CN206700985U - A kind of centrifugal gas processing unit - Google Patents
A kind of centrifugal gas processing unit Download PDFInfo
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- CN206700985U CN206700985U CN201720502131.9U CN201720502131U CN206700985U CN 206700985 U CN206700985 U CN 206700985U CN 201720502131 U CN201720502131 U CN 201720502131U CN 206700985 U CN206700985 U CN 206700985U
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Abstract
Description
技术领域technical field
本实用新型涉及工业废气处理领域,尤其涉及一种离心式气体处理装置。The utility model relates to the field of industrial waste gas treatment, in particular to a centrifugal gas treatment device.
背景技术Background technique
在化工、冶金、制药、食品、水泥等行业的生产制造过程中,随着各种工业机器的运行,容易产生大量的油烟废气,油烟废气中含有铅、苯、锌、硫等有害物质和元素,如果直接排到空气中,不但会污染空气,还会对人们的身体健康造成危害。In the manufacturing process of chemical industry, metallurgy, pharmaceutical, food, cement and other industries, with the operation of various industrial machines, it is easy to produce a large amount of soot exhaust gas, which contains harmful substances and elements such as lead, benzene, zinc, sulfur, etc. , if discharged directly into the air, it will not only pollute the air, but also cause harm to people's health.
为了解决工业油烟废气的污染问题,人们利用气体处理装置对废气进行分离净化,将油和颗粒物杂质与气体进行分离,干净的气体排到室外,油和颗粒物杂质进行回收再处理,避免空气污染。In order to solve the pollution problem of industrial fume exhaust gas, people use gas treatment equipment to separate and purify the exhaust gas, separate oil and particulate impurities from the gas, and discharge the clean gas to the outside, and recover and reprocess the oil and particulate impurities to avoid air pollution.
现有的气体处理装置分离效果差,分离效率低,拆卸清洁不方便,同时集油效果差,油液飞溅,容易再次滴入装置中,从而堵塞分离装置,导致阻力增大,所需的动力增加,从而降低整个气体处理装置的使用效率。The existing gas treatment device has poor separation effect, low separation efficiency, and inconvenient disassembly and cleaning. At the same time, the oil collection effect is poor, and the oil splashes, and it is easy to drip into the device again, thereby blocking the separation device, resulting in increased resistance, and the required power increase, thereby reducing the utilization efficiency of the entire gas treatment device.
实用新型内容Utility model content
为了解决上述问题,本实用新型提供了一种离心式气体处理装置,其特征在于,包括壳体、离心分离网盘以及喷水装置,其中:壳体由进气口、气体通道以及出气口组成,气体通道的截面形状为圆形;离心分离网盘设置在气体通道内,并与气体通道同心设置,离心分离网盘能够相对壳体转动;喷水装置由喷头以及进水管路组成,喷头上设置有环形喷水口,环形喷水口与离心分离网盘同心设置;工作时,环形喷水口喷射形成环形水帘,环形水帘最终喷射在离心分离网盘上,用于离心分离网盘的清洗。In order to solve the above problems, the utility model provides a centrifugal gas treatment device, which is characterized in that it includes a housing, a centrifugal separation network disk and a water spray device, wherein: the housing is composed of an air inlet, a gas channel and an air outlet , the cross-sectional shape of the gas channel is circular; the centrifugal separation grid plate is set in the gas channel and concentric with the gas channel, and the centrifugal separation grid plate can rotate relative to the shell; There is an annular water spray port, which is set concentrically with the centrifugal separation net disk; when working, the annular water spray nozzle sprays to form a ring-shaped water curtain, and the annular water curtain is finally sprayed on the centrifugal separation net disc, which is used for the centrifugal separation net disc cleaning.
进一步的,喷头设置在离心分离网盘上,环形喷水口的喷射方向平行于离心分离网盘,其中:环形喷水口喷射形成的环形水帘位于离心分离网盘内部,直接冲洗离心分离网盘。Further, the spray head is set on the centrifugal separation network disk, and the injection direction of the annular water nozzle is parallel to the centrifugal separation network disk, wherein: the annular water curtain formed by the injection of the annular water nozzle is located inside the centrifugal separation network disk, directly flushing the centrifugal separation network plate.
进一步的,喷头设置在离心分离网盘的左侧和/或右侧,环形喷水口的喷射方向与离心分离网盘之间成5°—30°,其中:环形喷水口喷射形成的环形水帘为锥套形状,作用在离心分离网盘后成环形平面状。Further, the spray head is arranged on the left and/or right side of the centrifugal separation network disk, and the injection direction of the annular water spray port is 5°-30° between the centrifugal separation network disk, wherein: the annular water spray nozzle forms an annular The water curtain is in the shape of a cone sleeve, and acts on the centrifugally separated network disk to form a circular plane shape.
进一步的,环形喷水口的截面形状为梯形。Further, the cross-sectional shape of the annular water spout is trapezoidal.
进一步的,喷头为环形管结构,其中环形管结构的截面形状由圆弧和直线组成,环形喷水口设置在直线部位上。Further, the nozzle is an annular pipe structure, wherein the cross-sectional shape of the annular pipe structure is composed of arcs and straight lines, and the annular water spout is arranged on the straight line.
进一步的,壳体沿轴向分为直流段以及集液段,集液段由竖直环板以及锥桶组成,其中:竖直环板的外圆直径与锥桶的大端直径相同,两者固定密封连接;竖直环板的内圆直径与直流段的直径相同;锥桶的小端直径与直流段的直径相同。Further, the casing is divided into a straight section and a liquid collection section along the axial direction, and the liquid collection section is composed of a vertical ring plate and a cone barrel, wherein: the outer diameter of the vertical ring plate is the same as the diameter of the large end of the cone barrel, and the two Or fixed and sealed connection; the diameter of the inner circle of the vertical ring plate is the same as the diameter of the direct current section; the diameter of the small end of the cone barrel is the same as the diameter of the direct current section.
