CN206690514U - A kind of special extrusion screw rod of heat-proof polythene - Google Patents
A kind of special extrusion screw rod of heat-proof polythene Download PDFInfo
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- CN206690514U CN206690514U CN201720348016.0U CN201720348016U CN206690514U CN 206690514 U CN206690514 U CN 206690514U CN 201720348016 U CN201720348016 U CN 201720348016U CN 206690514 U CN206690514 U CN 206690514U
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- 229920000573 polyethylene Polymers 0.000 title claims abstract description 34
- 238000001125 extrusion Methods 0.000 title claims description 47
- 238000007906 compression Methods 0.000 claims abstract description 40
- 230000006837 decompression Effects 0.000 claims abstract description 39
- -1 polyethylene Polymers 0.000 claims abstract description 39
- 230000006835 compression Effects 0.000 claims abstract description 38
- 239000004698 Polyethylene Substances 0.000 claims abstract description 34
- 238000002156 mixing Methods 0.000 claims abstract description 33
- 239000007790 solid phase Substances 0.000 claims description 36
- 239000007791 liquid phase Substances 0.000 claims description 23
- 230000007423 decrease Effects 0.000 claims description 4
- 239000012071 phase Substances 0.000 claims description 2
- 238000002844 melting Methods 0.000 abstract description 23
- 230000008018 melting Effects 0.000 abstract description 23
- 239000000463 material Substances 0.000 description 48
- 239000000155 melt Substances 0.000 description 12
- 230000000694 effects Effects 0.000 description 11
- 229920003023 plastic Polymers 0.000 description 9
- 239000004033 plastic Substances 0.000 description 9
- 238000000926 separation method Methods 0.000 description 8
- 239000004743 Polypropylene Substances 0.000 description 7
- 238000010586 diagram Methods 0.000 description 7
- 229920001155 polypropylene Polymers 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 6
- 230000009471 action Effects 0.000 description 5
- 238000009826 distribution Methods 0.000 description 5
- 239000002994 raw material Substances 0.000 description 5
- 239000007787 solid Substances 0.000 description 5
- 230000009286 beneficial effect Effects 0.000 description 4
- 239000006185 dispersion Substances 0.000 description 4
- 238000010008 shearing Methods 0.000 description 4
- 230000007547 defect Effects 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- 239000004594 Masterbatch (MB) Substances 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000004040 coloring Methods 0.000 description 2
- 230000004927 fusion Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 239000000289 melt material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000013021 overheating Methods 0.000 description 2
- 229920001083 polybutene Polymers 0.000 description 2
- 229920000098 polyolefin Polymers 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000004904 shortening Methods 0.000 description 2
- 239000011343 solid material Substances 0.000 description 2
- 229920000426 Microplastic Polymers 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 239000004595 color masterbatch Substances 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 235000012438 extruded product Nutrition 0.000 description 1
- 230000010006 flight Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000033001 locomotion Effects 0.000 description 1
- 238000010309 melting process Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000010525 oxidative degradation reaction Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 230000005514 two-phase flow Effects 0.000 description 1
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- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
本实用新型公开了一种耐热聚乙烯专用挤出螺杆,所述螺杆包括加料段、压缩段、第一计量段、减压段、第二计量段、混合段和螺杆头,所述加料段、压缩段、第一计量段、减压段、第二计量段、混合段和螺杆头依次连接,所述加料段、减压段、第一计量段和第二计量段上均采用单头螺纹结构;所述压缩段采用由主螺纹和附加螺纹组成的双头螺纹结构,所述附加螺纹在加料段一侧与主螺纹相交,在第一计量段一侧不与主螺纹相交;所述混合段采用梯形体结构。本实用新型结构简单、使用方便、熔融效率高、塑化均匀、输送能力高,且高转速下产量高和产量稳定。
The utility model discloses a special extruding screw for heat-resistant polyethylene. The screw includes a feeding section, a compression section, a first metering section, a decompression section, a second metering section, a mixing section and a screw head. The feeding section , the compression section, the first metering section, the decompression section, the second metering section, the mixing section and the screw head are sequentially connected, and the feeding section, the decompression section, the first metering section and the second metering section all adopt single-head threads Structure; the compression section adopts a double thread structure consisting of a main thread and an additional thread, the additional thread intersects the main thread on the side of the feeding section, and does not intersect the main thread on the side of the first metering section; the mixing The segment adopts trapezoidal structure. The utility model has the advantages of simple structure, convenient use, high melting efficiency, uniform plasticization, high conveying capacity, high and stable output under high rotating speed.
Description
技术领域technical field
本实用新型涉及一种塑料挤出螺杆,尤其是一种耐热聚乙烯专用挤出螺杆,属于耐热聚乙烯管材的生产领域。The utility model relates to a plastic extruding screw, in particular to a special extruding screw for heat-resistant polyethylene, which belongs to the production field of heat-resistant polyethylene pipes.
背景技术Background technique
如图1所示,为现有常见的聚烯烃挤出螺杆的结构示意图,其螺杆为单螺纹结构,一般包括加料段1、压缩段2、计量段3和螺杆头4,当塑料从料斗进入料筒中,从而物料进入到加料段1,在螺杆旋转作用下,通过料筒内壁和螺杆表面摩擦作用逐渐向前输送到压缩段2,压缩段2的螺槽深度变浅,固体料被进一步压实,同时在料筒外加热,并在螺杆和料筒内壁摩擦剪切作用下,物料升温并开始熔融,熔融后的物料进入计量段3,此段将物料定量的从螺杆头4挤出塑料熔体。As shown in Figure 1, it is a structural schematic diagram of the existing common polyolefin extrusion screw. The screw is a single-flight structure, generally including a feeding section 1, a compression section 2, a metering section 3 and a screw head 4. When the plastic enters from the hopper In the barrel, the material enters the feeding section 1, and under the action of the screw rotation, it is gradually transported forward to the compression section 2 through the friction between the inner wall of the barrel and the surface of the screw. The depth of the screw groove in the compression section 2 becomes shallower, and the solid material is further compressed. At the same time, it is heated outside the barrel, and under the action of friction and shear between the screw and the inner wall of the barrel, the material heats up and begins to melt, and the melted material enters the metering section 3, which quantitatively extrudes the material from the screw head 4. melt.
