CN206677130U - A kind of air suction structure for being used for core frame under DISA lines and preventing that core from dropping - Google Patents
A kind of air suction structure for being used for core frame under DISA lines and preventing that core from dropping Download PDFInfo
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- CN206677130U CN206677130U CN201720364888.6U CN201720364888U CN206677130U CN 206677130 U CN206677130 U CN 206677130U CN 201720364888 U CN201720364888 U CN 201720364888U CN 206677130 U CN206677130 U CN 206677130U
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Abstract
一种用于DISA线下芯框防止型芯掉落的吸气结构,包括下芯框和下芯框定位块,其特征在于在下芯框和下芯框定位块上依次设置互通的下芯框吸气孔、下芯框定位块吸气孔及下芯框定位块吸气槽,构成真空吸气结构。优越性:该结构形状简单,通气顺畅,易于制作,吸气槽结构相比吸气孔结构面积增大,有利于型芯与下芯框之间的配合,同时避免型芯的掉落以及型芯放置不稳的状况,下芯人员也可一次性将型芯放置于下芯框内,避免重复放置。不仅减轻人员劳动强度,也避免生产线延误造成的资源浪费及批量生产造成的尺寸不良。本结构适用于下芯框治具,在下芯框与型芯配合时需使用真空吸气的方式进行固定,此结构有利于真空吸附,特别是防止型芯的掉落及不稳固。
An air suction structure for DISA offline core frame to prevent the core from falling, including the lower core frame and the lower core frame positioning block, which is characterized in that the lower core frame and the lower core frame positioning block are sequentially arranged on the lower core frame and the lower core frame positioning block. The suction hole, the suction hole of the positioning block of the lower core frame and the suction groove of the positioning block of the lower core frame form a vacuum suction structure. Advantages: The structure has simple shape, smooth ventilation, and is easy to manufacture. The area of the suction groove structure is larger than that of the suction hole structure, which is conducive to the cooperation between the core and the lower core frame, and at the same time avoids the fall of the core and the shape of the mold. If the core is placed unstable, the core laying personnel can also place the core in the core setting frame at one time to avoid repeated placement. It not only reduces the labor intensity of personnel, but also avoids the waste of resources caused by production line delays and the poor size caused by mass production. This structure is suitable for the lower core frame jig. When the lower core frame is matched with the core, it needs to be fixed by vacuum suction. This structure is conducive to vacuum adsorption, especially to prevent the core from falling and being unstable.
Description
技术领域technical field
本实用新型涉及铸造行业DISA生产线,尤其是一种用于DISA线下芯框防止型芯掉落的吸气结构。The utility model relates to a DISA production line in the foundry industry, in particular to an air suction structure used for a DISA offline core frame to prevent cores from falling.
背景技术Background technique
现铸造行业中,DISA线大部分卡钳产品仅使用两块模板是无法生产出铸件,需借助型芯及下芯框治具辅助进行生产。型芯需放入下芯框治具后将其移动可将型芯放入一半的砂型内,然后两半砂型进行合模,移动到浇注位置进行浇注,在冷却完成下线后型芯自动碎掉脱落,从而形成铸件。型芯在放入下芯框时使用吸气孔真空吸气方式固定,型芯连接位置吸气面积较小,放置时易造成掉芯或者不牢固的状况,会导致生产线延误、批量生产产品的尺寸不良及资源浪费。In the current foundry industry, most of the caliper products of the DISA line cannot produce castings with only two templates, and need to be assisted by cores and lower core frame jigs for production. The core needs to be put into the lower core frame fixture and then moved to put the core into half of the sand mold, and then the two halves of the sand mold are closed, moved to the pouring position for pouring, and the core is automatically broken after the cooling is completed. fall off to form a casting. When the core is put into the lower core frame, it is fixed by the vacuum suction method of the suction hole. The suction area of the connection position of the core is small, and it is easy to cause the core to fall or not firm when placed, which will lead to delays in the production line and failure of mass production products. Poor size and waste of resources.