进一步的,沿壳体轴向,集液段的锥桶中心位置与离心分离网盘的位置相对应,其中:集液段底部开设有出液口。Further, along the axial direction of the shell, the central position of the cone barrel of the liquid collection section corresponds to the position of the centrifugal separation net disk, wherein: a liquid outlet is opened at the bottom of the liquid collection section.
进一步的,当包括两个以上离心分离网盘时,两集液段之间以锥桶小端相对连接,或两集液段共用一片竖直环板对称连接,或两集液段之间通过一段直流段连接。Further, when more than two centrifugal separation grid plates are included, the small ends of the cone barrels are connected between the two liquid collection sections, or the two liquid collection sections share a vertical ring plate and are symmetrically connected, or the two liquid collection sections are connected through A DC segment connection.
进一步的,集液段还包括导液槽,导液槽设置在竖直环板的内圆上并位于锥桶一侧,其中:导液槽为环形槽或半环形槽。Further, the liquid collecting section also includes a liquid guide groove, which is arranged on the inner circle of the vertical ring plate and located on one side of the cone barrel, wherein: the liquid guide groove is an annular groove or a semi-annular groove.
进一步的,还包括废液循环系统,其中:废液循环系统由污液槽、过滤装置、净液槽以及水泵组成;出液口连通至污液槽,污液槽的内部液体经过滤装置过滤后引入净液槽;水泵设置在净液槽内,且水泵的出水口与喷水装置的进水管路连通,为喷水装置供液。Further, it also includes a waste liquid circulation system, wherein: the waste liquid circulation system is composed of a dirty liquid tank, a filter device, a clean liquid tank and a water pump; the liquid outlet is connected to the dirty liquid tank, and the internal liquid of the dirty liquid tank is filtered by the filter device Then introduce the net liquid tank; the water pump is arranged in the net liquid tank, and the water outlet of the water pump is connected with the water inlet pipeline of the water spray device to supply liquid for the water spray device.
本实用新型的一种离心式气体处理装置,具有以下有益效果:A centrifugal gas treatment device of the present utility model has the following beneficial effects:
1、喷水装置喷射离心分离网盘,使油污等不易残留在网盘上,避免了网盘的淤积堵塞。1. The water spray device sprays the centrifugally separated network disk, so that oil stains are not easy to remain on the network disk, and avoids the accumulation and blockage of the network disk.
2、喷水装置喷射形成环形水帘,在冲刷离心分离网盘上油污的同时进行了水帘过滤除尘。2. The water spray device sprays to form a ring-shaped water curtain, and the water curtain filters and removes dust while washing away the oil on the centrifugal separation network disk.
3、采用离心式分离网盘,分为直流段和集液段,其中集液段的设置,在废液进行分离的过程中避免了油液飞溅,并且按照指定路径导出废液,便于废液的收集,提高了分离效果,拆卸简单,清洗方便。3. Centrifugal separation network disk is adopted, which is divided into a direct-flow section and a liquid collection section. The setting of the liquid collection section avoids oil splashing during the separation of waste liquid, and the waste liquid is exported according to the specified path, which is convenient for waste liquid The collection improves the separation effect, easy to disassemble and easy to clean.
4、废液循环系统的设置,能够对排出的废液进行过滤分离,并将得到的干净水源提供给喷水装置,从而实现整个气体处理装置的水源循环,节约资源,避免水资源的浪费。4. The setting of the waste liquid circulation system can filter and separate the discharged waste liquid, and provide the obtained clean water source to the water spray device, so as to realize the water source circulation of the entire gas treatment device, save resources and avoid waste of water resources.
5、本实用新型的离心式气体处理装置组装简单,能够多组装置串联使用,对产生的废气进行多次分离,提高分离效果,得到更为纯净的气体,从而避免污染空气。5. The centrifugal gas treatment device of the present invention is easy to assemble, and multiple sets of devices can be used in series to separate the waste gas generated multiple times, improve the separation effect, and obtain more pure gas, thereby avoiding air pollution.
6、采用电机直连传动,减少动力消耗,增加传动效率,有利于分离效果的提高。6. The motor is directly connected to drive, which reduces power consumption and increases transmission efficiency, which is conducive to improving the separation effect.
附图说明Description of drawings
为了更清楚的说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单的介绍,显而易见的,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are only some embodiments of the utility model, and those skilled in the art can also obtain other drawings according to these drawings without creative work.
