CN206721303U - A kind of device of microwave heating biological matter reducing pyrolusite - Google Patents
A kind of device of microwave heating biological matter reducing pyrolusite Download PDFInfo
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- CN206721303U CN206721303U CN201720481933.6U CN201720481933U CN206721303U CN 206721303 U CN206721303 U CN 206721303U CN 201720481933 U CN201720481933 U CN 201720481933U CN 206721303 U CN206721303 U CN 206721303U
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Abstract
Description
技术领域technical field
本实用新型涉及一种微波加热生物质还原软锰矿的装置,属于微波冶金领域。The utility model relates to a device for reducing pyrolusite by microwave heating biomass, which belongs to the field of microwave metallurgy.
背景技术Background technique
近年来,随着锰系产品需求量的剧增,低品位氧化锰矿、大洋多金属锰结核、二次锰资源等作为重要的资源得以研究和利用。传统的冶炼方法多为高温火法冶炼工艺,由于火法还原工艺能耗大、环境污染严重,从经济上考虑 ,不适合用传统的还原剂采用高温火法冶炼工艺。本实用新型在现有技术基础上,采用微波加热代替传统加热,并用生物质还原剂代替传统的煤粉等还原剂,能够降低所需温度,实现清洁绿色加热并还原氧化锰,以降低生产能耗和成本。In recent years, with the sharp increase in the demand for manganese products, low-grade manganese oxide ore, oceanic polymetallic manganese nodules, and secondary manganese resources have been studied and utilized as important resources. Most of the traditional smelting methods are high-temperature pyrometallurgical smelting processes. Due to the high energy consumption and serious environmental pollution of the pyrochemical reduction process, it is not suitable to use the traditional reducing agent to adopt the high-temperature pyrometallurgical smelting process from an economic point of view. Based on the existing technology, the utility model adopts microwave heating instead of traditional heating, and replaces traditional coal powder and other reducing agents with biomass reducing agent, which can reduce the required temperature, realize clean and green heating and reduce manganese oxide, so as to reduce production capacity Consumption and cost.
发明内容Contents of the invention
要解决的技术问题]Technical problem to be solved]
本发明的目的是提供一种微波加热生物质还原软锰矿的装置。The object of the present invention is to provide a device for reducing pyrolusite by microwave heating biomass.
[技术方案][Technical solutions]
针对现有技术存在的问题及不足,本实用新型提供一种微波加热生物质还原软锰矿的装置。该装置能实现选择性加热,内部加热,无污染的清洁加热方法,本实用新型是通过以下技术方案实现的。Aiming at the problems and deficiencies in the prior art, the utility model provides a device for reducing pyrolusite by microwave heating biomass. The device can realize selective heating, internal heating, and a pollution-free clean heating method. The utility model is realized through the following technical solutions.
一种微波加热生物质还原软锰矿的装置,其特征在于,所述的微波加热生物质还原软锰矿的装置包括除尘器(1)、输气管道(2)、气瓶(3)、进料口(4)、保温层(5)、磁控管(6)、螺旋搅拌器(7)、回转炉(8)、出料通道(9)、安全压力阀(10)、回热管(11)、反应炉(12)、淋水器(13)、进水口(14)、冷却炉(15)、出水口(16),除尘器(1)通过输气管道(2)与反应炉(12)相连,气瓶(3)与回转炉(8)相连,物料从进料口(4)进入微波腔体内回转炉(8)内,回转炉(8)内设有螺旋搅拌器(7),回转炉(8)内的热源来自微波磁控管(6),保温层(5)用来保持回转炉(8)内的温度,回转炉通过出料通道(9)和安全压力阀(10)与反应炉(12)相连,反应炉(12)通过出料通道与冷却炉(15)相连,冷却炉(15)中设有淋水器(13)与进水口(14)和出水口(16)相连,淋水器(13)用来对冷却炉中的物料冷却。A device for reducing pyrolusite by microwave heating biomass, characterized in that the device for reducing pyrolusite by microwave heating biomass includes a dust collector (1), a gas pipeline (2), a gas cylinder (3), a feed Port (4), insulation layer (5), magnetron (6), spiral agitator (7), rotary furnace (8), discharge channel (9), safety pressure valve (10), heat recovery pipe (11) , reaction furnace (12), water shower (13), water inlet (14), cooling furnace (15), water outlet (16), dust collector (1) through gas pipeline (2) and reaction furnace (12) The gas cylinder (3) is connected with the rotary furnace (8), and the material enters the rotary furnace (8) in the microwave cavity from the feed port (4). The heat source in the converter (8) comes from the microwave magnetron (6), and the insulation layer (5) is used to maintain the temperature in the rotary kiln (8). The reaction furnace (12) is connected, and the reaction furnace (12) is connected to the cooling furnace (15) through the discharge channel, and the cooling furnace (15) is provided with a water shower (13), a water inlet (14) and a water outlet (16) Connected, the shower (13) is used to cool the material in the cooling furnace.