申请公开号为CN101774269A的中国发明专利申请,公开了一种高速PB(Polybutene,聚丁烯)管材单螺杆,包括加料段、分离型熔融段、以及混炼型挤出段,分离型熔融段设置有一个主螺棱和两个副螺棱,其解决了现有PB管材螺杆在高速下生产率难以提高、塑化质量也不佳、熔体温度过高的现象,得到了塑化质量好、生产率高(300Kg/小时)的PB熔融塑料。The Chinese invention patent application with the application publication number CN101774269A discloses a high-speed PB (Polybutene, polybutene) pipe single screw, including a feeding section, a separate melting section, and a mixing extrusion section. The separate melting section is set There is one main flight and two auxiliary flights, which solve the problems that the existing PB pipe screw is difficult to increase productivity at high speed, the plasticizing quality is not good, and the melt temperature is too high, and the plasticizing quality is good and the productivity is high. High (300Kg/hour) PB molten plastic.
授权公告号为CN201669874U的中国实用新型专利,公开了一种用于聚丙烯的高速挤出单螺杆,螺杆从后端到前端依次分为进料段、压缩分离段、计量段、混合段,压缩分离段设有主螺棱和副螺棱。本实用新型对照现有技术的有益效果是,减少了压缩段的几何压缩比,提高了物料的输送能力,结合高速旋转的螺杆,大幅度缩短了物料从固态塑化成粘流态的塑化时间,降低聚丙烯的挤出温度,提高了聚丙烯在机头的压力,从而增强了挤出制品的材质密度,不仅能实现聚丙烯的高速高产挤出,同时也能实现聚丙烯的低温挤出。The Chinese utility model patent with the authorized announcement number CN201669874U discloses a high-speed extrusion single-screw for polypropylene. The separation section is provided with a main flight and an auxiliary flight. Compared with the prior art, the utility model has the beneficial effects that the geometric compression ratio of the compression section is reduced, the conveying capacity of the material is improved, and combined with the high-speed rotating screw, the plasticizing time of the material from the solid state to the viscous flow state is greatly shortened. , reduce the extrusion temperature of polypropylene, increase the pressure of polypropylene on the machine head, thereby enhancing the material density of the extruded product, not only can realize high-speed and high-yield extrusion of polypropylene, but also can realize low-temperature extrusion of polypropylene .
授权公告号为CN201317096Y的中国实用新型专利,公开了一种PE(Polyethylene,聚乙烯)塑料管材高产挤出螺杆,采用三段式结构,依次为加料段、熔融段、挤出段,加料段采用单头螺纹结构,熔融段采用双头螺纹的分离型结构,挤出段采用混炼型结构。加料段采用单头螺纹的结构,有利于物料的高速稳定输送;熔融段采用双头螺纹的分离型结构,有利于物料的熔融塑化;挤出段采用混炼型的结构,有利于物料的混炼和高产挤出。The Chinese utility model patent with the authorized announcement number CN201317096Y discloses a high-yield extrusion screw for PE (Polyethylene, polyethylene) plastic pipes, which adopts a three-stage structure, which is a feeding section, a melting section, and an extrusion section in sequence. The feeding section adopts Single thread structure, the melting section adopts double-thread separation structure, and the extrusion section adopts mixing structure. The feeding section adopts a single-thread structure, which is conducive to the high-speed and stable transportation of materials; the melting section adopts a double-thread separate structure, which is conducive to the melting and plasticization of materials; the extrusion section adopts a mixing structure, which is conducive to the material Compounding and high-throughput extrusion.
授权公告号为CN203665916U的中国实用新型专利,公开了一种塑料挤出单螺杆。包括送料段、熔融分离段、屏障段和混炼段,所述送料段、熔融分离段、屏障段和混炼段均设有螺棱,所述送料段为双螺距结构。本实用新型能够减少塑料粒之间的摩擦打滑,提高螺杆输送料效率;通过双螺棱段的螺距逐级增大,实现熔体压力在送料段与熔融分离段螺棱的逐级过渡,确保熔体的压力稳定;螺棱底径由小变大,与下料衬套之间形成的送料空间减少,从而产生更大的压力将熔融分离段的熔体向前推进。The Chinese utility model patent whose authorized notification number is CN203665916U discloses a plastic extrusion single screw. It includes a feeding section, a melting separation section, a barrier section and a mixing section. The feeding section, the melting separation section, the barrier section and the mixing section are all provided with screw edges, and the feeding section is a double-pitch structure. The utility model can reduce the friction and slipping between the plastic granules and improve the efficiency of the screw conveying material; through the gradual increase of the screw pitch of the double screw edge section, the gradual transition of the melt pressure between the screw edge of the feeding section and the melting separation section is realized, ensuring that The pressure of the melt is stable; the bottom diameter of the helix increases from small to large, and the feeding space formed between it and the blanking bush is reduced, thereby generating greater pressure to push the melt in the melting separation section forward.
目前,现有技术中挤出螺杆的不足之处在于:1)整个螺杆的压力都由加料段的压力来建立,机头压力大时,这将减少螺杆的加料能力;2)螺杆产量受机头压力影响明显,塑料挤出波动大;3)物料的塑化效果不佳,熔融效率低,混炼不够均匀,产量不高;4)产量高时,塑化比较差、熔体温差比较大、产量波动性比较大。At present, the disadvantages of the extruding screw in the prior art are: 1) the pressure of the entire screw is established by the pressure of the feeding section. When the head pressure is high, this will reduce the feeding capacity of the screw; 2) the output of the screw is affected by the machine The impact of the head pressure is obvious, and the plastic extrusion fluctuates greatly; 3) The plasticizing effect of the material is not good, the melting efficiency is low, the mixing is not uniform enough, and the output is not high; 4) When the output is high, the plasticization is relatively poor and the melt temperature difference is relatively large , Production volatility is relatively large.