图1为本实用新型离心式气体处理装置的分离段结构示意图;Fig. 1 is the structural schematic diagram of the separation section of the centrifugal gas treatment device of the present invention;
图2为本实用新型离心式气体处理装置的离心分离网盘结构示意图;Fig. 2 is the structural schematic diagram of the centrifugal separation grid disk of the centrifugal gas treatment device of the present invention;
图3为本实用新型离心式气体处理装置分离段的驱动示意图;Fig. 3 is a driving schematic diagram of the separation section of the centrifugal gas treatment device of the present invention;
图4为本实用新型离心式气体处理装置的分离段工作示意图;Fig. 4 is the working schematic diagram of the separation section of the centrifugal gas treatment device of the present invention;
图5为本实用新型喷水装置一种实施方式的结构示意图;Fig. 5 is a schematic structural view of an embodiment of the water spray device of the present invention;
图6为本实用新型喷水装置另一种实施方式的结构示意图;Fig. 6 is a schematic structural view of another embodiment of the water spray device of the present invention;
图7为本实用新型的喷头结构设置在左侧的示意图;Fig. 7 is a schematic diagram showing that the nozzle structure of the present invention is arranged on the left side;
图8为本实用新型的喷头结构设置在右侧的示意图;Fig. 8 is a schematic view showing that the nozzle structure of the present invention is arranged on the right side;
图9为本实用新型的喷头结构设置在左右两侧的示意图;Fig. 9 is a schematic diagram showing that the nozzle structure of the present invention is arranged on the left and right sides;
图10为本实用新型的双向喷头示意图;Fig. 10 is a schematic diagram of a bidirectional nozzle of the present invention;
图11为本实用新型的环形喷水口喷射角度示意图;Fig. 11 is a schematic diagram of the injection angle of the annular water nozzle of the present invention;
图12为本实用新型的环形喷水口喷射水帘形状示意图;Fig. 12 is a schematic diagram of the shape of the water curtain sprayed by the annular water spout of the present invention;
图13为本实用新型的喷头结构的立体图;Fig. 13 is a perspective view of the nozzle structure of the present invention;
图14为本实用新型的喷头结构上半部分剖面图;Fig. 14 is a sectional view of the upper half of the nozzle structure of the present invention;
图15为本实用新型离心气体处理装置的结构示意图;Fig. 15 is a structural schematic diagram of a centrifugal gas processing device of the present invention;
图16为本实用新型单集液段结构示意图;Fig. 16 is a structural schematic diagram of a single liquid collection section of the present invention;
图17为本实用新型双集液段锥桶小端连接示意图;Fig. 17 is a schematic diagram of the connection of the small end of the cone barrel of the double liquid collection section of the utility model;
图18为本实用新型双集液段共用竖直环板示意图。Fig. 18 is a schematic diagram of the vertical ring plate shared by the dual liquid collection sections of the utility model.
图中:1-壳体、12-旋转轴、13-驱动单元、14-小锥端面、15-圆锥表面、16-大锥端面、111-进气口、112气体通道、113-出气口、114支撑组件、2-离心分离网盘、21-轮盘、22-网丝、3-喷水装置、31-喷头、32-进水管路、311-环形喷水口、312-圆弧部分、313-直线部分、314-进水口、4-污液槽、5-净液槽、6-直流段、7-集液段、71-竖直环板、72-锥桶、73-出液口、74-导液槽、8-过滤装置、9-水泵In the figure: 1-housing, 12-rotating shaft, 13-drive unit, 14-small cone end surface, 15-cone surface, 16-large cone end surface, 111-air inlet, 112 gas channel, 113-gas outlet, 114 supporting components, 2-centrifugal separation network disk, 21-wheel disc, 22-mesh wire, 3-water spray device, 31-nozzle, 32-water inlet pipeline, 311-ring water spray port, 312-arc part, 313-straight line part, 314-water inlet, 4-dirty liquid tank, 5-clean liquid tank, 6-direct flow section, 7-liquid collection section, 71-vertical ring plate, 72-cone barrel, 73-liquid outlet , 74-guiding tank, 8-filtering device, 9-water pump
具体实施方式detailed description
下面将结合本实用新型中的附图,对本实用新型实施例中的技术方案进行清楚、完整的描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通的技术人员在没有做出创造性劳动的前提下所获得的所有其它实施例,都属于本实用新型的保护范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the present invention. Apparently, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative efforts belong to the protection scope of the present utility model.
如图1所示,本实用新型实施例的一种离心式气体处理装置,其特征在于,包括壳体1、离心分离网盘2以及喷水装置3,其中:壳体1由进气口111、气体通道112以及出气口113组成,气体通道112的截面形状优选为圆形;离心分离网盘2设置在气体通道112内,并与气体通道112同心设置,离心分离网盘2能够相对壳体1转动;喷水装置3由喷头31以及进水管路32组成,喷头31上设置有环形喷水口311,环形喷水口311与离心分离网盘2同心设置;工作时,环形喷水口311喷射形成环形水帘,环形水帘最终喷射在离心分离网盘2上,用于离心分离网盘2的清洗。As shown in Figure 1, a centrifugal gas treatment device according to the embodiment of the present invention is characterized in that it includes a housing 1, a centrifugal separation network disk 2 and a water spray device 3, wherein: the housing 1 is connected by an air inlet 111 , gas channel 112 and gas outlet 113, the cross-sectional shape of the gas channel 112 is preferably circular; the centrifugal separation network disk 2 is arranged in the gas channel 112, and is concentrically arranged with the gas channel 112, and the centrifugal separation network disk 2 can be opposite to the housing 1 rotation; the water spray device 3 is composed of a nozzle 31 and a water inlet pipeline 32, the nozzle 31 is provided with an annular water nozzle 311, and the annular water nozzle 311 is concentrically arranged with the centrifugal separation network disk 2; when working, the annular water nozzle 311 The spraying forms an annular water curtain, and the annular water curtain is finally sprayed on the centrifugal separation network disc 2 for cleaning the centrifugal separation network disc 2 .
具体的,如图2所示,离心分离网盘2包括轮盘21和网丝22,轮盘21为圆形,内部设置有网丝22,网丝22由多根金属丝沿轮盘21径向方向均匀缠绕放射而成。离心分离网盘2的具体结构本案不做具体限定,本领域技术人员可以选用现有技术中的其它结构来实现本案所需功能。Concrete, as shown in Figure 2, the centrifugal separation network disc 2 includes a wheel disc 21 and a mesh wire 22, the wheel disc 21 is circular, and the inside is provided with a mesh wire 22, and the mesh wire 22 is formed by a plurality of metal wires along the diameter of the wheel disc 21. It is formed by winding and radiating evenly in the direction. The specific structure of the centrifugal separation network disk 2 is not specifically limited in this case, and those skilled in the art can choose other structures in the prior art to realize the functions required in this case.