该微波加热生物质还原软锰矿装置的使用方法为:将物料按照一定的比例混合,然后从进料口(4)进入微波腔体内回转炉(8)内,运转螺旋搅拌器(7),启动微波磁控管(6),控制温度在100~200℃,并打开气瓶(3)旋钮,通入保护气,当物料充分干燥并混合均匀后,打开安全压力阀(10),物料通过出料通道(9)进入反应炉(12),同样打开反应炉中的双螺旋叶片并启动微波磁控管,控制温度在450~500℃内,充分反应3~4h后,打开安全阀,令物料进入冷却炉,并打开淋水器(13)和除尘器(1),使物料充分冷却并处理反应尾气。The method of using the microwave heating biomass reduction pyrolusite device is as follows: mix the materials according to a certain ratio, then enter the rotary furnace (8) in the microwave cavity from the feed port (4), run the spiral agitator (7), and start Microwave magnetron (6), control the temperature at 100~200°C, and open the knob of the gas cylinder (3), let in the protective gas, when the material is fully dried and mixed evenly, open the safety pressure valve (10), the material will pass through the outlet The material channel (9) enters the reaction furnace (12), and the double helical blades in the reaction furnace are also opened and the microwave magnetron is started, and the temperature is controlled within 450~500°C. After fully reacting for 3~4 hours, the safety valve is opened to let the materials Enter the cooling furnace, and turn on the shower (13) and dust collector (1) to fully cool the material and process the reaction tail gas.
本实用新型的有益效果是:本实用新型解决了传统装置加热温度过高且不易控制物料温度导致物料与设备发生粘连,且传统的氧化锰还原主要用煤作为还原剂,原料成本高,本装置可采用废弃的农作物产品作为生物质还原剂,而且使用微波加热代替传统的加热方式,实现清洁绿色生产,降低能耗。The beneficial effect of the utility model is: the utility model solves the problem that the heating temperature of the traditional device is too high and it is difficult to control the temperature of the material, which leads to the adhesion of the material and the equipment, and the traditional manganese oxide reduction mainly uses coal as the reducing agent, and the raw material cost is high. Waste crop products can be used as biomass reducing agents, and microwave heating can be used instead of traditional heating methods to achieve clean and green production and reduce energy consumption.
【附图说明】【Description of drawings】
图1是本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
图中:1-除尘器,2-输气管道,3-气瓶,4-进料口,5-保温层,6-磁控管,7-螺旋搅拌器,8-回转炉,9-出料通道,10-安全压力阀,11-回热管,12-反应炉,13-淋水器,14-进水口,15-冷却炉,16-出水口。In the figure: 1-dust collector, 2-gas pipeline, 3-gas cylinder, 4-feed inlet, 5-insulation layer, 6-magnetron, 7-spiral agitator, 8-rotary furnace, 9-outlet Material channel, 10-safety pressure valve, 11-return heat pipe, 12-reaction furnace, 13-water shower, 14-water inlet, 15-cooling furnace, 16-water outlet.
【具体实施方式】【detailed description】
下面结合附图和具体实施方式,对本实用新型作进一步说明。 Below in conjunction with accompanying drawing and specific embodiment, the utility model is described further.
实施例1Example 1
一种微波加热生物质还原软锰矿的装置,该装置包括除尘器(1)、输气管道(2)、气瓶(3)、进料口(4)、保温层(5)、磁控管(6)、螺旋搅拌器(7)、回转炉(8)、出料通道(9)、安全压力阀(10)、回热管(11)、反应炉(12)、淋水器(13)、进水口(14)、冷却炉(15)、出水口(16),除尘器(1)通过输气管道(2)与反应炉(12)相连,气瓶(3)与回转炉(8)相连,物料从进料口(4)进入微波腔体内回转炉(8)内,回转炉(8)内设有螺旋搅拌器(7),回转炉(8)内的热源来自微波磁控管(6),保温层(5)用来保持回转炉(8)内的温度,回转炉通过出料通道(9)、安全压力阀(10)和回热管(11)与反应炉(12)相连,反应炉(12)通过出料通道与冷却炉(15)相连,冷却炉(15)中设有淋水器(13)与进水口(14)和出水口(16)相连,淋水器(13)用来对冷却炉中的物料冷却。将物料按照一定的比例混合,然后从进料口(4)进入微波腔体内回转炉(8)内,运转螺旋搅拌器(7),启动微波磁控管(6),控制温度在100~200℃,并打开气瓶(3)旋钮,通入保护气,当物料充分干燥并混合均匀后,打开安全压力阀(10),物料通过出料通道(9)进入反应炉(12),同样打开反应炉中的双螺旋叶片并启动微波磁控管,控制温度在450~500℃内,充分反应3~4h后,打开安全阀,令物料进入冷却炉,并打开淋水器(13)和除尘器(1),使物料充分冷却并处理反应尾气。A device for reducing pyrolusite by microwave heating biomass, the device includes a dust collector (1), a gas pipeline (2), a gas cylinder (3), a feed port (4), an insulation layer (5), and a magnetron (6), spiral agitator (7), rotary furnace (8), discharge channel (9), safety pressure valve (10), heat recovery pipe (11), reaction furnace (12), water shower (13), The water inlet (14), the cooling furnace (15), the water outlet (16), the dust collector (1) is connected to the reaction furnace (12) through the gas pipeline (2), and the gas cylinder (3) is connected to the rotary furnace (8) , the material enters the rotary furnace (8) in the microwave cavity from the feed port (4), and the rotary furnace (8) is equipped with a spiral stirrer (7), and the heat source in the rotary furnace (8) comes from the microwave magnetron (6 ), the insulation layer (5) is used to maintain the temperature in the rotary kiln (8), and the rotary kiln is connected with the reaction furnace (12) through the discharge channel (9), the safety pressure valve (10) and the return heat pipe (11), and the reaction