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CN206706687U - A kind of concrete slab extruding, which destroys, repairs structure - Google Patents

A kind of concrete slab extruding, which destroys, repairs structure Download PDF

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Publication number
CN206706687U
CN206706687U CN201720336754.3U CN201720336754U CN206706687U CN 206706687 U CN206706687 U CN 206706687U CN 201720336754 U CN201720336754 U CN 201720336754U CN 206706687 U CN206706687 U CN 206706687U
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concrete panel
damage
concrete
shaped groove
extrusion
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谭界雄
田金章
王秘学
周晓明
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Changjiang Institute of Survey Planning Design and Research Co Ltd
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Changjiang Institute of Survey Planning Design and Research Co Ltd
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Abstract

本实用新型公布了一种混凝土面板挤压破坏修复结构及施工方法,在混凝土面板(1)上有垂直缝(2),其特征在于:在所述的垂直缝(2)的中上部安装有橡胶板(3),在所述的垂直缝(2)上方有混凝土面板破坏区(1.1),预先挖出混凝土面板破坏区(1.1)内的混凝土并填补修补材料(5);在所述的垂直缝(2)的顶部预留V型槽(7),在所述的V型槽(7)内填充有塑性材料(6),在所述的垂直缝(2)上方的混凝土面板(1)上设置有防渗盖片(9),它克服了现有技术中大坝变形特别是沉降尚未稳定的面板坝,常出现反复挤压破坏的缺点,具有彻底解决面板挤压对混凝土面板造成的破坏和渗漏的优点。

The utility model discloses a concrete panel extrusion damage repair structure and a construction method. There are vertical joints (2) on the concrete panel (1), and the feature is that a The rubber plate (3) has a concrete panel damage zone (1.1) above the vertical joint (2), and the concrete in the concrete panel damage zone (1.1) is excavated in advance and filled with repair materials (5); A V-shaped groove (7) is reserved at the top of the vertical seam (2), and plastic material (6) is filled in the V-shaped groove (7), and the concrete panel (1) above the vertical seam (2) ) is provided with an anti-seepage cover sheet (9), which overcomes the shortcomings of the dam deformation in the prior art, especially the face dam whose settlement has not been stabilized, often occurs repeated extrusion damage, and has the ability to completely solve the damage caused by the face extrusion to the concrete face. Advantages of damage and leakage.

Description

一种混凝土面板挤压破坏修复结构A Concrete Panel Extrusion Damage Repair Structure

技术领域technical field

本实用新型涉及到混凝土面坝堆石技术领域,更加具体来说是一种混凝土面板挤压破坏修复结构。The utility model relates to the technical field of concrete face dam rockfill, and more specifically relates to a repair structure for concrete face extrusion damage.

背景技术Background technique

混凝土面板坝挤压破坏是近年来高面板堆石坝遇到的突出问题,如巴西的巴拉格兰特面板坝和坎波斯诺沃斯面板坝、莱索托的莫哈里面板坝以及我国的天生桥一级、三板溪、布西等面板坝。挤压破坏多发生在压性垂直缝,从坝顶向下发展,至坝中或1/3坝高止;对于高坝垂直缝挤压破坏向下发展的过程中往往伴有水平向挤压破坏。挤压破坏造成面板表面混凝土剥离、铜止水变形加大,且挤压破坏常发生在水位变幅区,严重影响大坝耐久性和长期运行安全。根据国内外部分面板堆石坝发生挤压破坏后渗漏量的变化可知,挤压破坏是面板坝渗漏的主要原因之一,如巴西坎波斯诺沃斯面板坝在发生挤压破坏后的渗漏量是之前的40多倍。Extrusion failure of concrete face dams is a prominent problem encountered by high face rockfill dams in recent years. Face dams such as Sanbanxi and Busi. Extrusion damage mostly occurs in compressive vertical joints, developing downward from the dam crest to the middle of the dam or 1/3 of the dam height; for high dams, the process of downward development of extrusion damage to vertical joints is often accompanied by horizontal extrusion destroy. Extrusion damage causes the peeling of the concrete on the surface of the face plate and the increased deformation of the copper waterstop, and the extrusion damage often occurs in the water level amplitude range, which seriously affects the durability and long-term operation safety of the dam. According to the change of leakage after extrusion failure of some face rockfill dams at home and abroad, it can be known that extrusion failure is one of the main reasons for leakage of face dams. The amount of leakage is more than 40 times that of before.