耐热聚乙烯(Polyethylene of raised temperature resistance,PE-RT)原料,作为一种聚乙烯材料,在剪切过程中剪切变稀的程度低于聚丙烯(Polypropylene,PP),因而在高速生产中需要更好的剪切效果以满足原料塑化要求;但是,又由于耐热聚乙烯原料的分子量分布窄、加工温度范围小,在高出分解温度下,短时间就会出现氧化降解,所以必须避免存在强剪切的情况,但又必须使其在加工中充分塑化。因此目前的聚烯烃挤出螺杆不适合生产耐热聚乙烯管材。因此需要设计一种新型高效的耐热聚乙烯螺杆来提高生产效率。Polyethylene of raised temperature resistance (PE-RT) raw material, as a polyethylene material, has a lower degree of shear thinning than polypropylene (PP) during shearing, so it is used in high-speed production A better shearing effect is needed to meet the plasticizing requirements of the raw material; however, due to the narrow molecular weight distribution of the heat-resistant polyethylene raw material and the small processing temperature range, oxidative degradation will occur in a short time at a temperature higher than the decomposition temperature, so it must be Avoid the situation of strong shear, but it must be fully plasticized during processing. Therefore, the current polyolefin extrusion screw is not suitable for the production of heat-resistant polyethylene pipes. Therefore, it is necessary to design a new type of high-efficiency heat-resistant polyethylene screw to improve production efficiency.
实用新型内容Utility model content
本实用新型的目的是为了克服上述现有技术的缺陷,提供了一种耐热聚乙烯专用挤出螺杆,该螺杆结构简单、使用方便、熔融效率高、塑化均匀、输送能力高,且高转速下产量高和产量稳定。The purpose of this utility model is to overcome the defects of the above-mentioned prior art and provide a special extrusion screw for heat-resistant polyethylene. The screw has simple structure, convenient use, high melting efficiency, uniform plasticization, high conveying capacity, and high The output is high and stable under the rotating speed.
本实用新型的目的可以通过如下技术方案实现:The purpose of this utility model can be achieved through the following technical solutions:
一种耐热聚乙烯专用挤出螺杆,包括加料段、压缩段和螺杆头,还包括第一计量段、减压段、第二计量段和混合段,所述加料段、压缩段、第一计量段、减压段、第二计量段、混合段和螺杆头依次连接,所述加料段、减压段、第一计量段和第二计量段上均采用单头螺纹结构;所述压缩段采用由主螺纹和附加螺纹组成的双头螺纹结构,所述附加螺纹在加料段一侧与主螺纹相交,在第一计量段一侧不与主螺纹相交;所述混合段采用梯形体结构。A special extrusion screw for heat-resistant polyethylene, including a feeding section, a compression section and a screw head, and also includes a first metering section, a decompression section, a second metering section and a mixing section, the feeding section, the compression section, the first The metering section, the decompression section, the second metering section, the mixing section and the screw head are sequentially connected, and the feeding section, the decompression section, the first metering section and the second metering section all adopt a single-head thread structure; the compression section A double-start thread structure consisting of a main thread and an additional thread is adopted. The additional thread intersects the main thread on the side of the feeding section, and does not intersect the main thread on the side of the first metering section; the mixing section adopts a trapezoidal structure.
进一步的,所述加料段上的单头螺纹结构形成加料槽,所述第一计量段上的单头螺纹结构形成第一计量槽,所述减压段上的单头螺纹结构形成减压槽,所述第二计量段上的单头螺纹结构形成第二计量槽,所述压缩段上的双头螺纹结构形成与加料槽相连通的固相槽,以及与第一计量槽相连通的液相槽。Further, the single-start thread structure on the feeding section forms a feeding groove, the single-start thread structure on the first metering section forms a first metering groove, and the single-start thread structure on the decompression section forms a decompression groove , the single-start thread structure on the second metering section forms a second metering tank, the double-start thread structure on the compression section forms a solid-phase tank communicating with the feeding tank, and a liquid-phase tank communicating with the first metering tank. phase trough.
进一步的,所述固相槽的槽底沿加料槽的槽底向第一计量槽的槽底方向延伸,固相槽的宽度从加料段至第一计量段方向逐渐减少,在加料段一侧的固相槽宽度与加料槽宽度相同,在第一计量段一侧的固相槽宽度为第一计量槽宽度的0.1~0.2倍;所述液相槽的槽底从加料段一侧的附加螺纹外表面向第一计量槽的槽底方向延伸,液相槽的宽度从加料段至第一计量段方向逐渐增大,在加料段一侧的液相槽宽度为加料槽宽度的0.06~0.15倍,在第一计量段一侧的液相槽宽度为第一计量槽宽度的0.7~0.9倍。Further, the bottom of the solid-phase tank extends along the bottom of the feeding tank to the bottom of the first metering tank, and the width of the solid-phase tank gradually decreases from the feeding section to the first metering section. The width of the solid phase tank is the same as the width of the feed tank, and the width of the solid phase tank on the first metering section side is 0.1 to 0.2 times the width of the first metering tank; The outer surface of the thread extends toward the bottom of the first metering tank, and the width of the liquid phase tank gradually increases from the feeding section to the first metering section, and the width of the liquid phase tank on the side of the feeding section is 0.06 to 0.15 times the width of the feeding tank , the width of the liquid phase tank on the side of the first metering section is 0.7 to 0.9 times the width of the first metering tank.
进一步的,所述加料槽的深度和减压槽的深度均大于第一计量槽的深度,所述第二计量槽的深度小于减压槽的深度。Further, the depth of the feeding tank and the depth of the decompression tank are both greater than the depth of the first metering tank, and the depth of the second metering tank is smaller than the depth of the decompression tank.
进一步的,所述加料槽的宽度小于螺杆外径,所述第一计量槽、减压槽和第二计量槽的宽度均大于螺杆外径。Further, the width of the feeding groove is smaller than the outer diameter of the screw, and the widths of the first metering groove, the decompression groove and the second metering groove are all larger than the outer diameter of the screw.
进一步的,所述压缩段上附加螺纹的外径比主螺纹的外径小2.5-5mm。Further, the outer diameter of the additional thread on the compression section is 2.5-5mm smaller than the outer diameter of the main thread.
进一步的,主螺纹的导程与附加螺纹的导程不相等,且主螺纹的导程为螺杆外径的1.1~2.1倍,附加螺纹的导程为螺杆外径的0.8~1.8倍。Further, the lead of the main thread is not equal to the lead of the additional thread, and the lead of the main thread is 1.1-2.1 times of the outer diameter of the screw, and the lead of the additional thread is 0.8-1.8 times of the outer diameter of the screw.