具体的,离心分离网盘2在壳体1内部的设置形式与轴流风机中扇叶在管道内的设置形式相同,现有设计中包括了电机直接驱动和轴传动两种形式,在本发明中,两者皆可采用。如图3所示,其中优选使用轴传动,即在气体通道112中心位置通过旋转支撑组件114设置一根旋转轴12,在旋转轴12的一端设置驱动单元13,驱动单元13可以直接为电机,也可以为电机和变速机的组合或电机和转向机构的组合,本实用新型不做具体限定,本领域技术人员可根据需要自行选择。离心分离网盘2直接固定安装在旋转轴12上,随旋转轴12的转动而一同转动。其中,支撑组件114设置为风阻较小的结构,以免影响本实用新型的离心式气体处理装置的通风量,优选支撑组件114为单支撑臂的形式,单支撑臂的一端与壳体1内壁固定连接,另一端连接驱动单元13或轴承座,进而再通过轴承座或驱动单元13连接旋转轴12。在本实用新型的一些实施例中,可设置多片离心分离网盘2,并且在旋转轴12上以一定间隔设置,该种设置可以增强过滤效果,相应的喷头31也设置多个,保证和每一片离心分离网盘2配合使用。Concretely, the setting form of the centrifugal separation network disk 2 inside the housing 1 is the same as that of the fan blades in the pipeline of the axial flow fan. The existing design includes two forms of motor direct drive and shaft drive. In the present invention , both can be used. As shown in Fig. 3, preferably use shaft drive wherein, promptly in the central position of gas channel 112, a rotating shaft 12 is arranged by rotating support assembly 114, and drive unit 13 is arranged at one end of rotating shaft 12, and drive unit 13 can be motor directly, It can also be a combination of a motor and a speed changer or a combination of a motor and a steering mechanism, which is not specifically limited in the present invention, and those skilled in the art can choose on their own according to needs. The centrifugal separation network disk 2 is directly fixedly installed on the rotating shaft 12 and rotates together with the rotation of the rotating shaft 12 . Wherein, the support assembly 114 is arranged as a structure with less wind resistance, so as not to affect the ventilation rate of the centrifugal gas treatment device of the present utility model, preferably the support assembly 114 is in the form of a single support arm, and one end of the single support arm is fixed to the inner wall of the housing 1 The other end is connected to the drive unit 13 or the bearing seat, and then connected to the rotating shaft 12 through the bearing seat or the drive unit 13 . In some embodiments of the present utility model, multiple pieces of centrifugal separation grid discs 2 can be set, and they can be set at certain intervals on the rotating shaft 12. This kind of setting can enhance the filtering effect, and the corresponding nozzles 31 can also be set in multiples to ensure and Each centrifugal separation network disk 2 is used in conjunction with each other.
如图4所示,本实用新型实施例的离心式气体处理装置的工作过程如下:As shown in Figure 4, the working process of the centrifugal gas treatment device of the embodiment of the present invention is as follows:
废气从进气口111处进入,经过气体通道112进行分离过滤,然后从出气口113排出,在此过程中,离心分离网盘2启动进行高速旋转,喷水装置3启动形成环形水帘并最终喷射在离心分离网盘2上。废气经过环形水帘时进行初次的水帘过滤,洗去废气中的部分杂质;经水洗的废气通过离心分离网盘2,在离心分离网盘2高速旋转的离心作用下将废气中的油污及颗粒污染物节流并甩到壳体1内壁上排出;环形水帘落在离心分离网盘2上后,水流能够更好的将网盘上附着的油污及颗粒污染物冲掉,避免网盘的结痂阻塞;在设置有多组离心分离网盘2的离心式气体处理装置中,多次重复上述净化分离过程。Exhaust gas enters from the air inlet 111, passes through the gas channel 112 for separation and filtration, and then is discharged from the air outlet 113. During this process, the centrifugal separation grid plate 2 starts to rotate at a high speed, and the water spray device 3 starts to form an annular water curtain and finally Spray on the centrifugal separation grid plate 2. When the exhaust gas passes through the annular water curtain, it is first filtered by the water curtain to wash away some impurities in the exhaust gas; the washed exhaust gas passes through the centrifugal separation grid plate 2, and the oil and dirt in the exhaust gas are removed under the centrifugal action of the centrifugal separation grid plate 2 rotating at high speed. The particle pollutants are throttled and thrown to the inner wall of the shell 1 to be discharged; after the annular water curtain falls on the centrifugal separation network disk 2, the water flow can better wash away the oil and particle pollutants attached to the network disk, preventing the network disk from The scab is blocked; in the centrifugal gas treatment device provided with multiple groups of centrifugal separation network disks 2, the above-mentioned purification and separation process is repeated many times.
本实用新型的离心式气体处理装置,通过增设喷水装置3,以及喷水装置3与离心分离网盘2的位置配合关系,实现水帘过滤与离心过滤的组合过滤方式,同时环形水帘在完成水帘过滤后再次对离心分离网盘2进行冲洗,实现了离心式气体处理装置的自净功能。The centrifugal gas treatment device of the present utility model realizes the combined filtration mode of water curtain filtration and centrifugal filtration by adding water spray device 3 and the positional coordination relationship between water spray device 3 and centrifugal separation network disk 2, and at the same time, the annular water curtain is in the After the water curtain filtration is completed, the centrifugal separation grid plate 2 is rinsed again, realizing the self-cleaning function of the centrifugal gas treatment device.
进一步的,喷头31设置在离心分离网盘2上,环形喷水口311的喷射方向平行于离心分离网盘2,其中:环形喷水口311喷射形成的环形水帘位于离心分离网盘2内部,直接冲洗离心分离网盘2,即环形水帘所在平面与所述离心分离网盘2所在平面为同一平面。Further, the spray head 31 is arranged on the centrifugal separation net disk 2, and the injection direction of the annular water spray port 311 is parallel to the centrifugal separation net pan 2, wherein: the annular water curtain formed by the injection of the annular water spray port 311 is located inside the centrifugal separation net pan 2 , directly flushing the centrifugal separation net disk 2, that is, the plane where the annular water curtain is located is the same plane as the plane where the centrifugal separation net disc 2 is located.
