CN206763793U - Tank body embossing machine - Google Patents
Tank body embossing machine Download PDFInfo
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- 238000004049 embossing Methods 0.000 title claims abstract description 34
- 230000005540 biological transmission Effects 0.000 claims abstract description 15
- 239000012528 membrane Substances 0.000 claims 6
- 238000000465 moulding Methods 0.000 claims 2
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- 238000004519 manufacturing process Methods 0.000 description 7
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- 239000003638 chemical reducing agent Substances 0.000 description 6
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- 239000002184 metal Substances 0.000 description 2
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Abstract
一种罐体压花机,包括机座、压花成型装置以及上罐装置,其特征在于:所述压花成型装置包括:一外模组件,该外模组件包括外模座以及外模;一内模组件,该内模组件包括内模安装支架、供套置被加工罐体的内模,所述内模安装支架绕外模座的中心轴线相对外模座转动设置,所述内模经轴承转动设置于内模安装支架上;一主驱动装置,该主驱动装置与内模安装支架传动连接,主驱动装置经内模安装支架带动内模绕外模座的中心轴线公转;一内模自转驱动装置,该内模自转驱动装置传动连接于内模驱动内模自转,或者,一内模自转传动机构,所述主驱动装置经内模自转传动机构与内模传动连接驱动内模自转。本实用新型结构简单,成本低廉,且工作可靠稳定。
A can body embossing machine, including a machine base, an embossing forming device and a can loading device, characterized in that: the embossing forming device includes: an outer mold assembly, the outer mold assembly includes an outer mold base and an outer mold mold; an inner mold assembly, the inner mold assembly includes an inner mold mounting bracket, an inner mold for nesting the processed tank body, and the inner mold mounting bracket is rotated around the central axis of the outer mold base relative to the outer mold base, The inner mold is installed on the inner mold mounting bracket through the bearing rotation; a main driving device, the main driving device is connected with the inner mold mounting bracket through transmission, and the main driving device drives the inner mold around the central axis of the outer mold base through the inner mold mounting bracket Revolution; an internal mold rotation drive device, the internal mold rotation drive device is connected to the inner mold to drive the inner mold rotation, or an internal mold rotation transmission mechanism, the main drive device is connected to the inner mold through the internal mold rotation transmission mechanism Drive the inner mold to rotate. The utility model has the advantages of simple structure, low cost and reliable and stable operation.
Description
技术领域technical field
本实用新型涉及针对两片金属罐进行压花加工的压花机。The utility model relates to an embossing machine for embossing two metal cans.
背景技术Background technique
近年来,出于设计的多样性、美观性或提高罐体强度等理由,开发出了在罐体壁上施加有凹部和/或凸部的加工(即压花加工)的压花金属罐。而罐体压花机,就是对两片罐进行压花加工的专用设备。现有的罐体压花机结构具代表性的结构,可参见中国专利CN102458706A以及美国专利US5941109,这两专利公开的现有技术包括绕旋转轴同步公转及自转的多个内辊以及多个外辊,其特点是众多的罐体同时压花成型,生产效率高,但缺点是结构很复杂,需配置凸轮、转台、电滑环等等复杂零件,且配气、配电的复杂程度高,造价昂贵。然而,对于我国大部分生产批量不大的制罐企业来说,并不需要太高的生产速度,但他们对成本和价格非常敏感,这就产生了生产效率不必很高,但必须价廉的压花机需求,且由于我国生产批量不大的制罐企业数量多,故该市场需求还很大。In recent years, embossed metal cans with recesses and/or protrusions (ie, embossing) on the walls of the cans have been developed for reasons such as diversity of design, aesthetics, and strength of the cans. The can embossing machine is a special equipment for embossing two-piece cans. The typical structure of the existing tank body embossing machine can be found in Chinese Patent CN102458706A and US Patent US5941109. The prior art disclosed by these two patents includes a plurality of inner rollers synchronously revolving and rotating around the rotating shaft and a plurality of outer rollers. Roller, which is characterized by embossing and forming many tank bodies at the same time, has high production efficiency, but the disadvantage is that the structure is very complicated, and complex parts such as cams, turntables, and electric slip rings need to be equipped, and the complexity of gas distribution and power distribution is high. Expensive. However, for most of the can-making enterprises with small production batches in our country, they do not need too high production speed, but they are very sensitive to cost and price, which leads to the need for low production efficiency but low price. The demand for embossing machines, and due to the large number of can-making enterprises with small production batches in my country, the market demand is still very large.