进一步的,所述混合段的截面形状为矩形,其底面的面积大于顶面的面积,所述梯形体结构由多个梯形体组成,任意两个相邻的梯形体之间的间距相同,多个梯形体在螺杆轴向上分成多排,每一排的梯形体在螺杆圆周上环形排列。Further, the cross-sectional shape of the mixing section is rectangular, and the area of the bottom surface is larger than the area of the top surface. The trapezoidal structure is composed of a plurality of trapezoidal bodies, and the distance between any two adjacent trapezoidal bodies is the same. Each trapezoidal body is divided into multiple rows in the axial direction of the screw rod, and the trapezoidal bodies in each row are arranged circularly on the circumference of the screw rod.
进一步的,所述螺杆的有效长度为螺杆外径的34~40倍,所述加料段的长度为螺杆外径的5~10倍,所述压缩段的长度为螺杆外径的10~21倍,所述第一计量段的长度为螺杆外径的2~6倍,所述减压段的长度为螺杆外径的1~5倍,所述第二计量段的长度为螺杆外径的5~11倍,所述混合段为螺杆外径的2~8倍。Further, the effective length of the screw is 34 to 40 times the outer diameter of the screw, the length of the feeding section is 5 to 10 times the outer diameter of the screw, and the length of the compression section is 10 to 21 times the outer diameter of the screw , the length of the first metering section is 2 to 6 times the outer diameter of the screw, the length of the decompression section is 1 to 5 times the outer diameter of the screw, and the length of the second metering section is 5 times the outer diameter of the screw. ~11 times, the mixing section is 2~8 times the outer diameter of the screw.
本实用新型与现有技术相比,具有如下优点和有益效果:Compared with the prior art, the utility model has the following advantages and beneficial effects:
1、本实用新型的挤出螺杆中,加料段采用单头螺纹结构,提高了加料能力,压缩段采用由主螺纹和附加螺纹组成的双头螺纹结构,附加螺纹在加料段一侧与主螺纹相交,在第一计量段一侧不与主螺纹相交,经过优化的双头螺纹结构,增强了熔融塑化效果,改善了物料在压缩段的堵塞现象,提高了塑化能力,混合段采用梯形体结构,对物料有混合作用,螺杆的分布混合能力加强,提高了纵横方向上的均匀性、混炼效果好、分散性好。1. In the extrusion screw of the present utility model, the feeding section adopts a single-head thread structure, which improves the feeding capacity. The compression section adopts a double-head thread structure composed of a main thread and an additional thread. The additional thread is on the side of the feeding section and the main thread. Intersecting, the side of the first metering section does not intersect with the main thread, the optimized double-start thread structure enhances the melting and plasticizing effect, improves the blockage of materials in the compression section, and improves the plasticizing capacity. The mixing section adopts trapezoidal shape The solid structure has a mixing effect on the material, the distribution and mixing ability of the screw is strengthened, the uniformity in the vertical and horizontal directions is improved, the mixing effect is good, and the dispersion is good.
2、本实用新型的挤出螺杆中,加料段的单头螺纹结构形成加料槽,第一计量段的单头螺纹结构形成第一计量槽,压缩段的双头螺纹结构形成与加料槽相通的固相槽,以及与计量槽相通的液相槽,从加料槽进入的固相物料可以顺畅的进入压缩段,不会对进料产生阻碍,在螺杆运转下以及料筒外加热下,固相物料熔融后越过附加螺纹进入液相槽,改善了物料在料筒内的熔融塑化效果,而且固相槽内的物料可以持续受到加热,增大固相物料的热交换面积,少量未熔融的固相物料也可以顺畅的进入计量段内,不会产生强烈的剪切力或者阻碍进料,从整体上缩短熔融长度和相对降低熔料温度,有利于低温挤出,避免物料过热。2. In the extrusion screw of the present utility model, the single-head thread structure of the feeding section forms a feeding groove, the single-head thread structure of the first metering section forms the first metering groove, and the double-head thread structure of the compression section forms a connection with the feeding groove. The solid phase tank and the liquid phase tank connected with the metering tank, the solid phase material entering from the feeding tank can enter the compression section smoothly without hindering the feeding. Under the operation of the screw and the external heating of the barrel, the solid phase After melting, the material enters the liquid phase tank through the additional thread, which improves the melting and plasticizing effect of the material in the barrel, and the material in the solid phase tank can be continuously heated to increase the heat exchange area of the solid phase material, and a small amount of unmelted The solid phase material can also enter the metering section smoothly, without strong shear force or hindering the feeding, shortening the melting length and relatively lowering the temperature of the melting material as a whole, which is conducive to low-temperature extrusion and avoiding overheating of the material.
3、本实用新型的挤出螺杆中,减压段的单头螺纹结构形成减压槽,减压槽的深度大于第一计量槽的深度,由于减压槽较深,减少了机头压力对加料段加料能力的影响,减少了机筒内的压力,减少了螺杆与机筒的磨损。3. In the extrusion screw of the present utility model, the single-head thread structure of the decompression section forms a decompression groove, and the depth of the decompression groove is greater than the depth of the first metering groove. Because the decompression groove is deep, the impact of the pressure on the machine head is reduced. The influence of the feeding capacity of the feeding section reduces the pressure in the barrel and reduces the wear of the screw and the barrel.
4、本实用新型的挤出螺杆有效长度为螺杆外径的34~40倍,可见有较大的长径比,可以提高螺杆的转速,保证在螺杆高转速状态下物料在料筒中的停留时间,使其充分塑化,从而提高挤出量。4. The effective length of the extrusion screw of the utility model is 34 to 40 times of the outer diameter of the screw. It can be seen that the ratio of length to diameter is relatively large, which can increase the speed of the screw and ensure the residence time of the material in the barrel under the state of high speed of the screw. , to make it fully plasticized, thereby increasing the extrusion volume.