实用新型内容Utility model content
本实用新型的目的在于提供一种用于DISA线下芯框防止型芯掉落的吸气结构,它能够解决现有技术的不足,是一种结构简单、制作方便、可行性高、避免型芯掉落及不稳固的结构。The purpose of the utility model is to provide an air suction structure for DISA offline core frame to prevent the core from falling. Core drop and unstable structure.
本实用新型的技术方案:一种用于DISA线下芯框防止型芯掉落的吸气结构,包括下芯框和下芯框定位块,其特征在于在下芯框和下芯框定位块上依次设置互通的下芯框吸气孔、下芯框定位块吸气孔及下芯框定位块吸气槽,构成真空吸气结构。The technical scheme of the utility model: an air suction structure used for DISA offline core frame to prevent the core from falling, including the lower core frame and the lower core frame positioning block, which is characterized in that the lower core frame and the lower core frame positioning block Interconnected lower core frame suction holes, lower core frame positioning block suction holes and lower core frame positioning block suction slots are arranged in sequence to form a vacuum suction structure.
所述真空吸气结构的下芯框定位块吸气槽吸住放置于下芯框的型芯。The suction groove of the positioning block of the lower core frame of the vacuum suction structure sucks the core placed on the lower core frame.
所述下芯框吸气孔一端连接抽真空装置,另一端连接下芯框定位块吸气孔的一端,下芯框定位块吸气孔的另一端连接下芯框定位块吸气槽,下芯框定位块吸气槽与型芯接触进行吸附。One end of the suction hole of the lower core frame is connected to a vacuum device, the other end is connected to one end of the suction hole of the positioning block of the lower core frame, and the other end of the suction hole of the positioning block of the lower core frame is connected to the suction groove of the positioning block of the lower core frame. The suction groove of the core frame positioning block is in contact with the core for adsorption.
所述下芯框定位块吸气槽为与型芯接触的吸气面积不小于150mm 2的长方体结构。The suction groove of the positioning block of the lower core frame is a cuboid structure with a suction area in contact with the core of not less than 150 mm 2 .
本实用新型的工作过程:该结构在型芯放入下芯框时所使用。在型芯放入下芯框时真空吸气作业开始,放置型芯时真空由下芯框吸气孔通过下芯框定位块吸气孔到达下芯框定位块吸气槽从而将型芯固定,然后移动下芯框,将型芯放入砂型内并释放真空,然后下芯框恢 复到初始位置进行下一轮作业。型芯在砂型内后,两半砂型进行合模,然后移动进行浇注,待冷却后下线型芯自动掉落,从而生产出铸件。Work process of the present utility model: this structure is used when core is put into lower core frame. The vacuum suction operation starts when the core is placed in the lower core frame. When the core is placed, the vacuum passes through the suction hole of the lower core frame positioning block through the suction hole of the lower core frame and reaches the suction groove of the positioning block of the lower core frame to fix the core. , and then move the lower core frame, put the core into the sand mold and release the vacuum, then the lower core frame returns to the original position for the next round of operation. After the core is in the sand mold, the two halves of the sand mold are clamped, and then moved for pouring. After cooling, the off-line core automatically falls to produce castings.
本实用新型的优越性:1、该结构形状简单,通气顺畅,易于制作,吸气槽结构相比吸气孔结构面积增大,有利于型芯与下芯框之间的配合,同时避免型芯的掉落以及型芯放置不稳的状况,下芯人员也可一次性将型芯放置于下芯框内,避免重复放置。这样不仅减轻人员劳动强度,也避免生产线延误造成的资源浪费及批量生产造成的尺寸不良。2、本结构适用于下芯框治具,在下芯框与型芯配合时需使用真空吸气的方式进行固定,此结构有利于真空吸附,特别是防止型芯的掉落及不稳固。Advantages of the utility model: 1. The structure has simple shape, smooth ventilation, and is easy to manufacture. Compared with the suction hole structure, the suction groove structure has a larger area, which is beneficial to the cooperation between the core and the lower core frame, and at the same time avoids the If the core is dropped or the core is placed unstable, the core setting personnel can also place the core in the core frame at one time to avoid repeated placement. This not only reduces the labor intensity of personnel, but also avoids resource waste caused by production line delays and dimensional defects caused by mass production. 2. This structure is suitable for the lower core frame fixture. When the lower core frame is matched with the core, it needs to be fixed by vacuum suction. This structure is conducive to vacuum adsorption, especially to prevent the core from falling and being unstable.