对于面板挤压破坏,目前常规处理方式为凿除破损混凝土后按原设计要求重新浇筑混凝土面板。但对于大坝变形特别是沉降尚未稳定的面板坝,常出现反复挤压破坏的情况,如天生桥一级垂直缝挤压破坏修复后,在修复区内再次破坏。For panel extrusion damage, the current conventional treatment method is to chisel out the damaged concrete and recast the concrete panel according to the original design requirements. However, for dam deformation, especially for face dams whose settlement has not been stabilized, repeated extrusion failures often occur. For example, after the first-level vertical joints of Tiansheng Bridge are repaired, they fail again in the repaired area.

发明内容Contents of the invention

本实用新型的目的在于克服上述背景技术的不足之处,而提出一种混凝土面板挤压破坏修复结构。The purpose of the utility model is to overcome the disadvantages of the above-mentioned background technology, and propose a concrete panel extrusion damaged repair structure.

本实用新型的技术方案通过如下措施来实施的:一种混凝土面板挤压破坏修复结构,在混凝土面板上有垂直缝,在所述的垂直缝的中上部安装有橡胶板,在所述的垂直缝上方有混凝土面板破坏区,预先挖出混凝土面板破坏区内的混凝土并填补修补材料;在所述的垂直缝的顶部预留V型槽,在所述的V型槽内填充有塑性材料,在所述的垂直缝上方的混凝土面板上设置有防渗盖片,所述的防渗盖片的两侧通过膨胀螺栓与钢压条固定在混凝土面板上。The technical scheme of the utility model is implemented through the following measures: a concrete panel extrusion damage repair structure, there is a vertical seam on the concrete panel, a rubber plate is installed on the middle and upper part of the vertical seam, and a rubber plate is installed on the vertical seam There is a damaged area of the concrete panel above the joint, and the concrete in the damaged area of the concrete panel is excavated in advance and filled with repair materials; a V-shaped groove is reserved on the top of the vertical joint, and plastic materials are filled in the V-shaped groove. An anti-seepage cover is arranged on the concrete panel above the vertical joint, and both sides of the anti-seepage cover are fixed on the concrete panel by expansion bolts and steel pressure strips.

在上述技术方案中:在所述的修补材料与凿除的混凝土面板之间涂抹有界面剂。In the above technical solution: an interface agent is applied between the repair material and the chiseled concrete panel.

在上述技术方案中:在所述的防渗盖片与所述的修补材料之间涂刷有防渗盖片底胶。In the above technical solution: an anti-seepage cover primer is applied between the anti-seepage cover and the repair material.

在上述技术方案中:位于所述的垂直缝上方的混凝土面板破坏区的凿除深度不应小于5厘米;所述的橡胶板的宽度与所述的坝高和破损度相配度,所述的橡胶板的横向宽度为2.5-5厘米,深度为15厘米。In the above technical scheme: the depth of the damaged area of the concrete panel above the vertical seam should not be less than 5 cm; the width of the rubber plate matches the height of the dam and the degree of damage, and the The transverse width of the rubber sheet is 2.5-5 cm, and the depth is 15 cm.

在上述技术方案中:所述的V型槽的顶宽为10厘米,深度为5厘米。In the above technical solution: the top width of the V-shaped groove is 10 cm, and the depth is 5 cm.

本实用新型具有如下优点:1、通过对原垂直缝中上部凿缝并充填橡胶板的方式,吸收再次蓄水后的挤压变形,在修复后的垂直缝上方设置封闭的止水结构,可彻底解决面板挤压对混凝土面板造成的破坏和渗漏问题。2、本实用新型对水上和水下处理均提出了适用材料和具体施工工艺,具有较大的推广应用价值。The utility model has the following advantages: 1. By chiseling the middle and upper part of the original vertical seam and filling the rubber plate, the extrusion deformation after water storage is absorbed again, and a closed water-stop structure is set above the repaired vertical seam, which can Completely solve the problem of damage and leakage caused by panel extrusion to the concrete panel. 2. The utility model proposes applicable materials and specific construction techniques for both above-water and underwater treatment, and has great popularization and application value.