5、本实用新型的挤出螺杆结构简单、设计合理,可以获得高转速、高比产量、塑化质量好、计量准确、熔体温度低的耐热聚乙烯管材,最高挤出量可达550kg/h,与同规格的通用单螺杆相比,熔体温度降低了3℃,能起到较好的分散与分布的效果,色母颜料能够与原料混合均匀,着色效果好,生产出的耐热聚乙烯管材外观质量好,外壁光亮无线条,内壁光滑无融合线,端面无黑点等外观质量缺陷。5. The extrusion screw of the utility model has a simple structure and a reasonable design, and can obtain heat-resistant polyethylene pipes with high rotational speed, high specific output, good plasticizing quality, accurate measurement, and low melt temperature, and the maximum extrusion volume can reach 550kg /h, compared with the general-purpose single-screw of the same specification, the melt temperature is lowered by 3°C, which can achieve better dispersion and distribution effects. The masterbatch can be mixed evenly with raw materials, and the coloring effect is good. The produced durable The appearance quality of thermal polyethylene pipe is good, the outer wall is bright without lines, the inner wall is smooth without fusion lines, and the end face has no appearance quality defects such as black spots.
附图说明Description of drawings
图1为现有技术中挤出螺杆的结构示意图Fig. 1 is the structural representation of extruding screw rod in the prior art
图2为本实用新型实施例1的耐热聚乙烯专用挤出螺杆的结构示意图。Fig. 2 is a structural schematic diagram of the special extrusion screw for heat-resistant polyethylene in Example 1 of the present invention.
图3为本实用新型实施例1的耐热聚乙烯专用挤出螺杆的加料段的结构示意图。Fig. 3 is a structural schematic diagram of the feeding section of the special extrusion screw for heat-resistant polyethylene in Example 1 of the present invention.
图4为本实用新型实施例1的耐热聚乙烯专用挤出螺杆中压缩段的结构示意图。Fig. 4 is a structural schematic diagram of the compression section in the extrusion screw dedicated to heat-resistant polyethylene in Example 1 of the present invention.
图5为本实用新型实施例1的耐热聚乙烯专用挤出螺杆中第一计量段的结构示意图。Fig. 5 is a structural schematic diagram of the first metering section in the special extrusion screw for heat-resistant polyethylene in Example 1 of the present invention.
图6为本实用新型实施例1的耐热聚乙烯专用挤出螺杆中减压段的结构示意图。Fig. 6 is a structural schematic diagram of the decompression section in the extrusion screw dedicated to heat-resistant polyethylene in Example 1 of the present invention.
图7为本实用新型实施例1的耐热聚乙烯专用挤出螺杆中第二计量段和混合段的结构示意图。Fig. 7 is a structural schematic diagram of the second metering section and the mixing section in the special extrusion screw for heat-resistant polyethylene in Example 1 of the present invention.
图1中,1-加料段,2-压缩段,3-计量段,4-螺杆头;Among Fig. 1, 1-feeding section, 2-compression section, 3-metering section, 4-screw head;
图2~图7中,5-加料段,51-加料槽,6-压缩段,61-固相槽,62-液相槽,63-主螺纹,64-附加螺纹,7-第一计量段,71-第一计量槽,8-减压段,81-减压槽,9-第二计量段,91-第二计量槽,10-混合段,11-螺杆头。In Fig. 2 to Fig. 7, 5-feeding section, 51-feeding tank, 6-compression section, 61-solid phase tank, 62-liquid phase tank, 63-main thread, 64-additional thread, 7-first metering section , 71-first metering tank, 8-decompression section, 81-decompression tank, 9-second metering section, 91-second metering tank, 10-mixing section, 11-screw head.
具体实施方式detailed description
下面结合实施例及附图对本实用新型作进一步详细的描述,但本实用新型的实施方式不限于此。The utility model will be further described in detail below in conjunction with the embodiments and accompanying drawings, but the implementation of the utility model is not limited thereto.
实施例1:Example 1:
如图2~图7所示,本实施例的耐热聚乙烯专用挤出螺杆包括加料段5、压缩段6、第一计量段7、减压段8、第二计量段9、混合段10和螺杆头11,所述加料段5、压缩段6、第一计量段7、减压段8、第二计量段9、混合段10和螺杆头11依次连接,螺杆外径为70mm,螺杆的有效长度为螺杆外径的38倍,较大的长径比(螺杆长度与螺杆外径之比)可以保证在螺杆高转速状态下物料在料筒中的停留时间,使其充分塑化。As shown in Figures 2 to 7, the special extrusion screw for heat-resistant polyethylene in this embodiment includes a feeding section 5, a compression section 6, a first metering section 7, a decompression section 8, a second metering section 9, and a mixing section 10 With the screw head 11, the feeding section 5, the compression section 6, the first metering section 7, the decompression section 8, the second metering section 9, the mixing section 10 and the screw head 11 are connected successively, and the outer diameter of the screw is 70mm. The effective length is 38 times the outer diameter of the screw, and the larger aspect ratio (the ratio of the length of the screw to the outer diameter of the screw) can ensure the residence time of the material in the barrel under the condition of high screw speed, so that it can be fully plasticized.
所述加料段5采用单头螺纹结构,单头螺纹结构形成加料槽51,加料槽51的宽度小于螺杆外径,且保持不变,加料槽51的深度为0.12倍螺杆外径,且保持不变,螺纹宽度为0.08倍螺杆外径,加料段5的长度为6倍螺杆外径,由于采用单头螺纹结构,可以提高加料能力。The feeding section 5 adopts a single thread structure, and the single thread structure forms a feeding groove 51, the width of the feeding groove 51 is smaller than the outer diameter of the screw rod, and remains unchanged, and the depth of the feeding groove 51 is 0.12 times the outer diameter of the screw rod, and remains unchanged. The thread width is 0.08 times the outer diameter of the screw, and the length of the feeding section 5 is 6 times the outer diameter of the screw. Due to the single-start thread structure, the feeding capacity can be improved.