附图说明Description of drawings
图1为本实用新型所涉一种用于DISA线下芯框防止型芯掉落的吸气结构的结构示意图。Fig. 1 is a structural schematic diagram of an air suction structure used for DISA offline core frames to prevent cores from falling according to the present invention.
图2为图1框内放大图Figure 2 is an enlarged view of the frame in Figure 1
图中:1为下芯框定位块吸气槽,2为下芯框定位块吸气孔,3为下芯框定位块,4为下芯框吸气孔,5为下芯框。In the figure: 1 is the suction groove of the lower core frame positioning block, 2 is the suction hole of the lower core frame positioning block, 3 is the lower core frame positioning block, 4 is the lower core frame suction hole, and 5 is the lower core frame.
具体实施方式detailed description
实施例:一种用于DISA线下芯框防止型芯掉落的吸气结构(见图1、图2),包括下芯框5和下芯框定位块3,其特征在于在下芯框5和下芯框定位块3上依次设置互通的下芯框吸气孔4、下芯框定位块吸气孔2及下芯框定位块吸气槽1,构成真空吸气结构。Embodiment: a kind of air-breathing structure (see Fig. 1, Fig. 2) that is used for the core frame under the DISA line to prevent the core from falling, including the lower core frame 5 and the lower core frame positioning block 3, is characterized in that the lower core frame 5 The lower core frame suction hole 4, the lower core frame positioning block suction hole 2 and the lower core frame positioning block suction groove 1 are arranged successively on the lower core frame positioning block 3, forming a vacuum suction structure.
所述真空吸气结构的下芯框定位块吸气槽1吸住放置于下芯框5的型芯。The suction groove 1 of the lower core frame positioning block of the vacuum suction structure sucks the core placed on the lower core frame 5 .
所述下芯框吸气孔4一端连接抽真空装置,另一端连接下芯框定位块吸气孔2的一端,下芯框定位块吸气孔2的另一端连接下芯框定位块吸气槽1,下芯框定位块吸气槽1与型芯接触进行吸附。One end of the suction hole 4 of the lower core frame is connected to a vacuum device, the other end is connected to one end of the suction hole 2 of the positioning block of the lower core frame, and the other end of the suction hole 2 of the positioning block of the lower core frame is connected to the suction hole of the positioning block of the lower core frame Groove 1, the suction groove 1 of the positioning block of the lower core frame is in contact with the core for adsorption.
所述下芯框定位块吸气槽1为长方体结构。The suction groove 1 of the positioning block of the lower core frame is a cuboid structure.
该实例中下芯框及下芯框定位块吸气孔为吸气槽为长20mm、宽8.2mm、深2mm、R4mm,其吸气面积由50.265mm2加大为150.265mm2,吸气面积增加为原始的近3倍,使型芯在下芯框内更加稳固,且不易掉落。In this example, the suction hole of the lower core frame and the positioning block of the lower core frame is The suction groove is 20mm long, 8.2mm wide, 2mm deep, and R4mm. The suction area is increased from 50.265mm 2 to 150.265mm 2 . It is stable and not easy to fall.
该下芯框吸气结构应用良好,完全达到预期效果。The suction structure of the lower core frame is well applied and fully achieves the desired effect.
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CN107962153A (en) * | 2018-01-25 | 2018-04-27 | 软控联合科技有限公司 | A kind of active mould pattern block casting mould of aluminium alloy |
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CN107962153A (en) * | 2018-01-25 | 2018-04-27 | 软控联合科技有限公司 | A kind of active mould pattern block casting mould of aluminium alloy |
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