发明内容Contents of the invention
本实用新型目的是提供一种罐体压花机,满足市场上低成本罐体压花设备的需求。The purpose of the utility model is to provide a tank body embossing machine, which meets the demand for low-cost tank body embossing equipment in the market.
为达到上述目的,本实用新型采用的技术方案是:一种罐体压花机,包括机座、完成压花加工的压花成型装置以及完成推罐及找正的上罐装置,所述压花成型装置包括:In order to achieve the above purpose, the technical solution adopted by the utility model is: a tank body embossing machine, including a machine base, an embossing forming device for completing the embossing process, and a tank loading device for completing the pushing and aligning of the tank. The flower forming unit includes:
一外模组件,该外模组件包括外模座以及外模,所述外模座固定设置在机座上,所述外模固定设置在外模座的外周上;An outer mold assembly, the outer mold assembly includes an outer mold base and an outer mold, the outer mold base is fixedly arranged on the machine base, and the outer mold is fixedly arranged on the outer periphery of the outer mold holder;
一内模组件,该内模组件包括内模安装支架、供套置被加工罐体的内模,所述内模安装支架绕外模座的中心轴线相对外模座转动设置,所述内模经轴承转动设置于内模安装支架上,且内模位于外模座的外周处与外模相对应,以此内模能够自转以及绕外模的中心轴线公转;An inner mold assembly, the inner mold assembly includes an inner mold mounting bracket and an inner mold for nesting the processed tank body, the inner mold mounting bracket is rotated around the central axis of the outer mold base relative to the outer mold base, the said The inner mold is installed on the inner mold mounting bracket through the bearing rotation, and the inner mold is located on the outer periphery of the outer mold base and corresponds to the outer mold, so that the inner mold can rotate and revolve around the central axis of the outer mold;
一主驱动装置,该主驱动装置与内模安装支架传动连接,主驱动装置提供一旋转力,经内模安装支架带动内模绕外模座的中心轴线公转;A main driving device, the main driving device is connected with the inner mold mounting bracket through transmission, the main driving device provides a rotational force, drives the inner mold to revolve around the central axis of the outer mold base through the inner mold mounting bracket;
一内模自转驱动装置,该内模自转驱动装置传动连接于内模驱动内模自转,或者,一内模自转传动机构,所述主驱动装置经内模自转传动机构与内模传动连接驱动内模自转。An inner mold rotation drive device, the inner mold rotation drive device is connected to the inner mold to drive the inner mold rotation, or an inner mold rotation transmission mechanism, the main drive device is connected to the inner mold rotation transmission mechanism to drive the inner mold The mold rotates.
上述技术方案具有以下进一步方案以及变化:The above technical solution has the following further solutions and changes:
1、上述方案中,所述内模组件的内模数量为四个,这四个内模绕外模座的中心轴线均布;所述外模组件的外模对应为两个。1. In the above solution, the number of inner molds of the inner mold assembly is four, and the four inner molds are evenly distributed around the central axis of the outer mold base; the outer molds of the outer mold assembly correspond to two.
2、上述方案中,所述主驱动装置由第一伺服电机和减速器组成,所述第一伺服电机的输出轴经减速器与内模安装支架固定连接。2. In the above solution, the main driving device is composed of a first servo motor and a reducer, and the output shaft of the first servo motor is fixedly connected to the inner mold mounting bracket through the reducer.
3、上述方案中,所述外模座的中心轴线沿水平方向设置。3. In the above solution, the central axis of the outer mold base is arranged along the horizontal direction.
4、上述方案中,所述外模座、内模安装支架、大齿轮三者同轴心依次布置,所述内模中部经轴承转动支承于内模安装支架,而其朝外模座的一端伸出作为套罐端,而朝大齿轮的一端延伸出一转轴,该转轴上固定设置所述内模齿轮。4. In the above scheme, the outer mold base, the inner mold mounting bracket, and the large gear are arranged in sequence on the same axis. It protrudes as the sleeve end, and a rotating shaft extends toward one end of the large gear, on which the internal mold gear is fixedly arranged.
由于上述技术方案运用,本实用新型与现有技术相比具有下列优点:Due to the application of the above-mentioned technical solutions, the utility model has the following advantages compared with the prior art:
1、由于本实用新型采用外模固定不动而以内模环绕外模布置且进行公转和自转的结构形式,大幅简化了结构,结构简单,制作成本低,并且运行也更加稳定可靠;1. Since the utility model adopts a structural form in which the outer mold is fixed and the inner mold is arranged around the outer mold and performs revolution and rotation, the structure is greatly simplified, the structure is simple, the production cost is low, and the operation is more stable and reliable;
2、同样由于本实用新型采用外模固定不动而以内模环绕外模布置且进行公转和自转的结构形式,取消了现有压花机的凸轮、转台、电滑环等复杂零件,大幅降低了配气、配电的复杂程度。2. Also because the utility model adopts the structural form in which the outer mold is fixed and the inner mold is arranged around the outer mold and performs revolution and rotation, complex parts such as cams, turntables, and electric slip rings of the existing embossing machine are cancelled, which greatly reduces The complexity of gas distribution and power distribution.