所述第一计量段7采用单头螺纹结构,单头螺纹结构形成第一计量槽71,第一计量槽71的宽度大于螺杆外径,且保持不变,第一计量槽71的深度为0.1倍螺杆外径,小于加料槽51的深度,且保持不变,螺纹宽度为0.08倍螺杆外径,第一计量段7的长度为3倍螺杆外径;由于加料槽51的深度大于第一计量槽71的深度,可以形成适当的压缩比。The first metering section 7 adopts a single-start thread structure, and the single-start thread structure forms a first metering groove 71. The width of the first metering groove 71 is greater than the outer diameter of the screw rod and remains unchanged. The depth of the first metering groove 71 is 0.1 times the outer diameter of the screw, less than the depth of the feeding tank 51, and remains unchanged, the thread width is 0.08 times the outer diameter of the screw, and the length of the first metering section 7 is 3 times the outer diameter of the screw; because the depth of the feeding tank 51 is greater than the first metering The depth of the groove 71 can form an appropriate compression ratio.
所述压缩段6采用由主螺纹63和附加螺纹64组成的双头螺纹结构,主螺纹63的导程与附加螺纹64的导程不相等,且主螺纹63的导程为螺杆外径64的1.1~2.1倍,附加螺纹的导程为螺杆外径的0.8~1.8倍,整个压缩段6的主螺纹63的螺距不同,同样附加螺纹64的螺距也不同,所述附加螺纹64在加料段5一侧与主螺纹63相交,在第一计量段7一侧不与主螺纹63相交,形成与加料槽51相连通的固相槽61,以及与第一计量槽71相连通的液相槽62,从加料槽51进入的固相物料可以顺畅的进入压缩段6,不会对进料产生阻碍,在螺杆运转下以及料筒外加热下,固相物料熔融后越过附加螺纹64进入液相槽62,改善了物料在料筒内的熔融塑化效果,而且固相槽61内的物料可以持续受到加热,增大固相物料的热交换面积,少量未熔融的固相物料也可以顺畅的进入第一计量段7内,不会产生强烈的剪切力或者阻碍进料,从整体上缩短熔融长度和相对降低熔料温度,有利于低温挤出,避免物料过热;The compression section 6 adopts a double-start thread structure consisting of a main thread 63 and an additional thread 64. The lead of the main thread 63 is not equal to the lead of the additional thread 64, and the lead of the main thread 63 is 1/2 of the outer diameter of the screw 64. 1.1 to 2.1 times, the lead of the additional thread is 0.8 to 1.8 times the outer diameter of the screw, the pitch of the main thread 63 of the entire compression section 6 is different, and the pitch of the additional thread 64 is also different, and the additional thread 64 is in the feeding section 5 One side intersects with the main screw thread 63, and does not intersect with the main screw thread 63 on the first metering section 7 side, forming a solid phase tank 61 communicated with the feeding tank 51, and a liquid phase tank 62 communicated with the first metering tank 71 , the solid phase material entering from the feeding tank 51 can smoothly enter the compression section 6 without hindering the feeding. Under the operation of the screw and the external heating of the barrel, the solid phase material melts and crosses the additional thread 64 to enter the liquid phase tank 62. The melting and plasticizing effect of the material in the barrel is improved, and the material in the solid phase tank 61 can be continuously heated to increase the heat exchange area of the solid phase material, and a small amount of unmelted solid phase material can also enter smoothly In the first metering section 7, there will be no strong shearing force or impeding feeding, shortening the melting length and relatively lowering the temperature of the melting material as a whole, which is beneficial to low-temperature extrusion and avoiding overheating of the material;
固相槽61的槽底沿加料槽51的槽底向第一计量槽71的槽底方向延伸,固相槽61的宽度从加料段5至第一计量段7方向逐渐减少,在加料段5一侧的固相槽61宽度与加料槽51宽度相同,在第一计量段7一侧的固相槽61宽度为第一计量槽71宽度的0.1~0.2倍;液相槽62的槽底从加料段一侧的附加螺纹外表面向第一计量槽71的槽底方向延伸,液相槽62的宽度从加料段5至第一计量段7方向逐渐增大,本实施例从3mm逐渐增大到接近第一计量槽71的宽度,在加料段一侧的液相槽62宽度为加料槽51宽度的0.06~0.15倍,在第一计量段7一侧的液相槽62宽度为第一计量槽71宽度的0.7~0.9倍;固相槽61宽度逐渐减小,液相槽62宽度逐渐增大,可以有效提高物料在螺杆内运行的稳定性,有利于高速运转;The bottom of the solid-phase tank 61 extends along the bottom of the feeding tank 51 to the bottom of the first metering tank 71, and the width of the solid-phase tank 61 gradually decreases from the feeding section 5 to the first metering section 7. In the feeding section 5 The width of the solid phase tank 61 on one side is the same as the width of the feeding tank 51, and the width of the solid phase tank 61 on the first metering section 7 side is 0.1~0.2 times of the width of the first metering tank 71; The additional thread outer surface on one side of the feeding section extends towards the bottom of the first metering tank 71, and the width of the liquid phase tank 62 gradually increases from the feeding section 5 to the first metering section 7, and in this embodiment gradually increases from 3 mm to Close to the width of the first metering tank 71, the width of the liquid phase tank 62 on one side of the feeding section is 0.06 to 0.15 times the width of the feeding tank 51, and the width of the liquid phase tank 62 on the side of the first metering section 7 is the first metering tank. 0.7 to 0.9 times the width of 71; the width of the solid phase tank 61 gradually decreases, and the width of the liquid phase tank 62 gradually increases, which can effectively improve the stability of the material running in the screw and is conducive to high-speed operation;
附加螺纹64的外径比主螺纹63的外径小4.0mm,不会产生强烈的剪切力,有利于螺杆高速转动;主螺纹63宽度为0.08倍螺杆外径,附加螺纹64的宽度为0.05倍螺杆外径,整个压缩段6的长度为17倍螺杆外径,有利于保证主螺纹63推动固相物料移动和促使其熔融,同时方便已经熔融的固相物料被附加螺纹64分离。The outer diameter of the additional thread 64 is 4.0mm smaller than the outer diameter of the main thread 63, which will not generate strong shear force and is conducive to the high-speed rotation of the screw; the width of the main thread 63 is 0.08 times the outer diameter of the screw, and the width of the additional thread 64 is 0.05 times the outer diameter of the screw, the length of the entire compression section 6 is 17 times the outer diameter of the screw, which is beneficial to ensure that the main thread 63 pushes the solid-phase material to move and promotes its melting, and at the same time facilitates the separation of the melted solid-phase material by the additional thread 64.