具体的,如图5所示,为本实用新型的喷头31设置的一个实施例,喷头31为环形一体的形式,设置在离心分离网盘2的近心端,其上开有向离心方向喷射的连续的环形喷水口311。Specifically, as shown in Figure 5, it is an embodiment of the nozzle 31 of the present invention. The continuous annular water spout 311.
具体的,如图6所示,为本实用新型的喷头31设置的另外一个实施例,喷头31为分体式结构,由多个分喷头组成,每个喷头负责喷射一定的区域面积,最后组合起来形成一个连续的环形水帘冲洗离心分离网盘2。Specifically, as shown in Figure 6, it is another embodiment of the shower head 31 of the present invention. The shower head 31 is a split structure and consists of a plurality of sub-shower heads. Each shower head is responsible for spraying a certain area, and finally combined A continuous annular water curtain is formed to wash the centrifuge separation network disc 2 .
具体的,在本实用新型的一些实施例中,喷头31随离心分离网盘2一同旋转,其中进水管路32与喷头31之间旋转密封连接,保证喷头31既能转动又不影响供水。Specifically, in some embodiments of the present utility model, the nozzle 31 rotates together with the centrifuge disc 2, and the water inlet pipe 32 is connected with the nozzle 31 in a rotating and sealed manner to ensure that the nozzle 31 can rotate without affecting the water supply.
具体的,在本实用新型的一些实施例中,旋转轴12设计为空心结构来作为供水管路,在旋转轴12对应于离心分离网盘2安装位置处开设喷水口来作为喷头,进而组成了一种简单可靠的喷水装置结构。Specifically, in some embodiments of the present utility model, the rotating shaft 12 is designed as a hollow structure as a water supply pipeline, and a water spray port is set at the rotating shaft 12 corresponding to the installation position of the centrifugal separation network disk 2 as a nozzle, and then constitutes A simple and reliable sprinkler structure is proposed.
具体的,在本实用新型的一些实施例中,喷头31设置为不随离心分离网盘2一同旋转的结构,喷头31以及进水管路32均套设在旋转轴12上,且喷头31的环形喷水口311探入离心分离网盘2内。Specifically, in some embodiments of the present utility model, the nozzle 31 is set to a structure that does not rotate together with the centrifugal separation grid plate 2, the nozzle 31 and the water inlet pipeline 32 are both sleeved on the rotating shaft 12, and the annular nozzle of the nozzle 31 The water port 311 penetrates into the centrifugal separation network tray 2 .
进一步的,如图7至图9所示,喷头31设置在离心分离网盘2的左侧,或者右侧,或者左侧和右侧同时设置。当喷头31设置在离心分离网盘2的左侧时,喷头31的喷射方向与离心式气体处理装置的进气方向相同,两者叠加会使喷射出的环形水帘的移动速度加快,最终落在离心分离网盘2时的清洗效果更佳,但是环形水帘对废气的过滤效果减弱。当喷头31设置在离心分离网盘2的右侧时,环形水帘对废气的过滤效果增强,但是对离心分离网盘2清洗效果减弱。当喷头31在离心分离网盘2的左侧和右侧同时设置时,清洗效果与过滤效果均比较好,但是离心式气体处理装置的整体风阻相对增大,影响其过滤效率。Further, as shown in FIG. 7 to FIG. 9 , the spray head 31 is set on the left side, or the right side, or both the left side and the right side of the centrifugal separation grid tray 2 . When the nozzle 31 is arranged on the left side of the centrifugal separation network disk 2, the injection direction of the nozzle 31 is the same as the air intake direction of the centrifugal gas treatment device, and the superposition of the two will accelerate the moving speed of the injected annular water curtain, and finally fall The cleaning effect is better when the network disc 2 is centrifugally separated, but the filtering effect of the annular water curtain on the waste gas is weakened. When the spray nozzle 31 is arranged on the right side of the centrifugal separation network disk 2, the filtering effect of the annular water curtain on the waste gas is enhanced, but the cleaning effect on the centrifugal separation network disk 2 is weakened. When the nozzles 31 are installed on the left and right sides of the centrifugal separation network disk 2, the cleaning effect and filtering effect are relatively good, but the overall wind resistance of the centrifugal gas treatment device is relatively increased, which affects its filtering efficiency.
具体的,如图10所示,在本实用新型的一些实施例中,设置多组离心分离网盘2时,设置在两组离心分离网盘2之间喷头31可以设置为双向喷头的形式,此种设计可以减少装置的喷头数量,节省空间,缩减成本。Specifically, as shown in FIG. 10 , in some embodiments of the present invention, when multiple sets of centrifugal separation net disks 2 are set, the nozzles 31 arranged between the two groups of centrifugal separation net disks 2 can be set in the form of bidirectional nozzles, This design can reduce the number of nozzles in the device, save space and reduce costs.
具体的,如图11所示,喷头31上的环形喷水口311的喷射方向与离心分离网盘2之间形成夹角θ,其中θ优选在5°-30°之间,其中当θ小于5°时,喷头的制作太过困难,且喷射范围有限,无法保证最终喷射到离心分离网盘2上的喷射面积;当θ大于30°时,喷射出的环形水帘对离心分离网盘2的离心冲洗效果很差,起不到冲洗作用,且喷射出的水大部分会随废气排出装置外。Concretely, as shown in Figure 11, the injection direction of the annular water spray port 311 on the nozzle 31 forms an included angle θ with the centrifugal separation mesh disc 2, wherein θ is preferably between 5°-30°, wherein when θ is less than When the angle is 5°, the production of the nozzle is too difficult, and the spraying range is limited, so it is impossible to guarantee the final spraying area on the centrifugal separation grid plate 2; The centrifugal flushing effect of the vacuum cleaner is very poor, and the flushing effect cannot be achieved, and most of the sprayed water will be discharged out of the device with the exhaust gas.