附图说明Description of drawings
图1为本实用新型实施例的整体立体示意图;Fig. 1 is the overall three-dimensional schematic diagram of the utility model embodiment;
图2为本实用新型实施例的整体俯视全剖示意图;Fig. 2 is a schematic diagram of an overall top view and a full section of an embodiment of the present invention;
图3为本实用新型实施例的整体的侧视全剖示意图。Fig. 3 is a schematic side view full sectional view of the whole embodiment of the utility model.
图4为本实用新型实施例的压花成型装置的立体示意图;Fig. 4 is a three-dimensional schematic diagram of an embossing forming device according to an embodiment of the present invention;
图5为本实用新型实施例的压花成型装置的俯视示意图;Fig. 5 is a schematic top view of an embossing forming device according to an embodiment of the present invention;
以上附图中:1、机座;2、压花成型装置;21、外模组件;211、外模座;212、外模;22、内模组件;221、内模安装支架;222、内模;23、内模齿轮;24、大齿轮;25、主驱动装置;251、第一伺服电机;252、减速器;3、上罐装置;4、下罐装置。A、进罐工位; B、出罐工位。In the above drawings: 1. machine base; 2. embossing forming device; 21. outer mold assembly; 211. outer mold base; 212. outer mold; 22. inner mold assembly; 221. inner mold mounting bracket; 222 23, internal mold gear; 24, large gear; 25, main driving device; 251, first servo motor; 252, reducer; 3, upper tank device; 4, lower tank device. A. Canning station; B. Canning station.
具体实施方式detailed description
下面结合附图及实施例对本实用新型作进一步描述:Below in conjunction with accompanying drawing and embodiment the utility model is further described:
实施例:参见图1~图5所示:Embodiment: see Fig. 1~shown in Fig. 5:
一种罐体压花机,包括机座1、完成压花加工的压花成型装置2、完成推罐及找正的上罐装置3以及下罐装置4。A can body embossing machine, comprising a machine base 1, an embossing forming device 2 for completing embossing processing, a can upper device 3 for completing can pushing and alignment, and a can lowering device 4 .
参见图1~图5所示,所述压花成型装置2包括外模组件21、内模组件22、以及主驱动装置25。Referring to FIGS. 1 to 5 , the embossing device 2 includes an outer mold assembly 21 , an inner mold assembly 22 , and a main driving device 25 .
参见图1~图5所示,所述外模组件21包括外模座211以及外模212,所述外模座211固定设置在机座1上,所述外模212固定设置在外模座211的外周上。Referring to Figures 1 to 5, the outer mold assembly 21 includes an outer mold base 211 and an outer mold 212, the outer mold base 211 is fixedly arranged on the machine base 1, and the outer mold base 212 is fixedly arranged on the outer mold base 211 on the periphery.
参见图1~图5所示,所述内模组件22包括内模安装支架221、供套置被加工罐体的内模222,所述内模安装支架221绕外模座211的中心轴线相对外模座211转动设置,所述内模222经轴承转动设置于内模安装支架221上,且内模222位于外模座211的外周处与外模212相对应,以此内模222能够自转以及绕外模的中心轴线公转。Referring to Figures 1 to 5, the inner mold assembly 22 includes an inner mold mounting bracket 221 and an inner mold 222 for nesting the processed tank body, and the inner mold mounting bracket 221 surrounds the central axis of the outer mold base 211 Rotately set relative to the outer mold base 211, the inner mold 222 is arranged on the inner mold mounting bracket 221 through bearing rotation, and the inner mold 222 is positioned at the outer periphery of the outer mold base 211 to correspond to the outer mold 212, so that the inner mold 222 can Rotation and revolution around the central axis of the outer mold.
参见图1~图5所示,所述主驱动装置25与内模安装支架221传动连接,主驱动装置25提供一旋转力,经内模安装支架221带动内模222绕外模座211的中心轴线公转。Referring to Figs. 1 to 5, the main driving device 25 is in drive connection with the inner mold mounting bracket 221, and the main driving device 25 provides a rotational force to drive the inner mold 222 around the center of the outer mold base 211 through the inner mold mounting bracket 221. Axis revolution.