所述减压段8采用单头螺纹结构,减压段8将第一计量段7和第二计量段9分开,可以独立设计压缩比和螺纹深度,减压段8的目的是减小挤出机机筒内的压力,这样做是即使很高的速度也可以具有恒定的比流量,适合高速挤出;单头螺纹结构形成减压槽81,减压槽81的宽度大于螺杆外径,本实施例为1.2倍螺杆外径,且保持不变,减压槽81的深度比第一计量槽71的深度大2mm,且保持不变,高转速下螺杆产量稳定,并且不受压力和速度的影响;螺纹宽度为0.08倍螺杆外径,减压段8的长度为2倍螺杆外径。The decompression section 8 adopts a single thread structure, the decompression section 8 separates the first metering section 7 and the second metering section 9, and the compression ratio and thread depth can be independently designed. The purpose of the decompression section 8 is to reduce extrusion The pressure in the barrel of the machine can have a constant specific flow rate even at a very high speed, which is suitable for high-speed extrusion; the single-thread structure forms a decompression groove 81, and the width of the decompression groove 81 is larger than the outer diameter of the screw. The embodiment is 1.2 times of the outer diameter of the screw, and remains unchanged. The depth of the decompression groove 81 is 2mm larger than the depth of the first metering groove 71, and remains unchanged. The output of the screw is stable under the high rotating speed, and is not affected by pressure and speed. Influence; the thread width is 0.08 times the outer diameter of the screw, and the length of the decompression section 8 is 2 times the outer diameter of the screw.
所述第二计量段9采用单头螺纹结构,单头螺纹结构形成第二计量槽91,第二计量槽91的宽度大于螺杆外径,本实施例为1.2倍螺杆外径,且保持不变,第二计量槽91的深度为0.08倍螺杆外径,小于减压槽81的深度,且保持不变;螺纹宽度为0.08倍螺杆外径,第二计量段9的长度为7倍螺杆外径。The second metering section 9 adopts a single-start thread structure, which forms a second metering groove 91, and the width of the second metering groove 91 is greater than the outer diameter of the screw, which is 1.2 times the outer diameter of the screw in this embodiment, and remains unchanged , the depth of the second metering groove 91 is 0.08 times the outer diameter of the screw, less than the depth of the decompression groove 81, and remains unchanged; the thread width is 0.08 times the outer diameter of the screw, and the length of the second metering section 9 is 7 times the outer diameter of the screw .
所述混合段10的截面形状为矩形,其底面的面积大于顶面的面积,混合段10采用梯形体(梯形的多面体)结构,所述梯形体结构由48个梯形体组成,任意两个相邻的梯形体之间的间距相同,48梯形体在螺杆轴向上分成6排,每一排有8个梯形体在螺杆圆周上环形排列;混合段10的长度为3倍螺杆外径。The cross-sectional shape of the mixing section 10 is a rectangle, and the area of its bottom surface is greater than the area of the top surface. The mixing section 10 adopts a trapezoidal (trapezoidal polyhedron) structure, and the trapezoidal structure is composed of 48 trapezoidal bodies. The spacing between the adjacent trapezoids is the same, and the 48 trapezoids are divided into 6 rows in the axial direction of the screw, and each row has 8 trapezoids arranged circularly on the screw circumference; the length of the mixing section 10 is 3 times the outer diameter of the screw.
本实施例的耐热聚乙烯专用挤出螺杆工作原理如下:The working principle of the special extrusion screw for heat-resistant polyethylene in this embodiment is as follows:
1)物料从料斗进入螺杆的加料段5,在螺杆转速作用下,被逐渐推向螺杆头11并被压紧,同时在螺杆和料筒的剪切和外部加热器作用下逐渐熔融;1) The material enters the feeding section 5 of the screw from the hopper, and is gradually pushed to the screw head 11 and compacted under the action of the screw speed under the action of the screw speed, and is gradually melted under the shear of the screw and the barrel and the action of the external heater;
2)在螺杆的压缩段6,物料在输送过程中开始熔融,在螺杆的推动下,已熔融的物料越过附加螺纹64进入液相槽62中,而未熔融的固体粒子被附加螺纹64挡住,仍然在固相槽61中,从而实现已熔融的物料和未熔融的物料分离,在固相槽61与液相槽62汇合的地方形成溶体物料,此时基本熔融完成,已经熔融的塑料和固体塑料被分开,使得已经熔融的塑料受到的剪切减小,从而实现低温挤出,这也为实现螺杆的高速运转提供了条件;2) In the compression section 6 of the screw, the material starts to melt during the conveying process. Under the push of the screw, the melted material crosses the additional thread 64 and enters the liquid phase tank 62, while the unmelted solid particles are blocked by the additional thread 64, Still in the solid phase tank 61, thereby realizing the separation of the melted material and the unmelted material, forming a melt material at the place where the solid phase tank 61 and the liquid phase tank 62 meet, the melting is basically completed at this time, and the melted plastic and solid The plastic is separated, so that the shearing of the melted plastic is reduced, thereby realizing low-temperature extrusion, which also provides conditions for realizing the high-speed operation of the screw;
3)经过第一计量段7和减压段8后,在螺杆的第二计量段9,在螺纹的推动下,由于较长,容易建立较高的熔体压力,可以如计量泵一般准确、定量输送熔体物料,增加正流,减少压力流和漏流,使塑化得更充分更均匀;3) After passing through the first metering section 7 and the decompression section 8, in the second metering section 9 of the screw, under the push of the thread, due to the longer length, it is easy to establish a higher melt pressure, which can be as accurate as a metering pump, Quantitative delivery of melt materials, increase positive flow, reduce pressure flow and leakage flow, and make plasticization more fully and uniformly;
4)在螺杆的混合段10,一方面是梯形体将固体物料打碎,破坏熔体,打乱固体和液体的两相流动,并将料流反复地分开和汇合,改变料流在料筒内的方向和速度分布,使固相和液相充分混合,增大固相与液相之间的传热面积,并对物料产生一定阻力和摩擦剪切,使固相熔融,另一方面是将物料进行多次分割、分流和汇合,从而增加对添加剂、色母的分散性。4) In the mixing section 10 of the screw, on the one hand, the trapezoidal body breaks the solid material, destroys the melt, disrupts the two-phase flow of solid and liquid, and repeatedly separates and merges the material flow, changing the material flow in the barrel The internal direction and velocity distribution make the solid phase and the liquid phase fully mixed, increase the heat transfer area between the solid phase and the liquid phase, and generate a certain resistance and friction shear to the material, so that the solid phase melts. On the other hand, it is The material is divided, divided and merged multiple times to increase the dispersion of additives and color masterbatches.