附图说明Description of drawings

图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.

图中:混凝土面板1、混凝土面板破坏区1.1、垂直缝2、橡胶板3、界面剂4、修补材料5、塑性填料6、V型槽7、防渗盖片底胶8、防渗盖片9、膨胀螺栓与钢压条10。In the figure: concrete panel 1, concrete panel damaged area 1.1, vertical joint 2, rubber plate 3, interface agent 4, repair material 5, plastic filler 6, V-shaped groove 7, anti-seepage cover sheet primer 8, anti-seepage cover sheet 9. Expansion bolts and steel beading 10.

具体实施方式detailed description

下面结合附图详细说明本实用新型的实施情况,但它们并不构成对本实用新型的限定,仅作举例而已,同时通过说明本实用新型的优点将变得更加清楚和容易理解。The implementation of the present utility model will be described in detail below in conjunction with the accompanying drawings, but they do not constitute a limitation of the present utility model, they are only examples, and the advantages of the present utility model will become clearer and easier to understand.

参照图1所示:一种混凝土面板挤压破坏修复结构,在混凝土面板1上有垂直缝2,在所述的垂直缝2的中上部安装有橡胶板3,在所述的垂直缝2上方有混凝土面板破坏区1.1,预先挖出混凝土面板破坏区1.1内的混凝土并填补修补材料5;在所述的垂直缝2的顶部预留V型槽7,在所述的V型槽7内填充有塑性材料6,在所述的垂直缝2上方的混凝土面板1上设置有防渗盖片9,所述的防渗盖片9的两侧通过膨胀螺栓与钢压条10固定在混凝土面板1上;在所述的修补材料5与凿除的混凝土面板1之间涂抹有界面剂4;在所述的防渗盖片9与所述的修补材料5之间涂刷有防渗盖片底胶8。As shown in Fig. 1: a concrete panel extrusion damage repair structure, there is a vertical seam 2 on the concrete panel 1, a rubber plate 3 is installed on the middle and upper part of the vertical seam 2, above the vertical seam 2 There is a concrete panel damage area 1.1, and the concrete in the concrete panel damage area 1.1 is excavated in advance and filled with repair materials 5; a V-shaped groove 7 is reserved at the top of the vertical joint 2, and the V-shaped groove 7 is filled There is a plastic material 6, and an anti-seepage cover sheet 9 is arranged on the concrete panel 1 above the vertical joint 2, and the two sides of the anti-seepage cover sheet 9 are fixed on the concrete panel 1 by expansion bolts and steel bead 10 ; between the repair material 5 and the chiseled concrete panel 1, an interface agent 4 is applied; between the anti-seepage cover sheet 9 and the repair material 5, an anti-seepage cover primer is applied 8.

位于所述的垂直缝2上方的混凝土面板破坏区1.1的凿除深度不应小于5厘米;所述的橡胶板3的宽度与所述的坝高和破损度相配度,所述的橡胶板3的横向宽度为2.5-5厘米,深度为15厘米;所述的V型槽7的顶宽为10厘米,深度为5厘米。The chiseling depth of the damaged area 1.1 of the concrete panel above the vertical joint 2 should not be less than 5 cm; the width of the rubber plate 3 matches the height of the dam and the degree of damage, and the The transverse width is 2.5-5 cm, and the depth is 15 cm; the top width of the V-shaped groove 7 is 10 cm, and the depth is 5 cm.