本实施例还包括一内模自转驱动装置或一内模自转传动机构。当采用内模自转驱动装置时,所述内模自转驱动装置传动连接于内模222驱动内模222自转。当采用内模自转传动机构时,主驱动装置25经内模自转传动机构与内模22传动连接驱动内模22自转。This embodiment also includes an inner mold rotation driving device or an inner mold rotation transmission mechanism. When the inner mold rotation driving device is used, the inner mold rotation driving device is transmission-connected to the inner mold 222 to drive the inner mold 222 to rotate. When adopting the inner mold rotation transmission mechanism, the main driving device 25 is connected with the inner mold 22 through the inner mold rotation transmission mechanism to drive the inner mold 22 to rotate.
具体,如图1~图5所示,图中举例采用内模自转传动机构,所述主驱动装置25经内模自转传动机构与内模22传动连接驱动内模22自转,该内模自转传动机构包括内模齿轮23和大齿轮24;所述内模齿轮23与内模222同轴心固定连接,所述大齿轮24与外模座211同轴心设置,且相对机座1固定,且大齿轮24与内模齿轮23相啮合,如图中举例,大齿轮24为一外齿轮,实际中若采用内齿轮也是可行的,即所述主驱动装置25经内模安装支架221带动内模222绕外模座211的中心轴线公转的同时,经内模齿轮23与大齿轮24的配合也带动了内模222的自转。此为最佳方案举例,实际中可采用单独的内模自转驱动装置来驱动各内模222,或者内模自转传动机构也可采用其他的齿轮对、同步带等各种传动形式。Specifically, as shown in Figures 1 to 5, the internal mold rotation transmission mechanism is used as an example in the figure, and the main drive device 25 is connected to the internal mold 22 through the internal mold rotation transmission mechanism to drive the internal mold 22 to rotate. The mechanism includes an inner mold gear 23 and a bull gear 24; the inner mold gear 23 is fixedly connected with the inner mold 222 coaxially, and the bull gear 24 is arranged coaxially with the outer mold base 211 and is fixed relative to the machine base 1, and The large gear 24 is meshed with the internal mold gear 23. For example, the large gear 24 is an external gear. In practice, it is also feasible to use an internal gear, that is, the main driving device 25 drives the internal mold through the internal mold mounting bracket 221. While 222 revolved around the central axis of the outer mold base 211, the cooperation of the inner mold gear 23 and the bull gear 24 also drives the rotation of the inner mold 222. This is an example of the best solution. In practice, a separate internal mold rotation drive device can be used to drive each internal mold 222, or the internal mold rotation transmission mechanism can also adopt various transmission forms such as other gear pairs and synchronous belts.
参见图1~图5所示,所述主驱动装置25与内模安装支架221传动连接,主驱动装置25提供一旋转力,经内模安装支架221带动内模222绕外模座211的中心轴线公转,同时经内模齿轮23与大齿轮24的配合驱动内模222进行自转。Referring to Figs. 1 to 5, the main driving device 25 is in drive connection with the inner mold mounting bracket 221, and the main driving device 25 provides a rotational force to drive the inner mold 222 around the center of the outer mold base 211 through the inner mold mounting bracket 221. The axis revolves, and at the same time, the inner mold 222 is driven to rotate by the cooperation of the inner mold gear 23 and the bull gear 24 .
具体,如图1~图5所示,所述内模组件22的内模222数量为多个,该多个内模222绕外模座211的中心轴线均布;所述外模组件21的外模212也为多个。如图中举例,内模222的数量为四个,对应的外模212的数量为两个,四个内模222两两成对,每对内模222中一者位于外模212的首端,另一者位于外模212的尾端,即一者的位置作为进罐工位A,另一者的所处位置作为出罐工位B,工作时,内模组件22公转90°同时完成两个罐体的压花加工。此为举例,内模222和外模212可以设置的更多,以增加工作效率。Specifically, as shown in Figures 1 to 5, the number of inner molds 222 of the inner mold assembly 22 is multiple, and the plurality of inner molds 222 are evenly distributed around the central axis of the outer mold base 211; The outer mold 212 of 21 is also multiple. As shown in the figure, the number of inner molds 222 is four, and the corresponding number of outer molds 212 is two. The four inner molds 222 are in pairs, and one of each pair of inner molds 222 is located at the head end of the outer mold 212. , the other is located at the tail end of the outer mold 212, that is, the position of the one is used as the can-in station A, and the position of the other is used as the can-out station B. During work, the inner mold assembly 22 revolves 90° at the same time Finished the embossing of the two cans. This is an example, and more inner molds 222 and outer molds 212 can be provided to increase work efficiency.