根据实验,与普通螺杆相比,挤出物的径向温差可减小1~3℃,横向温差可减小2~5℃;固相在熔融过程中不断从熔体上吸取热量,有可能降低熔体的温度,将物料进行多次分割、分流和汇合,物料在运动过程中其方向和位置上的变化,使物料中不同组分能够很好地被分散和混合,因而可以得到混合均匀和低温的挤出物。According to the experiment, compared with ordinary screw, the radial temperature difference of the extrudate can be reduced by 1-3°C, and the lateral temperature difference can be reduced by 2-5°C; the solid phase continuously absorbs heat from the melt during the melting process, and it is possible The temperature of the melt is lowered, the material is divided, divided and merged multiple times, and the direction and position of the material change during the movement, so that the different components in the material can be well dispersed and mixed, so that the mixture can be uniform and low temperature extrudates.
实施例2:Example 2:
本实施例的主要特点是:压缩段6上附加螺纹64的外径比主螺纹63的外径小2.5mm。其余同实施例1。The main feature of this embodiment is that the outer diameter of the additional thread 64 on the compression section 6 is 2.5 mm smaller than the outer diameter of the main thread 63 . All the other are with embodiment 1.
实施例3:Example 3:
本实施例的主要特点是:压缩段6上附加螺纹64的外径比主螺纹63的外径小5mm。其余同实施例1。The main feature of this embodiment is that the outer diameter of the additional thread 64 on the compression section 6 is 5mm smaller than the outer diameter of the main thread 63 . All the other are with embodiment 1.
实施例4:Example 4:
本实施例的主要特点是:所述螺杆的有效长度为34倍,加料段5的长度为螺杆外径的5倍,压缩段6的长度为螺杆外径的11倍,第一计量段7的长度为螺杆外径的6倍,减压段8的长度为螺杆外径的5倍,第二计量段9的长度为螺杆外径的5倍,混合段10为螺杆外径的2倍。其余同实施例1。The main features of this embodiment are: the effective length of the screw is 34 times, the length of the feeding section 5 is 5 times of the outer diameter of the screw, the length of the compression section 6 is 11 times of the outer diameter of the screw, and the length of the first metering section 7 is The length is 6 times of the outer diameter of the screw, the length of the decompression section 8 is 5 times of the outer diameter of the screw, the length of the second metering section 9 is 5 times of the outer diameter of the screw, and the mixing section 10 is 2 times of the outer diameter of the screw. All the other are with embodiment 1.
实施例5:Example 5:
本实施例的主要特点是:所述螺杆的有效长度为40倍,加料段5的长度为螺杆外径的4倍,压缩段6的长度为螺杆外径的15倍,第一计量段7的长度为螺杆外径6倍,减压段8的长度为螺杆外径的5倍,第二计量段9的长度为螺杆外径的6倍,混合段10为螺杆外径的4倍。其余同实施例1。The main features of this embodiment are: the effective length of the screw is 40 times, the length of the feeding section 5 is 4 times of the outer diameter of the screw, the length of the compression section 6 is 15 times of the outer diameter of the screw, and the length of the first metering section 7 is The length is 6 times of the outer diameter of the screw, the length of the decompression section 8 is 5 times of the outer diameter of the screw, the length of the second metering section 9 is 6 times of the outer diameter of the screw, and the mixing section 10 is 4 times of the outer diameter of the screw. All the other are with embodiment 1.
综上所述,本实用新型的挤出螺杆结构简单、设计合理,可以获得高转速、高比产量、塑化质量好、计量准确、熔体温度低的耐热聚乙烯管材,最高挤出量可达550kg/h,与同规格的通用单螺杆相比,熔体温度降低了3℃,能起到较好的分散与分布的效果,色母颜料能够与原料混合均匀,着色效果好,生产出的耐热聚乙烯管材外观质量好,外壁光亮无线条,内壁光滑无融合线,端面无黑点等外观质量缺陷。In summary, the extrusion screw of the utility model has a simple structure and a reasonable design, and can obtain heat-resistant polyethylene pipes with high rotational speed, high specific output, good plasticizing quality, accurate measurement, and low melt temperature. It can reach 550kg/h. Compared with the general-purpose single-screw of the same specification, the melt temperature is lowered by 3°C, which can achieve better dispersion and distribution effects. The masterbatch can be mixed evenly with raw materials, and the coloring effect is good. Production The heat-resistant polyethylene pipe produced has good appearance quality, with bright outer wall without lines, smooth inner wall without fusion lines, and no black spots on the end surface and other appearance quality defects.
以上所述,仅为本实用新型专利较佳的实施例,但本实用新型专利的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型专利所公开的范围内,根据本实用新型专利的技术方案及其实用新型专利构思加以等同替换或改变,都属于本实用新型专利的保护范围。The above is only a preferred embodiment of the utility model patent, but the scope of protection of the utility model patent is not limited thereto, any skilled person familiar with the technical field within the disclosed scope of the utility model patent, according to The technical scheme of the utility model patent and the equivalent replacement or change of the utility model patent concept all belong to the protection scope of the utility model patent.
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CN106938530A (en) * | 2017-04-05 | 2017-07-11 | 华南理工大学 | A kind of special extrusion screw rod of heat-proof polythene and its extrusion method |
CN111251576A (en) * | 2020-02-15 | 2020-06-09 | 浙江嘉丞机械有限公司 | Low-torque efficient energy-saving sol screw |
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CN106938530A (en) * | 2017-04-05 | 2017-07-11 | 华南理工大学 | A kind of special extrusion screw rod of heat-proof polythene and its extrusion method |
CN111251576A (en) * | 2020-02-15 | 2020-06-09 | 浙江嘉丞机械有限公司 | Low-torque efficient energy-saving sol screw |
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