本实用新型一种混凝土面板挤压破坏修复结构的施工方法,其特征在于:它包括如下具体步骤;The utility model relates to a construction method for repairing a structure damaged by extrusion of a concrete panel, which is characterized in that it includes the following specific steps;

①、拆除破损的垂直缝2顶部的原有止水结构后,凿除已经挤压破坏的混凝土面板1内的混凝土,凿除深度根据破损深度确定;如图1所示,处于受压区的混凝土面板1表面破损凿除厚度S1根据破损程度确定,但是不小于5厘米。①. After removing the original water-stop structure at the top of the damaged vertical joint 2, chisel out the concrete in the concrete panel 1 that has been crushed and damaged, and the depth of chiseling is determined according to the depth of damage; as shown in Figure 1, the The surface damage chiseling thickness S1 of the concrete panel 1 is determined according to the degree of damage, but not less than 5 cm.

②、沿原垂直缝2向下凿一条缝槽,然后根据缝深选择合适的橡胶板3塞入到缝槽中;②. Cut down a slot along the original vertical slot 2, and then select a suitable rubber plate 3 according to the depth of the slot and stuff it into the slot;

③、首先在已经凿除的混凝土面板1的凿除面上涂抹界面剂4,以增强修补材料5和原混凝土面的粘结强度;然后根据水上和水下修补的条件不同选择合适的修补材料5,按照原坡度比修复破损的混凝土面板1,并在所述的垂直缝2顶部预留V型槽7;③. First, apply the interface agent 4 on the chiseled surface of the concrete panel 1 that has been chiseled out, so as to enhance the bonding strength between the repairing material 5 and the original concrete surface; 5. Repair the damaged concrete panel 1 according to the original slope ratio, and reserve a V-shaped groove 7 on the top of the vertical joint 2;

④、利用塑性材料6填满V型槽7,根据破损混凝土宽度确定防渗盖片9的宽度,所述的防渗盖片9两侧超过凿除混凝土面板1的边界不小于10厘米。④. Fill the V-shaped groove 7 with plastic material 6, determine the width of the anti-seepage cover sheet 9 according to the width of the damaged concrete, and the two sides of the anti-seepage cover sheet 9 exceed the boundary of the chiseled concrete panel 1 by no less than 10 cm.

顶部止水结构包括塑性材料6、V型槽7、防渗盖片底胶8、防渗盖片9和膨胀螺栓与钢压条10The top water-stop structure includes plastic material 6, V-shaped groove 7, anti-seepage cover sheet primer 8, anti-seepage cover sheet 9, expansion bolts and steel bead 10

在所述的防渗盖片9粘贴前在所述的混凝土面板1上涂刷配套的防渗盖片底胶8,所述的防渗盖片9两侧采用膨胀螺栓与钢压条10固定在混凝土面板1上。Before the anti-seepage cover sheet 9 is pasted, the matching anti-seepage cover sheet primer 8 is painted on the concrete panel 1, and the two sides of the anti-seepage cover sheet 9 are fixed with expansion bolts and steel bead 10. Concrete panel 1.

凿除破损的所述的混凝土面板1的深度不小于5厘米;所述的橡胶板3的横向宽度为2.5-5厘米,深度为15厘米(如图中S2);所述的V型槽7的顶宽为10厘米(图中L),深度为5厘米(图中S3);所述的界面剂4和修补材料5根据水上和水下修复确定。水上修复时,界面剂4采用聚合物水泥浆和无机界面剂,修补材料可采用细石混凝土;水下修复时,修补材料采用水下环氧砂浆或细石混凝土。The depth of the damaged concrete panel 1 is not less than 5 centimeters; the transverse width of the rubber plate 3 is 2.5-5 centimeters, and the depth is 15 centimeters (S2 in the figure); the V-shaped groove 7 The top width is 10 centimeters (L in the figure), and the depth is 5 centimeters (S3 in the figure); the interface agent 4 and repair material 5 are determined according to the above-water and underwater restoration. When repairing above water, the interface agent 4 uses polymer cement slurry and inorganic interface agent, and the repair material can be fine stone concrete; when repairing underwater, the repair material is underwater epoxy mortar or fine stone concrete.

所述的防渗盖片9配套防渗盖片底胶8在水上修复时选择常规底胶,水下修复时采用水下改性环氧涂料(水下粘接剂)。The anti-seepage cover sheet 9 is matched with the anti-seepage cover sheet primer 8. When repairing above water, conventional primer is selected, and when repairing underwater, an underwater modified epoxy coating (underwater adhesive) is used.