参见图1~图5所示,所述主驱动装置25由第一伺服电机251和减速器252组成,所述第一伺服电机251的输出轴经减速器252与内模安装支架221固定连接。具体如图中举例,所述外模座211的中心轴线沿水平方向设置,而外模座211、内模安装支架221、大齿轮24三者同轴心依次布置,所述内模222中部经轴承转动支承于内模安装支架221,而其朝外模座211的一端伸出作为套罐端,而朝大齿轮24的一端延伸出一转轴,该转轴上固定设置所述内模齿轮23。1 to 5, the main driving device 25 is composed of a first servo motor 251 and a reducer 252, and the output shaft of the first servo motor 251 is fixedly connected to the inner mold mounting bracket 221 through the reducer 252. Specifically, as shown in the figure, the central axis of the outer mold base 211 is arranged along the horizontal direction, and the outer mold base 211, the inner mold mounting bracket 221, and the gear wheel 24 are arranged in sequence on the same axis, and the middle part of the inner mold 222 passes through The bearing is rotatably supported on the inner mold mounting bracket 221, and one end of it toward the outer mold base 211 is stretched out as a sleeve end, and a rotating shaft is extended toward one end of the bull gear 24, and the inner mold gear 23 is fixedly arranged on the rotating shaft.
参见图1~图5所示,对应进罐工位A设上罐装置3,而对应出罐工位B设下罐装置4。Referring to Figures 1 to 5, a tank loading device 3 is provided corresponding to the tank entry station A, and a tank loading device 4 is provided corresponding to the tank discharge station B.
本实施例工作时,由上罐装置3向进罐工位A上的内模222套置待压花加工的罐体并找正位置,然后第一伺服电机251启动,经减速器252驱动内模安装支架221旋转,从而带动内模222及其上的罐体公转,同时由于内模齿轮23和大齿轮24的配合带动了内模222及其上的罐体的自转,从而受到外模212的滚压作用在罐体上完成压花,内模222带着压花完成的罐体转至出罐工位B上后由下罐装置4将罐体取下。When this embodiment is working, the can body to be embossed is placed on the inner mold 222 on the can feeding station A by the can loading device 3 and the position is corrected, then the first servo motor 251 is started, and the inner mold 222 is driven by the reducer 252. The mold mounting bracket 221 rotates, thereby driving the inner mold 222 and the tank body on it to revolve, and simultaneously because the cooperation of the inner mold gear 23 and the bull gear 24 drives the rotation of the inner mold 222 and the tank body on the inner mold 222, thereby being affected by the outer mold 212 The embossing is completed on the tank body by rolling, and the inner mold 222 with the embossed finished tank body is transferred to the tank output station B and then the tank body is taken off by the lower tank device 4.
本实施例结构简单,成本低廉,且工作可靠、稳定,适用于生产速度要求不高对价格敏感的制罐企业。This embodiment has simple structure, low cost, reliable and stable operation, and is suitable for can-making enterprises that do not require high production speed and are sensitive to price.
上述实施例只为说明本实用新型的技术构思及特点,其目的在于让熟悉此项技术的人士能够了解本实用新型的内容并据以实施,并不能以此限制本实用新型的保护范围。凡根据本实用新型精神实质所作的等效变化或修饰,都应涵盖在本实用新型的保护范围之内。The above-mentioned embodiments are only to illustrate the technical conception and characteristics of the present utility model, and its purpose is to allow those familiar with this technology to understand the content of the utility model and implement it accordingly, and not to limit the protection scope of the utility model. All equivalent changes or modifications made according to the spirit of the utility model shall fall within the protection scope of the utility model.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112154037A (en) * | 2018-05-11 | 2020-12-29 | 斯多里机械有限责任公司 | Quick change tool assembly |
CN112873985A (en) * | 2021-03-15 | 2021-06-01 | 苏州斯莱克精密设备股份有限公司 | Dynamic balance structure of double-acting high-speed press |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112154037A (en) * | 2018-05-11 | 2020-12-29 | 斯多里机械有限责任公司 | Quick change tool assembly |
CN112154037B (en) * | 2018-05-11 | 2022-12-13 | 斯多里机械有限责任公司 | Quick change tool assembly |
CN112873985A (en) * | 2021-03-15 | 2021-06-01 | 苏州斯莱克精密设备股份有限公司 | Dynamic balance structure of double-acting high-speed press |
CN112873985B (en) * | 2021-03-15 | 2023-12-15 | 苏州斯莱克精密设备股份有限公司 | A dynamic balancing structure of a double-action high-speed press |
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