具体的,如图12所示,环形喷水口311喷射出的环形水帘为锥套形状,落在离心分离网盘2后成环形平面状,该区域即为对离心分离网盘2的冲洗区域。其中锥套形状的环形水帘上划分为3个区域,其一为小锥端面14,为环形喷水口311的喷射面;其二为圆锥表面15,为水帘过滤废气的过滤面;其三为大锥端面16,为形成在离心分离网盘2上的环形平面区域。Specifically, as shown in Figure 12, the annular water curtain ejected from the annular water spray port 311 is in the shape of a cone sleeve, and falls into a circular plane shape after falling on the centrifugal separation network disc 2, and this area is the flushing of the centrifugal separation network disc 2 area. Among them, the annular water curtain in the shape of a cone sleeve is divided into three areas, one of which is a small cone end face 14, which is the spray surface of the annular water nozzle 311; the other is a conical surface 15, which is the filter surface for the water curtain to filter exhaust gas; The third is the large tapered end face 16, which is an annular plane area formed on the centrifugal separation network disk 2.
进一步的,如图13、图14所示,环形喷水口311的截面形状为梯形。此结构可以增大喷射面积,保证离心分离网盘2的被喷射面积。Further, as shown in FIG. 13 and FIG. 14 , the cross-sectional shape of the annular water spray port 311 is trapezoidal. This structure can increase the injection area and ensure the area to be sprayed by the centrifugal separation mesh disc 2 .
具体的,喷头31为环形管结构,其中环形管结构的截面形状由圆弧部分312和直线部分313组成,环形喷水口311设置在直线部位313上。在圆弧部分312上开设有进水口314,与进水管路32连通。此种设计结构,能够保证环形喷水口311进行环向的喷水,同时便于安装拆卸,更换时更加省时省力。Specifically, the nozzle 31 is an annular pipe structure, wherein the cross-sectional shape of the annular pipe structure is composed of a circular arc portion 312 and a straight line portion 313 , and the annular water spray port 311 is arranged on the straight line portion 313 . A water inlet 314 is opened on the arc portion 312 to communicate with the water inlet pipeline 32 . This kind of design structure can ensure that the annular water spray port 311 can spray water in a circular direction, and at the same time, it is easy to install and disassemble, and saves time and effort when replacing.
进一步的,如图15所示,壳体1沿轴向分为直流段6以及集液段7,其中直流段6主要用于构成气流通道112,集液段7用于收集离心分离网盘2分离出的脏污,如颗粒物以及油液等。Further, as shown in FIG. 15 , the housing 1 is divided into a direct-flow section 6 and a liquid collection section 7 along the axial direction, wherein the direct-flow section 6 is mainly used to form the air flow channel 112, and the liquid collection section 7 is used to collect the centrifugal separation network disk 2 Separated dirt, such as particles and oil, etc.
具体的,集液段7由竖直环板71以及锥桶72组成,其中:竖直环板71的外圆直径与锥桶72的大端直径相同,两者固定密封连接;锥桶72的小端直径与直流段6的直径相同,两者固定密封连接;竖直环板71的内圆直径与直流段6的直径相同。Specifically, the liquid collecting section 7 is composed of a vertical ring plate 71 and a cone barrel 72, wherein: the outer diameter of the vertical ring plate 71 is the same as the diameter of the large end of the cone barrel 72, and the two are fixed and sealed; The diameter of the small end is the same as that of the direct-flow section 6 , and the two are fixed and sealed; the diameter of the inner circle of the vertical ring plate 71 is the same as that of the direct-flow section 6 .
具体的,集液段7底部的竖直环板71与锥桶72的结合位置开设有出液口73,用于排出集液段7收集的脏污以及喷水装置3喷射出的水流。Specifically, a liquid outlet 73 is provided at the joint position between the vertical ring plate 71 and the cone barrel 72 at the bottom of the liquid collection section 7 to discharge the dirt collected by the liquid collection section 7 and the water sprayed by the water spray device 3 .
设备安装时,沿壳体1轴向,锥桶72的中心位置与离心分离网盘2的安装位置相对应。设备工作时,离心分离网盘2将脏污及水流离心甩至锥桶72上,脏污及水流在惯性力的作用下沿锥桶72中心位置滑至锥桶72大端与竖直环板71大圆结合处,并最终经出液口73导出。When the equipment is installed, along the axial direction of the housing 1, the center position of the cone barrel 72 corresponds to the installation position of the centrifugal separation network disk 2. When the equipment is working, the centrifugal separation network disk 2 centrifugally throws the dirt and water flow onto the cone bucket 72, and the dirt and water flow slides along the center of the cone bucket 72 to the large end of the cone bucket 72 and the vertical ring plate under the action of inertial force 71 large circle joints, and finally lead out through the liquid outlet 73.
具体的,如图16所示,在本实用新型的一些实施例中,设置一端集液段7,其锥桶72的小端与直流段6直接密封连接。该实施例适用于安装一组离心分离网盘2的情况。在该实施例的基础上,可以重复设置多组相同结构,实现多重过滤。Specifically, as shown in FIG. 16 , in some embodiments of the present utility model, a liquid collecting section 7 at one end is provided, and the small end of the cone barrel 72 is directly sealed with the straight section 6 . This embodiment is applicable to the situation of installing a group of centrifugal separation network disks 2 . On the basis of this embodiment, multiple groups of identical structures can be set repeatedly to realize multiple filtering.
具体的,如图17所示,在本实用新型的一些实施例中,设置两组集液段7,并且两组集液段7相对设置,它们的锥桶72的小端相对密封连接,形成截面形状为“M”型的结构。在该实施例的基础上,可以重复设置多组相同结构,实现多重过滤。Specifically, as shown in Figure 17, in some embodiments of the present invention, two sets of liquid collection sections 7 are provided, and the two sets of liquid collection sections 7 are arranged oppositely, and the small ends of their cone barrels 72 are relatively sealed and connected to form The cross-sectional shape is "M" type structure. On the basis of this embodiment, multiple groups of identical structures can be set repeatedly to realize multiple filtering.
