;所述骨料仓至少有两个,水平排列在搅拌装置一侧,所述骨料仓底部设有与搅拌装置入料口相连接的输送带,所述搅拌装置通过物料提升系统与卸料装置相连。1. A sinking sand and gravel mixing plant, characterized in that: it includes a control system, an aggregate bin, a stirring device, a material lifting system and a discharge device, and the aggregate bin and the stirring device are all arranged on the ground below the ground. In the pit, the control system and the unloading device are arranged on the ground; there are at least two aggregate bins arranged horizontally on one side of the stirring device, and the bottom of the aggregate bin is provided with a Conveyor belt, the mixing device is connected with the unloading device through the material lifting system. 2.根据权利要求1所述的下沉式砂石拌和站,其特征在于:还包括设置在地坑中的粉料仓,所述粉料仓有若干个,水平排列在紧邻骨料仓的搅拌装置一侧处,所述搅拌装置上方设有称量装置,粉料仓的出料端通过螺旋输送机与称量装置相连。2. The sunken sand and gravel mixing plant according to claim 1, characterized in that: it also includes a powder silo arranged in the pit, there are several powder silos arranged horizontally next to the aggregate silo On one side of the stirring device, a weighing device is arranged above the stirring device, and the discharge end of the powder silo is connected with the weighing device through a screw conveyor. 3.根据权利要求2所述的下沉式砂石拌和站,其特征在于:所述物料提升系统设置在搅拌装置另一侧并与输送带相对应。3. The sunken sand and gravel mixing plant according to claim 2, characterized in that: the material lifting system is arranged on the other side of the mixing device and corresponds to the conveyor belt. 4.根据权利要求1-3任一项所述的下沉式砂石拌和站,其特征在于:所述骨料仓的入料口不高于地面。4. The sunken sand and gravel mixing plant according to any one of claims 1-3, characterized in that: the feed inlet of the aggregate bin is not higher than the ground. 5.根据权利要求2所述的下沉式砂石拌和站,其特征在于:还包括对应设置在搅拌装置及粉料仓上方的除尘装置。5. The sunken sand and gravel mixing plant according to claim 2, characterized in that it also includes a dust removal device correspondingly arranged above the stirring device and the powder silo. 6.根据权利要求1所述的下沉式砂石拌和站,其特征在于:所述地坑顶面盖有封盖,所述封盖上留有检修口、通风换气口及骨料投入口,所述骨料投入口与骨料仓入料口相通,6. The sunken sand and gravel mixing plant according to claim 1, characterized in that: the top surface of the pit is covered with a cover, and the cover is left with inspection ports, ventilation ports and aggregate input mouth, the aggregate input port communicates with the aggregate bin feed port, 所述物料提升系统伸出封盖。The material lifting system extends out of the cover.
CN201720467564.5U 2017-04-28 2017-04-28 Sunk type sandstone blending station Expired - Fee Related CN206765104U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108356988A (en) * 2017-01-26 2018-08-03 北京鑫源诺美环保科技有限责任公司 Sunk type sandstone blending station
CN113071863A (en) * 2021-02-25 2021-07-06 中国水利水电第十四工程局有限公司 Novel assembly type corrugated steel pipe floor
CN113086683A (en) * 2021-02-25 2021-07-09 中国水利水电第十四工程局有限公司 Blending station underground assembly type steel pipe joint environment-friendly feeding system

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108356988A (en) * 2017-01-26 2018-08-03 北京鑫源诺美环保科技有限责任公司 Sunk type sandstone blending station
CN113071863A (en) * 2021-02-25 2021-07-06 中国水利水电第十四工程局有限公司 Novel assembly type corrugated steel pipe floor
CN113086683A (en) * 2021-02-25 2021-07-09 中国水利水电第十四工程局有限公司 Blending station underground assembly type steel pipe joint environment-friendly feeding system

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