The furnace (12) is connected to the cooling furnace (15) through the discharge channel, the cooling furnace (15) is provided with a water shower (13) connected to the water inlet (14) and the water outlet (16), and the water shower (13) It is used to cool the material in the cooling furnace. Mix the materials according to a certain ratio, and then enter the rotary furnace (8) in the microwave cavity from the feed port (4), run the spiral stirrer (7), start the microwave magnetron (6), and control the temperature at 100~200 ℃, and open the knob of the gas cylinder (3) to feed in the protective gas. When the material is fully dried and mixed evenly, open the safety pressure valve (10), and the material enters the reaction furnace (12) through the discharge channel (9), and also opens The double-helical blades in the reaction furnace start the microwave magnetron, control the temperature within 450~500°C, and after fully reacting for 3~4 hours, open the safety valve to let the materials enter the cooling furnace, and open the water shower (13) and dust removal Device (1) to fully cool the material and process the reaction tail gas.
以上结合附图对本实用新型的具体实施方式作了详细说明,但是本实用新型并不限于上述实施方式,在本领域普通技术人员所具备的知识范围内,还可以在不脱离本实用新型宗旨的前提下做出各种变化。The specific implementation of the utility model has been described in detail above in conjunction with the accompanying drawings, but the utility model is not limited to the above-mentioned implementation. Various changes are made.
Claims (4)
- A kind of 1. device of microwave heating biological matter reducing pyrolusite, it is characterised in that described microwave heating biological matter reduction The device of pyrolusite includes deduster(1), gas pipeline(2), gas cylinder(3), charging aperture(4), heat-insulation layer(5), magnetron(6)、 Spiral agitator(7), rotary furnace(8), tapping channel(9), safe pressure valve(10), product heat cal rod(11), reacting furnace(12), water drenching Device(13), water inlet(14), cooling furnace(15), delivery port(16), deduster(1)Pass through gas pipeline(2)With reacting furnace(12) It is connected, gas cylinder(3)With rotary furnace(8)It is connected, material is from charging aperture(4)Rotary furnace in into microwave cavity(8)It is interior, rotary furnace (8)It is interior to be provided with spiral agitator(7), rotary furnace(8)Interior thermal source comes from microwave magnetron(6), heat-insulation layer(5)For keeping back Converter(8)Interior temperature, rotary furnace pass through tapping channel(9)With safe pressure valve(10)With reacting furnace(12)It is connected, reacting furnace (12)Pass through tapping channel and cooling furnace(15)It is connected, cooling furnace(15)In be provided with water drenching device(13)With water inlet(14)And water outlet Mouthful(16)It is connected, water drenching device(13)For being cooled down to the material in cooling furnace.
- A kind of 2. device of microwave heating biological matter reducing pyrolusite according to claim 1, it is characterised in that:Revolution Stove(8)And reacting furnace(12)It is respectively placed in microwave cavity, passes through tapping channel(9)And product heat cal rod(11)It is connected.
- A kind of 3. device of microwave heating biological matter reducing pyrolusite according to claim 2, it is characterised in that:Revolution Stove(8)And reacting furnace(12)In be provided with double spiral agitator, reacting furnace(12)In after-heat can pass through product heat cal rod(11) Into rotary furnace(8)The middle drying for carrying out material.
- A kind of 4. device of microwave heating biological matter reducing pyrolusite according to claim 1, it is characterised in that:Reacting furnace (12)Pass through gas pipeline(2)With deduster(1)It is connected, for reducing the discharge of harmful substance in tail gas.
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CN118408370A (en) * | 2024-01-03 | 2024-07-30 | 湖南金凯循环科技股份有限公司 | Waste lithium battery material synergistic enhancement roasting device |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN118408370A (en) * | 2024-01-03 | 2024-07-30 | 湖南金凯循环科技股份有限公司 | Waste lithium battery material synergistic enhancement roasting device |
CN118408370B (en) * | 2024-01-03 | 2025-01-21 | 湖南金凯循环科技股份有限公司 | A synergistic enhanced roasting device for waste lithium battery materials |
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