具体的,如图18所示,在本实用新型的一些实施例中,设置两组集液段7,并且两组集液段7共用一片竖直环板71,即锥桶72的大端相对设置。在该实施例的基础上,可以重复设置多组相同结构,实现多重过滤。Specifically, as shown in Figure 18, in some embodiments of the present invention, two sets of liquid collection sections 7 are set, and the two sets of liquid collection sections 7 share a vertical ring plate 71, that is, the large ends of the cone barrels 72 are opposite to each other. set up. On the basis of this embodiment, multiple groups of identical structures can be set repeatedly to realize multiple filtering.
进一步的,如图15所示,集液段7还包括导液槽74,导液槽74设置在竖直环板71的内圆上并位于锥桶72一侧,其中:导液槽74为环形槽或半环形槽。Further, as shown in Figure 15, the liquid collection section 7 also includes a liquid guide groove 74, which is arranged on the inner circle of the vertical ring plate 71 and is located on the side of the cone barrel 72, wherein: the liquid guide groove 74 is Annular groove or semi-annular groove.
具体的,当导液槽74为半环形槽时,其设置在装置的上半部,因为仅集液段7的上半部才会出现脏污滴落的情况,需要利用导液槽74导出脏污,而集液段7的下半部在重力的作用下,脏污不会向上滴落。Specifically, when the liquid guide groove 74 is a semi-circular groove, it is arranged on the upper half of the device, because only the upper half of the liquid collection section 7 will have the situation of dirty dripping, and it is necessary to use the liquid guide groove 74 to lead out Dirty, and the lower half of the liquid collecting section 7 is under the action of gravity, and the dirt will not drip upwards.
具体的,分离出来的颗粒物和油液沿着锥桶72,流向导液槽74,导液槽74设置成环形槽或者半环形槽,颗粒物和油液沿着环形槽,最终流向底部的出液口73,导液槽74的设置,便于颗粒物和油液的收集,防止油液飞溅,保证油液不再反滴入离心分离网盘2。Specifically, the separated particles and oil flow along the cone barrel 72 and flow into the liquid guide groove 74. The liquid guide groove 74 is set as an annular groove or a semi-annular groove, and the particles and oil flow along the annular groove to finally flow to the liquid outlet at the bottom The setting of port 73 and guide groove 74 facilitates the collection of particles and oil, prevents oil from splashing, and ensures that oil no longer drips back into the centrifugal separation network tray 2.
进一步的,如图15所示,还包括废液循环系统,其中:废液循环系统由污液槽4、过滤装置8、净液槽5以及水泵9组成;出液口73连通至污液槽4,污液槽4的内部液体经过滤装置8过滤后引入净液槽5;水泵9设置在净液槽5内,且水泵9的出水口与喷水装置3的进水管路32连通,为喷水装置3供液。Further, as shown in Figure 15, it also includes a waste liquid circulation system, wherein: the waste liquid circulation system is composed of a dirty liquid tank 4, a filter device 8, a clean liquid tank 5 and a water pump 9; the liquid outlet 73 is connected to the dirty liquid tank 4, the internal liquid of the dirty liquid tank 4 is introduced into the clean liquid tank 5 after being filtered by the filter device 8; the water pump 9 is arranged in the clean liquid tank 5, and the water outlet of the water pump 9 communicates with the water inlet pipeline 32 of the water spray device 3, for The water spray device 3 supplies liquid.
具体的,废液循环系统设置在壳体1的下方,用于对出液口73中排出的废液进行过滤回收,含有颗粒物、油液以及水的混合物通过出液口73进入到污液槽4中,经过过滤装置8的过滤,颗粒物和油液留在污液槽4中,过滤后的纯净水进入到净液槽5中,纯净的水源在水泵9的作用下,沿进水管路32,为喷水装置3提供水源,整个装置能够实现水资源的循环利用。Specifically, the waste liquid circulation system is arranged under the housing 1, and is used to filter and recover the waste liquid discharged from the liquid outlet 73, and the mixture containing particulate matter, oil and water enters the dirty liquid tank through the liquid outlet 73 In 4, after being filtered by the filter device 8, the particles and oil remain in the dirty liquid tank 4, and the filtered pure water enters into the clean liquid tank 5, and the pure water source flows along the water inlet pipeline 32 under the action of the water pump 9. , provide water source for the water spray device 3, and the whole device can realize the recycling of water resources.