上述未详细说明的部分均为现有技术。The parts not described in detail above are all prior art.

Claims (5)

1.一种混凝土面板挤压破坏修复结构,在混凝土面板(1)上有垂直缝(2),其特征在于:在所述的垂直缝(2)的中上部安装有橡胶板(3),在所述的垂直缝(2)上方有混凝土面板破坏区(1.1),预先挖出混凝土面板破坏区(1.1)内的混凝土并填补修补材料(5);1. A concrete panel extrusion damage repair structure has a vertical joint (2) on the concrete panel (1), and is characterized in that: a rubber plate (3) is installed on the middle and upper part of the vertical joint (2), There is a concrete panel damage zone (1.1) above the vertical joint (2), and the concrete in the concrete panel damage zone (1.1) is excavated in advance and filled with repair materials (5); 在所述的垂直缝(2)的顶部预留V型槽(7),在所述的V型槽(7)内填充有塑性材料(6),在所述的垂直缝(2)上方的混凝土面板(1)上设置有防渗盖片(9),所述的防渗盖片(9)的两侧通过膨胀螺栓与钢压条(10)固定在混凝土面板(1)上。A V-shaped groove (7) is reserved at the top of the vertical slit (2), and plastic material (6) is filled in the V-shaped groove (7). Above the vertical slit (2) The concrete panel (1) is provided with an anti-seepage cover sheet (9), and both sides of the anti-seepage cover sheet (9) are fixed on the concrete panel (1) by expansion bolts and steel pressure strips (10). 2.根据权利要求1所述的一种混凝土面板挤压破坏修复结构,其特征在于:在所述的修补材料(5)与凿除的混凝土面板(1)之间涂抹有界面剂(4)。2. A concrete panel extrusion damage repair structure according to claim 1, characterized in that: an interface agent (4) is applied between the repair material (5) and the chiseled concrete panel (1) . 3.根据权利要求1或2所述的一种混凝土面板挤压破坏修复结构,其特征在于:在所述的防渗盖片(9)与所述的修补材料(5)之间涂刷有防渗盖片底胶(8)。3. A concrete panel extrusion damage repair structure according to claim 1 or 2, characterized in that: paint between the anti-seepage cover sheet (9) and the repair material (5) Anti-seepage cover slip primer (8). 4.根据权利要求3所述的一种混凝土面板挤压破坏修复结构,其特征在于:位于所述的垂直缝(2)上方的混凝土面板破坏区(1.1)的凿除深度不应小于5厘米;所述的橡胶板(3)的宽度与坝高的破损度相配度,所述的橡胶板(3)的横向宽度为2.5-5厘米,深度为15厘米。4. A concrete panel extrusion damage repair structure according to claim 3, characterized in that the chiseling depth of the concrete panel damage zone (1.1) above the vertical joint (2) should not be less than 5 cm ; The width of the rubber plate (3) matches the damage degree of the dam height, the transverse width of the rubber plate (3) is 2.5-5 cm, and the depth is 15 cm. 5.根据权利要求4所述的一种混凝土面板挤压破坏修复结构,其特征在于:所述的V型槽(7)的顶宽为10厘米,深度为5厘米。5. A repairing structure for concrete panel extrusion damage according to claim 4, characterized in that: the top width of the V-shaped groove (7) is 10 cm, and the depth is 5 cm.
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106836133A (en) * 2017-03-31 2017-06-13 长江勘测规划设计研究有限责任公司 Structure and construction method are repaired in a kind of concrete slab extruding destruction
CN110616673A (en) * 2019-10-10 2019-12-27 中国水利水电科学研究院 Concrete face dam surface layer joint seepage-proofing protection structure and method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106836133A (en) * 2017-03-31 2017-06-13 长江勘测规划设计研究有限责任公司 Structure and construction method are repaired in a kind of concrete slab extruding destruction
CN110616673A (en) * 2019-10-10 2019-12-27 中国水利水电科学研究院 Concrete face dam surface layer joint seepage-proofing protection structure and method

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