本实用新型的一种离心式气体处理装置的一些实施例中,工作时,气体通道112内部的旋转轴12在驱动单元13的带动下进行转动,离心分离网盘2跟随旋转轴12一起转动,设置在废液循环系统中的净液槽5在水泵9的作用下,为喷水装置3进行供水,设置在离心分离网盘2两侧的喷头31向离心分离网盘2的方向喷射环形水帘,此时废气从进气口111进入到整个气体通道112中,通过喷水装置3时,喷头31喷出的环形水帘会对废气进行初步的过滤,将大型颗粒物冲洗过滤出去,得到的净化气体会通过离心分离网盘2,小型颗粒物和油液会附着在网丝22上,随着离心分离网盘2的旋转,在离心力的作用下甩向集液段7的锥桶72中心处,由于惯性的作用,油液和小型颗粒物会向锥桶72的大端方向移动,最终落在导液槽74中,由于导液槽74为环形槽,油液和小型颗粒物会沿着导液槽74的内壁流向下方的出液口73,然后进入到废液循环系统的污液槽4中,从而达到分离回收的作用,而纯净的气体则会穿过网丝22之间的空隙,从出气口113中,排到外界大气中去。In some embodiments of the centrifugal gas processing device of the present utility model, when working, the rotating shaft 12 inside the gas channel 112 is driven by the driving unit 13 to rotate, and the centrifugal separation network disk 2 rotates together with the rotating shaft 12, The net liquid tank 5 arranged in the waste liquid circulation system supplies water for the water spray device 3 under the action of the water pump 9, and the nozzles 31 arranged on both sides of the centrifugal separation grid plate 2 spray annular water in the direction of the centrifugal separation grid plate 2 At this time, the exhaust gas enters the entire gas channel 112 from the air inlet 111, and when passing through the water spray device 3, the annular water curtain sprayed by the nozzle 31 will initially filter the exhaust gas, wash and filter out large particles, and obtain The purified gas will pass through the centrifugal separation grid plate 2, and the small particles and oil will adhere to the mesh wire 22. With the rotation of the centrifugal separation grid plate 2, they will be thrown to the center of the cone barrel 72 of the liquid collection section 7 under the action of centrifugal force , due to the effect of inertia, the oil and small particles will move towards the large end of the cone barrel 72, and finally fall into the liquid guide groove 74. Since the liquid guide groove 74 is an annular groove, the oil and small particles will move along the direction of the liquid guide The inner wall of the groove 74 flows to the liquid outlet 73 below, and then enters the dirty liquid tank 4 of the waste liquid circulation system, thereby achieving the effect of separation and recovery, while the pure gas will pass through the gap between the mesh wires 22, from In the air outlet 113, it is discharged into the outside atmosphere.
以上借助具体实施例对本实用新型做了进一步描述,但是应该理解的是,这里具体的描述,不应理解为对本实用新型的实质和范围的限定,本领域内的普通技术人员在阅读本说明书后对上述实施例做出的各种修改,都属于本实用新型所保护的范围。The utility model has been further described above with the help of specific embodiments, but it should be understood that the specific description here should not be interpreted as limiting the essence and scope of the utility model. Various modifications made to the above-mentioned embodiments all belong to the protection scope of the present utility model.
Claims (10)
- A kind of 1. centrifugal gas processing unit, it is characterised in that including housing, Dropbox and water injector are centrifuged, its In:The housing is made up of air inlet, gas passage and gas outlet, and the cross sectional shape of the gas passage is circle;The centrifugation Dropbox is arranged in the gas passage, and is arranged concentrically with the gas passage, the centrifugation point Off-network disk being capable of relatively described housing into rotation;The water injector is made up of shower nozzle and inlet pipeline, and annular water jet, the annular spray are provided with the shower nozzle The mouth of a river is arranged concentrically with the centrifugation Dropbox;During work, the annular water jet sprays to form annular cascade, and the annular cascade is finally injected in the centrifugation In Dropbox, the cleaning for the centrifugation Dropbox.
- 2. centrifugal gas processing unit according to claim 1, it is characterised in that the shower nozzle is arranged on the centrifugation Separate Dropbox on, the injection direction of the annular water jet parallel to the centrifugation Dropbox, wherein:The annular water jet sprays the annular cascade to be formed inside the centrifugation Dropbox, directly rinses the centrifugation Separate Dropbox.
- 3. centrifugal gas processing unit according to claim 1, it is characterised in that the shower nozzle is arranged on the centrifugation Separate Dropbox left side and/or right side, the injection direction of the annular water jet and it is described centrifugation Dropbox between into 5 °- 30 °, wherein:It is tapered sleeve shape that the annular water jet, which sprays the annular cascade to be formed, is circularized after acting on the centrifugation Dropbox It is plane.
- 4. centrifugal gas processing unit according to claim 3, it is characterised in that the section shape of the annular water jet Shape is trapezoidal.
- 5. centrifugal gas processing unit according to claim 4, it is characterised in that the shower nozzle is annular tube structure, The cross sectional shape of wherein described annular tube structure is arranged on the straight line position by circular arc and rectilinear(-al), the annular water jet On.
- 6. according to the centrifugal gas processing unit described in claim any one of 1-5, it is characterised in that the housing is vertically It is divided into direct current section and liquid collecting section, the liquid collecting section is made up of vertical ring flat-plate and cone bucket, wherein:The outside diameter of the vertical ring flat-plate is identical with the outside diameter of the cone bucket, both fixed seal connections;The interior circular diameter of the vertical ring flat-plate is identical with the diameter of the direct current section;The end diameter of the cone bucket is identical with the diameter of the direct current section.
- 7. centrifugal gas processing unit according to claim 6, it is characterised in that along housing axial direction, the collection The cone bucket center of liquid section is corresponding with the position of the centrifugation Dropbox, wherein:The liquid collecting section bottom offers liquid outlet.
- 8. centrifugal gas processing unit according to claim 7, it is characterised in that when including centrifugation described in two or more When separating Dropbox, connected relatively between two liquid collecting sections with boring bucket small end, orTwo liquid collecting sections share a piece of vertical ring flat-plate and symmetrically connected, orConnected between two liquid collecting sections by one section of direct current section.
- 9. centrifugal gas processing unit according to claim 8, it is characterised in that the liquid collecting section also includes drain Groove, the intake chute are arranged in the inner circle of the vertical ring flat-plate and positioned at the cone bucket side, wherein:The intake chute is annular groove or semi-annular slot.
- 10. centrifugal gas processing unit according to claim 9, it is characterised in that also including waste liquid circulation system, its In:The waste liquid circulation system is made up of soiling solution groove, filter, net liquid groove and water pump;The liquid outlet is communicated to the soiling solution groove, and the internal liquid of the soiling solution groove introduces institute after filter filtering State net liquid groove;The water pump is arranged in the net liquid groove, and the inlet pipeline of the delivery port of the water pump and the water injector connects It is logical, it is the water injector feed flow.
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